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TOP209/210 ®
TOPSwitch Family
Three-terminal Off-line PWM Switch
Product Highlights
Cost Effective Switcher for Low Power Applications
• Replaces linear power supplies
• Replaces discrete switcher and 20 to 50 components +
– cuts cost, increases reliability
• Stand-by power supplies for Green or energy efficient
products such as personal computers, monitors, UPS, Wide-Range
copiers, fax machines, etc. DC Input
D
• Housekeeping or "keep-alive" power supply applications
such as TV, appliances, industrial control and personal CONTROL
C
TOPSwitch
computers
• Meets 'Blue Angel' low power stand-by specification S
-
• Controlled MOSFET turn-on reduces EMI and EMI filter
PI-2043-052397
costs
• 80% smaller and lighter compared to linear supply Figure 1. Typical Application.
• 50% smaller compared to discrete switcher
Description
The TOP209/210 implements all functions necessary for an protection circuitry. Compared to discrete MOSFET and
off-line switched mode control system: high voltage N-channel controller or self oscillating (RCC) switching converter
power MOSFET with controlled turn-on gate driver, voltage solutions, a TOPSwitch integrated circuit can reduce total cost,
mode PWM controller with integrated oscillator, high voltage component count, size, weight and at the same time increase
start-up bias circuit, bandgap derived reference, bias shunt efficiency and system reliability. The TOP209/210 are intended
regulator/error amplifier for loop compensation and fault for 100/110/230 VAC off-line Power Supply applications in
the 0 to 8 W (0 to 5 W universal) range.
August 1997
TOP209/210
VC
CONTROL 0
DRAIN
ZC INTERNAL
1 SUPPLY
SHUTDOWN/
SHUNT REGULATOR/ AUTO-RESTART
ERROR AMPLIFIER
+
- ÷8
5.7 V
-
4.7 V
+ 5.7 V
POWER-UP
RESET
- VI
LIMIT
IFB
THERMAL
SHUTDOWN CONTROLLED
WITH TURN-ON
HYSTERESIS GATE
DRIVER
OSCILLATOR
DMAX
CLOCK
SAW - S Q
LEADING
+ R Q EDGE
BLANKING
PWM
COMPARATOR
MINIMUM
ON-TIME
DELAY
RE
SOURCE
PI-1742-011796
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TOP209/210
Figure 5. Start-up Waveforms for (a) Normal Operation and (b) Auto-restart.
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TOP209/210
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TOP209/210
VIN
VIN
DRAIN
0
VOUT
0
IOUT
0
1 2 8 1 2 8 1
••• •••
VC
0
1 2 8 1 2 8 1
IC 0 ••• •••
1 2 1
PI-1742-011796
Shutdown/Auto-restart (typically 145 °C). When the junction temperature cools past
To minimize TOPSwitch power dissipation, the shutdown/ the hysteresis temperature, normal operation resumes. VC is
auto-restart circuit turns the power supply on and off at a duty regulated in hysteretic mode while the power supply is turned
cycle of typically 5% if an out of regulation condition persists. off.
Loss of regulation interrupts the external current into the
CONTROL pin. VC regulation changes from shunt mode to the High-voltage Bias Current Source
hysteretic auto-restart mode described above. When the fault This current source biases TOPSwitch from the DRAIN pin and
condition is removed, the power supply output becomes charges the CONTROL pin external capacitance (CT) during
regulated, VC regulation returns to shunt mode, and normal start-up or hysteretic operation. The current source is switched
operation of the power supply resumes. on and off with an effective duty cycle of approximately 35%.
This duty cycle is determined by the ratio of CONTROL pin
Hysteretic Overtemperature Protection charge (IC) and discharge currents (ICD1 and ICD2). This current
Temperature protection is provided by a precision analog source is turned off during normal operation when the output
circuit that turns the output MOSFET off when the junction MOSFET is switching.
temperature exceeds the thermal shutdown temperature
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TOP209/210
D2 L1
1N5822 3.3 µH
1
+5 V
8
+
VR1
C2 C3
BZY97-
330 µF 100 µF
C120
10 V 10 V
120 V
5
RTN
D1
UF4005 D3
1N4148
2
4
C1
DC
INPUT 10 nF
400 V R1
3 15 Ω
T1
D
TRD1
CONTROL
C
TOPSwitch
2 S U1
TOP210
C5 CIRCUIT PERFORMANCE:
47 µF Line Regulation - –1.5%
10 V (104-370 VDC)
Load Regulation - –5%
(10-100%)
-
Ripple Voltage –25 mV
PI-2045-041798
Figure 7. Schematic Diagram of a Minimum Parts Count 5 V, 4 W Bias Supply Using the TOP210.
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TOP209/210
1 T1
T1RD2
BR1
+ DFO6M VR1
BZY97-C200
RA C1
470 kΩ 10 µF
200 V
-
D2
JP1*
D1 MBR360 L1
JUMPER
UF4005 8
12 V
2 3 µH
C9 C2 C3 R2
RB 330 µF
10 µF D TOPSwitch 120 µF 330
470 kΩ 16 V
200 V R1 16 V 1W
CONTROL
C
6.8 Ω 5
3
RTN
L2 D3
12 mH min. S U1 1N4148
0.2A TOP210 C5 CIRCUIT PERFORMANCE:
47 µF Line Regulation - –1%
10 V (85-132 VAC) or
C6 (170-265 VAC)
47nF Load Regulation - –5%
250VAC 4 (10-100%)
X2 Ripple Voltage – 50 mV
F1
Meets CISPR-22 Class B
2A
C7
L
1nF
250 VAC
N Y1
* JPI INSTALLED FOR 110 VAC INPUT
J1
JPI OPEN FOR 220 VAC INPUT PI-2046-052397
Figure 8. Schematic Diagram of a 12 V, 8 W 110/220 VAC Input Power Supply Using the TOP210.
The circuit shown in Figure 8 produces a 12 V, 8 W power C1 and C9, are necessary only when JP1 is not installed. D1 and
supply that operates from 85 to 132 VAC or 170 to 264 VAC VR1 clamp the leading-edge voltage spike caused by transformer
input voltage. The 12 V output voltage is determined by the leakage inductance to a safe value and reduce ringing. The
TOPSwitch CONTROL pin shunt regulator voltage, the voltage power secondary winding is rectified and filtered by D2, C2,
drops of D2 and D3, and the turns ratio between the bias and L1, and C3 to create the 12 V output voltage. R2 provides a pre-
output windings of T1. Other output voltages are also possible load on the 12 V output to improve load regulation at light loads.
by adjusting the transformer turns ratios. R1 and C5 provide The bias winding is rectified and filtered by D3, R1, and C5 to
filtering of the bias winding to improve line and load regulation. create a bias voltage to the TOP210. L2 and Y1-capacitor C7
attenuate common-mode emission currents caused by high-
AC power is rectified and filtered by BR1, C1 and C9 to create voltage switching waveforms on the DRAIN side of the primary
the high voltage DC bus applied to the primary winding of T1. winding and the primary to secondary capacitance. L2 and C6
The other side of the transformer primary is driven by the attenuate differential-mode emission currents caused by the
integrated high-voltage MOSFET within the TOP210. JP1 is a fundamental and harmonics of the trapezoidal primary current
jumper used to select 110 VAC or 220 VAC operation. Installing waveform. C5 filters internal MOSFET gate drive charge
JP1 selects 110 VAC operation. Leaving JP1 open selects current spikes on the CONTROL pin, determines the auto-
220 VAC operation. RA and RB, which equalize voltage across restart frequency, and together with R1, compensates the control
loop.
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TOP209/210
SOURCE
TOP210 PFI
High Voltage
SOURCE Return
Bias/Feedback
Return
Bias/Feedback
Input
CONTROL DRAIN
Bypass
Capacitor
2 TOP VIEW PI-1744-011796
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TOP209/210
1. Unless noted, all voltages referenced to SOURCE, 2. Normally limited by internal circuitry.
TA = 25 °C. 3. 1/16" from case for 5 seconds.
Conditions
(Unless Otherwise Specified)
Parameter Symbol See Figure 12 Min Typ Max Units
SOURCE = 0 V
TJ = -40 to 125 °C
CONTROL FUNCTIONS
Output TOP209 55 70 85
fOSC IC = 4 mA, TJ = 25 °C kHz
Frequency TOP210 90 100 110
Dynamic IC = 4 mA, TJ = 25 °C
ZC 10 15 22 Ω
Impedance See Figure 11
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TOP209/210
Conditions
(Unless Otherwise Specified)
Parameter Symbol See Figure 12 Min Typ Max Units
SOURCE = 0 V
TJ = -40 to 125 °C
SHUTDOWN/AUTO-RESTART (cont.)
UV Lockout S1 open V
4.4 4.7 5.0
Threshold Voltage
Auto-restart S1 open V
0.6 1.0
Hysteresis Voltage
Auto-restart S1 open %
5 9
Duty Cycle
Auto-restart S1 open Hz
1.2
Frequency
CIRCUIT PROTECTION
Thermal Shutdown IC = 4 mA °C
125 145
Temperature
Thermal Shutdown °C
2 Hysteresis 30
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TOP209/210
Conditions
(Unless Otherwise Specified)
Parameter Symbol See Figure 12 Min Typ Max Units
SOURCE = 0 V
TJ = -40 to 125 °C
OUTPUT
ON-State TJ = 25 °C 31.2 36.0
RDS(ON) ID = 25 mA Ω
Resistance TJ = 100 °C 51.4 59.4
OFF-State IDSS
See Note B
250 µA
Current VDS = 560 V, TA = 125 °C
Rise tR 100 ns
Measured
Time
in a Typical
Fall tF Flyback Converter Application 50 ns
Time
DRAIN Supply 36 V
Voltage See Note C
SUPPLY
Shunt Regulator VC(SHUNT)
Voltage IC = 4 mA 5.5 5.8 6.1 V
Shunt Regulator
Temperature Drift ±50 ppm/°C
NOTES:
A. For specifications with negative values, a negative temperature coefficient corresponds to an increase in magnitude
with increasing temperature, and a positive temperature coefficient corresponds to a decrease in magnitude with
increasing temperature.
B. The breakdown & leakage measurements can be accomplished by using the TOPSwitch auto-restart feature. The
divide-by-8 counter in the auto-restart circuitry disables the output MOSFET from switching in 7 out of 8 cycles. To
place the TOPSwitch in one of these cycles, the following procedure can be carried out using the modified circuit of
Figure 12:
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TOP209/210
NOTES: (continued)
i. The 470 Ω 5 W load resistor at the DRAIN pin should be shorted. S1 & S2 should stay closed.
ii. The 40 V output supply should be replaced with a curve tracer capable of forcing 700 V.
iii. The curve tracer should initially be set at 0 V. The 0-50 V variable supply should be adjusted through a voltage
sequence of 0 V, 6.5 V, 4.2 V, and 6.5 V.
iv. The breakdown and the leakage measurements can now be taken with the curve tracer. The maximum
voltage from the curve tracer must be limited to 700 V under all conditions.
C. It is possible to start up and operate TOPSwitch at DRAIN voltages well below 36 V. However, the CONTROL pin
charging current is reduced, which affects start-up time and auto-restart frequency and duty cycle. Refer to the
characteristic graph on CONTROL pin charge current (IC) vs. DRAIN voltage for low voltage operation characteristics.
PI-1745-011796
CONTROL Pin Current (mA)
100
t2
80
t1
HV 90% 90% 60
40
DRAIN t
D= 1 Dynamic
=
1
VOLTAGE t2 Impedance Slope
20
10%
0V 0
0 2 4 6 8 10
PI-2048-050798
CONTROL Pin Voltage (V)
Figure 10. TOPSwitch Duty Cycle Measurement. Figure 11. TOPSwitch CONTROL Pin I-V Characteristic.
2 470 Ω
5W S2
470 Ω
D C
S1
40 V
0.1 µF 47 µF 0-50 V
S S
NOTE: This test circuit is not applicable for current limit or output characteristic measurements.
PI-1733-122095
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TOP209/210
The following precautions should be followed when testing If the CONTROL pin power supply is turned on while in this
TOPSwitch by itself outside a power supply. The schematic auto-restart mode, there is only a 12.5% chance that the
shown in Figure 12 is suggested for laboratory testing of CONTROL pin oscillation will be in the correct state (DRAIN
TOPSwitch. active state) so that the continuous DRAIN voltage waveform
may be observed. It is recommended that the VC power supply
When the DRAIN supply is turned on, the part will be in the be turned on first and the DRAIN power supply second if
auto-restart mode. The CONTROL pin voltage will be continuous DRAIN voltage waveforms are to be observed.
oscillating at a low frequency from 4.7 to 5.7 V and the DRAIN The 12.5% chance of being in the correct state is due to the 8:1
is turned on every eighth cycle of the CONTROL pin oscillation. counter.
1.2
PI-1123A-060794
Breakdown Voltage (V)
1.0
(Normalized to 25 °C)
(Normalized to 25 °C)
Output Frequency 0.8
1.0
0.6
0.4
0.2
0.9
-50 -25 0 25 50 75 100 125 150 0
-50 -25 0 25 50 75 100 125 150
Junction Temperature (°C)
Junction Temperature (°C)
PI-2074-070897
VC = 5 V
1.0
Charging Current (mA)
(Normalized to 25 °C)
1.6
CONTROL Pin
Current Limit
0.8
1.2
0.6
0.8
0.4
0.4
0.2
0 0
-50 -25 0 25 50 75 100 125 150 0 20 40 60 80 100
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TOP209/210
PI-1734-011596
PI-1730-121995
TCASE=25 °C
250
200
150 10
100
50
0
0 2 4 6 8 10 1
0 200 400 600
DRAIN Voltage (V)
DRAIN Voltage (V)
PI-1731-121995
40
Power (mW)
30
20
10
2
0
0 200 400 600
DRAIN Voltage (V)
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TOP209/210
DIP-8
D S .004 (.10)
DIM inches mm
8 5
-E-
A 0.370-0.385 9.40-9.78
B 0.245-0.255 6.22-6.48
C 0.125-0.135 3.18-3.43
G 0.015-0.040 0.38-1.02
H 0.120-0.135 3.05-3.43 B
J1 0.060 (NOM) 1.52 (NOM)
J2 0.014-0.022 0.36-0.56
K 0.010-0.012 0.25-0.30
L 0.090-0.110 2.29-2.79
M 0.030 (MIN) 0.76 (MIN) 1 4
N 0.300-0.320 7.62-8.13 A -D-
P 0.300-0.390 7.62-9.91 M J1 N
Q 0.300 BSC 7.62 BSC
Notes:
1. Package dimensions conform to JEDEC C
specification MS-001-AB for standard dual
in-line (DIP) package .300 inch row spacing
(PLASTIC) 8 leads (issue B, 7/85).. -F-
2. Controlling dimensions are inches.
3. Dimensions shown do not include mold
flash or other protrusions. Mold flash or H K
G
protrusions shall not exceed .006 (.15) on
any side. Q
4. D, E and F are reference datums on the J2
molded body. L P P08A
PI-2076-041101
SMD-8
D S .004 (.10) Heat Sink is 2 oz. Copper DIM inches mm
As Big As Possible
8 5
-E- A 0.370-0.385 9.40-9.78
B 0.245-0.255 6.22-6.48
C 0.125-0.135 3.18-3.43
E S .010 (.25)
G 0.004-0.012 0.10-0.30
B P .420 H 0.036-0.044 0.91-1.12
J1 0.060 (NOM) 1.52 (NOM)
.046 .060 .060 .046 J2 0.048-0.053 1.22-1.35
J3 0.032-0.037 0.81-0.94
.080 J4 0.007-0.011 0.18-0.28
Pin 1
1 4 K 0.010-0.012 0.25-0.30
L L 0.100 BSC 2.54 BSC
.086
.186 M 0.030 (MIN) 0.76 (MIN)
A -D- .286 P 0.372-0.388 9.45-9.86
M J1 Solder Pad Dimensions α 0-8° 0-8°
Notes:
1. Package dimensions conform to JEDEC
specification MS-001-AB (issue B, 7/85)
C
K except for lead shape and size.
2. Controlling dimensions are inches.
-F- 3. Dimensions shown do not include mold
.004 (.10) flash or other protrusions. Mold flash or
J3 J4 protrusions shall not exceed .006 (.15) on
α G any side.
G08A J2 .010 (.25) M A S H 4. D, E and F are reference datums on the
molded body.
PI-2077-042601
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TOP209/210
The PI Logo, TOPSwitch, TinySwitch and EcoSmart are registered trademarks of Power Integrations, Inc.
©Copyright 2001, Power Integrations, Inc.
2
WORLD HEADQUARTERS EUROPE & AFRICA TAIWAN CHINA
AMERICAS Power Integrations (Europe) Ltd. Power Integrations Power Integrations
Power Integrations, Inc. Centennial Court International Holdings, Inc. International Holdings, Inc.
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