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CRUISER
PETUNJUK PEMAKAIAN
1
KELOMPOK MESIN 2
KELOMPOK RANGKA 3
INDEKS DESCRIPTION 5
PETUNJUK PEMAKAIAN PARTS CATALOG
Parts catalog ini digunakan untuk memesan/mencari parts pengganti; di dalamnya terdapat semua parts dan waktu kerja standard (F.R.T.) untuk tipe sepeda motor HONDA
1
TIGER
2. Perubahan-perubahan
Perubahan-perubahan pada parts catalog ini akan dimuat dalam Parts Bulletin yang diterbitkan sebagai pelengkap dari pada parts catalog ini. Bila jumlah perubahan-perubahan
cukup banyak, pada suatu waktu dapat diterbitkan edisi baru yang disesuaikan daripada parts catalog ini, dan masing-masing edisi akan diberikan nomor urut pada sampulnya.
Kami menganjurkan agar Sdr. selalu menyimpan parts bulletin bersama parts catalog ini, agar informasi parts Sdr. selalu lengkap dan up-to-date.
1
2. Kode warna 5. Parts yang digantikan oleh part lain
Kode warna pada bagian belakang nomor part menunjukkan warna part Nomor part yang diletakkan dibawah nama part pada kolom "Description" menunjuk-
tersebut. Kode-kode ZA, ZB, ZC dan seterusnya tidak secara langsung kan bahwa nomor part disebelahnya telah diganti dengan nomor part tersebut.
menunjukkan warna part, melainkan warna dapat dilihat dari kode HONDA Pergantian parts sedemikian (supersedence) dapat dilakukan oleh HONDA tanpa
pada kolom "Part Number" di sebelahnya nomor part yang bersangkutan. pemberitahuan apapun.
1
Kode Warna 6. Part yang dipersatukan (Assemblies)
Jenis Warna
Kode HONDA Part pada gambar yang dikelilingi dengan garis terputus-putus tersedia sebagai
parts yang dipersatukan. Masing-masing komponen daripada susunan parts itu dapat
G142M Tasmania green metallic
juga diperoleh secara terpisah.
NH1 Black
NH167MU Iron nail silver metallic-U 7. Jumlah yang diperlukan
NH255M Shimmer silver metallic Angka didalam kolom "Q'ty" menunjukkan jumlah part tersebut yang dipakai di dalam
bagian yang bersangkutan.
NH303M Mat axis gray metallic
R202CU Candy Iac red 8. Illustrasi
RP140M Vortex purple metallic Gambar-gambar parts yang dimuat di dalam part catalog ini disediakan untuk
mempermudah pengenalan part dan mungkin berbeda daripada bentuk part
sebenarnya.
3. Singkatan-singkatan
9. Nama part
Dibawah ini adalah daftar singkatan-singkatan yang digunakan di dalam parts Nama part tidak diterjemahkan kedalam bahasa Indonesia, melainkan tetap mengguna-
catalog, sebagai berikut : kan istilah resminya didalam bahasa Inggris, agar seragam dengan istilah internasional
ASSY................ Assembly L.E.D .............. Light emitting diode yang dipakai di seluruh dunia oleh Honda Motor Co.,Ltd.
COMP .............. Complete. MPH ............... Miles per hour
R....................... Right L (100L) .......... Link(100 Links)
10. Model dan nomor seri yang berlaku
L. ...................... Left A.C ................. Alternating current
Model-model, kode daerah pemasaran dan nomor seri yang berlaku didalam
STD .................. Standard D.C ................. Direct current
parts catalog ini dapat diidentifikasi sebagai berikut dibawah ini.
MM ................... Milimeter IN ................... Inlet
G ...................... Gram EX. ................. Exhaust
T(22)................. Tooth (22Teeth) FR .................. Front Kode No. Seri No. Seri No. Identifikasi
A ....................... Ampere RR .................. Rear Model daerah Tipe Mesin yang Rangka yang Karburator yang
V ....................... Volt Hex ................. Hexagonal pemasaran
berlaku mulai berlaku mulai berlaku
W ...................... Watt A.M ................. Attaching mark
WL .................... With labelling T.M ................. Transcript mark
SA000
WOL. ................ Without labelling C.D.I ............... Capacitive GL200 2IN Indonesia PPK*E******1 MH1PPK***K*****1 PD9BB A
KPH .................. Kilometers per hour Discharge Ignition
4. Dimensi-dimensi
* Dari nomor identifikasi karburator, hanya dipakai bagian yang digaris bawahi di-
Semua ukuran diberikan dalam satuan milimeter (mm) kecuali untuk peluru
dalam contoh dibawah
baja (steel balls), ban luar (tires) dan ban dalam (tire tubes). PD9BB A KC
2
III. CARA MEMAKAI FLAT RATE TIME (F.R.T.)
11. Lokasi nomor seri pada sepeda motor
F.R.T. (Flate Rate Time) yang terletak di halaman paling akhir buku ini dipakai untuk
menentukan waktu kerja standard yang diperbolehkan untuk penggantian parts.
NOMOR SERI
1
F.R.T untuk parts yang tidak tercantum didalam buku ini harus ditentukan dari jenis
RANGKA
pekerjaan yang erat hubungannya dengan penggantian parts tersebut.
2. Metode perhitungan
NOMOR SERI MESIN Waktu pekerjaan ditulis dalam sepersepuluh jam untuk mempermudahkan perhitungan.
(contoh) 0.3 = 18 menit
5.6 = 5 jam dan 36 menit
DAFTAR KONVERSI
Jam Menit Jam Menit
0.1 6 0.6 36
NOMOR IDENTIFIKASI 0.2 12 0.7 42
KARBURATOR
0.3 18 0.8 48
0.4 24 0.9 54
0.5 30 1.0 60
3. Menghitung F.R.T.
Jika beberapa pekerjaan dilakukan sekaligus, hitunglah sebagai berikut :
3
b. Pekerjaan yang terulang
Ambillah F.R.T. untuk part terakhir yang akan diganti. No. Service item/Bagian yang diservis F.R.T.
(contoh) Penggantian piston dan cylinder head gasket. 1. Pemeriksaan waktu pengapian 0.2
1
Service item/Bagian yang diservis F.R.T. 2. Penyetelan dan pembersihan busi 0.1
F.R.T. untuk pekerjaan ini adalah : (3.9 + 4.1) - 3.7 = 4.3 12. Penyetelan gas tangan 0.1
Pekerjaan yang terulang adalah pembongkaran crankcase.
* F.R.T. dengan tanda (*) termasuk menurunkan dan memasang kembali mesin. Rangka
b. Pembongkaran
1. Karburator 0.7
4
ENGINE GROUP
E-1 CYLINDER HEAD E-2 CAMSHAFT/VALVE E-3 CAM CHAIN/TENSIONER
2
E-4 CYLINDER E-5 RIGHT CRANKCASE COVER E-6 CLUTCH
5
TST 08 PC 005 25 . 10 . 2008
ENGINE GROUP
E-10 STARTING GEAR E-11 STARTING MOTOR E-12 CRANKCASE
2
E-13 CRANKSHAFT/PISTON E-14 TRANSMISSION E-15 GEARSHIFT DRUM
6
TST 08 PC 005 25 . 10 . 2008
FRAME GROUP
F-1 HEADLIGHT F-1-1 HEADLIGHT F-2 METER
(Tiger Revo) (New Tiger Revo) (Tiger Revo)
F-2-1 METER F-3 HANDLE LEVER/CABLE/MIRROR F-4 FR. BRAKE MASTER CYLINDER
(New Tiger Revo)
F-5 HANDLE PIPE/ TOP BRIDGE F-5-1 HANDLE PIPE/ TOP BRIDGE F-6 STEERING STEM
(Tiger Revo) (New Tiger Revo)
7
TST 08 PC 005 25 . 10 . 2008
FRAME GROUP
F-7 FRONT FENDER F-8 FRONT FORK F-9 FRONT BRAKE CALIPER
F-10 FRONT WHEEL F-10-1 FRONT WHEEL F-11 REAR BRAKE PANEL
(Spoke Wheel) (Cast Wheel)
F12 RR. BRAKE MASTER CYLINDER F-13 REAR BRAKE CALIPER F-14 REAR WHEEL
(Spoke Wheel)
8
TST 08 PC 005 25 . 10 . 2008
FRAME GROUP
F-14-1 REAR WHEEL F-15 FUEL TANK F-15-1 FUEL TANK
(Cast Wheel) (Tiger Revo) (New Tiger Revo)
F-16 SEAT / BODY COVER F-16-1 SEAT / BODY COVER F-17 SIDE COVER
(Tiger Revo) (New Tiger Revo)
F-18 AIR CLEANER F-19 AIR SUCTION VALVE F-20 EXHAUST MUFFLER
9
TST 08 PC 005 25 . 10 . 2008
FRAME GROUP
F-21 PEDAL / KICK STARTER ARM F-22 STEP F-23 STAND
F-24 SWINGARM / CHAIN CASE F-25 REAR CUSHION F-26 REAR FENDER
10
TST 08 PC 005 25 . 10 . 2008
FRAME GROUP
F-29 BATTERY F30 WIRE HARNESS F-31 FRAME BODY
11
TST 08 PC 005 25 . 10 . 2008
E-1
Cylinder Head
2
No. Service item F.R.T. No. Part Number Description QTY Notes
2
No. Service item F.R.T. No. Part Number Description QTY Notes
13
TST 08 PC 005 25 . 10 . 2008
E-2
Camshaft / Valve
2
No. Service item F.R.T. No. Part Number Description QTY Notes
14
TST 08 PC 005 25 . 10 . 2008
E-3
Cam Chain /
Tensioner
2
No. Service item F.R.T. No. Part Number Description QTY Notes
15
TST 08 PC 005 25 . 10 . 2008
E-4
Cylinder
2
No. Service item F.R.T. No. Part Number Description QTY Notes
16
TST 08 PC 005 25 . 10 . 2008
E-5
Right Crankcase
Cover
2
No. Service item F.R.T. No. Part Number Description QTY Notes
1 COVER, CRANKCASE :RIGHT .......... 0.8 1 11330-KCJ-670 COVER COMP., R. CRANKCASE 1 BLACK
2 GASKET, CRANKCASE COVER : 11330-KCJ-950 COVER COMP., R. CRANKCASE 1 SILVER
RIGHT.................................................. 0.7 2 11393-KT0-710 GASKET, R. COVER 1
4 LEVER, CLUTCH ................................ 0.8 3 15650-KCN-000 GAUGE, OIL LEVEL 1 SILVER
15650-KPM-850 GAUGE, OIL LEVEL 1 BLACK
4 22810-437-000 LEVER COMP., CLUTCH 1
5 22815-428-000 SPRING, CLUTCH LEVER 1
17
TST 08 PC 005 25 . 10 . 2008
E-6
Clutch
2
No. Service item F.R.T. No. Part Number Description QTY Notes
2 OUTER, CLUTCH .............................. 1.1 1 15451-107-000 WASHER, OIL FILTER ROTOR LOCKING 1
3 CENTER, CLUTCH............................ 1.1 2 22100-KCN-000 OUTER COMP., CLUTCH 1
3 22121-KCS-650 CENTER COMP., CLUTCH 1
6 DISC, CLUTCH FRICTION ................ 1.1 4 22125-KW7-900 SEAT, JUDDER SPRING 1
9 PLATE, CLUTCH PRESSURE .......... 1.1 5 22131-KCN-000 GUIDE, CLUTCH OUTER 1
10 PLATE, CLUTCH LIFTER .................. 0.8 22131-KPM-850 GUIDE, CLUTCH OUTER (1)
11 ROD, CLUTCH LIFTER ..................... 0.7 6 22201-MJ8-000 DISK, CLUTCH FRICTION 1
12 SPRING, CLUTCH............................. 0.8 7 22201-166-000 DISK, CLUTCH FRICTION 4
17 BEARING, CLUTCH LIFTER ............. 0.7 8 22311-KN4-680 PLATE, CLUTCH 4
9 22350-107-010 PLATE, CLUTCH PRESSURE 1
10 22361-437-000 PLATE, CLUTCH LIFTER 1
18
TST 08 PC 005 25 . 10 . 2008
E-7
Oil Pump
2
No. Service item F.R.T. No. Part Number Description QTY Notes
19
TST 08 PC 005 25 . 10 . 2008
E-8
Left Crankcase
Cover
2
No. Service item F.R.T. No. Part Number Description QTY Notes
2
No. Service item F.R.T. No. Part Number Description QTY Notes
1 CLUTCH, STARTING ONE WAY ........ 0.8 1 28125-KFC-791 OUTER COMP., STARTING CLUTCH 1
2 GENERATOR, IGNITION PULSE....... 0.6 2 30300-HA0-033 IGNITION PULSE GENERATOR ASSY. 1
3 ROTOR OR FLYWHEEL .................... 0.8 3 31110-KCJ-660 FLYWHEEL COMP. 1
4 STATOR .............................................. 0.7 4 31120-KCJ-660 STATOR COMP. 1
5 32975-KCN-000 GUIDE, A.C. GENERATOR CORD 1
21
TST 08 PC 005 25 . 10 . 2008
E - 10
Starting Gear
2
No. Service item F.R.T. No. Part Number Description QTY Notes
1 GEAR, STARTER DRIVEN.................. 0.7 1 28110-KCN-000 GEAR COMP., STARTING DRIVEN (56T) 1
3 GEAR, STARTER REDUCTION .......... 0.2 2 28114-KN6-930 COLLAR, STARTING DRIVEN GEAR 1
5 GEAR, STARTER IDLE ....................... 0.5 3 28130-KEH-600 GEAR COMP., STARTER REDUCTION 1
4 28132-KN6-930 SHAFT, REDUCTION GEAR 1
5 28140-KCN-000 GEAR, IDLE (15T/16T) 1
22
TST 08 PC 005 25 . 10 . 2008
E - 11
Starting Motor
2
No. Service item F.R.T. No. Part Number Description QTY Notes
6 31207-MBE-008 RING 2
7 90071-MB0-000 NUT-WASHER, 6MM 2
8 91309-425-003 O-RING, 24.4X3.1 1
9 91320-MBE-008 O-RING 2
10 91320-MB0-000 O-RING 1
23
TST 08 PC 005 25 . 10 . 2008
E - 12
Crankcase
2
No. Service item F.R.T. No. Part Number Description QTY Notes
2
No. Service item F.R.T. No. Part Number Description QTY Notes
25
TST 08 PC 005 25 . 10 . 2008
E - 13
Crankshaft / Piston
2
No. Service item F.R.T. No. Part Number Description QTY Notes
26
TST 08 PC 005 25 . 10 . 2008
E - 14
Transmission
2
No. Service item F.R.T. No. Part Number Description QTY Notes
2
No. Service item F.R.T. No. Part Number Description QTY Notes
28
TST 08 PC 005 25 . 10 . 2008
E - 15
Gearshift Drum
2
No. Service item F.R.T. No. Part Number Description QTY Notes
2
No. Service item F.R.T. No. Part Number Description QTY Notes
30
TST 08 PC 005 25 . 10 . 2008
E - 17
Carburetor
2
No. Service item F.R.T. No. Part Number Description QTY Notes
2
No. Service item F.R.T. No. Part Number Description QTY Notes
32
TST 08 PC 005 25 . 10 . 2008
F-1
Headlight
(Tiger Revo)
3
No. Service item F.R.T. No. Part Number Description QTY Notes
33
TST 08 PC 005 25 . 10 . 2008
F-1
Headlight
(Tiger Revo)
3
No. Service item F.R.T. No. Part Number Description QTY Notes
34
TST 08 PC 005 25 . 10 . 2008
F - 1- 1
Headlight
(New Tiger Revo)
3
No. Service item F.R.T. No. Part Number Description QTY Notes
35
TST 08 PC 005 25 . 10 . 2008
F-2
Meter
(Tiger Revo)
3
No. Service item F.R.T. No. Part Number Description QTY Notes
1 BULB, METER .................................... 0.4 1 34908-KM1-671 BULB, WEDGE BASE (T6.5) (12V 3W) 2
. 3 METER ASSY., COMBINATION ......... 0.4 2 34908-MB9-871 BULB, WEDGE BASE (12V 1.7W) 5
4 COVER, METER ................................ 0.3 3 37100-KCJ-661 METER ASSY., COMBINATION 1
5 BRACKET, METER............................. 0.5 4 37110-KCJ-661 COVER 1
5 37120-KCJ-661 BRACKET 1
6 CASE, METER :LOWER .................... 0.6
7 SPEEDOMETER ASSEMBLY ............ 0.6 6 37130-KCJ-661 CASE ASSY., UNDER 1
7 37200-KCJ-661 SPEEDOMETER ASSY. 1
11 SOCKET ASSY., METER BULB ......... 0.6 8 37213-KY6-008 KNOB 1
12 TACHOMETER ASSEMBLY ............... 0.6 9 37215-MB6-831 CLAMP 1
15 CASE, METER :UPPER ..................... 0.5 10 37215-ML0-008 RUBBER, METER SETTING 3
16 CABLE, SPEEDOMETER .................. 0.2 11 37223-KCJ-661 SOCKET COMP. 1
17 CABLE, SPEEDOMETER INNER ...... 0.1 12 37250-KCJ-661 METER ASSY., TACHOMETER & FUEL 1
13 37304-198-901 RUBBER, CUSHION 5
14 37305-KE5-008 SCREW-WASHER, 3X22 3
15 37610-KCJ-661 CASE ASSY., UPPER 1
36
TST 08 PC 005 25 . 10 . 2008
F-2
Meter
(Tiger Revo)
3
No. Service item F.R.T. No. Part Number Description QTY Notes
37
TST 08 PC 005 25 . 10 . 2008
F-2-1
Meter
(New Tiger Revo)
3
No. Service item F.R.T. No. Part Number Description QTY Notes
38
TST 08 PC 005 25 . 10 . 2008
F-2-1
Meter
(New Tiger Revo)
3
No. Service item F.R.T. No. Part Number Description QTY Notes
39
TST 08 PC 005 25 . 10 . 2008
F-3
Handle Lever /
Cable / Mirror
3
No. Service item F.R.T. No. Part Number Description QTY Notes
40
TST 08 PC 005 25 . 10 . 2008
F-3
Handle Lever /
Cable / Mirror
3
No. Service item F.R.T. No. Part Number Description QTY Notes
41
TST 08 PC 005 25 . 10 . 2008
F-4
Fr. Brake Master
Cylinder
3
No. Service item F.R.T. No. Part Number Description QTY Notes
16 90651-MA5-671 CIRCLIP 1
17 93600-04012-1G SCREW, FLAT, 4X12 2
18 93893-04012-17 SCREW-WASHER, 4X12 1
19 94050-06000 NUT, FLANGE, 6MM 1
20 96001-06022-07 BOLT, FLANGE, 6X22 2
42
TST 08 PC 005 25 . 10 . 2008
F-5
Handle Pipe /
Top Bridge
(Tiger Revo)
3
No. Service item F.R.T. No. Part Number Description QTY Notes
3
No. Service item F.R.T. No. Part Number Description QTY Notes
3
No. Service item F.R.T. No. Part Number Description QTY Notes
3 RACE, STEERING BALL :UPPER ...... 1.0 1 06531-KAN-630 BALL ASSY., STEEL, #6X21 2
RACE, STEERING BALL :LOWER ..... 1.0 2 45155-KCJ-660 CLAMPER A, FR. BRAKE 1
RACE, STEERING BALL :BOTH ........ 1.0 3 50301-041-010 RACE, STEERING TOP BALL 2
4 RACE, STEERING TOP CONE .......... 0.5 4 53211-028-010 RACE, STEERING TOP CONE 1
5 RACE, STEERING BOTTOM CONE .. 1.2 5 53212-030-010 RACE, STEERING BOTTOM CONE 1
7 STEM OR SHAFT ASSY., STEERING 1.0 6 53214-001-010 DUST SEAL, STEERING HEAD 1
8 THREAD, STEERING HEAD TOP ...... 0.5 7 53219-KCJ-660 STEM SUB ASSY., STEERING 1
8 53220-074-000 THREAD COMP., STEERING HEAD TOP 1
9 90102-KGH-900 BOLT, FLANGE, 6X10 1
10 95801-08040-07 BOLT, FLANGE, 8X40 2
45
TST 08 PC 005 25 . 10 . 2008
F-7
Front Fender
3
No. Service item F.R.T. No. Part Number Description QTY Notes
46
TST 08 PC 005 25 . 10 . 2008
F-8
Front Fork
3
No. Service item F.R.T. No. Part Number Description QTY Notes
1 FORK ASSY., FRONT :RIGHT............. 0.5 1 51400-KCJ-661 FORK ASSY., R. FR. SILVER 1 SW
2 SPRING, FRONT FORK :LEFT ........... 0.2 51400-KCJ-671 FORK ASSY., R. FR. BLACK 1 CW
SPRING, FRONT FORK :RIGHT......... 0.2 2 51401-KCJ-691 SPRING, FR. FORK 2
SPRING, FRONT FORK :BOTH .......... 0.4 3 51410-KCJ-661 PIPE COMP., FR. FORK 2
4 51412-KK4-003 RING, BACK UP 2
3 PIPE, FRONT FORK :LEFT................. 0.8
5 51412-369-000 SPRING, FR. CUSHION REBOUND 2
PIPE, FRONT FORK :RIGHT .............. 0.8
PIPE, FRONT FORK :BOTH ............... 1.3 6 51420-KCJ-661 CASE COMP., R. FR. BOTTOM SILVER 1 SW
51420-KCJ-671 CASE COMP., R. FR. BOTTOM BLACK 1 CW
6 CASE, BOTTOM :RIGHT..................... 0.9 7 51432-447-731 PIECE, OIL LOCK 2
10 SEAL SET, FRONT FORK :LEFT ........ 0.8 8 51437-KW6-901 RING, PISTON 2
SEAL SET, FRONT FORK :RIGHT ...... 0.8 9 51440-KCJ-691 PIPE, SEAT 2
SEAL SET, FRONT FORK :BOTH ....... 1.3 10 51490-GAA-305 SEAL SET, FR. FORK 2
11 FORK ASSY., FRONT :LEFT ............... 0.5 11 51500-KCJ-661 FORK ASSY., L. FR. SILVER 1 SW
FORK ASSY., FRONT :BOTH .............. 0.7 51500-KCJ-671 FORK ASSY., L. FR. BLACK 1 CW
12 CASE, BOTTOM :LEFT ....................... 0.9 12 51520-KCJ-661 CASE COMP., L. FR. BOTTOM SILVER 1 SW
CASE, BOTTOM :BOTH ...................... 1.5 51520-KCJ-671 CASE COMP., L. FR. BOTTOM BLACK 1 CW
13 90116-383-721 BOLT, SOCKET, 8X27 2
14 90544-283-000 WASHER, SPECIAL, 8MM 2
15 90601-354-000 RING, OIL SEAL STOP 2
3
No. Service item F.R.T. No. Part Number Description QTY Notes
2 SHOE(PAD) SET, BRAKE :FRONT .... 0.1 1 06451-GE2-405 SEAL SET, PISTON 2
5 PISTON, FRONT BRAKE CALIPER ... 0.5 2 06455-KPP-901 PAD SET, FR. 1
13 CALIPER, FRONT BRAKE ................. 0.4 3 43352-568-003 SCREW, BLEEDER 1
14 BRACKET, FRONT CALIPER ............. 0.2 4 43353-461-771 CAP, BLEEDER 1
5 45107-GE2-006 PISTON 2
48
TST 08 PC 005 25 . 10 . 2008
F - 10
Front Wheel
(Spoke)
3
No. Service item F.R.T. No. Part Number Description QTY Notes
49
TST 08 PC 005 25 . 10 . 2008
F - 10
Front Wheel
(Spoke)
3
No. Service item F.R.T. No. Part Number Description QTY Notes
50
TST 08 PC 005 25 . 10 . 2008
F - 10 - 1
Front Wheel
(Cast)
3
No. Service item F.R.T. No. Part Number Description QTY Notes
51
TST 08 PC 005 25 . 10 . 2008
F - 10 - 1
Front Wheel
(Cast)
3
No. Service item F.R.T. No. Part Number Description QTY Notes
52
TST 08 PC 005 25 . 10 . 2008
F - 11
Rear Brake Panel
3
No. Service item F.R.T. No. Part Number Description QTY Notes
1 SHOE(PAD) SET, BRAKE :REAR ........... 0.4 1 43125-KGA-902 SHOE SET, BRAKE 1 SW
2 PANEL, REAR BRAKE ............................ 0.5 2 43100-KCJ-880ZA PANEL COMP., RR. BRAKE
*NH255M* ..... SHIMMER SILVER METALLIC 1 SW
6 ARM, BRAKE :REAR ............................... 0.1 3 43141-KB4-000 CAM, FR. BRAKE 1 SW
4 43145-KEH-880 INDICATOR, RR. BRAKE 1 SW
5 43151-329-000 SPRING, BRAKE SHOE 2 SW
53
TST 08 PC 005 25 . 10 . 2008
F - 12
Rr. Brake Master
Cylinder
3
No. Service item F.R.T. No. Part Number Description QTY Notes
2 HOSE, REAR BRAKE ............................ 0.7 1 43156-KCJ-670 CLAMPER, RR. BRAKE HOSE 2 CW
3 CYLINDER, REAR BRAKE 2 43310-KCJ-671 HOSE COMP., RR. BRAKE 1 CW
MASTER ................................................ 0.5 3 43503-MR8-006 CONNECTOR, MASTER CYLINDER 1 CW
4 43504-MB2-006 BOOT COMP. 1 CW
6 CUP, REAR MASTER CYLINDER 5 43500-KCJ-671 M/C ASSY., RR BRAKE 1 CW
OIL.......................................................... 0.2
7 HOSE, REAR MASTER CYLINDER OIL 6 43511-KW7-881 CUP COMP., OIL 1 CW
CUP ........................................................ 0.3 7 43512-KCJ-671 HOSE COMP., RR. MASTER CYLINDER 1 CW
10 PISTON SET, REAR BRAKEMASTER . 0.5 8 43513-KBP-881 CAP, MASTER CYLINDER 1 CW
9 43514-KS6-701 CLAMP, MASTER CYLINDER OIL HOSE 2 CW
12 DIAPHRAGM, REAR BRAKE 10 43520-MJ6-305 PISTON SET, MASTER CYLINDER 1 CW
MASTER CYLINDER ............................. 0.1
11 43530-KBA-921 ROD COMP., PUSH 1 CW
12 45520-GW0-911 DIAPHRAGM 1 CW
13 45521-GW0-911 PLATE, DIAPHRAGM 1 CW
14 46182-500-013 CIRCLIP 1 CW
15 46504-KV6-702 JOINT, BRAKE ROD 1 CW
54
TST 08 PC 005 25 . 10 . 2008
F - 12
Rr. Brake Master
Cylinder
3
No. Service item F.R.T. No. Part Number Description QTY Notes
55
TST 08 PC 005 25 . 10 . 2008
F - 13
Rear Brake Caliper
3
No. Service item F.R.T. No. Part Number Description QTY Notes
1 SHOE(PAD) SET, BRAKE :REAR ...... 0.1 1 06435-KPP-901 PAD SET, RR. 1 CW
4 PISTON, REAR BRAKE CALIPER .... 0.6 2 06451-MA7-405 SEAL SET, PISTON 1 CW
3 42313-KCJ-670 COLLAR, RR. BRAKE SIDE 1 CW
. 6 CALIPER, REAR BRAKE ................... 0.5 4 43107-MA7-006 PISTON 1 CW
. 7 BRACKET, REAR CALIPER .............. 0.4 5 43112-KTM-751 RETAINER 1 CW
56
TST 08 PC 005 25 . 10 . 2008
F - 14
Rear Wheel
(Spoke)
3
No. Service item F.R.T. No. Part Number Description QTY Notes
1 SPROCKET, FINAL DRIVEN .............. 0.4 1 41200-KCJ-690 SPROCKET COMP., FINAL DRIVEN (43T) 1 SW
3 AXLE, REAR WHEEL ......................... 0.3 2 41241-307-010 BUSH, RR. WHEEL DAMPER 4 SW
3 42301-KCJ-690 AXLE, RR. WHEEL 1 SW
6 HUB, REAR WHEEL ........................... 2.4 4 42312-KCJ-690 COLLAR, RR. WHEEL 1 SW
7 REAR WHEEL..................................... 1.1 5 42620-KCJ-880 COLLAR, RR. AXLE DISTANCE 1 SW
8 RIM, WHEEL :REAR ........................... 2.3
9 WEIGHT, BALANCE :REAR................ 0.6 6 42601-KCJ-880 HUB COMP. RR. WHEEL.
10 REAR TIRE(ONE) ............................... 1.0 *NH255M*........ SHIMMER SILVER METALLIC 1 SW
7 42650-KCJ-880ZA WHEEL SUB ASSY., RR.
11 TUBE, REAR TIRE(ONE) ................... 1.0 *NH255M*........ SHIMMER SILVER METALLIC 1 SW
18 BEARING, REAR WHEEL(ONE) ........ 0.5 8 42701-KCJ-690 RIM, RR. WHEEL 1 SW
9 42704-MEG-670 WEIGHT, BALANCE (15G) N SW
42705-MEG-670 WEIGHT, BALANCE (20G) N SW
10 42711-KCJ-692 TIRE, RR. 1 SW
57
TST 08 PC 005 25 . 10 . 2008
F - 14
Rear Wheel
(Spoke)
3
No. Service item F.R.T. No. Part Number Description QTY Notes
58
TST 08 PC 005 25 . 10 . 2008
F - 14 - 1
Rear Wheel
(Cast)
3
No. Service item F.R.T. No. Part Number Description QTY Notes
1 SPROCKET, FINAL DRIVEN .............. 0.4 1 41200-KCJ-690 SPROCKET COMP., FINAL DRIVEN (43T) 1 CW
4 AXLE, REAR WHEEL ......................... 0.3 2 41202-KEJ-900 WASHER, 53MM 1 CW
3 41241-KB4-003 BUSH, RR. WHEEL DAMPER 4 CW
7 REAR WHEEL .................................... 1.1 4 42301-KCJ-690 AXLE, RR. WHEEL 1 CW
8 WEIGHT, BALANCE :REAR ............... 0.6 5 42312-KCJ-690 COLLAR, RR. WHEEL 1 CW
9 REAR TIRE(ONE)............................... 1.0
10 TUBE, REAR TIRE(ONE) ................... 1.0 6 42620-KCJ-670 COLLAR, RR. AXLE DISTANCE 1 CW
7 42601-KCJ-671 CASTING, RR WHL 1 CW
11 DISC, REAR BRAKE .......................... 0.4 8 42704-MER-D60 WEIGHT, BALANCE (10G) N CW
19 BEARING, REAR WHEEL(ONE) ........ 0.5 42705-MER-D60 WEIGHT, BALANCE (20G) N CW
. 42706-MER-D60 WEIGHT, BALANCE (30G) N CW
9 42711-KCJ-692 TIRE, RR. 1 CW
10 42712-KCJ-691 TUBE, TIRE (3.25, 3.50 -18, 100/90-18) 1 CW
59
TST 08 PC 005 25 . 10 . 2008
F - 14 - 1
Rear Wheel
(Cast)
3
No. Service item F.R.T. No. Part Number Description QTY Notes
60
TST 08 PC 005 25 . 10 . 2008
F - 15
Fuel Tank
(Tiger Revo)
3
No. Service item F.R.T. No. Part Number Description QTY Notes
2 COCK ASSY., FUEL ............................ 0.3 1 16173-001-004 PACKING, FUEL STRAINER CUP 1
3 SCREEN, FUEL STRAINER ............... 0.3 2 16950-KCJ-661 COCK ASSY., FUEL 1
4 CUP, FUEL STRAINER ....................... 0.1 3 16952-461-771 SCREEN SET, FUEL STRAINER 1
4 16953-GG2-731 CUP SET, FUEL STRAINER 1
8 TANK, FUEL ........................................ 0.5 5 16955-KCJ-660 LEVER, FUEL COCK 1
13 FUEL TANK SENDING UNIT .............. 0.4 6 16958-MA1-731 O-RING 1
14 SHROUD, RADIATOR :RIGHT ........... 0.2 7 16959-471-831 FILTER, CUP 1
17 SHROUD, RADIATOR :LEFT .............. 0.2 8 17510-KCJ-660FMB TANK SET, FUEL (WL)
SHROUD, RADIATOR :BOTH............. 0.3 NH1.............. BLACK 1
17510-KCJ-660TPB PB314P......... TWISTER PEARL BLUE (1)
17510-KCJ-660CGR R101C-U....... CANDY GLORY RED (1)
17510-KCJ-660SLS NH-131M ...... STAR LIGHT SILVER (1)
9 17611-286-000 CUSHION, FUEL TANK FR. 2
10 17613-MV4-000 CUSHION, FUEL TANK RR. 1
3
No. Service item F.R.T. No. Part Number Description QTY Notes
14 50260-KCJ-660SLS SHROUD, R
NH-131M ...... STAR LIGHT SILVER (1)
15 50280-KCJ-660 SHROUD, R. INNER 1
16 50290-KCJ-660 SHROUD, L. INNER 1
17 50270-KCJ-660FMB SHROUD, L
NH1.............. BLACK 1
50260-KCJ-660TPB PB314P......... TWISTER PEARL BLUE (1)
50260-KCJ-660CGR R101C-U....... CANDY GLORY RED (1)
50260-KCJ-660SLS NH-131M ...... STAR LIGHT SILVER (1)
18 64355-KCJ-660ZA LOUVER, R. *NH303M* MAT AXIS GRAY METALLIC 1
19 64365-KCJ-660ZA LOUVER, L. *NH303M* MAT AXIS GRAY METALLIC 1
20 90101-KCJ-660 SCREW, SHROUD SETTING 4
62
TST 08 PC 005 25 . 10 . 2008
F - 15 - 1
Fuel Tank
(New Tiger Revo)
3
No. Service item F.R.T. No. Part Number Description QTY Notes
2 COCK ASSY., FUEL ............................ 0.3 1 16173-001-004 PACKING, FUEL STRAINER CUP 1
3 SCREEN, FUEL STRAINER ............... 0.3 2 16950-KCJ-661 COCK ASSY., FUEL 1
4 CUP, FUEL STRAINER ....................... 0.1 3 16952-461-771 SCREEN SET, FUEL STRAINER 1
4 16953-GG2-731 CUP SET, FUEL STRAINER 1
8 TANK, FUEL ........................................ 0.5 5 16955-KCJ-660 LEVER, FUEL COCK 1
FUEL TANK SENDING UNIT .............. 0.4
6 16958-MA1-731 O-RING 1
14 SHROUD, RADIATOR :RIGHT ........... 0.2 7 16959-471-831 FILTER, CUP 1
17 SHROUD, RADIATOR :LEFT .............. 0.2 8 17520-KCJ-650DRM TANK SET, FUEL (WL)
SHROUD, RADIATOR :BOTH............. 0.3 ..... DOMINATED RED METALLIC 1
17520-KCJ-650PTB ..... PEARL TWISTER BLUE (1)
17520-KCJ-650FMB ..... BLACK (1)
17520-KCJ-650AGM ..... ANCHOR GREY METALLIC (1)
9 17611-286-000 CUSHION, FUEL TANK FR. 2
10 17613-MV4-000 CUSHION, FUEL TANK RR. 1
63
TST 08 PC 005 25 . 10 . 2008
F - 15 - 1
Fuel Tank
(New Tiger Revo)
3
No. Service item F.R.T. No. Part Number Description QTY Notes
64
TST 08 PC 005 25 . 10 . 2008
F - 16
Seat / Body Cover
(Tiger Revo)
KCJ8F16
3
No. Service item F.R.T. No. Part Number Description QTY Notes
65
TST 08 PC 005 25 . 10 . 2008
F - 16
Seat / Body Cover
(Tiger Revo)
3
No. Service item F.R.T. No. Part Number Description QTY Notes
3
No. Service item F.R.T. No. Part Number Description QTY Notes
67
TST 08 PC 005 25 . 10 . 2008
F - 16 - 1
Seat / Body Cover
(New Tiger Revo)
3
No. Service item F.R.T. No. Part Number Description QTY Notes
3
No. Service item F.R.T. No. Part Number Description QTY Notes
69
TST 08 PC 005 25 . 10 . 2008
F - 17
Side Cover
3
No. Service item F.R.T. No. Part Number Description QTY Notes
1 COVER, SIDE :RIGHT........................ 0.1 1 83540-KCJ-660ZA COVER, R. SIDE SHIMMER SILVER METALLIC 1 SW
7 COVER, SIDE :LEFT .......................... 0.1 83540-KCJ-660ZB COVER, R. SIDE HEAVY GRAY METALLIC-U 1 CW
COVER, SIDE :BOTH ......................... 0.2 2 83545-KCJ-690 RUBBER, SIDE COVER 2
3 83551-KGA-900 GROMMET, SIDE COVER 2
4 83551-300-000 GROMMET, AIR CLEANER CASE 2
5 83601-357-000 COLLAR, COVER SETTING 2
70
TST 08 PC 005 25 . 10 . 2008
F - 18
Air Cleaner
3
No. Service item F.R.T. No. Part Number Description QTY Notes
71
TST 08 PC 005 25 . 10 . 2008
F - 19
Air Suction Valve
3
No. Service item F.R.T. No. Part Number Description QTY Notes
72
TST 08 PC 005 25 . 10 . 2008
F - 20
Exhaust Muffler
3
No. Service item F.R.T. No. Part Number Description QTY Notes
73
TST 08 PC 005 25 . 10 . 2008
F - 21
Pedal /
Kick Starter Arm
3
No. Service item F.R.T. No. Part Number Description QTY Notes
74
TST 08 PC 005 25 . 10 . 2008
F - 21
Pedal /
Kick Starter Arm
3
No. Service item F.R.T. No. Part Number Description QTY Notes
75
TST 08 PC 005 25 . 10 . 2008
F - 22
Step
3
No. Service item F.R.T. No. Part Number Description QTY Notes
3
No. Service item F.R.T. No. Part Number Description QTY Notes
77
TST 08 PC 005 25 . 10 . 2008
F - 23
Stand
3
No. Service item F.R.T. No. Part Number Description QTY Notes
78
TST 08 PC 005 25 . 10 . 2008
F - 24
Swingarm /
Chain Case
3
No. Service item F.R.T. No. Part Number Description QTY Notes
79
TST 08 PC 005 25 . 10 . 2008
F - 25
Rear Cushion
3
No. Service item F.R.T. No. Part Number Description QTY Notes
1 CUSHION ASSY., REAR :LEFT........... 0.4 1 52400-KCJ-661 CUSHION ASSY., RR. 2 TIGER REVO
CUSHION ASSY., REAR :RIGHT ........ 0.6 2 52400-KCJ-671 CUSHION ASSY., RR. 2 NEW TIGER REVO
CUSHION ASSY., REAR :BOTH ......... 0.7 3 52486-056-000 COLLAR, RR. CUSHION RUBBER BUSH 2
4 52489-399-601 BUSH, UPPER RUBBER 2
5 52489-473-003 BUSH, DAMPER 2
80
TST 08 PC 005 25 . 10 . 2008
F - 26
Rear Fender
3
No. Service item F.R.T. No. Part Number Description QTY Notes
81
TST 08 PC 005 25 . 10 . 2008
F - 27
Winker
(Tiger Revo)
3
No. Service item F.R.T. No. Part Number Description QTY Notes
82
TST 08 PC 005 25 . 10 . 2008
F - 27 - 1
Winker
(New Tiger Revo)
3
No. Service item F.R.T. No. Part Number Description QTY Notes
83
TST 08 PC 005 25 . 10 . 2008
F - 28
Taillight
(Tiger Revo)
3
No. Service item F.R.T. No. Part Number Description QTY Notes
84
TST 08 PC 005 25 . 10 . 2008
F - 28 - 1
Taillight
(New Tiger Revo)
3
No. Service item F.R.T. No. Part Number Description QTY Notes
85
TST 08 PC 005 25 . 10 . 2008
F - 29
Battery
3
No. Service item F.R.T. No. Part Number Description QTY Notes
86
TST 08 PC 005 25 . 10 . 2008
F - 30
Wire Harness
3
No. Service item F.R.T. No. Part Number Description QTY Notes
87
TST 08 PC 005 25 . 10 . 2008
F - 31
Frame Body
3
No. Service item F.R.T. No. Part Number Description QTY Notes
88
TST 08 PC 005 25 . 10 . 2008
F - 31
Frame Body
3
No. Service item F.R.T. No. Part Number Description QTY Notes
89
TST 08 PC 005 25 . 10 . 2008
F - 32
Tools
3
No. Service item F.R.T. No. Part Number Description QTY Notes
90
TST 08 PC 005 25 . 10 . 2008
F - 33
Caution Label
(Tiger Revo)
3
No. Service item F.R.T. No. Part Number Description QTY Notes
91
TST 08 PC 005 25 . 10 . 2008
F - 33 - 1
Caution Label
(New Tiger Revo)
3
No. Service item F.R.T. No. Part Number Description QTY Notes
92
TST 08 PC 005 25 . 10 . 2008
F - 34
Stripe
(Tiger Revo)
3
No. Service item F.R.T. No. Part Number Description QTY Notes
93
TST 08 PC 005 25 . 10 . 2008
F - 34 - 1
Stripe
(New Tiger Revo)
3
No. Service item F.R.T. No. Part Number Description QTY Notes
94
TST 08 PC 005 25 . 10 . 2008
F - 35
Upper Cowl
(New Tiger Revo)
3
No. Service item F.R.T. No. Part Number Description QTY Notes
95
TST 08 PC 005 25 . 10 . 2008
I N D E K S PART NUMBER
4
11360-KCJ-670 E8 23211-KPK-900 E14
15131-KCN-000 E7 16950-KCJ-661 F15-1 17920-KCJ-660 F3
11393-KT0-710 E5 23221-KPK-940 E14
15331-399-000 E7 16952-461-771 F15 17950-KCJ-650 F3
11395-KCN-000 E8 23421-KCJ-711 E14
15332-399-000 E7 16952-461-771 F15-1 17950-KCJ-660 F3
12000-KFB-750 E1 23427-439-000 E14
15421-107-000 E12 16953-GG2-731 F15 17962-KCJ-690 F3
12100-KCN-000 E4 23431-437-000 E14
15426-107-000 E12 16953-GG2-731 F15-1 18291-MN5-650 F20
12191-KCN-000 E4 23431-KFB-000 E14
15430-440-030 E7 16955-KCJ-660 F15 18293-KPK-900 F20
12204-439-305 E1 23441-KCJ-710 E14
15436-107-000 E7 16955-KCJ-660 F15-1 18300-KCJ-661 F20
12206-KCN-305 E1 23451-KCJ-710 E14
15441-KCS-650 E7 16958-MA1-731 F15 18312-KCJ-660 F20
12208-413-003 E2 23452-KW1-900 E14
15446-107-000 E7 16958-MA1-731 F15-1 18313-KCJ-660 F20
12251-KPK-941 E1 23461-KCJ-710 E14
15451-107-000 E6 16959-471-831 F15 18340-KCJ-660 F20
12271-383-000 E1 23471-KCJ-710 E14
15459-KT0-710 E7 16959-471-831 F15-1 18345-MBT-610 F20
12331-KCJ-710 E1 23491-KCJ-710 E14
15650-KCN-000 E5 17210-KCJ-950 F18 18355-KCJ-650 F20
12339-KT0-710 E1 23501-KCJ-710 E14
15650-KPM-850 E5 17213-KCJ-690 F18 18355-KCJ-660 F20
12361-383-000 E1 23511-KCJ-710 E14
15771-KV6-000 F19 17214-KW1-900 F18 18421-438-670 F22
12361-383-000 E12 23512-KCJ-710 E14
15772-MN1-670 F18 17220-KCJ-690 F18 18442-KEH-600 F22
13000-KCN-D10 E13 23513-KCJ-710 E14
16010-428-671 E17 17222-KBW-900 F18 18600-KCJ-901 F19
13011-KEH-305 E13 23801-KK1-010 E14
16012-KCJ-661 E17 17226-KW1-900 F18 18603-KCJ-660 F19
13021-KEH-305 E13 23811-KR3-600 E14
16013-439-921 E17 17232-KCJ-660 F29 1860-KCJ-660 F19
13031-KEH-305 E13 24211-KW1-900 E15
16014-KPS-851 E17 17232-KCJ-670 F29 18620-KCJ-660 F19
96
I N D E K S PART NUMBER
4
28251-KC6-000 E16 33301-SA0-741 F28 35102-KCJ-661 F5 37800-KCJ-660 F15 43100-KCJ-880 F11
28253-KCJ-710 E16 33301-SA0-741 F28-1 35106-KTC-900 F5 38110-KCJ-661 F30 43107-MA7-006 F13
28254-437-000 E16 33400-KCJ-661 F27 35106-KTC-900 F5-1 38120-KCJ-661 F30 43111-KCJ-671 F13
28261-KCJ-710 E16 33401-KCJ-661 F27 35121-KEH-600 F5 38301-KCJ-661 F30 43112-KTM-751 F13
28262-437-000 E16 33402-KCJ-661 F27 35121-KEH-600 F5-1 38306-KJ6-740 F30 43125-KGA-902 F11
28263-KCJ-710 E16 33403-KCJ-661 F27 35150-KCJ-651 F3 43141-KB4-000 F11
(40000)
28293-333-000 F21 33406-KCJ-661 F27 35150-KCJ-661 F3 43145-KEH-880 F11
40510-KCJ-660 F24
28300-KCJ-690 F21 33407-KCJ-661 F27 35200-KCJ-661 F3 43151-329-000 F11
40530-KS3-901 F24
28307-KCJ-690 F21 33450-KCJ-661 F27 35330-413-003 F3 43156-KCJ-670 F12
40543-KCJ-690 F24
28311-KC5-000 F21 33451-KCJ-661 F27 35340-MA5-671 F4 43215-KGH-901 F13
40546-KW8-900 F24
28333-KK0-000 F21 33452-KCJ-661 F27 35350-KCJ-661 F21 43251-KCJ-671 F14-1
41200-KCJ-690 F14
33453-KCJ-661 F27 35357-KCJ-690 F21 43251-KCJ-672 F14-1
(30000) 33491-KCJ-661 F27 35400-GT3-620 F30
41200-KCJ-690 F14-1
43310-KCJ-671 F12
30300-HA0-033 E9 41202-KEJ-900 F14-1
33600-KCJ-661 F27 35750-GS3-003 E12 43352-568-003 F9
30401-KCJ-690 F30 41241-307-010 F14
33603-053-650 F16 35752-KCT-690 E12 43352-568-003 F13
30410-KCJ-660 F30 41241-KB4-003 F14-1
33603-KCJ-661 F27 35753-KG2-951 E15 43353-461-771 F9
30500-KCJ-661 F30 42301-KCJ-690 F14
33619-459-840 F20 35850-KCJ-661 F29 43353-461-771 F13
30700-GN5-961 F30 42301-KCJ-690 F14-1
33650-KCJ-661 F27 35856-KCJ-660 F29 43410-KCJ-880 F11
31110-KCJ-660 E9 42312-KCJ-690 F14
33653-KCJ-661 F27 37080-KCJ-660 F15-1 43451-KCJ-880 F21
97
I N D E K S PART NUMBER
4
44806-KEH-881 F10 46500-KCJ-660 F21 50635-MJ0-000 F22 53108-MB6-630 F5-1 64252-KCJ-650 F35
44806-KEH-881 F10-1 46504-KV6-702 F12 50636-KCJ-710 F22 53140-KCJ-660 F3 64355-KCJ-660ZA F15
44809-KFM-900 F10 46510-KCJ-690 F21 50639-KCJ-690 F22 53165-MR4-900 F3 64365-KCJ-660ZA F15
44809-KFM-900 F10-1 46514-KN5-670 F21 50643-KN6-910 F22 53166-MR4-900 F3 64386-MS2-000 F1
44830-KCJ-650 F2-1 46515-KBW-900 F21 50645-MJ0-000 F22 53172-KT7-751 F3 64386-MS2-000 F35
44830-KCJ-660 F2 46515-KCJ-670 F21 50700-KCJ-660 F22 53175-KEH-600 F4 64421-KWC-900 F15-1
44831-KCJ-880 F2 50713-KCJ-710 F22 53178-KEH-600 F3
(50000) (70000)
45107-GE2-006 F9 51400-KCJ-661 F8 53180-425-010 F3
50100-KCJ-650 F31 77110-KCJ-660 F16
45108-KPH-951 F9 51400-KCJ-671 F8 53192-349-690 F3
50100-KCJ-660 F31 77110-KCJ-660 F16-1
45108-ML7-922 F13 51401-KCJ-691 F8 53209-GAH-000 F1-1
50125-KCJ-660 F20 77151-MB1-870 F16
45111-MAJ-G41 F9 51410-KCJ-661 F8 53211-028-010 F6
50186-KCJ-660 F27 77151-MB1-870 F16-1
45111-MAJ-G41 F13 51412-369-000 F8 53212-030-010 F6
50260-KCJ-650DSM F15-1 77156-KCJ-690 F16
45122-KCJ-660 F10 51412-KK4-003 F8 53214-001-010 F6
50260-KCJ-660CGR F15 77156-KCJ-690 F16-1
45122-KCJ-660 F10-1 51420-KCJ-661 F8 53219-KCJ-660 F6
50260-KCJ-660CGR F15 77160-KCJ-690 F16
45126-KCJ-661 F4 51420-KCJ-671 F8 53220-074-000 F6
50260-KCJ-660FMB F15 77160-KCJ-690 F16-1
45131-GZ0-006 F9 51432-447-731 F8 53230-KEH-600 F5
50260-KCJ-660SLS F15 77161-KCJ-950 F16
45132-166-016 F9 51437-KW6-901 F8 53230-KEH-600 F5-1
50260-KCJ-660SLS F15 77161-KCJ-950 F16-1
45132-166-016 F13 51440-KCJ-691 F8
50260-KCJ-660TPB F15
98
I N D E K S PART NUMBER
4
90085-413-781 E9
77230-KCJ-650 F16-1 871X0-KCJ-680ZDR F34-1 90131-KPH-880 F9 90451-365-000 E14
90087-KCJ-670 E8
77230-KCJ-660CGR F16 871X0-KCJ-680ZEL F34-1 90133-SL9-003 F2 90452-437-000 E14
90087-KCJ-710 E8
77230-KCJ-660FMB F16 871X0-KCJ-680ZER F34-1 90133-SL9-003 F2-1 90453-107-000 E16
90089-KAS-900 E9
77230-KCJ-660SLS F16 87505-KCJ-691 F33 90142-KCJ-660 F1 90454-107-000 E14
90091-MM5-640 E1
77230-KCJ-660TPB F16 87505-KCJ-691 F33-1 90142-KCJ-660 F35 90455-107-000 E14
90101-440-000 E7
77241-KCJ-660 F16 87506-KEH-660 F33 90145-MS9-612 F4 90459-107-000 E16
90101-GJ6-000 F1-1
77245-KCJ-650 F16-1 87506-KEH-660 F33-1 90145-MS9-612 F12 90461-107-000 E6
90101-KCC-940 F19
77245-KCJ-660 F16 87507-KCJ-690 F33 90158-KM7-911 F2 90463-437-000 E14
90101-KCJ-660 F15
77246-KCJ-650 F16-1 87507-KCJ-690 F33-1 90158-KM7-911 F2-1 90464-360-000 E14
90101-KCJ-660 F15-1
77309-KK6-000 F26 87508-KCJ-690 F33 90163-KCN-000 E9 90465-360-000 E14
90101-KRY-900 F20
87508-KCJ-690 F33-1 90191-MJ0-940 F5 90475-703-000 E3
(80000) 90101-KY6-008 F2
87522-KCJ-660 F33 90191-MJ0-940 F5-1 90488-425-000 E3
80103-KCJ-660 F26 90101-KY6-008 F2-1
87522-KCJ-660 F33-1 90206-250-000 E2 90501-KC2-750 F16-1
80110-KCJ-660 F26 90102-KGH-900 F6
87560-KC5-920ZB F33 90231-KB5-720 E6 90501-KC2-750 F19
83540-KCJ-660ZA F17 90102-KGH-900 F12
87560-KC5-920ZB F33-1 90231-KCS-920 E7 90501-KC2-750 F26
83540-KCJ-660ZB F17 90102-KTM-750 F12
87560-KC5-920ZD F33 90231-KPK-940 E7 90502-155-000 F21
83545-KCJ-690 F16-1 90103-MB0-000 F1
88110-KCJ-660 F3 90232-KPK-940 E6 90503-051-870 F5
83545-KCJ-690 F17 90104-KEH-600 F5
88113-KCJ-660 F3 90301-KGH-901 F11 90503-051-870 F5-1
83551-300-000 F16 90104-KEH-600 F5-1
88220-KCJ-660 F3 90302-GW3-980 F15-1 90504-KCJ-660 F1
90104-KR1-860 F17 99
I N D E K S PART NUMBER
4
90664-KEJ-900 F14-1 91305-KEH-600 F15-1 93901-24320 F28 94102-08000 F22 95701-06012-08 F16
90677-KAN-T00 F16 91306-MG3-000 E3 93901-24580 F28 94103-05700 F1 95701-06012-08 F16-1
90677-KAN-T00 F16-1 91307-035-000 E5 93901-24580 F28-1 94103-06700 F21 95701-06014-07 F24
90677-KAN-T00 F26 91309-425-003 E11 93901-25220 F24 94103-10000 F20 95701-06016-00 F30
90678-MR1-690 F19 91312-107-000 E12 93903-22120 F27 94103-10000 F25 95701-06016-07 F26
90701-HB6-010 E13 91320-MB0-000 E11 93903-22380 F2 94201-20150 F12 95701-06020-00 F30
90703-HC4-000 E8 91320-MBE-008 E11 93903-22380 F2-1 94201-20150 F21 95701-06020-07 F21
90703-HC4-000 E12 91352-671-003 F2 93903-24210 F17 94201-20150 F22 95701-06020-08 F16
90753-GB4-681 F14 91352-671-004 F2 93903-24380 F15 94201-30250 F23 95701-06020-08 F16-1
90753-GB4-681 F14-1 91356-KEH-910 E8 93903-24380 F15-1 94251-08000 E7 95701-06020-08 F26
91001-KCN-003 E13 91405-KT0-680 F19 93903-25210 F16 94251-10000 E15 95701-06022-08 F12
91005-KCN-003 E14 91406-KFN-850 F18 93903-25210 F16-1 94301-08140 E5 95701-06038-00 F11
91008-KCN-003 E12 91509-GE2-760 F16 93903-25480 F18 94301-10200 E4 95701-08020-00 F21
91008-KK6-000 E6 91509-GE2-760 F16-1 93903-34320 F18 94305-20102 F12 95701-08025-08 F15
91015-KK6-003 E14 91509-GE2-760 F26 93911-24320 F28-1 94305-30102 E5 95701-08025-08 F15-1
91053-MAY-003 F14 92101-05020-0A E7 93911-24380 F27 94510-12000 E15 95701-08025-08 F31
91059-KY2-711 F5 92101-06010-0A E14 94001-06000-0S F2 94510-14000 E15 95701-08035-07 F5
91059-KY2-711 F5-1 92101-06012-0A F22 94001-06000-0S F2-1 94510-16000 E16 95701-08035-07 F5-1
91106-KB4-003 E12 92101-06014-0A F22 94001-06000-0S F22 94510-20000 E16 95701-08050-00 F21
100
I N D E K S PART NUMBER
4
96140-63010-10 F10
96150-63010-10 F10-1
96150-63030-10 F14-1
96211-08000 F21
96220-40100 E15
96400-08065-00 F31
96600-06016-08 E14
97226-52230-P0 F10
97284-51162-V0 F14
97550-52229-P0 F10
97605-51165-V0 F14
98069-58911 E1
98069-58921 E1
98200-21500 F30
99001-10120 F32
99001-14170 F32
99002-13500 F32
99004-18190 F32
99006-12000 F32
101
I N D E K S DESCRIPTION
5
BEARING, RADIAL BALL, 16003 E6 BOLT, FLANGE, 6X12 F35 BOLT, FLANGE, 8X25 F31
BEARING, RADIAL BALL, 20X55X11 E14 BOLT, FLANGE, 6X12 F16-1 BOLT, FLANGE, 8X25 F15
BEARING, RADIAL BALL, 28X72X18 E13 BOLT, FLANGE, 6X12 E12 BOLT, FLANGE, 8X28 F21
BEARING, RADIAL BALL, 6202U E14 BOLT, FLANGE, 6X12 F12 BOLT, FLANGE, 8X35 F5-1
BEARING, RADIAL BALL, 6203UU F14 BOLT, FLANGE, 6X12 F16 BOLT, FLANGE, 8X35 F5
BEARING, RADIAL BALL, 6203UU F14-1 BOLT, FLANGE, 6X14 F24 BOLT, FLANGE, 8X40 F6
BEARING, RADIAL BALL, 6204 E14 BOLT, FLANGE, 6X14 E12 BOLT, FLANGE, 8X50 F21
BEARING, RADIAL BALL, 6301U F10 BOLT, FLANGE, 6X14 F7 BOLT, FLANGE, 8X55 F31
BEARING, RADIAL BALL, 6301UU F10-1 BOLT, FLANGE, 6X14 F12 BOLT, FLANGE, 8X65 F31
BEARING, RADIAL BALL, 6303UU F14-1 BOLT, FLANGE, 6X16 E1 BOLT, FLANGE, 8X85 F31
BODY COMP., FRAME F31 BOLT, FLANGE, 6X16 F26 BOLT, GEARSHIFT DRUM STOPPER ARM PIVOT E15
102
I N D E K S DESCRIPTION
5
C.D.I. UNIT F30
BOOT B F13 CABLE ASSY., SPEEDOMETER F2 CASE COMP., R. FR. BOTTOM BLACK F8
BOOT COMP. F4 CABLE ASSY., SPEEDOMETER F2-1 CASE COMP., R. FR. BOTTOM SILVER F8
BOOT COMP. F12 CABLE COMP. A, THROTTLE F3 CASE, AIR CLEANER F18
BOOT, HANDLE LEVER F3 CABLE COMP. A, THROTTLE F3 CASE, DRIVE CHAIN F24
BOOT, HEADLIGHT BRACKET F1 CABLE COMP. B, THROTTLE F3 CASE, HEADLIGHT F1
BOOT, HEADLIGHT BRACKET F35 CABLE COMP. B, THROTTLE F3 CASTING, FR WHL F10-1
BOOT, PIN BUSH F13 CABLE COMP., CHOKE F3 CASTING, RR WHL F14-1
BOOT, PIN BUSH F9 CABLE COMP., CHOKE F3 CENTER COMP., CLUTCH E6
BOX ASSY., SPEEDOMETER GEAR F10 CABLE COMP., CLUTCH F3 CHAIN, CAM (102L) E3
BOX ASSY., SPEEDOMETER GEAR F10-1 CABLE COMP., CLUTCH F3 CHAIN, DRIVE (520V-C.5-106LE) F24
103
I N D E K S DESCRIPTION
5
COLLAR F16 COVER, COMBINATION SWITCH F5 (D)
COLLAR, 6.5X11X3 F22 COVER, COMBINATION SWITCH F5-1 DIAPHRAGM F4
COLLAR, COUNTERSHAFT LOW GEAR E14 COVER, JOINT EXHAUST F20 DIAPHRAGM F12
COLLAR, COVER SETTING F17 COVER, L. CARBURETOR F17 DIAPHRAGM SET, PUMP E17
COLLAR, FR. AXLE DISTANCE F10 COVER, L. CRANKCASE E8 DIAPHRAGM SET, PUMP E17
COLLAR, FR. AXLE DISTANCE F10-1 COVER, L. CRANKCASE E8 DISK, CLUTCH FRICTION E6
COLLAR, FR. FENDER SETTING F7 COVER, L. CYLINDER HEAD E1 DISK, CLUTCH FRICTION E6
COLLAR, FR. WHEEL SIDE F10 COVER, L. SIDE HEAVY GRAY METALLIC-U F17 DISK, FR. BRAKE F10
COLLAR, FR. WHEEL SIDE F10-1 COVER, L. SIDE SHIMMER SILVER METALLIC F17 DISK, FR. BRAKE F10-1
COLLAR, FUEL TANK MOUNTING F15 COVER, MUFFLER F20 DISK, RR. BRAKE F14-1
104
I N D E K S DESCRIPTION
5
GEAR, PRIMARY DRIVE (22T) E7 HOLDER, NEEDLE JET E17
FILTER, CUP F15
GEAR, SPEEDOMETER F10 HOLDER, R. STEP F22
FLAP, TIRE (1.40-18) F10
GEAR, SPEEDOMETER F10-1 HORN COMP. (HIGH) F30
FLAP, TIRE (IRC) (18) F14
GRIP F32 HORN COMP. (LOW) F30
FLOAT SET E17
GRIP COMP., R. F3 HOSE COMP., FR. BRAKE F4
FLYWHEEL COMP. E9
GRIP, L. HANDLE F3 HOSE COMP., RR. BRAKE F12
FORK ASSY., L. FR. BLACK F8
GRIP, L. RR. F31 HOSE COMP., RR. MASTER CYLINDER F12
FORK ASSY., L. FR. SILVER F8
GRIP, R. HANDLE F3 HUB COMP. RR. WHEEL. F14
FORK ASSY., R. FR. BLACK F8
GRIP, R. RR. F31 HUB SUB ASSY., FR. F10
FORK ASSY., R. FR. SILVER F8
GROMMET A, SIDE COVER F31 HUB, FR. BRAKE F10
FORK, CENTER GEARSHIFT E15
GROMMET, AIR CLEANER CASE F16 HUB, FR. BRAKE F10-1
105
I N D E K S DESCRIPTION
5
NUT, FLANGE, 10MM F25
LENS, TAILLIGHT INNER F28-1 OIL PUMP ASSY. E7
NUT, FLANGE, 10MM F31
LEVER COMP., CLUTCH E5 OIL SEAL, 12X22X5 E5
NUT, FLANGE, 6MM F20
LEVER COMP., L. HANDLE F3 OIL SEAL, 12X22X5 E5
NUT, FLANGE, 6MM F15-1
LEVER, CHOKE F3 OIL SEAL, 14X28X7 E12
NUT, FLANGE, 6MM F26
LEVER, FUEL COCK F15-1 OIL SEAL, 16X28X7 E16
NUT, FLANGE, 6MM F27
LEVER, FUEL COCK F15 OIL SEAL, 20X34X7 E14
NUT, FLANGE, 6MM F28
LEVER, R. STEERING HANDLE F4 OIL SEAL, 27X40X6 F14
NUT, FLANGE, 6MM F28-1
LIFTER ASSY., TENSIONER E3 OIL SEAL, 27X40X6 F14-1
NUT, FLANGE, 6MM F29
LINK SET E17 O-RING F15-1
NUT, FLANGE, 6MM F30
LOCK ASSY., SEAT F16-1 O-RING E11
NUT, FLANGE, 6MM F3
106
I N D E K S DESCRIPTION
5
PAD SET, RR. F13 ROTOR COMP., OIL FILTER E7
PANEL COMP., RR. BRAKE F11 PLATE, PILLION STEP F22 ROTOR, NEUTRAL SWITCH E15
PANEL, L. SHROUD F15-1 PLATE, R. ENGINE UPPER HANGER F31 ROTOR, OIL PUMP INNER E7
PANEL, R. SHROUD F15-1 PLATE, VALVE ROCKER ARM SHAFT SETTING E2 ROTOR, OIL PUMP OUTER E7
PEDAL, BRAKE F21 PLIERS, 135 F32 RUBBER B, HANDLE WEIGHT F5
PEDAL, GEAR CHANGE F21 PLUG, BREATHER TUBE F18 RUBBER B, HANDLE WEIGHT F5-1
PIECE, OIL LOCK F8 PLUG, PIN F13 RUBBER B, SEAT SETTING F16
PIN C, JOINT F21 PLUG, SPARK E1 RUBBER B, SEAT SETTING F16-1
PIN D, JOINT F12 PLUG, SPARK (DP8EA-9) E1 RUBBER, COWL SETTING F17
PIN, HANGER F9 PLUG, SPARK (X24EP-U9) E1 RUBBER, COWL SETTING F16
PIN, HANGER F13 PROTECTOR F4 RUBBER, CUSHION F16-1
107
I N D E K S DESCRIPTION
5
SCREEN, OIL FILTER E12
SCREW SET A E17 SCREW, TAPPING, 4X14 F28-1 SET RING, 20MM E14
SCREW SET B E17 SCREW, TAPPING, 4X14 F2-1 SHAFT, GEARSHIFT FORK GUIDE E15
SCREW SET C E17 SCREW, TAPPING, 4X14 F27 SHAFT, IDLE GEAR E10
SCREW, BLEEDER F13 SCREW, TAPPING, 4X14 F2 SHAFT, MAIN STAND PIVOT F23
SCREW, BLEEDER F9 SCREW, TAPPING, 4X20 F28 SHAFT, REDUCTION GEAR E10
SCREW, FLAT, 4X12 E7 SCREW, TAPPING, 4X20 F28-1 SHAFT, VALVE ROCKER ARM E2
SCREW, FLAT, 4X12 F4 SCREW, TAPPING, 5X12 F24 SHOE SET, BRAKE F11
SCREW, FLAT, 4X45 F12 SCREW, TAPPING, 5X12 F16-1 SHROUD SET, L. (WL) F15-1
SCREW, FLAT, 5X10 E17 SCREW, TAPPING, 5X12 F16 SHROUD SET, R. (WL) F15-1
SCREW, FLAT, 6X16 E2 SCREW, TAPPING, 5X20 F18 SHROUD, L F15
108
I N D E K S DESCRIPTION
5
TOP SET E17
SPRING, BRAKE PEDAL F21 STOPPER, KICK ARM F21 TRAY COMP., BATTERY F29
SPRING, BRAKE SHOE F11 STOPPER, TAILLIGHT F16 TRAY COMP., BATTERY F29
SPRING, CARBON BRUSH E11 STRIPE DOMINATE GREY L F34-1 TUBE E17
SPRING, CLUTCH E6 STRIPE DOMINATE GREY R F34-1 TUBE A, AIR SUCTION VALVE F19
SPRING, CLUTCH LEVER E5 STRIPE EVULVE BLACK L F34-1 TUBE ASSY., AIR SUCTION VALVE CONTROL F19
SPRING, FR. CUSHION REBOUND F8 STRIPE EVULVE BLACK R F34-1 TUBE B, AIR SUCTION VALVE F19
SPRING, FR. FORK F8 STRIPE MAGMA RED L F34-1 TUBE COMP. E17
SPRING, GEARSHIFT PLATE E15 STRIPE MAGMA RED R F34-1 TUBE, AIR CLEANER CONNECTING F18
SPRING, GEARSHIFT RETURN E15 STRIPE MAGNIFICENT BLACK L F34-1 TUBE, BATTERY BREATHER F29
SPRING, JUDDER E6 STRIPE MAGNIFICENT BLACK R F34-1 TUBE, BREATHER F18
109
I N D E K S DESCRIPTION
5
WASHER, WHEEL, 6MM F28-1
WASHER, COUNTERSHAFT THIRD SPLINE E14
WASHER, WHEEL, 6MM F16
WASHER, FR. FENDER SETTING F24
WEIGHT A, STEERING HANDLE F5
WASHER, LOCK E14
WEIGHT A, STEERING HANDLE F5-1
WASHER, OIL BOLT F4
WEIGHT B, HANDLE F5-1
WASHER, OIL BOLT F12
WEIGHT B, HANDLE F5
WASHER, OIL FILTER ROTOR LOCKING E6
WEIGHT, BALANCE (10G) F10-1
WASHER, PLAIN, 10MM F20
WEIGHT, BALANCE (10G) F14-1
WASHER, PLAIN, 10MM F25
WEIGHT, BALANCE (15G) F10
WASHER, PLAIN, 5MM F16
WEIGHT, BALANCE (15G) F14
WASHER, PLAIN, 5MM F17
WEIGHT, BALANCE (20G) F10
WASHER, PLAIN, 5MM F17
110
PT Astra Honda Motor
TECHNICAL SERVICE DIVISION
1 8 KCJ 9 I 1
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