Row Labels Damaged spring Double feed Excess flash on box Excess reagent Frame feed failure Insufficient

reagent Malformed box Marginal lamination Misalignment on assembly Negative Sheet defect Positive Sheet defect Grand Total

Sum of Frequency 3 2 2 4 2 1 1 1 1 3 2 22

Assembly Operator Defect Excess reagent Damaged spring Negative Sheet defect Double feed Excess flash on box Frame feed failure Positive Sheet defect Insufficient reagent Malformed box Marginal lamination Misalignment on assembly Grand Total

Frequency 4 3 3 2 2 2 2 1 1 1 1 22

% 18% 14% 14% 9% 9% 9% 9% 5% 5% 5% 5% 100% Excess reagent Damaged spring Negative Sheet defect Double feed Excess flash on box Frame feed failure Positive Sheet defect Insufficient reagent Malformed box Marginal lamination Misalignment on assembly

Row Labels Damaged spring Dirt from assembly Double feed Excess flash on box Excess reagent Frame feed failure Insufficient reagent Malformed box Marginal lamination Misalignment on assembly Negative Sheet defect Positive Sheet defect Grand Total

Sum of Frequency 3 5 3 2 11 9 4 3 2 3 2 3 50

Row Labels Excess reagent Frame feed failure Damaged spring Dirt from assembly Insufficient reagent Double feed Positive Sheet defect Negative Sheet defect Malformed box Misalignment on assembly Excess flash on box Marginal lamination Grand Total

% 11 9 3 5 4 3 3 2 3 3 2 2 50 22% 18% 6% 10% 8% 6% 6% 4% 6% 6% 4% 4% 100% Excess reagent Frame feed failure Damaged spring #N/A Insufficient reagent Double feed Positive Sheet defect Negative Sheet defect Malformed box Misalignment on assembly Excess flash on box Marginal lamination

criticlity High High

Moderate Moderate

Defects not detected by operator but by audit Dirt from assembly 5 10%

80-20

4 2 3 0 1 2 2 3 1 1 2 1 22

18% 9% 14% 0% 5% 9% 9% 14% 5% 5% 9% 5%

Sum of Frequency % 15 21% 11 15% 6 8% 5 7% 5 7% 5 7% 5 7% 5 7% 4 6% 4 6% 4 6% 3 4% 72

Assembly Operator Defects Excess flash on box Negative Sheet defect Excess reagent Frame feed failure Damaged spring Malformed box Excess reagent Positive Sheet defect Excess reagent Damaged spring Double feed Negative Sheet defect Positive Sheet defect Frame feed failure Insufficient reagent Damaged spring Negative Sheet defect Double feed Excess flash on box Misalignment on assembly Excess reagent Marginal lamination

Frequency 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

Auditor Defects Frequency Excess reagent 1 Malformed box 1 Frame feed failure 1 Excess reagent 1 Excess reagent 1 Misalignment on assembly 1 Insufficient reagent 1 Frame feed failure 1 Excess reagent 1 Frame feed failure 1 Negative Sheet defect 1 Dirt from assembly 1 Excess flash on box 1 Excess flash on box 1 Insufficient reagent 1 Positive Sheet defect1 Excess reagent 1 Misalignment on assembly 1 Excess reagent 1 Negative Sheet defect 1 Excess reagent 1 Marginal lamination 1 Positive Sheet defect1 Frame feed failure 1 Damaged spring 1 Frame feed failure 1 Damaged spring 1 Dirt from assembly 1 Malformed box 1 Frame feed failure 1 Dirt from assembly 1 Frame feed failure 1 Damaged spring 1 Dirt from assembly 1 Insufficient reagent 1 Double feed 1 Frame feed failure 1 Excess reagent 1 Dirt from assembly 1 Double feed 1 Malformed box 1 Excess reagent 1 Excess reagent 1 Insufficient reagent 1 Marginal lamination 1 Frame feed failure 1

Positive Sheet defect1 Excess reagent 1 Double feed 1 Misalignment on assembly 1

Process Function (Step)

Potential Failure Modes (process defects)

Potential Effect(s) of Failure

S E V

C l a s s

Potential Cause(s) of Failure

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

O C C

Current Process Controls

D E T

R P N

FAILURE MODE AND EFFECTS A Item: Integral Film Model: Polaroid SX-70 Camera Core Team: Responsibility: Prepared by:

Process Function Regent

Potential Failure Excess Regent Insufficient Regent

Potential Effect(s) of Regent Leakage Unclear Picture

S 7

Potential Cause(s)/ Improper machine set up Improper machine set up

O 8

Sheet

Improper Positive tranposition of Sheet Defect image from negative Improper Negative tranposition of sheet defect image on positive Marginal Lamination Spoilt Frame

Improper lamination High Finger height Low Finger height Faulty part Improper handling & part stocking Pressure misalignme nt

Frame Feed Frame feed & photo failure release Double feed Damaged Spring Maintainen Dirt from ce assembly

Improper frame release Improper frame release No frame release Overall functionality error Catridge spoilt due to light exposure & mis-fit

6 7

5 6

Injection Moulding

Malformed box

Assembly

Misalignmen Component t on misalignment assembly Excess flash Bad image on box quality

Component misalignme nt Faulty component

Others

MODE AND EFFECTS ANALYSIS

D 4

R P N 224

75

175

175

72

196

4 4

120 168

125

96

140

96 0 0

Potential Excess Regent Frame feed failure Positive Sheet Defect Negative sheet defect Damaged Spring Misalignm ent on assembly Dirt from assembly Double feed Malforme d box Excess flash on box Insufficien t Regent Marginal Laminatio n

R P N 224 196

175

175 168

140

125 120 96 96

75

72

RPN
250 200 150 100 50 0

RPN