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124513-2 Choi et al. J. Appl. Phys. 110, 124513 (2011)
substrates. The compositions and elemental distributions To minimize beam damage, a low energy (5 keV) Ga beam
measured by APT are discussed in conjunction with the cor- was used at the final ion-milling stage. APT analyses were
responding cell efficiency data. carried out by applying laser pulses of 532 nm wavelength,
12 ps pulse length, and 0.1 nJ pulse energy. The specimen
base temperature was about 60 K. To reduce the influence of
II. EXPERIMENTAL METHODS a possible compositional inhomogeneity due to the CIGS
CIGS absorber films of 2 lm in thickness with a Ga con- deposition process, the sample pieces for XRF, SIMS, and
tent of [Ga]/([Ga]þ[In]) 0.3 were grown on Mo-coated APT analyses were all taken from the same quarter of the
SLG and mild steel substrates by co-evaporation of the con- sample stripes.
stituent elements in a single-stage inline process.26 This
process was carried out at a substrate temperature of about III. RESULTS AND DISCUSSION
600 C for 30 min. Mild steel sheets having a thickness of
A. Composition of CIGS films as measured with APT,
500 lm and an average roughness of 38 nm were used as
XRF, and SIMS
substrate materials for the flexible solar cells. The CIGS
films on the steel substrates were doped with Na by evaporat- Table I lists the compositions of all three studied sam-
ing a NaF precursor layer ( 10 nm in thickness) on the Mo ples as measured with APT, XRF, and SIMS. While XRF
back contact prior to the deposition of the absorber film. was used for determining the overall concentrations of the
Complete cell structuring was done for all samples, i.e., a CIGS matrix elements, SIMS was used for determining the
CdS buffer layer was deposited by chemical bath deposition concentrations of Na and Fe impurities. APT and XRF
followed by radio-frequency sputtering of an intrinsic ZnO results are in good agreement with each other. The Se con-
layer, direct current sputtering of a ZnO:Al front contact centrations detected by APT are slightly lower than the val-
layer, and electron beam evaporation of Ni/Al contact grids. ues measured with XRF, which can be ascribed to
For convenience, the Na-containing sample on SLG and the preferential field evaporation of Se ions between the applied
Na-free and Na-containing samples on mild steel substrates laser pulses during an APT analysis. To the authors’ knowl-
are referred to as SLG, steel, and steel-NaF, respectively. edge, there is no literature value available for the evaporation
The overall compositions of the CIGS films were deter- field of Se. But due to its very low melting and boiling tem-
mined by x-ray fluorescence spectroscopy (XRF) using an perature (494 K (Ref. 28) and 963 K,29 respectively), Se is
EAGLE XXL system (0.1 mbar, Si(Li) detector, 50 kV Rh expected to field evaporate at low electric fields. The devia-
x-ray source, spot size of 1 mm in diameter). The absolute tion between APT and XRF/SIMS data for the other matrix
accuracy in determining the concentration of Cu, In, Ga, and elements as well as for Na and Fe impurities can be
Se in the CIGS film by XRF is 60.5 at.%. SIMS and second- explained by the fact that the volumes typically probed with
ary neutral mass spectrometry (SNMS) depth profiling was APT are small (50 50 200 nm3). Thus, APT is more
performed at liquid nitrogen temperature on the bare CIGS sensitive to local compositional changes than XRF and
absorber films in a LEYBOLD SSM 200 system, using 5 SIMS but is more prone to statistical errors when determin-
keV primary Arþ ions within a sputter area of 2 2 mm2. ing the overall composition. As observed in some of the APT
The measurement area after blanking was 1.2 1.2 mm2. To measurements, there are slight compositional variations
obtain quantitative data from SIMS, the Fe and Na signals between individual CIGS grains. As a result, APT analyses
were calibrated with respect to standard samples of known Fe can yield varying overall compositions, depending on the
and Na concentrations. The relative error of determining Fe local grain compositions and the number of detected grains.
and Na concentrations in CIGS by SIMS is about 25%, where Both, APT and SIMS analyses yield higher Na concen-
the detection limit is about 1 ppm. Cell efficiencies were deter- trations for the steel-NaF sample than for the SLG sample.
mined by standard current density-voltage (J-V) measurements Interestingly, the steel-NaF sample has a higher Fe content
under AM1.5 equivalent illumination. External quantum effi- than the steel sample, showing that Na impurities interact
ciency (EQE) measurements were done by measuring the with Fe impurities and promote their diffusion into the CIGS
short-circuit current with spectrally resolved monochromatic film. This may be related to the affinity between Na and Fe,
light. The APT samples were prepared using focused-ion- as reported in Ref. 30 and/or to the affinity between F and
beam milling according to the procedures described in Ref. 27. Fe.31
TABLE I. Chemical compositions of CIGS absorber films measured by APT and XRF/SIMS. While XRF was used for measuring Cu, In, Ga, and Se concen-
trations, SIMS was used for measuring Na and Fe concentrations.
SLG (Na-doped) APT 22.3 6 0.08 19.5 6 0.08 9.5 6 0.06 48.7 6 0.09 290 6 50 0
XRF/SIMS 22.9 6 0.5 17.8 6 0.5 8.2 6 0.5 51.1 6 0.5 577 6 144 3 6 0.8
Steel (non-doped) APT 22.7 6 0.05 18.7 6 0.05 10.1 6 0.04 48.5 6 0.05 0 0
XRF/SIMS 23.0 6 0.5 18.5 6 0.5 8.1 6 0.5 50.4 6 0.5 2.0 6 0.5 37 6 9
Steel-NaF (Na-doped) APT 24.7 6 0.03 21.35 6 0.03 6.5 6 0.01 47.2 6 0.03 1830 6 30 20 6 3
XRF/SIMS 22.7 6 0.5 18.8 6 0.5 8.1 6 0.5 50.4 6 0.5 2241 6 560 156 6 39
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124513-3 Choi et al. J. Appl. Phys. 110, 124513 (2011)
FIG. 2. External quantum efficiency (EQE) data of the steel (dotted line),
FIG. 1. J-V curves of studied solar cells measured under illumination with
steel-NaF (dashed line), and SLG (solid line) sample.
AM 1.5. steel: deposited on mild steel without Na (dotted line), steel-NaF:
deposited on mild steel with a NaF precursor layer on the Mo back contact
(dashed line), SLG: deposited on SLG containing Na impurities (solid line).
The SNMS concentration depth profiles of the CIGS ele-
ments are shown in Fig. 3. The sum of the CuþGaþIn signal
B. Cell parameters (CIG, gray dotted line in Fig. 3) and Se signal (green dotted
line) of the steel sample decrease at nearly the same depth.
The J-V curves and corresponding cell parameters are In contrast, for the Na containing samples the Se signal is
shown in Fig. 1 and in Table II, respectively. The open cir- shifted to the right toward the Mo interface. This is a hint for
cuit voltage (Voc) and the fill factor (FF) are higher for the the formation of a MoSe2 layer at the interface between
steel-NaF compared to the steel sample (see Fig. 1 and CIGS and Mo. The Se surplus signal (red lines in Fig. 3) is
Table II), which is the well-known “Na effect”7,8,12–14. The the lowest for the Na free steel sample and enhanced for the
“Na effect” is even much more evident when comparing the Na containing substrates. Thus, the formation of MoSe2 is
SLG with the steel sample. However, the steel-NaF sample more pronounced in the presence of Na as observed by
exhibits a lower short circuit current density (Jsc) than the Caballero et al.33
steel sample, which appears to be related to its higher Fe Overall, the efficiencies of the steel and steel-NaF cells
content (see Table I). As shown by the EQE data in Fig. 2, (6.3%) are substantially lower than the efficiency of the SLG
this effect is due to reduced charge carrier collection in the cell (12.1%). This can be attributed to the diffusion of detri-
infrared region for the steel-NaF sample. Similar observa- mental Fe impurities from the substrate into the CIGS films.
tions were made by one of the authors for CIGS solar cells Voc, FF, and Jsc were reported to decrease with increasing Fe
deposited on steel substrates with varying Fe impurity con- content in CIGS, where the decrease in Jsc is more pro-
tents.32 Thus, the positive effect of Na on Voc and FF is nounced than the decrease in Voc and FF.32
counterbalanced by the negative effect of Fe on Jsc, resulting
in a similar efficiency for both the steel-NaF and steel sam-
ple. The J-V curve of the Na-free steel sample shows a
strong blocking behavior at forward bias, which is known as
the “roll-over effect.” No roll-over effect is observed for the
Na-doped cells. Such an effect was also reported by Cabal-
lero et al.33 for CIGS solar cells deposited on polyimide sub-
strates with varying NaF layer thickness on the Mo back
contact. The authors ascribed the roll-over effect to an elec-
tronic barrier at the Mo/CIGS back interface, which is
reduced in the presence of Na.33
TABLE II. Cell parameters of studied samples: total area efficiency, open-
circuit voltage Voc, fill factor FF, short-circuit current density Jsc (mean val-
ues of N cells without shunted cells), and Fe concentrations in the CIGS
films measured by SIMS.
FIG. 3. (Color) SNMS concentration profiles of Cu63 (black lines), Se80
Sample g [%] Voc [mV] FF [%] Jsc [mA cm2] c(Fe) [ppm] N (green lines), Mo98 (blue lines), and sum of Cu þ In þ Ga signal CIG
(gray lines) given in at.%. Se surplus signal Se80/CIGS (red lines, ratio of
SLG 12.1 650 72.5 25.6 3 15 the Se80 signal to the sum of all CIGS elements) given in percent for the
Steel 6.3 537 56.7 20.6 37 8 steel (dotted lines), steel-NaF (dashed lines), and SLG (solid lines) sample.
Steel-NaF 6.3 552 61.5 18.4 156 12 The thickness (x-axis) has been normalized for better comparison of the
samples.
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124513-4 Choi et al. J. Appl. Phys. 110, 124513 (2011)
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124513-5 Choi et al. J. Appl. Phys. 110, 124513 (2011)
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124513-6 Choi et al. J. Appl. Phys. 110, 124513 (2011)
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124513-7 Choi et al. J. Appl. Phys. 110, 124513 (2011)
7
sufficient to counterbalance the beneficial effects of Na, the D. Rudmann, “Effects of sodium on growth and properties of Cu(In,
defect levels related to Fe must be highly electrically active. Ga)Se2 thin films and solar cells”, Ph.D. thesis, ETH Zürich, 2004.
8
D. Rudmann, D. Brémaud, A. F. da Cunha, G. Bilger, A. Strohm,
To understand the exact role of Fe impurities on the cell effi- M.Kaelin, H. Zogg, and A. N. Tiwari, Thin Solid Films 480-481, 55
ciency, theoretical studies of point defects and defect levels (2005).
9
associated with Fe incorporation in the CIGS lattice are D. Rudmann, G. Bilger, M. Kaelin, F.-J. Haug, H. Zogg, and A. N. Tiwari,
Thin Solid Films 431-432, 37 (2003).
required. Finally, it should be mentioned that the “Na effect” 10
D. Güttler, A. Chirila, S. Seyrling, P. Blosch, S. Buecheler, X. Fontane, V.
is probably not only related to the Na-doping of the CIGS Izquierdo-Roca, L. Calvo-Barrio, A. Perez-Rodriguez, J. R. Morante, A.
film (change of dopant and charge carrier concentration) but Eicke, and A. N. Tiwari, Conf. Rec. 35th IEEE Photovoltaic Spec. Conf.,
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11
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regate at the CdS/CIGS41 and CIGS/Mo interface7 and sig- 12
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13
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20
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22
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23
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ACKNOWLEDGMENTS C. Schlegel, private communication (8 July 2011).
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33
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