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encoders
encoders
Fagor Automation has been manufacturing high quality linear and rotary encoders using precision optical technology for more than 30 years. Over the years Fagor has created, developed and patented systems, components and technologies that allow us to offer best quality and features over the complete range of product utilizing innovative production methods. Hence making Fagor Automation the most efcient alternative in the world of feedback systems.
Fringe scanning
Optical design
Leader in measurement technologies, Fagor Automation uses
LED Analyzer Linear encoder Projected light
With new scanning techniques such as single eld and threephase scanning that provide high quality signals that minimize interpolation errors.
Electronic design
Fagor Automation uses latest generation integrated electronic components in their design hence achieving accurate signal optimization at high speeds and nano resolution.
Mechanical design
Fagor Automation designs and manufactures the most innovative and reliable measuring systems using its advanced mechanical designs. These designs using titanium and stainless steel materials provide the encoders with optimum robustness ensuring best performance in machine tool applications.
Thermal performance
When designing the encoders Fagor Automation has taken into account the effect of temperature change on their performance. Most machine shops do not operate in temperature controlled environment hence affecting the accuracy of nished part. Using the TDMS system, Thermal Determined Mounting System which controls expansion/ contraction, Fagor linear encoders can deliver consistent accuracy and repeatability. For linear encoders more than three meters long, Fagor guarantees a thermal behavior identical to that of the machine surface it is mounted on thanks to the special mounting system at the end of the linear encoders.
Quality
Accuracy certificate
Every single Fagor encoder is subjected to an extensive nal accuracy check. This control is carried out on a computerized measuring bench equipped with a laser interferometer located inside a climate controlled chamber at 20 C. The resulting nal accuracy graph is supplied with every Fagor encoder.
ABSOLUTE
Technology ..................................................................................................................... 10 Signals .................................................................................................................................... 12
Range
. .....................................................................................................................................
14
Linear
LA series ...................................................................................................................... 16 GA series ..................................................................................................................... 18 SA series ....................................................................................................................... 20 SVA series ............................................................................................................... 22
INCREMENTAL
Technology ...................................................................................................................... 32 Signals ..................................................................................................................................... 34
Range . ...................................................................................................................................... 36
Linear
L series .............................................................................................................................. 38 G series ............................................................................................................................ 40 S series ............................................................................................................................. 42 SV series . ..................................................................................................................... 44
Accessories ....................................................................................................................... 56
A B S O L U T E
Technology
The absolute measurement system is a direct digital measure of machine position. It is fast, accurate and does not require homing of the machine. The position value is available from the moment the machine is turned on and may be requested by the connected device (CNC) at any time.
The absolute encoders provide direct measure of machine position without using any intermediate device. The positioning errors originating from machine mechanics are minimized as the encoder is directly mounted to the machine surface and the guide ways. The encoder sends the real machine movement data to the CNC and mechanical errors caused due to thermal behavior of the machine, pitch error compensation and backlash etc. are minimized.
Enclosed design
The robust aluminum prole encasing the graduated glass provides the primary protection. The sealing lips provides protection against contaminants and liquids as the reader head travels along the prole. The reader head movement along the graduated glass provides a perfectly balanced system accurately capturing the machine movement. The reader heard travels on precision bearing with minimum contact with the prole hence minimizing the friction. The optional air inlet at both ends of the encoder and at the reader head provides increased protection levels against contaminants and liquids.
Linear encoders
Fagor Automation uses two measuring methods in their absolute linear encoders: Graduated glass: Linear encoders with a measuring length of up to 3 040 mm use optical transmission. The light from the LED goes through a graduated glass and a reticule before reaching the receiving photo diodes. The period of the generated electrical signals is the same as the graduation pitch. Graduated steel: Linear encoders with a measuring length over 3040 mm use the autoimage principle by means of diffuse light reected on the graduated steel tape. The reading system consists of one LED, as the light source of the linear encoder; a mesh that makes the image and a monolithic photo detector element in the plane of the image specially designed and patented by Fagor Automation. Both measuring methods have two different etchings: Incremental graduation: Used to generate square incremental signals for systems that use digital position input and are counted internally by the reader head. Alternatively 1 Vpp analog signal is also produced based on the system requirement. Absolute graduation: It is a unique binary code which is imprinted along the measuring length of encoder. Fagor encoders calculate the absolute position by reading the unique binary code using a high precision optical sensor.
reader head
reticule
glass encoder
receiving photo-diodes
incremental sensor
10
Graduated glass /steel tape Cursor Thermal Determined Mounting System (TDMS) Aluminum prole Sealing lips
Reader head
absolute sensor
absolute LED
absolute graduation
incremental graduation
This measuring method has two different graduations: An incremental one and an absolute one, like linear encoders as described in the previous page.
11
A B S O L U T E
Electrical output
signals
They are dened according to the communication protocol. Protocols are specic communication languages used by linear or angular encoders to communicate with the machine controller (CNC, drive, PLC, etc.). There are different communication protocols depending on the CNC manufacturer. Fagor Automation offers absolute encoders with different communication protocols compatible with the main CNC manufacturers on the market such as FAGOR, FANUC, SIEMENS, MITSUBISHI, PANASONIC, etc.
absolute
Clock frequency
t1 1 T 2 3 n-1 n t2 A
1 Vpp differential
V1 V2
Vpp
T=360 B Vpp
MSB
LSB
FAGOR systems
These systems synchronize the SSI interface with the sinusoidal 1 Vpp signals. Once the absolute position has been obtained through the SSI interface, the encoders keep operating with incremental 1 Vpp signals. ABSOLUTE signals Transmission SSI synchronous serial transfer via RS 485 Levels EIA RS 485 Clock frequency 100 kHz - 500 kHz Max. bit (n) 32 T 1 s + 10 s > 1 s t1 t2 20 s - 35 s SSI Binary Parity No 1 Vpp DIFFERENTIAL signals Signals VApp VBpp DC offset Signal period Supply V Max. cable length A, B centered: |V1-V2| / 2 Vpp A&B relationship VApp / VBpp A&B phase shift A, /A, B, /B 1 V +20%, -40% 1 V +20%, -40% 2.5 V 0.5 V 40 m 5 V 10% 150 meters < 0.065 0.81.25 9010
12
SIEMENS systems
These systems synchronize the SSI interface with sinusoidal 1 Vpp signals. Once the absolute position has been obtained through the SSI interface, the encoders keep operating with incremental 1 Vpp signals. These encoders are only valid to connect to SME 25 or SMC 20 modules of the Solution Line family. ABSOLUTE signals Transmission SSI synchronous serial transfer via RS 485 Levels EIA RS 485 Clock frequency 100 kHz - 500 kHz Max. bit (n) 26 T 1 s + 10 s > 1 s t1 t 2 20 s - 35 s SSI Grey Parity YES 1 Vpp DIFFERENTIAL signals Signals VApp VBpp DC offset Signal period Supply V Max. cable length A, B centered: |V1-V2| / 2 Vpp A&B relationship VApp / VBpp A&B phase shift
A, /A, B, /B 1 V +20%, -40% 1 V +20%, -40% 2.5 V 0.5 V 40 m 5 V 10% 150 meters < 0.065 0.81.25 9010
FANUC systems
These systems only use digital signals. The absolute encoder is connected through the SDU ( separate detector unit ) device and is valid for communication protocol versions FANUC 01 and 02 serial interface.
MITSUBISHI systems
These systems only use digital signals. The absolute encoder is connected through the MDS Series drive and is valid for communication protocol versions MITSUBISHI High-speed serial interface.
PANASONIC systems
These systems only use digital signals. The absolute encoder is connected through the MINAS series drive. As an example, here is the photo and characteristics of the Panasonic MINAS A5L drive.
These systems use Analogue / Pulse signals. Systems can be connected to linear motors, shaft motors, DD motors Automatic drive/motor matching software available Vibration, resonance suppression filters available with setting done automatically / manually Drive range from 50 W to 15 kW at AC 100 V / 200 V / 400V PANASONIC A5L systems Safety Torque Off feature available
13
A B S O L U T E
Range
Analyze the application to make sure that the proper encoder will be selected for the machine.
To do this, bear in mind the following considerations
n Linear
Installation
Consider the physical length of the installation and the space available for it. These aspects are crucial to determine the type of linear encoder to use (type of prole).
Accuracy
Each linear encoder comes with a graph showing its accuracy along its measuring length.
Linear
Series Section Measuring lengths 440 mm to 30 m
Signal
The signal selection considers the communication protocols compatible with the main CNC manufacturers.
LA
Long
Resolution
The resolution of the control of machine-tools depends on the linear encoder.
GA
Wide
140 mm to 3 040 mm
Cable length
The length of the cable depends on the type of signal.
Compatibility
The signal must be compatible with the control system.
SA
Reduced
70 mm to 1 240 mm
Speed
The speed requirements for the application must be analyzed before choosing the linear encoder.
SVA
Reduced
70 mm to 2 040 mm
Angular
Series Section Type of shaft Hollow shaft
n Angular
Installation
This point considers the physical dimensions of the installation and the space available for it. It is essential to determine its type of shaft: Hollow or solid.
Hollow shaft
Accuracy
Each encoder comes with a graph showing its accuracy along its measuring length.
Solid shaft
n Rotary
Installation
This point considers the physical dimensions of the installation and the space available for it. It is essential to determine its type of shaft: Hollow or solid.
Solid shaft
HAX
14
Accuracy 5 m
Model LA LAF / LAM / LAS / LAP GA GAF / GAM / GAS / GAP SA SAF / SAM / SAS / SAP SVA SVAF / SVAM / SVAS / SVAP
Page 16 and 17
5 m and 3 m
18 and 19
5 m and 3 m
20 and 21
5 m and 3 m
22 and 23
Accuracy 2 and 1
Model HA-D200 HAF-D200 / HAM-D200 / HAP-D200 HA-D90 HAF-D90 / HAM-D90 / HAP-D90 SA-D170 SAF-D170 / SAM-D170 / SAP-D170 SA-D90 SAF-D90 / SAM-D90 / SAP-D90 27 26 25 24
5 and 2.5
5 and 2.5
Model HAX-12342-2048 28
15
A B S O L U T E
LA series
LINEAR
General characteristics
Measurement Steel tape accuracy Maximum speed Maximum vibration Required moving force Operating temperature Storage temperature Weight Relative humidity Protection By means of a 40 m-pitch stainless steel tape 5 m 120 m/min. 10 g <5N 0 C...50 C -20 C...70 C 1.50 kg + 4 kg/m 20...80% IP 53 (standard) IP 64 (DIN 40050) using pressurized air at 0.8 0.2 bar in linear encoders With built-in connector
Specially designed for high performance environment requiring speed and accuracy. Their special mounting system guarantees a thermal behavior identical to that of the machine surface the linear encoder is mounted on. This is achieved through oating xtures at their ends with the base of the machine and by tensioning the etched steel tape. This system eliminates the errors caused by temperature changes and ensures maximum accuracy and repeatability of the linear encoders. The steel tape graduation pitch is 0.04 mm. Measuring lengths over 4 040 mm require the use of modules. Model description: LA: Absolute linear encoders with SSI protocol for FAGOR and others.
LAS: Absolute linear encoders for SIEMENS (Solution Line). LAF: Absolute linear encoders with FANUC (01 and 02) protocol. LAM: Absolute linear encoders with MITSUBISHI CNC (high speed serial interface) protocol. LAP: Absolute linear encoders with PANASONIC (Matsushita) protocol. Measuring lengths in millimeters A vailable in measuring lengths from 440 mm to 30 m in 200 mm increments. Contact Fagor Automation for custom solutions if your application requires longer lengths than 30 meters.
Reader head
Specific characteristics
LA Measuring resolution Absolute position measuring Output signals Incremental signal period Limit frequency Maximum cable length Supply voltage < 50 kHz for 1 Vpp 100 m 5V 10%, 250 mA (without load) 1 Vpp 40 m 30 m LAS LAF 0.1 m Optical reading of sequential binary code LAM LAP
16
Single module
CM + 301 30,5 0,05 0,1G 4,75 7 76 CM + 240
Dimensions in mm
30,5
4,75
25
78,5
33 200 0,15
45
37 A
86,5
+2,5
85 -0,5
+2,5
10 0,15
25 51,5 25
40 90
9,5
0,3 A CM
25
CM Measuring length
Absolute P=40
G P
Multiple modules
CM + 301 30,5 1411,5 0,05 0,1 G 4,75 7 76 CM + 240 m x 1400 L 1268,5-1468,5-1668,5-1868,5 2068,5-2268,5-2468,5 30,5
4,75
25
78,5
33
45
37 A
86,5 0,3 G
+2,5
+2,5 79 -0,5
85 -0,5
10 1,5
25 51,5 25
40 90
9,5
0,3 A CM
25
CM Measuring length
Absolute P=40
G Machine way P
Absolute position
Order identification
Example of Linear Encoder: LAF - 102 - A
L
Type of prole for long space
A
Letter identifying the absolute encoder
F
Type of communications protocol: Blank space: SSI protocol (FAGOR) S: SIEMENS (SL) protocol F: FANUC (01 and 02) protocol M: MITSUBISHI CNC protocol (high speed serial interface) P: PANASONIC (Matsushita) protocol
102
Ordering length code: In the example (102) = 10 240 mm
A
Air intake on the reader head: B lank space: Without air intake A : With air intake
17
linear
0,3 G
A B S O L U T E
GA series
LINEAR
General characteristics
Measurement Thermal expansion coefcient of glass Accuracy Maximum speed Maximum vibration Required moving force Operating temperature Storage temperature Weight Relative humidity Protection By means of a 20 m-pitch graduated glass.
Specially designed for high performance environment requiring high speed and accuracy. The TDMS mounting system ensures greater accuracy, higher repeatability and ability to withstand vibrations without compromising machine performance. Model description: GA: Absolute linear encoders with SSI protocol for FAGOR and others. GAS: Absolute linear encoders for SIEMENS (Solution Line). GAF: Absolute linear encoders with FANUC (01 and 02) protocol. GAM: Absolute linear encoders with MITSUBISHI CNC (high speed serial interface) protocol. GAP: Absolute linear encoders with PANASONIC (Matsushita) protocol. Measuring lengths in millimeters 140 240 340 440 540 640 740 840 940 1 040 1 140 1 240 1 340 1 440 1 540 1 640 1 740 1 840 2 040 2 240 2 440 2 640 2 840 3 040
therm = 8 ppm/K
5 m 3 m 120 m/min. 20 g <5N 0 C...50 C -20 C...70 C 0.25 kg + 2.25 kg/m 20...80% IP 53 (standard) IP 64 (DIN 40050) using pressurized air at 0.8 0.2 bar in linear encoders With built-in connector
Reader head
Specific characteristics
GA Measuring resolution Absolute position measuring Output signals Incremental signal period Limit frequency Maximum cable length Supply voltage < 100 kHz for 1 Vpp 100 m 5V 10%, 250 mA (without load) 1 Vpp 20 m 30 m 0.1 m GAS GAF GAM 0.05 m Optical reading of sequential binary code GAP
18
Single module
0,1 G
35
25
76
M5
10,5
1,5 0,3
85
25
85
0,1
35 37
25
40 90
100,3
CM G P
Order identification
Example of Linear Encoder: GAM- 1640-5-A
G
Type of prole for wide space
A
Letter identifying the absolute encoder
M
Type of communications protocol: Blank space: SSI protocol (FAGOR) S: SIEMENS (SL) protocol F: FANUC (01 and 02) protocol M: MITSUBISHI CNC protocol (high speed serial interface) P: PANASONIC (Matsushita) protocol
1640
Measuring lengths in millimeters In the example (1640) = 1 640 mm
5
Accuracy of the linear encoder: 5: 5 m 3: 3 m
A
Air intake on the reader head: Blank space: Without air intake A: With air intake
19
linear
A B S O L U T E
SA series
LINEAR
General characteristics
Measurement Thermal expansion coefcient of glass Accuracy Maximum speed Maximum vibration Required moving force Operating temperature Storage temperature Weight Relative humidity Protection By means of a 20 m-pitch graduated glass.
Specially designed for high performance environment requiring high speed and accuracy. Ideal for limited mounting spaces. Model description:
therm = 8 ppm/K
5 m 3 m 120 m/min. 10 g without mounting plate <4N 0 C...50 C -20 C...70 C 0.20 kg + 0.50 kg/m 20...80% IP 53 (standard) IP 64 (DIN 40050) using pressurized air at 0.8 0.2 bar in linear encoders With built-in connector
SA: Absolute linear encoders with SSI protocol for FAGOR and others. SAS: Absolute linear encoders for SIEMENS (Solution Line). SAF: Absolute linear encoders with FANUC (01 and 02) protocol. SAM: Absolute linear encoders with MITSUBISHI CNC (high speed serial interface) protocol. SAP: Absolute linear encoders with PANASONIC (Matsushita) protocol.
Measuring length in mm. 70 120 170 220 270 320 370 420 470 520 570 620 720 770 820 920 1020 1140 1240
Reader head
Specific characteristics
SA Measuring resolution Absolute position measuring Output signals Incremental signal period Limit frequency Maximum cable length Supply voltage < 100 kHz for 1 Vpp 100 m 5V 10%, 250 mA (without load) 1 Vpp 20 m 30 m 0.1 m SAS SAF SAM 0.05 m Optical reading of sequential binary code SAP
20
Single module
12
3
74
1 0,5
61,7 54,2
4 10
0,1
18
54,2
Order identification
Example of Linear Encoder: SAF - 420 - 5 - A
S
Type of prole for reduced space: S: Standard mounting for vibrations of up to 10 g.
A
Letter identifying the absolute encoder
F
Type of communications protocol: Blank space: SSI protocol (FAGOR) S: SIEMENS (SL) protocol F: FANUC (01 and 02) protocol M: MITSUBISHI CNC protocol (high speed serial interface) P: PANASONIC (Matsushita) protocol
420
Measuring lengths in millimeters In the example (420) = 420 mm
5
Accuracy of the linear encoder: 5: 5 m 3: 3 m
A
Air intake on the reader head: Blank space: Without air intake A: With air intake
21
linear
A B S O L U T E
SVA series
LINEAR
General characteristics
Measurement Thermal expansion coefcient of glass Accuracy Maximum speed Maximum vibration Required moving force Operating temperature Storage temperature Weight Relative humidity Protection By means of a 20 m-pitch graduated glass.
Specially designed for high performance environment requiring high speed and accuracy and the need to withstand higher vibrations. The TDMS mounting system incorporated through a separate back bar ensures greater accuracy, higher repeatability and ability to withstand vibrations without compromising machine performance. Model description: SVA: Absolute linear encoders with SSI protocol for FAGOR and others. SVAS: Absolute linear encoders for SIEMENS (Solution Line). SVAF: Absolute linear encoders with FANUC (01 and 02) protocol. SVAM: Absolute linear encoders with MITSUBISHI CNC (high speed serial interface) protocol.
therm = 8 ppm/K
5 m 3 m 120 m/min. 20 g with mounting plate <4N 0 C...50 C -20 C...70 C 0.20 kg + 0.50 kg/m 20...80% IP 53 (standard) IP 64 (DIN 40050) using pressurized air at 0.8 0.2 bar in linear encoders With built-in connector
Reader head
Measuring lengths in millimeters 620 720 770 820 920 1 020 1 140 1 240 1 340 1 440 1 540 1 640 1 740 1 840 2 040
Specific characteristics
SVA Measuring resolution Absolute position measuring Output signals Incremental signal period Limit frequency Maximum cable length Supply voltage < 100 kHz for 1 Vpp 100 m 5V 10%, 250 mA (without load) 1 Vpp 20 m 30 m 0.1 m SVAS SVAF SVAM 0.05 m Optical reading of sequential binary code SVAP
22
Single module
5,8 28
Dimensions in mm
38,2
16
10 (CM/2+52,5)
16
12
74
2xM4
B1
B2
B3
B4
70 - 520 570 - 920 1020 - 1340 1440 - 1740 1840 - 2040 30 0,1 G
600 600
800 30
60,2
0,1
48,2 0,5
10,5
60,2
21
12
10
10 18 Absolute P=20
13
56 93
CM Measuring length G P
Order identification
Example of Linear Encoder: SVAF - 420 - 5 - B - A
SV
Type of prole for reduced spaces: SV: Vibration mounting for up to 20 g.
A
Letter identifying the absolute encoder
F
Type of communications protocol:
420
Measuring lengths in millimeters
5
Accuracy of the linear encoder:
B
Linear encoder with mounting support: B: With mounting support for vibrations of up to 20 g
A
Air intake on the reader head: Blank space: Without air intake A: With air intake
Blank space: SSI protocol (FAGOR) In the example 5: 5 m S. SIEMENS (SL) protocol 3: 3 m F: FANUC (01 and 02) protocol (420) = 420 mm M: MITSUBISHI CNC protocol (high speed serial interface) P: PANASONIC (Matsushita) protocol
23
linear
A B S O L U T E
HA-D200 series
ANGULAR
Dimensions in mm 5.75 - 4x90 0,25 B
14, 5 79
25
M4 - 4x90 0,3 C
General characteristics
Measurement Accuracy Number of pulses/turn Vibration Natural frequency Shock Inertia Maximum speed Turning torque Weight Ambient characteristics: Running temperature Storage temperature Protection Maximum frequency By means of graduated glass disk 2 and 1 23 bits (8 388 608 positions) 27 bits (134 217 728 positions) 1 Vpp (32 768 pulses/ turn) 100 m/s2 (55 2000 Hz) IEC 60068-2-6 1000 Hz 1 000 m/s2 (6 ms) IEC 60068-2-27 10 000 gr. cm 1 000 rpm 0.5 Nm
2
40 3,5 17 5 36,5
10,5
60 H7
0 C+50 C -30 C+80 C IP64 (DIN 40050) standard > IP64 with pressurized air at 0.8 0.2 bar 180 kHz for 1 Vpp signal 1 MHz for TTL signal 5 V 5% (TTL); 5V 10% (1 Vpp) 1 Vpp (32 768 pulses/turn) Differential TTL: EIA RS 485 / EIA RS 422 100 m (FAGOR / SIEMENS) 30 m (FANUC, MITSUBISHI, PANASONIC)
Current under no load condition Maximum 150 mA Supply voltage Output signals Maximum cable length
Order identification
Example of Angular Encoder: HAF-23-D200-2
H
Type of shaft: H: Hollow shaft
A
Letter identifying the absolute encoder
F
Type of communications protocol: Blank space: FAGOR / SIEMENS (SL) F: FANUC (01 and 02) protocol M: MITSUBISHI CNC protocol (high speed serial interface) P: PANASONIC (Matsushita) protocol
23
Absolute positions per turn: 23 bits (8 388 608 positions) 27 bits (134 217 728 positions)
D200
Outside diameter: D200: 200 mm
72 H6
200
188
70
66
3.2 kg
180 g6
31,7
0.05
2
Accuracy: 2 : 2 arc-seconds 1 : 1 arc-seconds
24
A B S O L U T E
HA-D90 series
ANGULAR
Dimensions in mm
0 ,5 -0
16 ,5
0 11
0 10
,2
33 ,5
0 92,5 -1
R1
M3 - 4 x90 0,3 A
Accuracy D1
2.5 20 H6 30 H6
5 20 H7 30 H7
General characteristics
Measurement Accuracy Number of pulses/turn Vibration Natural frequency Shock Inertia Maximum speed Turning torque Weight Ambient characteristics: Running temperature Storage temperature Protection Maximum frequency By means of graduated glass disk 5 and 2.5 23 bits (8 388 608 positions) 27 bits (134 217 728 positions) 1 Vpp (16 384 pulses/turn) 100 m/s2 (55 2000 Hz) IEC 60068-2-6 1 000 Hz
D2
6,75 5,8
85 f7
-20 C... +70 C (5), 0 C...+50 C (2.5) -30 C+80 C IP64 (DIN 40050) standard >IP64 with pressurized air at 0.8 0.2 bar 180 kHz for 1 Vpp signal 1 MHz for TTL signal 5 V 5% (TTL); 5V 10% (1 Vpp) 1 Vpp (16 384 pulses/turn) Differential TTL: EIA RS 485 / EIA RS 422 100 m (FAGOR / SIEMENS) 30 m (FANUC, MITSUBISHI, PANASONIC)
3 0,1
10 52 55
Current under no load condition Maximum 150 mA Supply voltage Output signals Maximum cable length
Order identification
Example of Angular Encoder: HAF-23-D90-2
H
Type of shaft: H: Hollow shaft
A
Letter identifying the absolute encoder
F
Type of communications protocol: Blank space: FAGOR / SIEMENS (SL) F: FANUC (01 and 02) protocol M: MITSUBISHI CNC protocol (high speed serial interface) P: PANASONIC (Matsushita) protocol
23
Absolute positions per turn: 2 3 bits (8 388 608 positions) 27 bits (134 217 728 positions)
D90
Outside diameter: D 90: 90 mm
3,3 -4x90
2
Accuracy: Blank space: 5 arcseconds 2: 2.5 arc-seconds
89,6
35
D1
D2
46 0,1
25
4, 5
10
A B S O L U T E
SA-D170 series
ANGULAR
45
Dimensions in mm
160 7,5
39,1
5,5
54
39,5
General characteristics
Measurement Accuracy Number of pulses/turn Vibration Shock Inertia Maximum speed Turning torque Load on the shaft Weight Ambient characteristics: Running temperature Storage temperature Protection Maximum frequency By means of graduated glass disk
90 0,06 A 0,06 A
2 23 bits (8 388 608 positions) 27 bits (134 217 728 positions) 1 Vpp (16 384 pulses/ turn) 100 m/s2 (55 2000 Hz) IEC 60068-2-6 1 000 m/s2 (6 ms) IEC 60068-2-27 350 gr. cm 3 000 rpm 0.01 Nm Axial: 1 kg Radial: 1 kg.
2
0,025 A
0,1
0,1 A
10
170 h7
140 h6
0 C+50 C -30 C+80 C IP64 (DIN 40050) standard >IP64 with pressurized air at 0.8 0.2 bar 180 kHz for 1 Vpp signal 1 MHz for TTL signal 5 V 5% (TTL); 5V 10% (1 Vpp) 1 Vpp (16 384 pulses/turn) Differential TTL: EIA RS 485 / EIA RS 422 100 m (FAGOR / SIEMENS ) 30 m (FANUC, MITSUBISHI, PANASONIC)
Current under no load condition Maximum 250 mA Supply voltage Output signals Maximum cable length
3 4 14 50
Order identification
Example of Angular Encoder: SAF-23-D170
S
Type of shaft S: Solid shaft
A
Letter identifying the absolute encoder
F
Type of communications protocol: Blank space: FAGOR / SIEMENS (SL) F: FANUC (01 and 02) protocol M: MITSUBISHI CNC protocol (high speed serial interface) P: PANASONIC (Matsushita) protocol
23
Absolute positions per turn: 23 bits (8 388 608 positions) 2 7 bits (134 217 728 positions)
D170
Outside diameter: D170: 170 mm
26
150
2.65 kg
14 h6
M6x8
A B S O L U T E
SA-D90 series
ANGULAR
Dimensions in mm 16,5
0 110 -0,5
R1
100 0,2
33 ,5
45
0 92,5 -1
4,5
General characteristics
Measurement Accuracy Number of pulses/turn Vibration Shock Inertia Maximum speed Turning torque Load on the shaft Weight Ambient characteristics: Running temperature Storage temperature Protection Maximum frequency By means of graduated glass disk 5 and 2.5 23 bits (8 388 608 positions) 27 bits (134 217 728 positions) 1 Vpp (16 384 pulses/ turn) 100 m/s2 (55 2000 Hz) IEC 60068-2-6 1 000 m/s2 (6 ms) IEC 60068-2-27 200 gr. cm2 10000 rpm 0.01 Nm Axial: 1 kg Radial: 1 kg 0.8 kg -20 C... +70 C (5), 0 C...+50 C (2.5) -30 C+80 C IP64 (DIN 40050) standard >IP64 with pressurized air at 0.8 0.2 bar 180 kHz for 1 Vpp signal 1 MHz for TTL signal 5 V 5% (TTL); 5V 10% (1 Vpp) 1 Vpp (16 384 pulses/turn) Differential TTL: EIA RS 485 / EIA RS 422 100 m (FAGOR / SIEMENS) 30 m (FANUC, MITSUBISHI, PANASONIC)
0,08 A
0 20 -1
5,8
10 h6
6,75 B A
0 90 -1
80 h7
0,01 A
0,08 B
3 0,2 13 42 +1 0
Current under no load condition Maximum 150 mA Supply voltage Output signals Maximum cable length
Order identification
Example of Angular Encoder: SAF-23-D90-2
S
Type of shaft S: Solid shaft
A
Letter identifying the absolute encoder
F
Type of communications protocol: Blank space: FAGOR / SIEMENS (SL) F: FANUC (01 and 02) protocol M: MITSUBISHI CNC protocol (high speed serial interface) P: PANASONIC (Matsushita) protocol
23
Absolute positions per turn: 2 3 bits (8 388 608 positions) 27 bits (134 217 728 positions)
D90
Outside diameter: D 90: 90 mm
2
Accuracy: Blank space: 5 arcseconds 2: 2.5 arc-seconds
27
A B S O L U T E
HAX series
ROTARY
60 42
DIN912 M3 X 12
15
78 4 3 3
General characteristics
Accuracy Maximum Nr of positions per turn Maximum number of turns Vibration Shock Inertia Maximum speed Turning torque Weight Running temperature Protection 1/ 10 of the pitch 8 192 positions (13 bits) 4 096 turns (12 bits) 100 ms2 1 000 ms
2
12 H7
50 g7
Measurement
58
52
30
0,5 6,5 34 15
Current under no load condition 150 mA Supply voltage Output signals 5 V 5% SSI + 1 Vpp
HAX
In all cases
1
Type of clamp: 1 : front clamp
2
Size of the hollow shaft (A): 2: 12 mm
1
Output signals: 1 : SSI + Vpp
4
Type of connection: 4 : Connector with 17 pins in housing
1
Supply voltage: 1 :5V
2048
Number of pulses/ turn 2 048
28
29
A B S O L U T E
ECB-D
Lengths: 1, 3, 6 and 9 meters
SUB D 15 HD connector (male Pin )
Pin
1 2 3 4 5 6 7 8 9 10 11 12 15 Housing
Signal
A /A B /B Data /Data Clock /Clock +5 V
Color
Green Yellow Blue Red Grey Pink Black Purple Brown
Color
Green-Black Yellow-Black Blue-Black Red-Black Grey Pink Purple Yellow Brown/Green Blue White/Green White
+5 Vsensor Light green 0V 0 Vsensor Ground Ground White Orange Internal shield External shield
Signal
A /A B /B Data /Data Clock /Clock +5 V
Color
Green Yellow Blue Red Grey Pink Black Purple Brown
Pin
15 16 12 13 14 17 8 9 7 1 10 4 11
Pin
15 16 12 13 14 17 8 9 7 1 10 4 11
Signal Color
A /A B /B Data /Data Clock /Clock +5 V +5 V sensor 0V 0V sensor Green-Black Yellow-Black Blue-Black Red-Black Grey Pink Purple Yellow Brown/Green Blue White/Green White
+5 Vsensor Light green 0V 0 Vsensor Ground Ground White Orange Internal shield External shield
30
ECPA-FN
Lengths: 1, 3, 6 and 9 meters Pin
1 2 5 6 9 18-20 12 14 16
Signal
Data /Data Request /Request +5 V +5 V sensor 0V 0V sensor Ground
Color
Green Yellow Blue Red Brown Grey White Pink Shield
EC...AM-MB
Lengths: 1, 3, 6, and 9 meters Pin
7 8 3 4 1 2 Housing
Signal
SD (MD) /SD (MD) RQ (MR) /RQ (MR) +5 V 0V Ground
Color
Green Yellow Grey Pink Brown + Purple White + Black+ Blue Shield
1 3 5 7 9 2 4 6 8 10
FROM 9 METERS ON To FANUC: EC... B-C9 cable + XC-C8... FN extension cable To MITSUBISHI CNC: EC... B-C9 cable + XC-C8 MB extension cable
ECB-C9
Lengths: 1 and 3 meters (consult Fagor Automation for others) Pin
14 17 8 9 7 1 10 4 Housing
Signal
Data /Data Request /Request +5 V +5 V sensor 0V 0V sensor Ground
Color
Grey Pink Black Purple Brown Light green White Orange Shield
Pin
14 17 8 9 7 1 10 4 Housing
Pin
1 2 5 6 9 18-20 12 14 16
Signal
Data /Data Request /Request +5 V +5 V sensor 0V 0V sensor Ground
Color
Grey Pink Purple Yellow Brown/Green Blue White/Green White Shield
Pin
8 9 14 17 7 1 10 4
Pin
7 8 3 4 1 2 -
Signal
SD (MD) /SD (MD) RQ (MR) /RQ (MR) +5 V +5 V sensor 0V 0V sensor Ground
Color
Purple Yellow Grey Pink Brown/Green Blue White/Green White Shield
1 3 5 7 9 2 4 6 8 10
Housing Housing
31
I N C R E M E N T A L
Technology
The incremental encoders provide direct measure of machine position without using any intermediate device. The positioning errors originating from machine mechanics are minimized as the encoder is directly mounted to the machine surface and the guide ways. The encoder sends the real machine movement data to the CNC and mechanical errors caused due to thermal behavior of the machine, pitch error compensation and backlash etc. are minimized.
Enclosed design
The robust aluminum prole encasing the graduated glass provides the primary protection. The sealing lips provides protection against contaminants and liquids as the reader head travels along the prole. The reader head movement along the graduated glass provides a perfectly balanced system accurately capturing the machine movement. The reader heard travels on precision bearings with minimum contact with the prole hence minimizing the friction. The optional air inlet at both ends of the encoder and at the reader head provides increased protection levels against contaminants and liquids.
Measuring Methods
Fagor Automation uses two measuring methods in their incremental encoders: Graduated glass: Linear encoders with a measuring length of up to 3040 mm use optical transmission. The light from the LED goes through a graduated glass and a reticule before reaching the receiving photo diodes. The period of the generated electrical signals is the same as the graduation pitch. Graduated steel: Linear encoders over 3 040 mm measuring length use graduated steel tape and image captured through diffused light as a measuring principle. The reading system consists of an LED as a light source , a mesh to make the image and a monolithic photo detector element in the plane of the image specially designed and patented by Fagor Automation.
Incremental graduation
Reference marks
Receiving photo-diodes
Incremental graduation
Reference marks
Receiving photo-diodes
LED
Reference marks
32
Graduated glass /steel tape Cursor Thermal Determined Mounting System (TDMSTM) Aluminum prole Sealing lips
Reader head
Linear encoder
50
a d
Incremental
a d
c d
Angular and rotary: One signal per turn Distance-coded: Both on linear and angular encoders each distance coded reference signal is graduated in a non linear way based on the predened mathematical function. The machine position value can be restored by moving through two consecutive reference signals. The machine movement needed to know the real position is always very small and this is a very useful feature for large travel machines. Selectable: With selectable linear encoders the customer can select one or more reference points and ignore the rest by simply inserting a magnet at the selected point or points.
Series L G and S
a 40.04 10.02
d 80 20
Distance-coded
50
incremental I0
etching reference signals
33
I N C R E M E N T A L
Electrical output
Differential TTL
signals
VH
A
These are complementary signals in compliance with the EIA standard RS-422. This characteristic together with a line termination of 120 , twisted pair, and an overall shield provide greater immunity to electromagnetic noise caused by their environment. Characteristics Signals Signal level 90 reference signal (I0) Switching time Supply voltage and consumption T period Max. cable length Load impedance A, /A, B, /B, I0, / I0 VH 2.5V IH= 20mA VL 0.5V IL= 20mA With 1 m cable Synchronized with A and B t+/t-< 30ns With 1 m cable 5 V 5%, 100 mA 4 m 50 meters Zo= 120 between differential
VL T
t+
tT/4
Io
= = = = =
0.2 Amp (With 120 load) 16.6 /Km 32 /Km 66 /Km 132 /Km (Lmax= 75 m) (Lmax= 39 m) (Lmax=19 m) (Lmax= 9 m)
Cable length meters
Z (0.14 mm2)
34
Differential 1 Vpp
A V1 V2 T=360 B I0 min V I0 L I0 max R Vpp Vpp
They are complementary sinusoidal signals whose differential value is 1 Vpp centered on Vcc/2. This characteristic together with a line termination of 120 , twisted pair, and an overall shield provide greater immunity to electromagnetic noise caused by their environment. Characteristics Signals VApp VBpp DC offset Signal period Supply V Max. cable length A, B centered: |V1-V2| / 2 Vpp A&B relationship: VApp / VBpp A&B phase shift: A, /A, B, /B, I0, / I0 1 V +20%, -40% 1 V +20%, -40% 2.5 V 0.5 V 20 m, 40 m 5 V 10% 150 meters 0.065 0.8 1.25 90 10 0.2 0.8 V
I0 amplitude: VI0
I0 synchronism: L, R
I0_max: 540
= = = = =
5V, IMAX= 0.1Amp 16.6 /Km 32 /Km 66 /Km 132 / Km (Lmax= 150 m) (Lmax= 78 m) (Lmax= 37 m) (Lmax= 18 m)
meters
35
I N C R E M E N T A L
Range
Analyze the application to make sure that the proper encoder will be selected for the machine.
To do this, bear in mind the following considerations
Linear
Series Section Type of shaft 400 mm to 60 m
n Linear
Installation
Consider the physical length of the installation and the space available for it. These aspects are crucial to determine the type of linear encoder to use (type of prole).
L
Long
Accuracy
Each linear encoder comes with a graph showing its accuracy along its measuring length.
G
Wide
140 mm to 3 040 mm
Signal
Consider the following variables for selecting the type of signal: Resolution, cable length and compatibility.
S
Reduced
70 mm to 1 240 mm
Resolution
The resolution of the control of machine-tools depends on the linear encoder.
SV
Reduced
70 mm to 2 040 mm
Cable length
The length of the cable depends on the type of signal.
Speed
The speed requirements for the application must be analyzed before choosing the linear encoder.
Angular
Series Section Type of shaft Hollow shaft
Alarm signal
Models SW / SOW / SSW and GW / GOW /GSW offer the alarm signal AL.
Hollow shaft
n Angular
Installation
This point considers the physical dimensions of the installation and the space available for it. It is essential to determine its type of shaft: Hollow or solid.
Solid shaft
Solid shaft
Accuracy
Each encoder comes with a graph showing its accuracy along its measuring length.
Solid shaft
Alarm signal
Models H-D200, H-D90, S-D170, S-1024-D90 and S-D90 offer the alarm signal AL.
n Rotary
Installation
This point considers the physical dimensions of the installation and the space available for it. It is essential to determine its type of shaft: Hollow or solid.
H S
Solid shaft
36
Accuracy 5 m
Pitch Resolution up to 0.1 m 1 m 0.1 m 1 m 0.5 m 0.1 m 0.1 m 1 m 0.5 m 0.1 m 0.1 m 1 m 0.5 m 0.1 m
Model LP / LOP
Page 38 and 39
LX / LOX GP / GOP / GSP GX / GOX / GSX GY / GOY / GSY GW / GOW / GSW SP / SOP / SSP SX / SOX / SSX SY / SOY / SSY SW / SOW / SSW SVP / SVOP / SVSP SVX / SVOX / SVSX SVY / SVOY / SVSY SVW / SVOW / SVSW 44 and 45 42 and 43 40 and 41
5 m and 3 m
5 m and 3 m
5 m and 3 m
Accuracy 2 (arc-seconds)
Signals 1 Vpp TTL 1 Vpp TTL 1 Vpp TTL 1 Vpp (dual feedback) TTL (dual feedback) 1 Vpp TTL
Page 46
H-D200 / HO-D200 HP-D90 / HOP-D90 47 H-D90 / HO-D90 SP-D170 / SOP-D170 48 S-D170 / SO-D170 SP/SOP 18000-1024-D90 49 S/SO 90000-1024-D90 SP-D90 / SOP-D90 S-D90 / SO-D90 50
5, 2,5 (arc-seconds)
5, 2.5 (arc-seconds)
Model HP H / HA SP S
Page 52 and 53
1 Vpp TTL
52 and 53
37
I N C R E M E N T A L
L series
LINEAR
General characteristics
Measurement Steel tape accuracy Maximum speed Maximum vibration Required moving force Operating temperature Storage temperature Weight Relative humidity Protection Reader head By means of a 40 m-pitch stainless steel tape 5 m 120 m/min. 10 g <5N 0 C...50 C -20 C...70 C 1.50 kg + 4 kg/m 20...80% IP 53 (standard) IP 64 (DIN 40050) using pressurized air at 0.8 0.2 bar in linear encoders With built-in connector
Specially designed for high performance environment requiring speed and accuracy. Their special mounting system guarantees a thermal behavior identical to that of the machine surface the linear encoder is mounted on. This is achieved through oating xtures at their ends with the base of the machine and by tensioning the etched steel tape. This system eliminates the errors caused by temperature changes and ensures maximum accuracy and repeatability of the linear encoders. The steel tape graduation pitch is 40 m. Measuring lengths over 4 040 mm require the use of modules. Measuring lengths Available in measuring lengths from 440 mm to 60 m in 200 mm increments. Contact Fagor Automation for custom solutions if your application requires longer lengths than 60 meters.
Specific characteristics
LX LOX Resolution Output signals TTL differential Incremental signal period Limit frequency Maximum cable length Reference marks (I0) Supply voltage 4 m 500 kHz 50 m 1 m LP LOP Up to 0.1 m 1 Vpp 40 m 50 kHz 150 m
LX and LP: every 50 mm LOX and LOP: Distance-coded I0 5V 5%.150 mA (without load) 5V 10%,<150 mA (without load)
38
Single module
30,5 0,05 0,1G 4,75 7 76
CM + 301 CM + 240
Dimensions in mm 30,5
4,75
25
78,5
33
45
37 A
86,5 0,3 G
+2,5
85 -0,5
+2,5
10 0,15
25 51,5 25 20
40 90 50
9,5 0,3 A CM
25
I0 I0
Distance-coded 1
I0
50 40,08 80
50
q x 50 40,12 80 r x 80
CM Measuring length G
40,04
Non-distance coded
1 I0
80
Machine way
Multiple modules
30,5 1411,5 0,05 0,1 G 4,75 7 76
4,75
25
78,5
33
45
37 A
86,5 0,3 G
+2,5
+2,5 79 -0,5
85 -0,5
10 1,5
25 51,5 25
40 90
9,5 0,3 A CM
25
40,04
40,08 80
40,12 80 r x 80
CM Measuring length G
I0
Non-distance coded
1 I0
80
Machine way
Order identification
Example of Linear Encoder: LOP - 102 - A
L
Type of prole for long space
O
Type of reference mark I0: Blank space: Incremental, one mark every 50 mm O: Distance-coded marks Type of signal:
P
X: 1 m resolution differential TTL P: 1 Vpp sinusoidal
102
Ordering length code: In the example (102) = 10 240 mm
A
Air intake on the reader head: B lank space: Without air intake A : With air intake
39
linear
I0
Distance-coded 1
I0
20
50
50
50
q x 50
I N C R E M E N T A L
G series
LINEAR
General characteristics
Measurement Thermal expansion coefcient of glass Accuracy Maximum speed Maximum vibration Required moving force Operating temperature Storage temperature Weight Relative humidity Protection By means of a 20 m-pitch graduated glass
Specially designed for high performance environment requiring high speed and accuracy. The TDMS mounting system ensures greater accuracy, higher repeatability and ability to withstand vibrations without compromising machine performance. Measuring lengths 140 240 340 440 540 640 740 840 940 1 040 1 140 1 240 1 340 1 440 1 540 1 640 1 740 1 840 2 040 2 240 2 440 2 640 2 840 3 040
therm = 8 ppm/K
5 m 3 m 120 m/min. 20 g <5N 0 C...50 C -20 C...70 C 0.25 kg + 2.25 kg/m 20...80% IP 53 (standard) IP 64 (DIN 40050) using pressurized air at 0.8 0.2 bar in linear encoders With built-in connector
Reader head
Specific characteristics
GX GOX GSX Resolution Output signals Incremental signal period Limit frequency Maximum cable length Reference marks I0 4 m 500 kHz 1 m GY GOY GSY 0.5 m TTL differential 2 m 1 MHz 50 m GX, GY, GW and GP: every 50 mm GOX, GOY, GOW and GOP: Distance-coded I0 GSX, GSY, GSW and GSP: Selectable I0 5V 5%, 150 mA (without load) 5V 10%, <150 mA (without load) 0.4 m 1.5 MHz GW GOW GSW 0.1 m GP GOP GSP Up to 0.1 m 1 Vpp 20 m 100 kHz 150 m
Supply voltage
40
Single module
0,1 G
35
25
76
M5
10,5
1,5 0,3
85
25
85
0,1
35 37
8,5 14,5
25
40 90
I0 Distance-coded I0 Non-distance
coded
20
50
50
100,3 Nx50
CM
20 10,02
20 10,04
20 10,06
20 10,08
Nx20
Order identification
Example of Linear Encoder: GOX - 1640 - 5 - A
G
Type of prole for wide space
O
Type of reference mark I0: Blank space: Incremental, one mark every 50 mm O: Distance-coded marks S: Selectable reference marks Type of signal:
X
X: 1 m resolution differential TTL Y: 0.5 m resolution differential TTL W: 0.1 m resolution differential TTL P: 1 Vpp sinusoidal
1640
Measuring lengths in millimeters In the example (1640) = 1 640 mm
5
Accuracy of the linear encoder: 5: 5 m 3: 3 m
A
Air intake on the reader head: Blank space: Without air intake A: With air intake
41
linear
I N C R E M E N T A L
S series
LINEAR
General characteristics
Measurement Thermal expansion coefcient of glass Accuracy Maximum speed Maximum vibration Required moving force Operating temperature Storage temperature Weight Relative humidity Protection By means of a 20 m-pitch graduated glass
Specially designed for high performance environment requiring high speed and accuracy. Ideal for limited mounting spaces. Measuring lengths in mm
therm = 8 ppm/K
5 m 3 m 120 m/min. 10 g without mounting plate <5N 0 C...50 C -20 C...70 C 0.20 kg + 0.50 kg/m 20...80% IP 53 (standard) IP 64 (DIN 40050) using pressurized air at 0.8 0.2 bar in linear encoders With built-in connector
70 120 170 220 270 320 370 420 470 520 570 620 720 770 820 920 1 020 1 140 1 240
Reader head
Specific characteristics
SX SOX SSX Resolution Output signals Incremental signal period Limit frequency Maximum cable length Reference marks I0 4 m 500 kHz 1 m SY SOY SSY 0.5 m TTL differential 2 m 1 MHz 50 m SX, SY, SW and SP: every 50 mm SOX, SOY, SOW and SOP: I0 Distance-coded SSX, SSY, SSW and SSP: I0 Selectable 5V 5%, 150 mA (without load) 5V 10%, <150 mA (without load) 0.4 m 1.5 MHz SW SOW SSW 0.1 m SP SOP SSP Up to 0.1 m 1 Vpp 20 m 100 kHz 150 m
Supply voltage
42
S module
12
3
74
1 0,5
61,7 54,2
0,1
18
I0
54,2
Non-distance coded
Nx50
I0 Distance-coded 5 20
10,02
10,06
10,08
35 45
CM Measuring length G
Machine way
Order identification
Example of Linear Encoder: SOP - 420 - 5 -A
S
Type of prole for reduced spaces S: Standard mounting for up to 10 g vibrations.
O
Type of reference mark I0: B lank space: Incremental, one mark every 50 mm. O : Distance-coded marks S : Selectable reference marks Type of signal:
P
X : 1 m resolution differential TTL Y : 0.5 m resolution differential TTL W : 0.1 m resolution differential TTL P: 1 Vpp sinusoidal
420
Measuring lengths in millimeters In the example (420) = 420 mm
Accuracy of the Air intake on linear encoder: the reader head: 5: 5 m 3: 3 m Blank space: Without air intake A: With air intake
43
linear
I N C R E M E N T A L
SV series
LINEAR
General characteristics
Measurement Thermal expansion coefcient of glass Accuracy Maximum speed Maximum vibration Required moving force Operating temperature Storage temperature Weight Relative humidity Protection By means of a 20 m-pitch graduated glass
Specially designed for high performance environment requiring high speed and accuracy and the need to withstand higher vibrations. The TDMS mounting system incorporated through a separate back bar ensures greater accuracy, higher repeatability and ability to withstand vibrations without compromising machine performance. Measuring lengths in mm 70 120 170 220 270 320 370 420 470 520 570 620 720 770 820 920 1020 1140 1240 1340 1440 1540 1640 1740 1840 2040
therm = 8 ppm/K
5 m 3 m 120 m/min. 20 g with mounting plate <5N 0 C...50 C -20 C...70 C 0.20 kg + 0.50 kg/m 20...80% IP 53 (standard) IP 64 (DIN 40050) using pressurized air at 0.8 0.2 bar in linear encoders With built-in connector
Reader head
Specific characteristics
SVX SVOX SVSX Resolution Output signals Incremental signal period Limit frequency Maximum cable length Reference marks I0 4 m 500 kHz 1 m SVY SVOY SVSY 0.5 m TTL differential 2 m 1 MHz 50 m SVX, SVY, SVW and SVP: every 50 mm SVOX, SVOY, SVOW and SVOP: I0 Distance-coded SVSX, SVSY, SVSW and SVSP: I0 Selectable 5V 5%, 150 mA (without load) 5V 10%, <150 mA (without load) 0.4 m 1.5 MHz SVW SVOW SVSW 0.1 m SVP SVOP SVSP Up to 0.1 m 1 Vpp 20 m 100 kHz 150 m
Supply voltage
44
Single module
5,8 28
Dimensions in mm
38,2
16
10 (CM/2+52,5)
16
12 3
74
2xM4
B1
B2
B3
B4
70 - 520 570 - 920 1020 - 1340 1440 - 1740 1840 - 2040 30 0,1 G
600 600
800 30
60,2
0,1
48,2 0,5
10,5
60,2
21
12
10 18
13
56 93
I0
Non-distance coded
10 50
50
Nx50
I0
Distance-coded 5
20 10,04
20
20
20
20
Nx20
CM
70 - 1020
A
35 45
CM G
1140 - 2040
Order identification
Example of Linear Encoder: SVOP - 420 - 5 - B - A
SV
Type of prole for reduced spaces: SV: Vibration mounting for up to 20 g.
O
Type of reference mark I0: Blank space: Incremental, one mark every 50 mm O: Distance-coded marks S: Selectable reference marks
P
Type of signal: X: 1 m resolution differential TTL Y: 0.5 m resolution differential TTL W: 0.1 m resolution differential TTL P: 1 Vpp sinusoidal
420
Measuring lengths in millimeters In the example (420) = 420 mm
5
Accuracy of the linear encoder: 5: 5 m 3: 3 m
B
Linear encoder built-in support: B : With builtin support for vibration up to 20 g
A
Air intake on the reader head: Blank space: Without air intake A: With air intake
45
linear
I N C R E M E N T A L
H-D200 series
ANGULAR
Dimensions in mm 5.75 - 4x90 0,25 B
14, 5 79
25
M4 - 4x90 0,3 C
General characteristics
Measurement Accuracy Number of pulses/turn Vibration Natural frequency Shock Inertia Maximum speed Turning torque Weight Ambient characteristics: Running temperature Storage temperature Protection Maximum frequency Consumption without load Supply voltage Reference signal I0 By means of graduated glass disk 2 18 000, 36 000, 90 000, 180 000 and 360 000 100 m/s (55 2000 Hz) IEC 60068-2-6
2
40 3,5 17 5 36,5
10,5
180 g6
31,7 60 H7 72 H6
0.05
200
188
70
IP64 (DIN 40050) standard >IP64 with pressurized air at 0.8 0.2 bar 180 kHz for 1 Vpp signal 1 MHz for TTL signal Maximum 150 mA 5 V 5% (TTL); 5V 10% (1 Vpp) One reference signal per encoder turn or I0 distance-coded TTL differential (18 000, 36 000, 90 000, 180 000 and 360 000 Pulses/turn) 1 Vpp (18 000 and 36 000 Pulses/turn) Signals TTL: 50 m 1 Vpp: 150 m
Output signals
Order identification
Example of Angular Encoder: HOP - 18000 - D200-2
H
Type of shaft:
H: Hollow shaft
O
Type of reference mark I0:
Blank space: Incremental, one per revolution O: Distance-coded marks
P
Type of signal:
Blank space: Differential TTL P: 1 Vpp sinusoidal
18000
18 000: on 1 Vpp and TTL models 36 000: on 1 Vpp and TTL models 90 000: only on TTL models 180 000: only on TTL models 360 000: only on TTL models
D200
D200: 200 mm
66
2
Accuracy:
2: 2 arc-seconds
46
I N C R E M E N T A L
H-D90 series
ANGULAR
Dimensions in mm
0 ,5 -0
16 ,5
0 11
10
0,2
33 ,5
0 92,5 -1
0 R1
M3 - 4 x90 0,3 A
4, 5
Accuracy
2.5 20 H6 30 H6
5 20 H7 30 H7
General characteristics
Measurement Accuracy Number of pulses/turn Vibration Natural frequency Shock Inertia Maximum speed Turning torque Weight Ambient characteristics: Running temperature Storage temperature Protection Maximum frequency Consumption without load Supply voltage Reference signal I0 By means of graduated glass disk 5 and 2.5 18 000, 90 000 and 180 000 100 m/s2 (55 2 000 Hz) IEC 60068-2-6 1 000 Hz 1 000 m/s2 (6 ms) IEC 60068-2-27 650 gr. cm2 3 000 rpm 0.08 Nm 1 kg -20 C... +70 C (5), 0 C...+50 C (2.5) -30 C+80 C IP64 (DIN 40050) standard >IP64 with pressurized air at 0.8 0.2 bar 180 kHz for 1 Vpp signal 1 MHz for TTL signal Maximum 150 mA 5 V 5% (TTL); 5V 10% (1 Vpp) One reference signal per encoder turn or I0 distance-coded TTL differential (18 000, 90 000 and 180 000 Pulses/turn) 1 Vpp (18 000 Pulses/turn) Signals TTL: 50 m 1 Vpp: 150 m
D1 D2
6,75 5,8
85 f7
3 0,1
10 52 55
Output signals
Order identification
Example of Angular Encoder: HOP - 18000 - D90-2
3,3 -4x90
89,6
35
D1
D2
46 0,1
10
H
Type of shaft:
H: Hollow shaft
O
Type of reference mark I0:
Blank space: Incremental, one per revolution O: Distance-coded marks
P
Type of signal:
Blank space: Differential TTL P: 1 Vpp sinusoidal
18000
Number of pulses/turn of the rst feedback:
18 000: On 1 Vpp and TTL models 90 000: Only on TTL models 180 000: Only on TTL models
D90
Diameter:
D90: 90 mm
2
Accuracy: Blank space: 5 arc-seconds 2: 2.5 arc-seconds
47
I N C R E M E N T A L
S-D170 series
ANGULAR
45
Dimensions in mm
160 7,5
39,1
5,5
54
39,5
General characteristics
Measurement Accuracy Number of pulses/turn Vibration Shock Inertia Maximum speed Turning torque Load on the shaft Weight Ambient characteristics: Running temperature Storage temperature Protection Maximum frequency Consumption without load Supply voltage Reference signal I0 By means of graduated glass disk 2 18 000, 90 000 and 180 000 100 m/s2 (55 2000 Hz) IEC 60068-2-6 300 m/s2 (6 ms) IEC 60068-2-27 350 gr. cm2 3 000 rpm 0.01 Nm Axial: 1 kg Radial: 1 kg. 2.65 kg 0 C+50 C -30 C+80 C IP64 (DIN 40050) standard > IP64 with pressurized air at 0.8 0.2 bar 180 kHz for 1 Vpp signal 1 MHz for TTL signal Maximum 250 mA 5 V 5% (TTL); 5V 10% (1 Vpp) One reference signal per encoder turn or I0 distance-coded TTL differential (18 000, 90 000 and 180 000 Pulses/turn) 1 Vpp (18 000 Pulses/turn) Signals TTL: 50 m 1 Vpp: 150 m
90 0,06 A 0,06 A
0,025 A
0,1
0,1 A
10
170 h7
140 h6
14 h6
M6x8
6
150
3 4 14 50
Output signals
Order identification
Example of Angular Encoder: SOP - 18000 - D170-2
S
Type of shaft:
S: Solid shaft
O
Type of reference mark I0:
Blank space: Incremental, one per revolution O: Distance-coded marks
P
Type of signal:
Blank space: Differential TTL P: 1 Vpp sinusoidal
18000
Number of pulses/turn of the rst feedback:
18 000: on 1 Vpp and TTL models 90 000: only on TTL models 180 000: only on TTL models
D170
Diameter:
2
Accuracy:
48
I N C R E M E N T A L
S-1024-D90 series
ANGULAR
Dimensions in mm
33 ,5 13 ,5 5
, 16
4,
1,
25
R10
45
0 92,5 -1
R2,25
5
General characteristics
Measurement Accuracy Number of pulses/turn Vibration Shock Inertia Maximum speed Turning torque Load on the shaft Weight Ambient characteristics: Running temperature Storage temperature Protection Maximum frequency Consumption without load Supply voltage Reference signal I0 By means of graduated glass disk 5 90 000-1 024 / 18 000-1 024 100 m/s2 (55 2000 Hz) IEC 60068-2-6 1 000 m/s2 (6 ms) IEC 60068-2-27 240 gr. cm2 0.01 Nm Axial: 1 kg Radial: 1 kg. 0.8 kg -20 C+70 C -30 C+80 C IP64 (DIN 40050) standard >IP64 with pressurized air at 0.8 0.2 bar 180 kHz for 1 Vpp signal 1 MHz for TTL signal Maximum 250 mA 5 V 5% (TTL); 5V 10% (1 Vpp) One reference signal per encoder turn or I0 distance-coded TTL differential (18 000 and 90 000 Pulses/turn) 1 Vpp (18 000 Pulses/turn) TTL differential (1 024 Pulses/turn) 1 Vpp (1 024 Pulses/turn) Signals TTL: 50 m 1 Vpp: 150 m 10 000 rpm
10 0
0 11
0,2
-1
0,08 A
0 20 -1
5,8
10 h6
6,75 B A
0 90 -1
80 h7 0,08 B
0,01 A
3 0,2 13
42 +1 0
Output signals 1st Feedback Output signals 2nd Feedback Maximum cable length
Order identification
Example of Angular Encoder: SOP - 18000-1024 - D90
S
Type of shaft:
S: Solid shaft
O
Type of reference mark I0:
Blank space: Incremental, one per revolution O: Distance-coded marks
P
Type of signal:
B lank space: TTL difererncial P : 1 Vpp sinusoidal
18000-1024
Number of pulses/turn: 18 000-1024: On 1 Vpp and TTL models 90 000-1024: Only on TTL models
D90
Diameter:
D90: 90 mm
49
I N C R E M E N T A L
S-D90 series
ANGULAR
Dimensions in mm 16,5
0 110 -0,5
R1
100 0,2
33 ,5
45
0 92,5 -1
5 4,5 5
General characteristics
Measurement Accuracy Number of pulses/turn Vibration Shock Inertia Maximum speed Turning torque Load on the shaft Weight Ambient characteristics:: Running temperature Storage temperature Protection Maximum frequency Consumption without load Supply voltage Reference signal I0 By means of graduated glass disk 5 and 2.5 18 000, 90 000 and 180 000 100 m/s2 (55 2000 Hz) IEC 60068-2-6 1 000 m/s2 (6 ms) IEC 60068-2-27 240 gr. cm2 10 000 rpm 0.01 Nm Axial: 1 kg Radial: 1 kg. 0.8 kg -20 C... +70 C (5), 0 C...+50 C (2.5) -30 C+80 C IP64 (DIN 40050) standard >IP64 with pressurized air at 0.8 0.2 bar 180 kHz for 1 Vpp signal 1 MHz for TTL signal Maximum 150 mA 5 V 5% (TTL); 5 V 10% (1 Vpp) One reference signal per encoder turn or I0 distance-coded TTL differential (18 000, 90 000 and 180 000 Pulses/turn) 1 Vpp (18 000 Pulses/turn) Signals TTL: 50 m 1 Vpp: 150 m
0,08 A
0 20 -1
5,8
10 h6
6,75 B A
0 90 -1
80 h7
0,01 A
0,08 B
3 0,2 13 42 +1 0
Output signals
Order identification
Example of Angular Encoder: SOP - 18000 - D90-2
S
Type of shaft:
S: Solid shaft
O
Type of reference markI0:
Blank space: Incremental, one per revolution O: Distance-coded marks
P
Type of signal:
Blank space: Differential TTL P: 1 Vpp sinusoidal
18000
Number of pulses/turn of the rst feedback
18 000: On 1 Vpp and TTL models 90 000: Only on TTL models 180 000: Only on TTL models
D90
Diameter:
D90: 90 mm
2
Accuracy: Blank space: 5 arc-seconds 2: 2.5 arcseconds
50
51
I N C R E M E N T A L
H, S series
ROTARY
General characteristics
S Measurement Accuracy Maximum speed Vibration Shock Inertia Turning torque Type of shaft Maximum load on the shaft Weight Ambient characteristics: Running temperature Storage temperature Relative humidity Protection Light source Maximum frequency Reference signal I0 Supply voltage Consumption Output signals Maximum cable length 5V 5% (TTL) 0 C+70 C -30 C+80 C 98% non-condensing IP 64 (DIN 40050). On S and SP models: Optional IP 66 IRED (InfraRed Emitting Diode) 200 kHz One reference signal per encoder turn 5V 10% (1 Vpp) 5V 5% (TTL) 5V 10% (1 Vpp) Solid shaft Axial: 10 N Radial: 20 N 0.3 kg SP H / HA HP Up to 625 pulses/turn: By means of perforated metallic disk From 625 pulses/turn on: By means of graduated glass disk 1/10 of the pitch 12000 rpm 100 ms2 (10 2000 Hz) 300 ms2 (11ms) 16 gr. cm
2
Number of pulses/turn
S 100 200 250 400 500 600 635 1 000 Hollow shaft 1 024 1 250 1 270 1 500 2 000 2 500 3 000 5 000 SP 1 000 1 024 1 250 1 270 1 500 2 000 2 500 3 000 3 600 4 320 5 000 H 100 200 250 400 500 600 635 1 000 1 024 1 250 1 270 1 500 2 000 2 500 3 000 HA 1 024 1 800 2 000 2 048 2 500 3 000 3 600 4 000 4 096 5 000 10 000 HP 1 000 1 024 1 250 1 270 1 500 2 000 2 500 3 000
70 mA typical, 100 mA max. (without load) TTL differential 50 m 1 Vpp 150 m TTL differential 50 m 1 Vpp 150 m
52
S, SP model
0,05 B
0,08 A B
-0,008 -0,018
Dimensions in mm
3x 120
50 h7
58
0,03 A 10
3 7 10 60 11 13
13
A Roller bearings
H, HP model
L
D g7 mm 3 4 6.35 7 L: Min. 9 mm, max. 16 mm 8 9.53 10
Shaft L 58 50 h7
3 7 10 60 2,5 2 A
11 13
43
HA model
58 30
A H7 15 50 f18
20
0,
42
3x 120
39 42 48,5
14 0,5
60
3 x 120 a M4 x 5
S
Model: S: Solid shaft H: Hollow shaft
P
Type of signal: Blank space: square signal (TTL or HTL) P: 1 Vpp sinusoidal signal
1024
Number of pulses/turn (See table page 52)
C5
Type of connector: Blank space: 1m cable without connector C: Flange socket CONNEI 12 C5: 1m cable with CONNEI 12 connector
R
Cable exit: R: Radial Blank space: Axial
12
Voltaje: Blank space: Standard 5 V supply 12: Optional 12 V supply (only for HTL signal)
IP 66
Protection: Blank space: Standard protection (IP 64) IP 66: Protection IP 66
HA
In all cases
2
Type of clamp: 1: Rear clamp 2: Front clamp
2
Size of the hollow shaft (A): 1: 10 mm 2: 12 mm
1
Output signals: 1: A, B, I0 plus their inverted
3
Type of connection: 1: Radial cable (2 m) 2: CONNEI 12 radial connector built into it 3: Radial cable (1 m) with CONNEI 12 connector
2
Supply voltage: 1 : Push-Pull (11-30 V) 2: RS-422 (5 V)
2500
Number of pulses/ turn (See table page 52)
53
mx: 12
4H
13
R7
13
R7
I N C R E M E N T A L
ECP-D
Lengths: 1, 3, 6 and 9 meters
SUB D 15 HD connector (male Pin )
Pin
1 2 3 4 5 6 9 11 15 Housing
Signal
A /A B /B
Color
Green Yellow Blue Red Grey Pink Brown White shield shield
I0 I0
+5 V 0V Ground Ground
ECA-C1
Lengths: 1 and 3 meters
12 CIRCULAR connector (male Pin )
Pin
5 6 8 1 3 4 7 12 2 10 11 Housing
Signal
A /A B /B
Color
Green Yellow Blue Red Grey Pink Purple Brown
Pin
5 6 8 1 3 4 7 12
Pin
1 2 3 4 5 6 7 9 9 11 11
Seal Color
A /A B /B Brown Green Grey Pink Red Black Purple Brown/ Green Blue White/ Green White shield
I0 I0
/Alarm +5 V +5 V sensor 0V 0V sensor Ground
I0 I0
/Alarm 5V +5 V sensor 0V 0V sensor
White
2 10
shield
11
54
EC-...C-FN1
Lengths: 1, 3, 6 and 9 meters
HONDA / HIROSE connector (female Pin )
ECAS-H
Lengths: 1, 3, 6, 9 and 12 meters
SUB D 15 HD connector (female Pin )
Pin
1 2 3 4 5 6 9 18-20 12 14 16 Housing
Signal
A /A B /B
Color
Green Yellow Blue Red Grey Pink Brown
Pin
3 4 6 7 10 12 1 9 2 11 Housing
Signal
A /A B /B
Color
Green Yellow Blue Red Grey Pink Brown Purple White Black shield
I0 I0
+5 V +5 V sensor 0V 0V sensor Ground Ground
I0 I0
+5 V +5 V sensor 0V 0 V sensor Ground
White
ECAS-O
Lengths: 1, 3, 6, 9 and 12 meters Signal
A /A B /B
Color
Green Yellow Blue Red Grey Pink Brown Purple White Black shield
I0 I0
+5 V +5 V sensor 0V 0 V sensor Ground
Pin
5 6 8 1 3 4 12 2 10 11 Housing
Pin
1 2 3 4 5 6 9 18-20 12 14 16
Signal Color
A /A B /B Brown Green Grey Pink Red Black Brown/ Green Blue White/ Green White Shield
Pin
5 6 8 1 3 4 12 2 10 11 Housing
Pin
3 4 6 7 10 12 1 9 2 11 Housing
Signal Color
A /A B /B Brown Green Grey Pink Red Black Brown/ Green Blue White/ Green White Shield
I0 I0
+5 V +5 V sensor GND GND sensor Ground
I0 I0
+5 V +5 V sensor 0V 0V sensor Ground
55
A N G U L A R
accessories
Couplings for solid-shaft encoders In order to ensure the accuracy of the solid-shaft angular encoder, it is a must to use couplings that provide them with long lasting stability. Fagor Automation recommends using our AA and AP couplings that have been designed for our encoders and provide a guarantee that other couplings cannot. AA Model The AA model comes in three versions depending on the diameter of the coupling as shown in the table below:
E N C O D E R S
14 F7
3 20
a mm 10 10 14 b mm 10 14 14
20 3
70 F7
88 98
AP 14 model
78 68
10 F7
M22x1 28H7
50g6
14
M6
AP 10 model
Specific characteristics
AA 10/10 AA 10/14 AA 14/14 Maximum radial misalignment permitted 0.3 mm Maximum angular misalignment permitted 0.5 0.5 0.2 0.3 mm 0.3 mm AP 10 AP 14
Maximum axial misalignment permitted 0.2 mm Kinematic transfer error 2 if <0.1 mm and 0.09 0.2 Nm 1 500 Nm/rad. 10 000 rpm 93 gr 20 x 10-6 kg/m2 0.2 mm 3 if <0.1 mm and 0.09 0.5 Nm 1 400 Nm/rad. 1 000 rpm 128 gr 100 x 10-6 kg/m2 0.1 mm 2 if <0.1 mm and 0.09 0.5 Nm 6 000 Nm/rad. 1 000 rpm 222 gr 200 x 10-6 kg/m2
Maximum torque that may be transmitted Torsion rigidity Maximum rotating speed Weight Inertia
56
5 ,5
R O T A R Y
accessories
Coupling caps (solid shaft)
40
E N C O D E R S
25,4
19,6
20
25
19,2
AF model
AC model
AL model
Specific characteristics
AF Maximum radial misalignment permitted 2 mm Maximum angular misalignment permitted 8 5 4 1 mm 0.2 mm AC AL
Maximum axial misalignment permitted 1.5 mm Maximum torque that may be transmitted Torsion rigidity Maximum rotating speed 2 Nm 1.7 Nm/rad.
AH coupling caps Rotary encoders: coupling caps (hollow shaft) The hollow shaft encoders are accompanied by a standard 6 mm cap diameter ( 6). Can also be supplied in the following diameters: 3, 4, 6, 7, 8 and 10 mm, 1/4 and 3/8.
AD washer
3.8 -1
+0
1,2
9 -0,3
-0,1
4,5
1,5
12
57
L I N E A R
accessories
Protection
Enclosed linear encoders meet the protection requirements IP 53 of the IEC 60 529 standard when mounted so water splashes dont hit the sealing lips directly. For further protection, a separate protection guard must be mounted. AI-400 filter The air coming from an compressed air supply must be treated and ltered in the AI-400 unit which consists of: F iltering and pressure regulating group. F ast inlets and joints for 4 measuring systems. A plastic tube 25 m long with an inside diameter of 4 mm and outside diameter of 6 mm. AI-500 filter Under extreme conditions where the air must be dried, Fagor Automation recommends using their air lter AI-500. This includes a drying module that makes it possible to reach the conditions required by Fagor Automation feedback systems.
A N D
A N G U L A R
E N C O D E R S
If the encoder is exposed to concentrated liquids and vapor, compressed air may be used to achieve a protection degree of IP 64 and prevent any contamination from getting inside. For these cases, Fagor Automation recommends their Air lter units AI-400 and AI-500.
AI-500 filter MODELS For 2 axes: For 4 axes: For 6 axes: AI-525 AI-550 AI-590
Filters AI-400 / AI-500 Technical Characteristics Maximum input pressure Maximum operating temperature Output pressure of the unit Consumption per measuring system Safety Standard 10.5 kg/cm 52 C 1 kg/cm2 10 l/min. Micro-lter saturation alarm
2
Special 14 kg/cm 80 C
Air conditions (Meets the standard DIN ISO 8573-1) Fagor Automation linear feedback systems require the following air conditions: Class 1 - Maximum particle 0.12 Class 4 (7 bars) - Dew point 3 C Class 1 - Maximum oil concentration: 0.01 mg/m3.
Safety switch It consists of a pressostat capable of activating an alarm switch when the pressure gets below 0.66 kg/cm2. Technical data: The switching pressure may be adjusted between 0.3 and 1.5 kg/cm2. Load: 4 A. Voltage: 250 V approx. Protection: IP65.
58
SIEMENS is a registered trademark of SIEMENS Aktiengesellschaft, PANASONIC is a registered trademark of PANASONIC Corporation, FANUC is a registered trademark of FANUC Ltd. and MITSUBISHI is a registered trademark of MITSUBISHI Shoji Kaisha, Ltd.
Fagor Automation shall not be held responsible for any printing or transcribing errors in the catalog and reserves the right to make any changes to the characteristics of its products without prior notice. You must always compare the data with that appearing in the manual that comes with the product.
Fagor Automation, S. Coop. B San Andrs, 19 E-20500 Arrasate - Mondragn SPAIN Tel.: +34 943 719 200 Fax.: +34 943 791 712 E-mail: info@fagorautomation.es
ER-073/1994
Fagor Automation holds the ISO 9001 Quality System Certicate and the Certicate for all products manufactured.
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