Project:

TIRORA THERMAL POWER PROJECT

1980 MW (2x660 MW Phase I+1X660 MW Phase II) Tirora, Gondia District, Maharashtra

Title:

SIZING CALCULATION FOR UNIT TRANSFORMERS & UATs

Client:

ADANI POWER MAHARASHTRA LIMITED

TIRORA, MAHARASHTRA

REV
DOC NO

8 2

NO OF SHEETS
(INCLUDING COVER SHEET)

A.CODE

B A
REV

15/12/09 15/12/08
DATE

NR AB
INITIALS SIGN

GS GS
INITIALS SIGN

GS GS
INITIALS SIGN

Revised as per BTG load list First Submission

DETAILS OF REVISION

PREPARED

CHECKED

APPROVED

FICHTNER Consulting Engineers (India) Private Limited

CHENNAI MUMBAI

Adani Pow er Maharashtra Limited Tirora Thermal Power Plant (2X660 MW Phase-I + 1X660 MW Phase-II)

Sizing Calculation for Unit Transformers & UATs

TABLE OF CONTENTS

S.No.

DESCRIPTION

PAGE No.

1.0.0 2.0.0 3.0.0 4.0.0 5.0.0 6.0.0 7.0.0 8.0.0

PREAMBLE.................................................................................................................................................3 REFERENCE DDOCUMENT ...................................................................................................................3 PROJECT DATA ........................................................................................................................................3 SYSTEM DESCRIPTION ..........................................................................................................................3 DESIGN BASIS ...........................................................................................................................................3 PARAMETERS FOR UAT ........................................................................................................................4 PARAMETERS FOR UT ...........................................................................................................................5 CONCLUSION ............................................................................................................................................6

ANNEXURE-A: UAT Sizing Calculation ANNEXURE-B: UT Sizing Calculation

Doc. No. 2821-EL-DSN- 703, Rev. B

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Adani Pow er Maharashtra Limited Tirora Thermal Power Plant (2X660 MW Phase-I + 1X660 MW Phase-II)

Sizing Calculation for Unit Transformers & UATs

1.0.0

PREAMBLE The proposed coal based power plant has 3X660 MW Generating units. Power evacuation is envisaged at 400kV level. Auxiliary power supply for the Plant Unit auxiliaries is derived from the Unit Transformers and Unit Auxiliary Transformers. This document covers sizing calculation for UTs and UATs.

2.0.0

REFERENCE DDOCUMENT Main Single line Diagram (Drawing No.00- 2821710001- E- 001 )

3.0.0

PROJECT DATA Voltage rating of power evacuation system Frequency Generator rating Generator voltage rating Generator voltage variation Design ambient temperature : 400 kV +/- 5% : 50 HZ, +3% to 5%. : 660 MW, 0.85 P.F. : 22 kV. : +/- 5%. : 50 Deg.C.

4.0.0

SYSTEM DESCRIPTION Each Steam Turbine Generator is rated for 660 MW, 0.85 PF. The generation voltage is at 22kV. Each generator shall be connected to the 400kV switchyard through a Step-up Generator Transformer (GT). For each unit, two numbers Unit transformers (UT) and two numbers Unit Auxiliary transformers (UAT) are envisaged to feed Unit Auxiliaries. Unit transformers are energised from 22 kV Generator Busduct tap off. Each UT feeds respective 11 kV Unit Switchboard. Both the UTs will have identical rating. Unit Auxiliary transformers are energised from 11 kV Unit switchboards. Each UAT feeds respective 6.6 kV Unit Switchboard. Both the UATs will have identical rating.

5.0.0 5.1.0

DESIGN BASIS To provide Auxiliary power supply to Unit Auxiliaries three levels of supplies viz. 11 kV, 6.6 kV and 415V are envisaged. For Motors rated < 160 kW : 415V supply For < 160 kW and up to 2000 kW motors: 6.6 kV supply. For < 2000 kW motors: 11 kV supply.

5.2.0

The following are considered regarding loading of Motors & Transformers. a) For Unit auxiliaries, Maximum continuous rating (MCR) of the Motors are considered for transformer sizing. b) For the Motors, where Maximum continuous rating (MCR) is not available, MCR rating is assumed as 85% of the name plate rating for pump motors and 80% for fans & mill motors.(As followed by BTG supplier) c) For LT Transformer feeders, 80 to 85% of name plate rating is considered as continuous load.

Doc. No. 2821-EL-DSN- 703, Rev. B

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Adani Pow er Maharashtra Limited Tirora Thermal Power Plant (2X660 MW Phase-I + 1X660 MW Phase-II)
5.3.0

Sizing Calculation for Unit Transformers & UATs

Reactive kVA consumption of the transformer shall be considered to arrive at input kVA rating of the Transformer. Unit LV service transformers will be fed from 11 kV Switchboard. CW pumps and cooling tower loads are considered in UT sizing, as these loads are considered as Unit load. While sizing the UT/UAT, additional load on one bus due to outage of one of the largest transformers to be considered. Unit Auxiliary transformer shall normally feed 50% of the 6.6 kV Unit auxiliaries. Under outage of one UAT, the other UAT shall feed 100% of the 6.6 kV Unit auxiliaries. Accordingly, UAT will be sized. Each Unit Transformer shall be based on the following: a) Under normal operation 50% of 11 kV Unit Auxiliaries 50% of Unit LV service Transformers 50 % of 6.6 kV Unit Auxiliaries Under outage of a UAT 50% of 11 kV Unit Auxiliaries 50% of Unit LV service Transformers 100 % of 6.6 kV Unit Auxiliaries

5.4.0 5.5.0

5.6.0

5.7.0

5.8.0

b)

6.0.0 6.1.0

PARAMETERS FOR UAT MVA Rating Sizing Calculation for Unit Auxiliary Transformer is enclosed as Annexure-A. As per sizing calculation, 16 MVA rating is adequate. As most of the time, transformer will be loaded up to 50% only, ONAN/ONAF rating is preferred. ONAN rating will be 60% of ONAF rating.

6.2.0

Voltage Ratio Secondary voltage is selected 5% higher than the system voltage to account for reactance voltage drop in the transformer itself. Accordingly no load voltage ratio will be 11/ 6.9 kV.

6.3.0

Impedance 10 % impedance is proposed with which, fault contribution from source will be about 20 kA and fault contribution from motors will be about 5 kA. As 6.6 kV Switchgear is rated for 31.5 kA, proposed impedance will be adequate.

6.4.0

Vector Group As Generator Transformer vector group is YNd11 and Unit Transformer vector group is Dyn1, UAT transformer Vector group is proposed as Dyn11.

6.5.0

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Doc. No. 2821-EL-DSN- 703, Rev. B

Adani Pow er Maharashtra Limited Tirora Thermal Power Plant (2X660 MW Phase-I + 1X660 MW Phase-II)

Sizing Calculation for Unit Transformers & UATs

Earth fault current of 6.6 kV system need to be limited to a safe value, so that core stampings are not damaged/getting welded during an earth fault. An earth fault limiting current of 300 to 500 A is generally followed in Power industry. Accordingly, to limit the earth fault current 400A NGR is proposed in the LV neutral of UAT. 6.6.0 Tap Changer As Unit transformer is provided with OLTC for voltage control, each UAT is proposed to have a off circuit tap changer with + 5 % to 5% tap in steps of 2.5 %. 6.7.0 Losses UAT will be always be partially loaded (about 50%) during normal operating conditions. During failure of other UAT only, UAT will be loaded to about 90%. Hence it is preferred to keep the core losses lower. For the transformers of this capacity, Efficiency will be in the order of 99.6% at full load. 7.0.0 7.1.0 PARAMETERS FOR UT MVA Rating Sizing Calculation for Unit Transformer is enclosed as Annexure-B. As per sizing calculation, 35 MVA rating is adequate. As most of the time, transformer will be loaded up to 80% only, ONAN/ONAF rating is preferred. ONAN rating will be 80% of ONAF rating. 7.2.0 Voltage Ratio Secondary voltage is selected 5% higher than the system voltage to account for reactance voltage drop in the transformer itself. Accordingly no load voltage ratio will be 22/ 11.5 kV. 7.3.0 Impedance 10 % impedance is proposed with which, fault contribution from source will be about 20 kA and fault contribution from motors will be about 10 kA. As 11 kV Switchgear is rated for 40 kA, proposed impedance will be adequate. 7.4.0 Vector Group As Generator Transformer vector group is YNd11, UT transformer Vector group is proposed as Dyn1, so that it matches with 11 kV side of Station Transformer. 7.5.0 LV Neutral Earth fault current of 11 kV system need to be limited to a safe value, so that core stampings are not damaged/getting welded during an earth fault. An earth fault limiting current of 300 to 500 A is generally followed in Power industry. Accordingly, to limit the earth fault current 400A NGR is proposed in the LV neutral of UT. 7.6.0 Tap Changer Each UT is proposed to have a full-rated on-load tap changer (OLTC) to control the 11 kV Unit bus voltage with in the permissible limits of 11 kV system, when the grid/generator voltage
Doc. No. 2821-EL-DSN- 703, Rev. B

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Adani Pow er Maharashtra Limited Tirora Thermal Power Plant (2X660 MW Phase-I + 1X660 MW Phase-II)

Sizing Calculation for Unit Transformers & UATs

fluctuates. As Generator voltage is maintained with in +/- 5% by AVR, OLTC range is proposed with + 10 % to 10% tap in steps of 1.25 %. 7.7.0 Losses UT will be always loaded to about 80%. Hence it is preferred to keep the copper losses lower. For the transformers of this capacity, Efficiency will be in the order of 99.6% at full load. 8.0.0 CONCLUSION Proposed rating of Unit Auxiliary Transformer is : Three phase, 10/16 MVA ,ONAN/ONAF, Z=10%, Off circuit tap changer with taps ranging from + 5% to 5% in steps of 2.5%. No.of UAT: 2 Nos for each Generator.

Proposed rating of Unit Transformer is : Three phase, 28/35 MVA ,ONAN/ONAF, 22/11.5 kV, Z=10 %, On load tap changer with taps ranging from + 10% to 10% in steps of 1.25%. No.of UT: 2 Nos for each Generator.

Doc. No. 2821-EL-DSN- 703, Rev. B

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1980 MW, TPP Tirora , APML

UAT Sizing Calculation

ANNEXURE - A to
Doc.No. 2821-EL-DSN-703, Rev.B

S.No

Description of loads connected

No.of drives

Working

Rated kW

Load Factor

Efficiency

PF

No.of working Feeders

Estimated kVA

No.of working Feeders

Estimated kVA

11/6.9 kV Unit Auxiliary Transformer 1 2 3 4 5 6 7 Coal Mills Sealing air fan BFP Booster pump Boiler start recirculation pump CEP CCCW Inst. Air compressor Sub total Required rating of UAT, kVA Required rating of UAT with voltage regulation, kVA Required rating of UAT with 10% margin, kVA Proposed rating of UAT, kVA 8 2 2 1 3 2 1 2 1 1 6 1 2 800 185 630 400 1120 560 400 0.8 0.8 0.85 0.85 0.85 0.85 0.8 0.93 0.93 0.93 0.93 0.93 0.93 0.93 0.8 0.8 0.85 0.85 0.85 0.85 0.85

UAT-1A/2A/3A 3 0 1 2581 0 677

UAT-1B/2B/3B 3 1 1 2581 199 677

1 1

1204 602

1 0 1

1204 0 405 5066 10131 10591 11650 16000

5065 10131 10591 11650 16000

Sheet 1 of 2

1980 MW TPP, Tirora, APML

UT Sizing Calculation

ANNEXURE - B to
Doc.No.2821-EL-DSN-703, Rev.B

S.No

Description of loads connected

No.of drives

Workin g

Rated kW

Rated kVA

Load Factor

Efficienc y

PF

No.of Feeders

Estimated kVA

No.of Feeders

Estimated kVA

11 kV Motors 1 1 2 3 4 5 6 7 8 ID Fan FD Fan PA Fan CW Pump 11/6.9 kV Unit Auxiliary Transformer Turbine Service Transformer Boiler Service Transformer CT Service Transformer ESP Service Transformer Sub total In case of outage of one largest transformer, additional load on UT Required rating of UT with voltage regulation, kVA Proposed rating of UT, kVA Margin available during normal operation 2 2 2 2 2 2 2 2 6 2 2 2 2 2 2 2 2 4 2500 2000 2000 2500 0.4 0.4 0.4 0.85 6000 2800 3650 3600 0.8 0.8 0.8 0.85 0.95 0.95 0.95 0.96 0.85 0.85 0.85 0.85

UT-1A/2A/3A 1 1 1 1 1 1 1 1 2 5944 2774 3616 3750 5065 1000 800 800 4250 27999 33065 34568 35000 20.9

UT-1B/2B/3B 1 1 1 1 5944 2774 3616 3750 5066 1 1 1 2 1000 800 800 4250 28000 33065 34568 35000 20.9

Sheet 2 of 2