APACHE RTR PARTS CATALOGUE

PT TVS Motor company Indonesia, 2008

PARTS CATALOGUE

Foreward
We have great pleasure in releasing the Parts catalogue of Apache RTR to you. This catalogue is designed to assist you to select correct parts for ordering. TVS Genuine parts have a rigorous standard of quality check at various stages. So while it becomes important to use only TVS-G parts. In continuous efforts in improving the performance and efficiency of the vehicle, design, specifications, diagram/illustrations and part numbers can change without any notice. It is your responsibility to get your spare parts catalogue updated through the information given to you from TVS Motor. While ordering parts please ensure that correct part numbers, description and quantity is specified clearly. Please note that the drawings and illustrations used in this parts catalogue are only a reference for the dealer to order spare parts. This cannot be used for anything related to repair/maintenance. For such purpose please refer applicable service manual of this model. This parts catalogue is exclusively for TVS Motor authorised outlets only. In case of assistance please contact us.

PT. TVS Motor Company Indonesia

PT TVS Motor Company Indonesia 2007, All rights reserved

Kata pengantar
Suatu kebanggan bagi kami untuk meluncurkan edisi perdana Buku Catalog Suku Cadang Apache RTR. Catalog ini dibuat untuk membantu Anda dalam memilih suku cadang yang sesuai. Suku cadang asli TVS memiliki standar baku dalam menentukan kualitas di berbagai tahap. Oleh karena itu, sangatlah penting bagi Anda untuk menggunakan suku cadang asli TVS. Pengembangan akan terus dilakukan untuk meningkatkan kinerja dan efisiensi kendaraan, oleh karena itu, desain, spesifikasi, diagram / ilustrasi dan nomor suku cadang dapat berubah tanpa pemberitahuan terlebih dahulu. Adalah tanggung jawab Anda untuk selalu memperbaharui buku catalog suku cadang melalui informasi dari TVS Motor. Ketika memesan suku cadang, pastikan selalu anda memesan nomor yang benar, keterangan dan jumlah dicantumkan dengan jelas. Perhatikan bahwa gambar dan ilustrasi pada buku catalog ini hanya sebagai referensi bagi dealer dalam memesan suku cadang, dan tidak dapat digunakan untuk apapun yang berhubungan dengan perbaikan/pemeliharaan. Untuk keperluan tersebut, harap mengacu pada buku servis manual untuk tipe yang sesuai. Buku catalog suku cadang ini diberikan secara eksklusif untuk oulet resmi TVS Motor. Hubungi kami bila memerlukan bantuan.

PT. TVS Motor Company Indonesia

ii

PT TVS Motor Company Indonesia 2007, All rights reserved

TABLE OF CONTENTS
CHAPTER
1 2 3 4 5 6 7 8 9 10 11 12 Foreward Cylinder head assembly Cylinder block and crankshaft assembly Crankcase and oil pump assembly Clutch and cover clutch assembly Magneto and ignition coil assembly Muffler assembly Carburettor assembly Air cleaner assembly Kick starter assembly Transmission assembly Gear shift mechanism assembly

PAGE NO.
i 1 5 9 11 15 19 21 27 29 31 35

iii

PT TVS Motor Company Indonesia 2007, All rights reserved

TABLE OF CONTENTS
CHAPTER
13 14 15 16 17 18 19 20 21 22 23 24 Fuel tank assembly Frame assembly Stand assembly Sear assembly Handle bar assembly Head lamp assembly Panel and rear fender assembly Speedometer assembly Rear combination lamp assembly Electrical system Front fork assembly Front wheel assembly

PAGE NO.
39 41 49 51 53 57 61 65 67 69 73 77

iv

PT TVS Motor Company Indonesia 2007, All rights reserved

TABLE OF CONTENTS
CHAPTER
25 26 27 28 29 30 31 32 Rear wheel assembly Swing arm assembly Shock absorber and chain case Secondary air injection system Disc brake assembly Tool kit Coloured parts Kit list

PAGE NO.
79 83 85 87 89 93 95 99

PT TVS Motor Company Indonesia 2007, All rights reserved

Cylinder head assembly Figure 1 on Page 1

Cylinder block and crankshaft assembly Figure 2 on Page 5

Crankcase and oil pump assembly Figure 3 on Page 9

Clutch and cover clutch assembly Figure 4 on Page 11

Magneto and ignition coil assembly Figure 5 on Page 15

Muffler assembly Figure 6 on Page 19

Carburettor assembly Figure 7 on Page 21

Air cleaner assembly Figure 8 on Page 27 vi

Kick starter assembly Figure 9 on Page 29

PT TVS Motor Company Indonesia 2007, All rights reserved

Transmission assembly Figure 10 on Page 31

Gearshift mechanism assembly Figure 11 on Page 35

Fuel tank assembly Figure 12 on Page 39

Frame assembly Figure 13 on Page 41

Stand assembly Figure 14 on Page 49

Seat assembly Figure 15 on Page 51

Handle bar assembly Figure 16 on Page 53

Head lamp assembly Figure 17 on Page 57 vii

Panel and rear fender assembly Figure 18 on Page 61

PT TVS Motor Company Indonesia 2007, All rights reserved

Speedometer assembly Figure 19 on Page 65

Rear combination lamp assembly Figure 20 on Page 67

Electrical system Figure 21 on Page 69

Front fork assembly Figure 22 on Page 73

Front wheel assembly Figure 23 on Page 77

Rear wheel assembly Figure 24 on Page 79

Swing arm assembly Figure 25 on Page 83

Shock absorber and chain cover Figure 26 on Page 85 viii

Secondary air injection assembly Figure 27 on Page 87

PT TVS Motor Company Indonesia 2007, All rights reserved

Disc brake assembly Figure 28 on Page 89

Tool kit Figure 29 on Page 93

Coloured Parts Figure 29 on Page 95

ix

PT TVS Motor Company Indonesia 2007, All rights reserved

Cylinder Head Assembly

Figure 1

PT TVS Motor Company Indonesia 2007, All rights reserved

Cylinder Head Assembly

S No
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25

PART NO
N9322330 ----M1010380 M1010390 M1010540 M1080520 M7010850 M1200600 M1200010 M1010350 M1200590 M7010780 S1010250 S1010240 M1200060 M1010090 M7010270 M1200050 M1010360 M7011010 ----M1080990 S1010320 N2011040 M1010570

DESCRIPTION
CYLINDER HEAD ASSEMBLY KIT COVER CYLINDER HEAD CAP INSPECTION HOLE O-RING 29.5x3 PLUG ROCKER ARM SHAFT GASKET - OIL DRAIN 13.8 x 4.8 SHAFT VALVE ROCKER ARM HEX FLANGE BOLT M6x45 HEX FLANGE BOLT M6x55 GASKET CYLINDER HEAD COVER BOLT HEX FLANGE BOLT M6x35 ROCKER ARM ASSY NUT TAPPET ADJUSTING SCREW TAPPET ADJUSTING PUNCHED WASHER 8.5 x 18 x 2.3 PIN CYLINDER HEAD COVER KNOCK VALVE INTAKE DOMED NUT WITH FLANGE M8 GASKET CYLINDER HEAD NUT SPARK PLUG (UR5 DDC) HEAD COMPLETE CYLINDER RTR TENSIONER CAM CHAIN COTTER VALVE RETAINER VALVE SPRING SPRING VALVE INNER

Qty
1 1 2 2 2 2 2 2 4 4 4 2 2 2 2 2 1 4 2 1 1 2 4 2 2

REMARKS

PT TVS Motor Company Indonesia 2007, All rights reserved

Cylinder Head Assembly

Figure 1

PT TVS Motor Company Indonesia 2007, All rights reserved

Cylinder Head Assembly

S No
26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46

PART NO
M1010580 M1010610 M1010620 M1200220 M7040730 0332228 M1040140 M1080510 M7010800 M7011110 M7011120 M7011130 M1010490 M1200780 M7010280 M1010200 M1010210 M1080500 420452700 M7010840 M7010910

DESCRIPTION
SPRING VALVE OUTER SEAT VALVE SPRING SEAL VALVE STEM OIL O-RING 31.7x2.4 PIPE COMPLETE INTAKE CRR PAN HEAD SCREW CLAMP INTAKE PIPE BOLT CAM CHAIN TENSIONER CAMSHAFT ASSY. DAMPER CYLINDER HEAD 1 DAMPER CYLINDER HEAD 2 DAMPER CYLINDER HEAD 3 PIN SPROCKET KNOCK STUD BOLT CYLINDER HEAD VALVE EXHAUST CAM CHAIN . CAMSHAFT DRIVE (LINK 94) SPROCKET CAMSHAFT 32T WASHER SPROCKET HEX SCREW M6x12 C - RING CAMSHAFT PLUG CYLINDER HEAD

Qty
2 2 2 1 1 2 1 1 1 2 1 2 1 4 1 1 1 1 2 1 1

REMARKS

PT TVS Motor Company Indonesia 2007, All rights reserved

Cylinder Block & Crankshaft Assembly

Figure 2

Cylinder Block & Crankshaft Assembly

S No
1 2 3 4 5 6 7 8 9 10 10A 10B 11 12 13 14 15 15A 15B 16 17 18 19 20 21 M71801807D

PART NO
M1010250 S1200270 M7010210 M70112607D M1200900 M1010660 M7011370 N2200500 M1010440 M7322020 M7321960 M7321970 N3080170 M1200760 M7020270 M7020370 M7321630 M7321640 M7321650 M7322000 R1321190 R1321210 R1321200

DESCRIPTION
GUIDE CAM CHAIN TUBLAR DOWEL GASKET CYLINDER HEAD CYLINDER COMPLETE TITAN GREY (160cc) HEX FLANGE NUT M6 GASKET CYLINDER (BASE) ADJUSTER ASSY TENSIONER HEX FLANGE BOLT M6x25 ZNG CIRCLIP PISTON PIN RING SET PISTON - STD RTR RING SET PISTON - I O/S RTR RING SET PISTON - II O/S RTR KEY 4x4x15 (RECTANGULAR) WOODRUFF KEY ( HALF ROUND TYRPE) CRANKSHAFT ASSEMBLY PIN PISTON PISTON KIT DIA 62 - STD PISTON KIT 62.5 - I O/S PISTON KIT DIA 63 - II O/S CYLINDER BLOCK & PISTON KIT O' RING ADJUSTER TENSIONER O' RING CAP ADJUSTER CAP ADJUSTER TENSIONER CON ROD KIT ENGINE ASSEMBLY ES

Qty
1 4 1 1 4 1 1 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

REMARKS

PT TVS Motor Company Indonesia 2007, All rights reserved

Crankcase & Oil pump assy

Figure 3

Crankcase & Oil pump assy

S No
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25

PART NO
M7322050 M1080360 M1080650 M1040740 M1200510 M1081090 M1080380 M1080370 M1010260 0074010 M1010400 M70300707D N2081720 M1200920 M1200870 M1200430 M1200440 M1080430 M1200450 M1080420 M1200080 M1200780 M7200530 M1080580 S1011290

DESCRIPTION
CRANKCASE ASSY R UNION BREATHER CLAMP HOSE TUBE BREATHER HEX FLANGE BOLT M6x25 UNION BOLT OIL PIPE UNION BOLT OIL PIPE GASKET OIL PIPE UNION PIPE COMP. HEAD & T/M OIL DOWEL PIN BOLT CYLINDER STUD L142 CRANKCASE COMP LH TITAN GREY OILSEAL PUNCHED WASHER CIRCLIP 12x1 HEX FLANGE BOLT M6x55 HEX FLANGE BOLT M6x75 PIN MAGNETO COVER HEX FLANGE BOLT M6x95 GASKET TDC PLUG HEX SCREW M12x10 STUD BOLT CYLINDER HEAD BALL BEARING 35x72x17 PLUG OIL DRAIN SEALING WASHER

Qty
1 1 1 1 2 1 2 6 1 4 4 1 1 1 1 9 3 1 1 1 1 2 1 1 1

REMARKS

Crankcase & Oil pump assy

Figure 3

Crankcase & Oil pump assy

S No
26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42

PART NO
M1200530 M1080570 M1080610 420515000 M1080560 M1030120 M1200070 N2081600 M1200140 M1080030 M1200730 0332228 0064014 M1081650 M1060060 R1321270

DESCRIPTION
HEX FLANGE BOLT M6x20 CAP OIL STRAINER O-RING 60.5x2.4 CRR PAN HD SCREW M4x10 STRAINER COMP. ENGINE OIL PIN CRANKCASE HEX FLANGE BOLT M10x12 GASKET OIL GALLERY PLUG BALL BEARING 28x68x18 PUMP ASSEMBLY OIL CIRCLIP 6x0.8 CRR CSK HEAD SCREW M6x20 PIN CLUTCH SPG GEAR OIL PUMP DRIVEN STARTER MOTOR ASSY. O RING STARTER MOTOR BRUSH KIT SM6

Qty
3 1 1 2 1 2 2 2 1 1 1 3 1 1 1 1 1

REMARKS

10

PT TVS Motor Company Indonesia 2007, All rights reserved

Clutch & Cover Clutch Assembly

Figure 4

11

Clutch & Cover Clutch Assembly

S No
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25

PART NO
M1200540 M1200520 M70809607D M1080600 M1080620 M1080540 M1080590 M7070330 M70304207D N2081150 M1080400 M7070380 M7200510 M7200490 M7200500 M7070350 M1200470 M1080330 N2200550 0074010 0339060 N2200500 M7070130 N2070360 M7070440

DESCRIPTION
HEX FLANGE BOLT M6x65 HEX FLANGE BOLT M6x16 CAP OIL FILTER PAINTED O RING 52.6x2.4 SPRING OIL FILTER FILTER COMPLETE ENGINE OIL O RING 13x1.9 BRACKET CLUTCH CABLE COVER CLUTCH GUAGE OIL LEVEL O RING 16.8x3.1 SPRING CLUTCH CABLE RETURN BEARING BUSH 12x15x10 OIL SEAL 12x18x4 SPRING DOWEL ROD COMP. CLUTCH RELEASE HEX FLANGE BOLT M6x30 GASKET CLUTCH COVER OIL SEAL CRANKSHAFT R DOWEL PIN BALL BEARING 12x28x8 HEX FLANGE BOLT M6x25 ZNG PIN ASSY CLUTCH RELEASE PLATE CLUTCH RELEASE SPRING CLUTCH

Qty
2 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 10 1 1 2 1 4 1 1 4

REMARKS

12

PT TVS Motor Company Indonesia 2007, All rights reserved

Clutch & Cover Clutch Assembly

Figure 4

13

Clutch & Cover Clutch Assembly

S No
26 27 28 29 30 31 32 33 34 35 36 37 38 39 40

PART NO
M7070100 M7070110 M7070060 M7321890 M7321900 N2070200 M7070240 M7080840 0339310 3060510 M1080080 M1080010 M1080630 M1200250 M7322040

DESCRIPTION
NUT CLUTCH SHAFT SPRING WASHER CLUTCH SHAFT HUB CLUTCH SET PLATE CLUTCH DRIVE (5 Nos) SET PLATE CLUTCH DRIVEN (4Nos) DISC CLUTCH PRESSURE WASHER CLUTCH HUB GEAR ASSY. PRIMARY DRIVEN BUSH PRIMARY DRIVEN GEAR CLIP PRIMARY DRN GR GEAR PRIMARY DRIVE (21T) GEAR OIL PUMP DRIVE WASHER PRIMARY DRIVE GEAR HEX NUT M16x1.5 KIT CLUTCH SPRING

Qty
1 1 1 1 1 1 1 1 2 1 1 1 1 1 1

REMARKS

14

PT TVS Motor Company Indonesia 2007, All rights reserved

Magneto & Ignition Coil Assembly

Figure 5

15

Magneto & Ignition Coil Assembly

S No
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25

PART NO
M1080320 N2081680 M1080420 M70301707D M1200500 N92207207D M1200670 N2081690 M7080980 M1203670 N9060180 0098010 N3060150 S1060310 M1070100 0331708 M1121040 N9060300 M1200820 M1200770 M1200790 N9060400 N9321920 N9060320 M1080480

DESCRIPTION
GASKET MAGNETO COVER PLUG TDC GASKET TDC PLUG COVER MAGNETO HEX FLANGE BOLT M6x40 COVER ENGINE SPROCKET CRR PAN HEAD SCREW SCREW M6x20 O RING 22.7x3.1 PLUG CRANKSHAFT HOLE CRR. PAN HEAD SCREW M6x12 COIL ASSEMBLY IGNITION SEAL HIGH TENSION CORD CAP ASSY SPARK PLUG SEAL SPARK PLUG CLAMP MAGNETO LEAD - 2 CRR PAN HEAD SCREW M5x12 CLAMP MAGNETO LEAD -1 STARTOR ASSEMBLY CRR PAN HEAD SCREW M6x25 HEX FLANGE NUT M12x1.25 HEX SOCKET HEAD CAP SCREW M6 MAGNETO ASSEMBLY APACHE RTR ROTOR ASSEMBLY ES PULSAR COIL GEAR COMP. STARTER CLUTCH

Qty
1 1 1 1 9 1 2 1 1 1 1 1 1 1 1 4 1 1 2 1 3 1 1 1 1

REMARKS

16

PT TVS Motor Company Indonesia 2007, All rights reserved

Magneto & Ignition Coil Assembly

Figure 5

17

Magneto & Ignition Coil Assembly

S No
26 27 28 29

PART NO
R1060110 M1080460 M1080490 M1200170

DESCRIPTION
CLUTCH STARTER ONE WAY GEAR STARTER IDLE SPACER STARTER IDEL GEAR NEEDLE ROLLER BEARING

Qty
1 1 1 1

REMARKS

18

PT TVS Motor Company Indonesia 2007, All rights reserved

Muffler Assembly
Figure 6

19

Muffler Assembly
S No
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

PART NO
M1200480 N9200100 N9221200 M7051070 N8050690 R1200220 N3200210 N8200150 N9221180 N9051860 N9052610 N9051850 N9051520 S1125310 M1200890 N9052690

DESCRIPTION
HEX FLANGE BOLT M8x25 HEX FLANGE BOLT M6x8 GUARD EXHAUST FRONT GASKET EXHAUST PIPE INSULATOR, GUARD EXHAUST SPL CRR PAN HEAD SCREW M6x12 PUNCHED WASHER 8.2x25x2 HEX BOLT M8x60 GUARD EXHAUST REAR CUP WASHER MUFFLER COMP WO CAT(WITHOUT GUARD) CUSHION GUARD EXHAUST DAMPER BRACKET EXHAUST CUSHION HEX FLANGE U NUT M12x1.25 MUFFLER ASSY (WITH GUARD)

Qty
2 2 1 1 3 2 2 1 1 1 1 1 1 1 1 1

REMARKS

20

PT TVS Motor Company Indonesia 2007, All rights reserved

Carburettor Assembly
Figure 7

21

Carburettor Assembly
S No
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25

PART NO
N9041380 M1040530 M1040190 M7320220 M1040760 M1040910 M1040770 M1040780 M1040250 M7321280 M7321290 M1040220 N9321970 M1040800 M1040500 M1040510 M1040520 M1041070 M1040430 M1040420 M1040410 M7321300 M7320260 M1040810 M7321310

DESCRIPTION
CARBURETTOR ASSY. SCREW DIAPHRAGM COVER COVER DIAPHRAGM SPRING DIAPHRAGM SCREW PLATE JET NEDDLE PLATE JET NEEDLE SPRING JET NEDDLE PACKING JET NEEDLE E- RING JET NEEDLE RING JET NEEDLE JET NEEDLE (NEEDLE) DIAPHRAGM PISTON VALVE RING PISTON VALVE E-RING THROTTLE SHAFT PACKING THROTTLE SHAFT O RING THROTTLE SHAFT AIR JET (PAJ 2) - 145 O RING MCS WASHER MCS SPRING MCS MIXTURE CONTROL SCREW (MCS) NEEDLE JET (JET) O RING JET HOLDER JET HOLDER

Qty
1 2 2 1 2 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1

REMARKS

22

PT TVS Motor Company Indonesia 2007, All rights reserved

Carburettor Assembly
Figure 7

23

Carburettor Assembly
S No
26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50

PART NO
N9321990 N9322000 M1040490 M1040470 M1040460 M1040270 M1040340 M1040280 M1040290 M1040820 M1040300 M1040440 M1040540 M7321340 M7321350 M1040370 M1040380 M1040870 M1040390 M1040570 ----------------M1040900

DESCRIPTION
MAIN JET (105) PILOT JET (15) SPRING IDLING SCREW PACKING IDLING SCREW IDLING SCREW NEEDLE VALVE ASSEMBLY FLOAT ASSEMBLY SCREW VALVE SEAT PIN FLOAT SEAL BOWL FLOAT BODY ASSEMBLY SCREW DRAIN SCREW FLOAT CHAMBER HOSE DRAIN HOSE AIR VENT PLUNGER STARTER SPRING STARTER O RING STARTER GUIDE HOLDER ASSEMBLY CAP STARTER SPRING THROTTLE SHAFT BUSH THROTTLE SAHFT THROTTLE VALVE THROTTLE SHAFT SCREW THROTTLE VALVE

Qty
1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1

REMARKS

Not serviced Not serviced Not serviced Not serviced

24

Carburettor Assembly
Figure 7

25

Carburettor Assembly
S No
51

PART NO
M1040940

DESCRIPTION
CAP CARBURETTOR

Qty
1

REMARKS

26

Air Cleaner Assembly

Figure 8

27

Air Cleaner Assembly

S No
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

PART NO
M7041070 M1040630 M7040820 M7040780 0335608 0332275 M7040749 M7041000 K140820 M7041030 N3040360 M7040790 M1040610 M1040170 M1040700 M1040670 M7041090 M1200660

DESCRIPTION
AIR CLEANER ASSEMBLY CLAMP OUTLET PIPE HOSE CLIP DIA 18 RESONATOR PUNCHED WASHER 6.5x16x1.2 CRR PAN HEAD SCREW CASE AIR CLEANER BREATHER HOSE PCV HOSE CLIP HOSE CLIP DRAIN PIPE DRAIN PIPE FOAM SAI GASKET TRAP FLAME TRAP COMP. FLAME FILTER COMP. AIR CLEANER GASKET INLET INLET COMP. AIR CLEANER CRR PAN HEAD SCREW M5x16

Qty
1 1 1 1 2 2 1 1 2 1 1 1 1 1 1 1 1 4

REMARKS

28

PT TVS Motor Company Indonesia 2007, All rights reserved

Kick Starter Assembly

Figure 9

29

Kick Starter Assembly

S No
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21

PART NO
N2081720 M1200700 M7080570 M1080890 M1080930 M1201190 M1080900 N2081650 M7080740 0335714 M1080940 N3080270 M7081950 N2081450 N3200240 N2081440 N2081430 N2081760 M7081490 M7081500 S1101250

DESCRIPTION
OIL SEAL KICK STARTER SHAFT SHIM 14x32x1 GEAR KICK STARTER DRIVE RATCHET KICK STARTER SPRING KICK STARTER HEX SCREW M6x30 GUIDE KICK STARTER STOPPER KICK STARTER SHAFT KICK STARTER SHIM 16x30x0.5 SPRING KICK SHAFT RETURN GUIDE KICK STARTER SPRING JOINT KICK STARTER PIN LEVER ASSY. KICK STARTER CIRCLIP - TYPE E BALL LEVER ASSY. K S LEVER SPRING LEVER ASSY. KICK STARTER RUBBER KICK STARTER LEVER LEVER KICK STARTER LEVER ASSY. KICK STARTER HEX BOLT M8x35

Qty
1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

REMARKS

30

PT TVS Motor Company Indonesia 2007, All rights reserved

Transmission Assembly
Figure 10

31

Transmission Assembly
S No
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25

PART NO
M1200260 M7200250 M7081100 M1200810 N9112610 M1320420 M7080920 M7080870 M1200940 M7200260 0335014 M7080400 M7080340 M7200420 M7080310 0330174 M7080860 M7080280 M7080320 M7080440 M7080890 N5080060 M7200040 M7080460 M7080439

DESCRIPTION
BALL BEARING 20x47x14 OIL SEAL 20x40x6 RETAINER DRIVE SHAFT CRR PAN HD SCREW M6x10 5.8 ZNG DRIVE CHAIN WITH O RING LINK SET CHAIN SPROCKET ENGINE 13T LOCK PLATE ENGINE SPROCKET HEX SCREW M5x10 NEEDLE ROLLER BEARING 15x23x12 SHIM 15x30x1.0 GEAR COMP. KICK START. IDLE (26T) GEAR COMP. 1st DRIVEN SHIM GEAR 4th DRIVEN CIRCLIP 20x1.2 SHIM GEAR 3rd DRIVEN GEAR 5th DRIVEN SHAFT COMP. DRIVE GEAR 2nd DRIVEN (27T) BUSH Ist DRIVEN THRUST WASHER COUNTER SHAFT ASSY. SHAFT COMP. COUNTER

Qty
1 1 1 2 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

REMARKS

32

PT TVS Motor Company Indonesia 2007, All rights reserved

Transmission Assembly
Figure 10

33

Transmission Assembly
S No
26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41

PART NO
M7080309 0330174 M7080339 M7080299 M7080269 M1200300 M1200290 M7080530 0332238 M7080370 M7200460 C8080260 M7200430 M7080450 N9321930 M7321580

DESCRIPTION
GEAR 4th DRIVE CIRCLIP GEAR 3rd DRIVE GEAR 5TH DRIVE GEAR 2nd DRIVE BALL BEARING 12x28x8 BALL BEARING 30x15x13 RETAINER COUNTER BEARING RECESSED CSK HEAD SCREW GEAR COMP. KICK STARTER DRIVEN THRUST WASHER BEARING KS DRIVEN GEAR SHIM DRIVE SHAFT SET CHAIN AND SPROCKET KIT(13/44/124) OIL SEAL KIT

Qty
1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1

REMARKS

34

PT TVS Motor Company Indonesia 2007, All rights reserved

Gearshift Mechanism Assembly

Figure 11

35

Gearshift Mechanism Assembly

S No
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25

PART NO
M1081450 3040510 M7081840 8081410 M7081640 M7081740 420462700 M7080690 M1080740 M1200810 0332228 M7081320 3044034 M7080560 8200320 8081460 C8080200 0332228 M7080590 M7080580 N2081570 N2060100 0332238 M7081850 M7081860

DESCRIPTION
SHAFT COMP. GEAR SHIFT SPRING GEAR SHIFT STARTER SPRING GEAR SHIFT RETURN STOPPER GEAR SHIFT ARM LEVER ASSY. GEARSHIFT RUBBER GEAR SHIFT LEVER HEX SCREW M6x20 GUIDE T/M OIL RETAINER T/M OIL GUIDE CRR PAN HD SCREW M6x10 5.8 ZNG REC CSK HD SCREW M6x16 INDEX STAR ROLLER CAM DRIVE (LONG) CAM GEAR SHIFT CIRCLIP 5.0 ARRESTOR PLATE COMPLETE GUIDE COMP. GEAR SHIFT CRR CSK HEAD SCREW M6x16 FORK GEAR SHIFT No.2 FORK GEAR SHIFT No.1 SPACER ROLLER GEAR SHIFT FORK PIN CONTACT COMP. GEAR SHIFT SWITCH RECESSED CSK HEAD SCREW GASKET GEAR SHIFT SWITCH BODY GEAR SHIFT SWITCH

Qty
1 1 1 1 1 1 1 1 1 1 1 1 5 1 1 1 1 2 1 1 3 1 1 1 1

REMARKS
# * *

36

PT TVS Motor Company Indonesia 2007, All rights reserved

Gearshift Mechanism Assembly

Figure 11

37

Gearshift Mechanism Assembly

S No
26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41

PART NO
0335068 0335548 0332018 M1080830 M6080090 M1200690 M7081290 F200098 M7080470 M7080520 420305700 M7081450 M7081370 M7081400 M7200550 M7081650

DESCRIPTION
PUNCHED WASHER 4.3x10x.8 PUNCHED WASHER 3.3x8x.5 CRR PAN SCREW M3x4 BOLT GEAR SHIFT CAM STOPPER STOPPER COMPLETE GEAR SHIFT SHIM 6x14x1 SPRING GEAR SHIFT CAM STOPPER SCREW M5x20 FORK GEAR SHIFT HIGH SPEED SHAFT SHIFT FORK HEX NUT M6 GROMMET STUD GEAR SHIFT LINK GEAR SHIFT ASSY. HEX NUT M6 GEAR SHIFT LINKAGE ASSY.

Qty
3 1 1 1 1 1 1 3 1 2 1 2 1 1 2 1

REMARKS

38

PT TVS Motor Company Indonesia 2007, All rights reserved

Fuel Tank Assembly

Figure 12

39

Fuel Tank Assembly

S No
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

PART NO
N9140470 M1200480 N9140540 -----N8220400 N9140530 M1140220 414147000 N9140670 N3140120 420001700 420462700 0335558 0331708 N9140650 N9140700 M1040650 N9160640 N2140060

DESCRIPTION
CAP FUEL TANK HEX FLANGE BOLT M8x25 BUSH FUEL TANK REAR MTG. FUEL TANK COMP. CUSHION FRAME COVER CUSHION FUEL TANK REAR MTG. HOSE, FUEL HOSE CLIP FUEL COCK ASSY. GASKET FUEL COCK PUNCHED WASHER HEX SCREW M6x20 PUNCHED WASHER CRR PAN HEAD SCREW HOSE FUEL TANK BRACKET FUEL HOSE HOSE CLIP FUEL GUAGE ASSY. CUSHION FUEL TANK FRONT

Qty
1 1 1 1 2 1 1 2 1 2 2 2 3 4 1 1 1 1 2

REMARKS

Ref. Colour Matrix

40

PT TVS Motor Company Indonesia 2007, All rights reserved

Frame Assembly
Figure 13

41

Frame Assembly
S No
1 2 3 4 4A 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

PART NO
N9123920 N9124050 N9123990 N9124040 N9124030 N9124000 420510700 420473700 N9112000 N9112010 N2200470 N9200220 N9124450 N9111980 N9200230 N9124300 0330048 N2110600 N9125030 N9121790 N9123980 N92210207D N9220880 0335558 C1200020

DESCRIPTION
RIDER FOOTPEG ASSY. RH SLEEVE RIDER FOOTREST CLAMP COMP. RIDER FOOTREST RIDER FOOTPEG RH RIDER FOOTPEG LH STUD RIDER FOOTREST HEX SCREW M5x16 HEX BOLT M10X1.5X35 SLEEVE BRAKE PEDAL BRAKE PEDAL ASSY. HEX SOC HD CAP SCREW M6x20 PUNCHED WASHER 8.5x24x1.6 RUBBER WASHER RIDER FOOTREST SHAFT COMP. BRAKE PEDAL SBHC SCREW M8x30 RIDER FOOTREST COMP. RH SPLIT PIN 2.0x20 PIN REAR BRAKE CONNECTOR PILLION FOOT PEG ASSY. RH PIN PILLION FOOTREST SPRING FOOTREST PILLION FOOTREST RH BRKT COVER LOCK PUNCHED WASHER 5.5x12x1 HEX SCREW

Qty
1 2 2 1 1 2 4 2 1 1 1 6 12 1 6 1 5 2 1 2 2 2 1 2 2

REMARKS

42

PT TVS Motor Company Indonesia 2007, All rights reserved

Frame Assembly
Figure 13

43

Frame Assembly
S No
25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49

PART NO
N2121060 420305700 420462700 0330408 420452700 N9112140 N92210607D N92210507D N3120410 M1200120 N9091630 N5200330 N9123760 N92210107D 0331645 0334548 3257598 N9125070 N9125040 M3200060 N9125060 N9125050 N3200150 N9123930 U6200030

DESCRIPTION
CUSHION EXHAUST MTG HEX NUT M6 HEX SCREW M6x20 WAVE SPRING WASHER M6 HEX SCREW M6X12 BRACKET BRAKE SWITCH PILLION HANDLE RH PILLION HANDLE LH PLUG TUBE UPPER HEX FLANGE BOLT M8x120 GUIDE DRIVE CHAIN HEX FL BOLT M8x100 DUST COVER CRANKCASE PILLION FOOTREST LH HEX SCREW M6x12 HEX NUT M8 PUNCHED WASHER CUSHION SIDE PLATE HEX FL. BOLT M8x85 BUSH SHAREE GUARD BALANCER MASS COMP. HEX SCREW RIDER FOOTPEG ASSY. LH CIRCLIP DIA 14

Qty
1 1 1 1 1 1 1 1 2 1 1 1 1 1 4 1 2 1 1 1 1 1 1 1 1

REMARKS

44

PT TVS Motor Company Indonesia 2007, All rights reserved

Frame Assembly
Figure 13

45

PT TVS Motor Company Indonesia 2007, All rights reserved

Frame Assembly
S No
50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74

PART NO
N9221560 N9124020 N9124200 N9123970 N9200310 N9221440 N9200280 N9124990 N9125000 N9122990 M1200890 N9123000 M7200070 0331058 N9125020 N9125010 0335605 N9124380 N2110700 N9111680 N9200300 N9123750 N3110360 S1111930 0334278

DESCRIPTION
PIN GEAR SHIFT LEVER TORSION SPRING FOOTPEG RIDER FOOTREST COMP. LH GUIDE PILLION FOOT PEG LH CLEVIS PIN B8x42 BRKT COMP. GUARD CENTER CABLE CLIP DIA 18 BRKT ENGINE MTG FRONT LH BRKT ENGINE MTG FRONT RH BRKT ENGINE MTG. UPPER LH HEX FLANGE NUT M8 BRKT ENGINE MTG. UPPER RH HEX FLANGE BOLT M8x55 HEX BOLT+SPRING WASHER M8x16 PILLION FOOT PEG ASSY. LH SLEEVE PILLION FOOTREST PUNCHED WASHER 6.5x16x1.2 FRAME COMP. - RTR BRAKE RETURN SPRING ROD COMP. REAR BRAKE O RING BRAKE PEDAL COVER BRACKET CRASHGUARD SPRING REAR BRAKE ROD ADJUSTER PIN REAR BRAKE ROD LEVER NUT RR BRAKE ROD ADJUSTER

Qty
1 2 1 2 2 1 1 1 1 1 6 1 3 2 1 2 4 1 1 1 1 2 1 1 1

REMARKS

46

PT TVS Motor Company Indonesia 2007, All rights reserved

Frame Assembly
Figure 13

47

PT TVS Motor Company Indonesia 2007, All rights reserved

Frame Assembly
S No
75 76 77 78 79 80 81 82

PART NO
N9125130 N9125140 N9221580 0336018 420454700 N5200430 M1200480 N3050350

DESCRIPTION
CUSHIN BALANCER MASS SPACER BALANCER MASS HANDLE HOLDER COMP PUNCHED WASHER 8.5x20x2 HEX SCREW M8x20 PUNCHED WASHER 8.5x16.0x1.2 ZNK HEX FLANGE BOLT M8x25 SPACER MUFFLER BRKT

Qty
1 1 1 2 2 2 4 1

REMARKS

48

PT TVS Motor Company Indonesia 2007, All rights reserved

Stand Assembly
Figure 14

49

Stand Assembly
S No
1 2 3 4 5 6 7 8 9 10

PART NO
N9124730 N8200050 N9200210 N3120860 N9124640 N5121610 N3121540 0330328 0334038 N9321940

DESCRIPTION
CENTER STAND COMP. BOLT CENTER STAND BOLT SPRING CENTER STAND PROP STAND COMP. SPRING PROP STAND SPACER CENTER STAND WAVE SPRING WASHER HEX NUT M10x1.25 PROP STAND KIT

Qty
1 1 1 1 1 1 1 1 1 1

REMARKS

**

50

PT TVS Motor Company Indonesia 2007, All rights reserved