Instruction - & Maintenance Manual HI Jet ISO II 1200 Series

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Page 1 of 33
Cargo tank Safety valves & Flame protection equipment
MAINTENANCE MANUAL NO.:
90011-10328
Project:
VESSEL CLASS A
Vessel:
BUNGA ANGSANA
Owner:
MISC BERHAD
IMO type:
CHEMICAL TANKER IMO 2
Size:
38000 DWT
Valve Production No.:
10328
Certificate No.:
NK 1279 CP 1300050
DNV / MED-B-7842
BAY Valves ApS, are pleased to have delivered the latest generation state of the art equipment according to the
specification as follows.
For easy reference to the mandatory Rules and Regulations that have been used to determine the specific design
and size of equipment, please look at the following pages where the applicable ones have been marked.
Exact calculations are likewise in-cooperated in this document where appropriate.
Should you have any questions, or require further information related to our delivery or any other cargo tank
ventilation issue, please do not hesitate to contact the undersigned or our office, and we will be pleased to assist
you.
Best regards,
BAY Valves ApS
BAY Valves ApS Falstervej 10G - 5800 Nyborg - Denmark
BAY Valves ApS

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Page 2 of 33
Index
Index .............................................................................................................................................................................................2
Rules & Regulations ...................................................................................................................................................................4
System design ..............................................................................................................................................................................5
Questionnaire .....................................................................................................................................................................5
Piping lay-out .................................................................................................................................................................. 18
Pressure drop calculation .............................................................................................................................................. 18
Test report ....................................................................................................................................................................... 18
Valve characteristic.................................................................................................................................................................. 18
Valve description ............................................................................................................................................................ 18
Gas freeing Covers:...........................................................................................................................................................8
Test bench - portable: .......................................................................................................................................................9
Valve characteristic.................................................................................................................................................................. 11
Equipment sizing ................................................................................................................................................................ 11
Calculation DN 100 ....................................................................................................................................................... 11
Criteria: finding min pipe size at given loading rate ...................................................................................................... 11
Drawings: ......................................................................................................................................................................... 12
Documentation & Certificates .............................................................................................................................................. 17
Product evaluation according to ISO 15364 ....................................................................................................................... 19
Quick guide. .................................................................................................................................................................... 19
ISO ordering information.................................................................................................................................................. 20
Installation limitations ................................................................................................................................................... 21
Installation instructions ................................................................................................................................................. 22
Operating instructions ................................................................................................................................................... 22
Inspections prior to loading / Un-loading! ................................................................................................................ 22
Freezing conditions ........................................................................................................................................................ 22
Check-lift ......................................................................................................................................................................... 22
Pressure side valve ................................................................................................................................................ 22
Vacuum side valve ................................................................................................................................................ 22
Maintenance ............................................................................................................................................................................. 23
Corrosion protection system............................................................................................................................................. 23
Pressure side valve .............................................................................................................................................................. 24
Drawing 70001................................................................................................................................................................ 24
Description ...................................................................................................................................................................... 24
Item list ............................................................................................................................................................................ 25
Actions ............................................................................................................................................................................. 25
Inspections ............................................................................................................................................................. 25
Cleaning .................................................................................................................................................................. 25
Settings .................................................................................................................................................................... 25
Adjusting the setting ............................................................................................................................................. 25
Replacement of parts ..................................................................................................................................................... 26
Guide....................................................................................................................................................................... 26
Dismantling & reassembly ................................................................................................................................... 26
Vacuum side valve & Flame arrester ............................................................................................................................... 26
Drawing 70003................................................................................................................................................................ 26
Description ...................................................................................................................................................................... 27
Item list ............................................................................................................................................................................ 27
Actions ............................................................................................................................................................................. 27
Check-lift ................................................................................................................................................................ 27
Inspections ............................................................................................................................................................. 27
Cleaning .................................................................................................................................................................. 27
Settings .................................................................................................................................................................... 27
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Guide....................................................................................................................................................................... 28
Gas freeing unit ................................................................................................................................................................... 28
Drawing 70005................................................................................................................................................................ 28
Description ...................................................................................................................................................................... 28
Item list ............................................................................................................................................................................ 28
Actions ............................................................................................................................................................................. 29
Inspections ............................................................................................................................................................. 29
Cleaning .................................................................................................................................................................. 29
Guide....................................................................................................................................................................... 29
Valve housing ...................................................................................................................................................................... 30
Drawing 70002................................................................................................................................................................ 30
Marking ..................................................................................................................................................................................... 31
Ordering spare-parts just return this page ....................................................................................................................... 32
Contact ...................................................................................................................................................................................... 33
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Page 4 of 33
Rules & Regulations

1.1 System Design.
SOLAS 74 chapter II-2 REG 59
Venting, purging, gas-freeing and ventilation.
IMO MSC/CIRC 731
Revised factors to be taken into consideration when designing cargo tank venting and
gas-freeing arrangements.
USCG CFR 46 part 39 Vapour control system.
ISO 15364:2000
Ships and marine technology Pressure/vacuum valves for cargo tanks.
ADNR 2003
Transport of Hazardous Material / Dangerous Goods on the river Rhein.
1.2 Test Standards
IMO MSC/CIRC 677
Revised standards for the design, testing and locating of Devices to prevent the Passage
of Flames into cargo tanks in tankers.
IMO MSC/CIRC 1009
Amendments to the revised standards for the design, testing and locating of Devices to
prevent the Passage of Flames into cargo tanks in tankers.
CEN European Standard EN 12874
Flame arresters Performance requirements, test methods and limits for use.
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Page 5 of 33
System design
Questionnaire
According to SOLAS 74 II Reg. 59 a system for cargo tank ventilation can be either a common or an individual
one, which in both cases has to be protected by a Device to prevent the passage of flame as specified in IMO
MSC/Circ 677/1009.
A common system consists of a branch line from each cargo or slop tank connected to a common venting line.
An individual system is equipped with approved equipment on each tank in order to secure full flow capacity,
breathing capabilities and full cargo segregation.
The system in question has been designed based on the following characteristic:
IMO Designation
Cargo Gas-group
MESG
USCG VCS
Common
Individual
Cargo Segregation
Loading rate
Un-loading rate
INFORMED
IMO II
IIB
0,65
YES
ESTIMATE
Cargo tanks
Slop tanks
Other tanks
Gas-freeing covers
Gas freeing blower
Setting pressure
Setting Vacuum
Material
Flange
YES
ALL
650 m3/h
550 m3/h
INFORMED
18
2
ESTIMATE
20
IGS
2000 mm wg
- 350 mm wg
AISI 316
JIS 5K
Please feel free to return this page only, which will be identified by the manual No. listed at the top of
the page. For corrections or comments just mark withor in writing in the
text box below.
IMO Designation:
Gas Group:
MESG:
Setting Pressure:
Setting Vacuum:
Flange standard:
Material:
I
IIA
0.90
II
IIB
0,65
III
IIC
0,50
Cargo segregation:
Loading rate:
Un-loading rate:
Cargo Density:
USCG VCS:
Gas freeing blower:
Yes/No
N m3/h
Comments:
Please change accordingly:

Date:
Name:
Company:
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Application: Cargo tanks
Units:
Size:
Flange standard:
18
100
JIS 5K (To be confirmed)
Material-Housing:
Material-Inner parts:
Setting Pressure:
Setting Vacuum:
Stainless steel AISI 316

2000 mm wg
- 350 mm wg
Loading Rate:
Capacity SOLAS:
Capacity VECS:
Un-loading rate:
Vacuum Capacity:
650 m3/h
853 m3/h
1269 Nm3/h
550 m3/h
850 Nm3/h @ 700 mm WG
Drawing:
90001
Flow curve -pressure 90001-1202-100-020
Flow curve- vacuum 90001-1202-100-002
Features:
Test standard:
High-end features:
High velocity valve, non-hammering

Non-oscillating (frequency less than 0,5 hz / ISO 15364:2007)
Controlled blow-down, securing instant pressure drop to safety
level 30% below setting in order to allow loading at a high
capacity and at the same time avoiding a boil-off of cargo.
IMO MSC/Circ 677/1009/ ISO 15364 & EN 12874
Adjustable setting Integrated gas freeing cover. Industrys
highest constant net clearance between moving parts and valve
housing Suitable for freezing, sticking and crystallizing cargo.
Exchangeable wear parts. Upgrading on-site to higher gas-groups.
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Page 7 of 33
Application: Slop tanks
Units:
Size:
Flange standard:
2
65
JIS 5K (To be confirmed)
Material-Housing:
Setting Pressure:
Setting Vacuum:

2000 mm wg
- 350 mm wg
Loading Rate:
Capacity SOLAS:
Capacity VECS:
Un-loading rate:
Vacuum Capacity:
180 m3/h
237 Nm3/h
352 Nm3/h
200 m3/h
400 m3/h @ 700 mm WG
Drawing:
90001
Flow curve -pressure 90001-1202-065-020
Flow curve- vacuum 90001-1202-065-002
Features:
Test standard:
High-end features:
High velocity valve, non-hammering

Non-oscillating (frequency less than 0,5 hz / ISO 15364:2007)
Controlled blow-down, securing instant pressure drop to safety
level 30% below setting in order to allow loading at a high
capacity and at the same time avoiding a boil-off of cargo.
IMO MSC/Circ 677/1009/ ISO 15364 & EN 12874
Adjustable setting Integrated gas freeing cover. Industrys
highest constant net clearance between moving parts and valve
housing Suitable for freezing, sticking and crystallizing cargo.
Exchangeable wear parts. Upgrading on-site to higher gas-groups.
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Page 8 of 33
Gas freeing Covers:

Gas freeing covers approved according to IMO MSC/Circ 677.
Approved by leading Classification Societies and EC Notified bodies according to MED 96/98 and later
amendments.
Application: Cargo and Slop tanks
Units:
Size:
Flange standard:
18 / 2
100 / 65
Integrated in the High velocity valve
Material-Housing:

Gas freeing rate Estimated:

Nominal per tank
Lowest per tank:
1500 Nm3/h
500 Nm3/h
150 Nm3/h
Features:
Inert gas blower capacity

gas freeing 3 tanks simultaneous
in order to secure a minimum gas velocity of 20 m/s
Safe opening with a bolted cover. An industry high capacity for

reduced pressure drop, securing a minimum gas velocity of
20 m/s.
NOTE!
The blower capacity is estimated to 1500 m3/h. if 3 tanks are being supplied simultaneously the nominal rate per
tank is 500 m3/h. The minimum rate for this size of gas freeing units is 150 m3/h A lower rate does not secure
a minimum efflux velocity of 20 m/s.
If the blower capacity is lower than 450 m3/h less tanks e.g. 2 can be gas freed at the same time, alternatively a
smaller flame screen unit can be used Please state capacity of blower as well as requirement to number of tanks
used simultaneously.
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Test bench - portable:
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Page 9 of 33
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Page 10 of 33
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Valve characteristic
Equipment sizing
Calculation DN 100
Criteria: finding min pipe size at given loading rate
3,141592654
Loading rate Q
Q = V x D2 x /4 x 3600 s/h =
650,0 [m3/h]
Gas evolution factor GEF =
1,25
Fouling factor FF =
1,05
Vapour density VD =
2,85 [kg/m3]
Air density AD =
1,29 [kg/m3]
(given)
Density factor DF
DF = (VD/AD) =
1,49
Venting Capacity VQ
VQ = Q x GEF x FF x DF =
Velocity in pipe (max) Vmax =
Diameter of pipe:
Dmin =1000mm/m
((VQ x 4)/ ( x V x 3600 s/h)) =
Actual diameter of valve/pipe, Dv =
1268,1 [m3/h]
40 [m/s]
105,9 [mm]
(minimum)
100,0 [mm]
(standard)
Actual velocity in pipe

V = VQ x 4 / x D2 x 3600 s/h =
44,8 [m/s]
(Check)
The above states that the correct minimum pipe size given a loading rate of 650 m3/h is 105,9 mm in order for
the gas velocity in the piping system to be equal to - or less than 40 m/s. In this specific case the velocity is 44,8
m/s with a DN 100 pipe.
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Page 12 of 33
Drawings:
High velocity valve with
integrated gas freeing unit
Description:
70001
Pressure side high velocity valve
70002
Valve housing
70003
Vacuum side weight loaded valve
70004
Vacuum side flame screen
70005
Gas freeing unit
Designation:
Drawing No.: 90001
HI Jet ISO II
1202
Available in all material

combinations e.g. from Cast
iron to Duplex stainless
steel.
Approved according to
IMO MSC / Circ 677/1009
implementing ISO 15364.
Type examination
according to MED 96/98
latest 2002/75 EC provided
by Bureau Veritas under
Cert. No. 19876/AO EC
May be supplied with flanged spool pieces / flange standard DIN pn 10 for reference only
A
415
510
635
790
950
1200
1300
1500
1900
B
260
320
400
500
600
750
900
1000
1200
C
115
145
180
225
270
300
400
500
600
D
185
200
220
250
285
340
395
445
565
Dc
145
160
180
210
240
295
350
400
515
Dn
65
80
100
125
150
200
250
300
400
E
190
230
290
360
435
500
600
750
1000
F
275
340
425
525
635
800
1000
1200
1500
G
215
265
335
410
500
600
780
900
1200
n
4
8
8
8
8
8
12
12
16
d
18
18
18
18
22
22
22
22
26
SIZE
65
80
100
125
150
200
250
300
400
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Page 13 of 33
Notified Body: Certificate No.:

DNV
To be informed
PRESSURE SIDE HIGH VELOCITY VALVE
Valve setting:
20 Kpa
Lowest setting:
12 Kpa
Applicable rules
IMO MSC/Circ 677/1009
ISO 15364
MED 96/98
SOLAS 74
API 2000
API 520
Valve capacity:
1700 Nm3/h @ 20 Kpa
Conditions:
Standard air
Valve data
Name
HI Jet ISO II
No.
1202
Size
100
Restrictions:
DN > 100
DN 80
DN 80
MESG
21C / 1013 hPa
Data
Signature / Stamp
Lenght [m] Bends [No]
No restrict. No restrict.
65
11
70
0
0,65
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Page 14 of 33

DNV
To be informed
VACUUM SIDE VALVE
VACUUM [Kpa]
8
7
6
5
4
3
2
1
0
0
100
200
300
400
500
600
700
800
900
FLOW [N m3/h]
Valve setting:
-3,5 Kpa
Lowest setting:
-3,5 Kpa
Applicable rules
ISO 15364
MED 96/98
SOLAS 74
API 2000
API 520
Document type:
Valve capacity:
850 Nm3/h @ 7 Kpa
Conditions:
Standard air
Valve data
Name
HI Jet ISO II
No.
1202
Size
100
Restrictions:
DN > 65
DN 80
DN 80
MESG
Document No.:
21C / 1013 hPa
Data
Signature / Stamp
Lenght [m]
na
na
na
0,65
Bends [No]
na
na
na
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Page 15 of 33
DNV
To be informed
PRESSURE SIDE HIGH VELOCITY VALVE
Valve setting:
20 Kpa
Lowest setting:
12 Kpa
Applicable rules
ISO 15364
MED 96/98
SOLAS 74
API 2000
API 520
Valve capacity:
550 Nm3/h @ 20 Kpa
Conditions:
Standard air
Valve data
Name
HI Jet ISO II
No.
1202
Size
65
Restrictions:
DN > 65
DN 50
DN 50
MESG
21C / 1013 hPa
Data
Signature / Stamp
Lenght [m] Bends [No]
No restrict. No restrict.
65
11
70
0
0,65
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Page 16 of 33

DNV
To be informed
VACUUM SIDE VALVE
VACUUM [Kpa]
8
7
6
5
4
3
2
1
0
0
50
100
150
200
250
300
350
400
FLOW [N m3/h]
Valve setting:
-3,5 Kpa
Lowest setting:
-3,5 Kpa
Applicable rules
ISO 15364
MED 96/98
SOLAS 74
API 2000
API 520
Valve capacity:
400 Nm3/h @ 7 Kpa
Conditions:
Standard air
Valve data
Name
HI Jet ISO II
No.
1202
Size
65
Restrictions:
DN > 65
DN 80
DN 80
MESG
21C / 1013 hPa
Data
Signature / Stamp
Lenght [m]
na
na
na
0,65
Bends [No]
na
na
na
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Page 17 of 33
Documentation & Certificates

SCOPE OF SUPPLY:
Flag:
Classification Society:
Certificate 1:
Guarantee:
Documentation:
Name plate.
Paint Inside : NA for AISI 316
Paint outside : NA for AISI 316
All required sizing calculations and engineering activities.
Supply of drawings and documents according documentation

requirements.
MED Type Examination certificate latest amendment.
Quality control, testing and inspection.
Surface preparation and painting.
Packing and preservation for 6 months outdoor offshore storage.
Required calibration and test certificates.
Extended guarantee 48 month
Malaysian
NK
EC- MED 96/98 Type Examination Certificate -DNV
48 month from delivery
Type Approval Certificate
Vendor
s Certificate of Compliance/ Final Inspection Clearance
Class Certificate of Inspection (DNV)
Area Classification Certifications
Performance Test Results (as applicable)
Major Material Test Certificates
PMI
QC Punch List detailing any ni complete work
Complete Detailed Packing List
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Page 18 of 33
Piping lay-out
See drawing in PDC Pressure Drop Calculation Scheme
Pressure drop calculation

See separate scheme (Pressure drop calculation are not within the standard scope of supply and therefore it does
not form part of this manual)
Test report
Please, make a request at our office
Valve characteristic
Valve description
The following drawing No. 90001 shows the complete pressure vacuum high velocity valve with an integrated
gas-freeing unit that automatically regulates the pressure in the cargo tanks within preset values, and at the same
time actively can prevent the passage of flames into the cargo tanks, also when performing said pressure /
vacuum function.
The Pressure side valve No. 70001 automatically relieves the pressure when loading of the cargo tanks takes place
or there is a pressure rise due to heating of the tanks by e.g. the sun. In order to prevent the passage of flames
into the cargo tanks, the velocity of the gas is always higher than 30 m/s.
The Vacuum side valve No. 70003 automatically equalizes the vacuum when un-loading of the cargo tanks takes
place. In order to prevent the passage of flames into the cargo tanks, the valve is fitted with a flame arresting
element No. 70004.
The Gas freeing unit No. 70005 is optionally equipment used when the cargo tanks needs to be emptied for gas
for maintenance work etc.
By unscrewing the eye-bolts and sliding the cover, a flame arrester is in function and available for gas flow from
the tank to the atmosphere, provided a gas freeing blower with a sufficient capacity will facilitate the required gas
flow securing a minimum velocity of 20 m/s.
Reference is made to the flow curve in the gas-freeing section.
The actual size and shape of each valve item may vary from valve to valve size. All valve items are recognized by
its position on the valve body and fulfils the same function as described in the following.
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Page 19 of 33
Product evaluation according to ISO 15364

Quick guide.
The standard specifies the minimum requirements for performance and testing of pressure-vacuum valves, with
emphasis on selection of materials, internal finish and surface requirements. It further specifies design and inservice performance criteria, operational testing and maintenance requirements.
The following is an extract of the international standard made in order to facilitate a platform on which the user
of the venting system, on a qualified basis, can evaluate the suitability of the installed equipment.
A more detailed review is available in the Product review document as referred to in the EC MED 96/98
certificate, a document which actually forms part of said certificate.
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Page 20 of 33
ISO ordering information

Orders for devices under the specification of ISO 15364 shall include the following information, as applicable:
Nominal pipe size
Configuration of piping
Pipe length
Maximum gas density
Maximum gas evolution factor
Maximum experimental safe gap
Set opening point pressure
Set opening point vacuum
Maximum overpressure surge
allowed over the device at any flow
rate
Minimum reseating pressure
Maximum ambient air temperature
Minimum ambient air temperature
Materials of construction - Annex B
Coating Annex C
Maximum gas flow in standard air
Design pressure drop of piping
system
Maximum tank pressure
Maximum tank vacuum
Maximum outer ice layer
Maximum inner fouling layer
Heating requirement
Minimum velocity of the unimpeded
gas jet above the valves outlet
Cargo temperature
Maximum gas leakage rate
Informed design criteria
Corrections
NOTE
The information provided shall include the specifications by reference to a recognized national or international standard on
materials of construction for the following components:
housing and bolting.
discs, spindles, seats, springs, gaskets, seals, flame arresting components.
If any of above mentioned information is in conflict with the present use, please return this page and we shall be pleased to
assist you in a correctional step towards an improved functionality.
Please change accordingly:

Date / Name
Title:
Company:
Vessel name
e-mail:
Phone / Fax:
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Page 21 of 33
Installation limitations
PRODUCTION / ORDER NO
Nominal pipe size, configuration of piping, and pipe Length
Specific limitations for this

production
30m/dn80 and 62m/dn65
respectively
Maximum considered gas density tank pressure limits.
See PDC 10328
Lowest MESG.
0,65
Set opening points for pressure and vacuum
2000 / -350 mm wg
Maximum pressure drop.
See PDC 10328
Pressure drop at maximum flow
See PDC 10328
Minimum reseating pressure
1000 mm wg
Maximum and minimum ambient temperature
NA
Materials of construction
AISI 316
Surface treatment and coating
NA
and maximum tank pressure.
See PDC 10328
Maximum outer ice layer thickness.
20mm
For high velocity vents: the minimum average velocity

required
for cross section of the valve's outlet to atmosphere.
30 m/s
See front
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Page 22 of 33
Installation instructions
The device has to be installed vertically on a flange and pipe size matching the one on the valve. Please observe
SOLAS 74 (2000) Part 2-II Reg. 59 for installation requirement relating to the vessel and other equipment.
Please observe great care when installing the valves, that the top of the valve containing disc and
magnet housing are not in any way bend or touched by crane wire etc. during transportation and final
installation.
Operating instructions
The device is a pressure and vacuum valve, which operates automatically once installed. For restrictions, please
see the EC MED Type Examination Certificate.
Inspections prior to loading / Un-loading!

Prior to loading and un-loading, the valve must always be check-lifted in order to verify - unobstructed movement of the moving parts, and
- that fouling conditions are minimized to establish safe operation and full capacity.
Freezing conditions
When an end of line high velocity valve is covered with ice it cannot open within the preset values e.g. 2000 mm
WG.
Ice has to be removed by very carefully using a soft hammer or wooden stick on the top cover and moving disc
until all ice has been removed - Then check that the valve and tank pressure is above 50% of the setting before
operating the check lift carefully.
Failure to comply with the above will render the valve function and guarantee void.
Check-lift
Pressure side valve

Turn the check-lift handle 10039 drawing No. 70002 clock-wise app. 90 degrees, and watch the valve open.
Check-lifting should be done on a regular basis in order to register the force needed for opening, if the valve does
not move freely inspection is needed.
Vacuum side valve

Push the valve open by use of the knob pos. 10033 drawing No. 70003
not move freely inspection is needed
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Page 23 of 33
Maintenance
In general, before any maintenance work is commenced, the pressure in the cargo tanks has to be lowered to the
same pressure as when ullage measurements take place.
For safety reasons, use only tools approved for work in cargo tanks.
Corrosion protection system

Please consult the paint manufacturer for maintenance of the paint system identified as:
For Oil tankers
Hempel Hempadur 1540
For Chemical tankers
Hempel Hempadur 1550
Paint description
LAYER
FIRST
SECOND
THIRD
NUMBER
NAME
THICKNESS
COLOUR
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Page 24 of 33
Pressure side valve
Drawing 70001
Description
On drawing 70001 the pressure side valve is shown. The valve closes tight between the disc 10012 and the seat
10004, when the pressure in the tank rises due to loading or e.g. higher temperature, the valve will open and gas
will be ejected between the two parts vertically, at never less than 30 m/s. When the pressure in the tank has been
lowered about 30 -50% depending on the setting, the valve will close again.
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Page 25 of 33
Item list
Drawing No.
70001
Revision Part name

High velocity valve
Drawing No.
10001
10002
10003
10004
10005
10006
10007
10008
10009
10010
10011
10012
10013
10014
10015
10016
10017
10018
10019
Revision Part name

Top nut
Top Cover
Seat Flange
Seat
Shaft
Lock nut
Magnet
Shaft nut
Magnet - opposite
Magnet nut
Magnet housing
Pressure Disc
Disc sealing
Seat sealing
Flow tube
Flange Sealing
Locking plate
Locking plate
Stop Nut
Size
Valve
No.
1200
Valve
No.
1200
1200
1200
1200
1200
1200
1200
1200
1200
1200
1200
1200
1200
1200
1200
1200
1200
1200
1200
Description
Material
Valve complete
Description
Material
S.S. - AISI 316
S.S. - AISI 316
S.S. - AISI 316
S.S. - AISI 316
S.S. - AISI 316
S.S. - AISI 316
Rare earth perm.
S.S. - AISI 316
S.S. - AISI 316
S.S. - AISI 316
S.S. - AISI 316
S.S. - AISI 316
Viton
Viton
S.S. - AISI 316
S.S. - AISI 316
S.S. - AISI 316
S.S. - AISI 316
Actions
Inspections
Activate the check-lift and inspect the disc and seat 10012/10004 as well as the shaft 10005 for deposits
Cleaning
If cleaning has to take place, activate the check-lift and clean the seat and disc as well as the shaft with a cloth,
optionally with a suitable cleaning detergent depending on the cargo.
Settings
Due to the opening characteristic of the valve provided by the magnet, it is possible to check and adjust the
setting by means of a simple dynamometer. Unscrew the topnut 10001 and mount an eye nut, place the
dynamometer hook in the eye and set for >Peak-measurement<, manually lift the valve until it opens, and read
the measurement adjust if necessary. Setting can also be checked and adjusted on a dedicated test bench where
setting is shown on a mechanical gauge or alternatively on a digital reader.
Adjusting the setting

Continue from above. Free the locking device 10018 and loose the lock nut 10006. Turn the magnet nut 10010
clock wise to lower the set pressure, and counter clock-wise to raise the set pressure. Remember to tighten the
lock nut against the magnet nut and lock it with the locking devise after readjusting.
NOTE: Check the setting, and readjust if needed
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Page 26 of 33
Replacement of parts
Guide
With each part delivered for replacement, a specific guide for dismantling, replacement and requirement to
accuracy, e.g. lapping will be delivered.
Dismantling & reassembly

Remove the topnut 10001 and cover 10002. Unscrew the shaft nut 10008, the shaft will then be lowered and will
rest on the shaft guide 10048 in the valve body. Remove the magnet house No. 10011 by un screwing the entire
house from the disc 10012. Loosen the lock nut 10006 and unscrew the magnet nut 10010 and the lock nut. The
disc can now be pulled off the upper part of the flange 10003 which can then be removed by loosen the 4 bolts
which holds the flange to the valve body.
Reassembling is done in the opposite sequence.
Vacuum side valve & Flame arrester

Drawing 70003
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Page 27 of 33
Description
Item list
Drawing No.
70003
70004
Revision Part name

Vacuum valve
Flame screen
Drawing No.
10021
10022
10023
10024
10025
10026
10027
10028
10029
10030
10031
10032
10033
Revision Part name

Vacuum Disc
Vacuum seat
Vacuum Seat flange
Vacuum housing
Shaft Bushing
Bushing Nut
Flame Screen Bushing
Flame Screen
Flame Screen Guide
Flame Screen Ring
Flame Screen Cover
Shaft
Check lift handle
Size
Size
Valve
No.
1200
1200
Description
Valve
No.
1200
1200
1200
1200
1200
1200
1200
1200
1200
1200
1200
1200
1200
Description
Material
Material
S.S. - AISI 316
S.S. - AISI 316
S.S. - AISI 316
S.S. - AISI 316
Bronze
Bronze
Bronze
S.S. - AISI 316
S.S. - AISI 316
S.S. - AISI 316
S.S. - AISI 316
S.S. - AISI 316
Pom
Actions
Check-lift
Push the valve open by use of the handle pos. 10033 drawing No. 70003
not move freely inspection is needed
Inspections
On a regular basis e.g. once every six month depending on the cargo carried, or if the valve does not move freely,
check the fouling indication pin pos. 10046 drawing No. 70002 for deposits. Alternatively lower the pressure in
the tank to ullage level and remove the gas freeing unit for description see section >Gas freeing unit<.
Cleaning
After having removed the gas freeing unit, lift the valve with the check lift and clean the disc and seat with a
cloth, alternatively use a suitable cleaning detergent depending on the cargo carried.
Settings
The setting can only be changed by varying the weight of the disc. Please contact our office.
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Page 28 of 33
Guide

Unscrew the check-lift handle 10033. Unscrew the flame screen cover 10031 and the flame screen ring 10030.
Lower the whole flame screen unit consisting of 10026, 10027, 10027 and 10028.
Dismount the complete gas freeing unit No. 70005, and lift the vacuum disc and shaft 10032 up-wards through
the upper valve housing. Dismount the flange by loosing the 4 bolts connecting the vacuum housing to the valve
house.
Gas freeing unit

Drawing 70005
Description
Item list
Drawing No.
70005
Revision Part name

Gas freeing Unit
Drawing No.
10034
10035
10036
10037
10038
Revision Part name

Gas Freeing Cover
Gas Freeing Unit Flange
Flame Filter Guide
Flame Filter
Flame Filter Ring
Size
Valve No. Description

1200
Integral
Material

1200
1200
1200
1200
1200
Material
S.S. - AISI 316
S.S. - AISI 316
S.S. - AISI 316
S.S. - AISI 316
S.S. - AISI 316
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Page 29 of 33
Actions
Inspections
Unscrew the four eyebolts on the cover, alternatively unscrew only 3 and slide the cover so as to get access to the
flame filter unit. Unscrew the 4 counter sunk Allen screws holding the complete unit, and lift the unit upwards.
Inspect the unit for visible deposits, and if needed wash the filter with a suitable detergent depending og the
cargo carried.
Cleaning
As above
Guide

Unscrew the four eyebolts on the cover, alternatively unscrew only 3 and slide the cover so as to get access to the
flame filter unit. Unscrew the 4 counter sunk Allen screws holding the complete unit, and lift the unit upwards. If
the unit is damaged it will be visible from at least the top- or bottom side. Unscrew the four Allen bolts and
replace the flame screen in question.
BAY Valves ApS

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Page 30 of 33
Valve housing
Drawing 70002
Drawing
No.
70002
Drawing
No.
10039
10042
10043
10044
10045
10046
10047
10048
10049
10051
Revision
Part name
Valve housing
Size
Valve No.
1200
Description
Housing
Material
Revision
Part name
Check lift handle
Pressure side valve flange
Vacuum side valve flange
Gas freeing unit side flange
Fouling indication
Fouling indication
Name plate
Shaft guide
Connecting flange
Check lift cam
Size
Valve No.
1200
1200
1200
1200
1200
1200
1200
1200
1200
1200
Description
Material
S.S. - AISI 316
S.S. - AISI 316
S.S. - AISI 316
S.S. - AISI 316
S.S. - AISI 316
S.S. - AISI 316
S.S. - AISI 316
S.S. - AISI 316
S.S. - AISI 316
S.S. - AISI 316
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Marking
Each device is permanently marked according to ISO 15364:2007
Fax.: +45 7014 1892

Page 31 of 33
BAY Valves ApS

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Page 32 of 33
Ordering spare-parts just return this page

All items are identified by its position No. on the drawing and valve order No. Please return this page or
alternatively remember to write the valve order No. above. The No. can also be located on the name plate of each
valve.
Drawing No.
Revision Part name
Drawing No.
Revision Part name
Drawing No.
Revision Part name
Drawing No.
Revision Part name
Drawing No.
Revision Part name
Drawing No.
Revision Part name
Size
Size
Size
Material
Material
Material
Material
Material
Material
Date / Name
Title:
Company:
Vessel name
e-mail:
Phone / Fax:
BAY Valves ApS

Valve order No.:
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Contact
BAY Valves ApS

DK-5800 Nyborg,
Denmark
bay@bayvalves.com
Tel. +45 7022 1892
Fax. +45 7014 1892
Fax.: +45 7014 1892

Page 33 of 33

Instruction - & Maintenance Manual HI Jet ISO II 1200 Series

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BAY Valves ApS

Valve order No.:

Tel.: +45 7022 1892

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Cargo tank Safety valves & Flame protection equipment

MAINTENANCE MANUAL NO.:

CHEMICAL TANKER IMO 2

Valve Production No.:

BAY Valves ApS Falstervej 10G - 5800 Nyborg - Denmark

BAY Valves ApS

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BAY Valves ApS Falstervej 10G - 5800 Nyborg - Denmark

BAY Valves ApS

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Replacement of parts ..................................................................................................................................................... 28

BAY Valves ApS Falstervej 10G - 5800 Nyborg - Denmark

BAY Valves ApS

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Rules & Regulations

BAY Valves ApS Falstervej 10G - 5800 Nyborg - Denmark

BAY Valves ApS

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Please change accordingly:

BAY Valves ApS Falstervej 10G - 5800 Nyborg - Denmark

BAY Valves ApS

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Application: Cargo tanks

Stainless steel AISI 316

High velocity valve, non-hammering

BAY Valves ApS Falstervej 10G - 5800 Nyborg - Denmark

BAY Valves ApS

Tel.: +45 7022 1892

Fax.: +45 7014 1892

Application: Slop tanks

Stainless steel AISI 316

High velocity valve, non-hammering

BAY Valves ApS Falstervej 10G - 5800 Nyborg - Denmark

BAY Valves ApS

Tel.: +45 7022 1892

Fax.: +45 7014 1892

Gas freeing Covers:

Application: Cargo and Slop tanks

Stainless steel AISI 316

Gas freeing rate Estimated:

Inert gas blower capacity

Safe opening with a bolted cover. An industry high capacity for

BAY Valves ApS Falstervej 10G - 5800 Nyborg - Denmark

BAY Valves ApS

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Test bench - portable:

BAY Valves ApS Falstervej 10G - 5800 Nyborg - Denmark

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BAY Valves ApS

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BAY Valves ApS Falstervej 10G - 5800 Nyborg - Denmark

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BAY Valves ApS

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