R-As0010-Qa-proc-7036 Cfu Factory Acceptance Test Procedurer - 1

CLIENT : PROJECT :
BLACK GOLD OIL & GAS (BGOG) SAMARANG REDEVELOPMENT PHASE-2 PRODUCED WATER TREATMENT PACKAGE CFU FACTORY ACCEPTANCE TEST PROCEDURE R-AS0010-QA-PROC-7036
DOCUMENT TITLE : CAMERON DOCUMENT NO :
CLIENT DOCUMENT NO :
SMP-C-QA-CAM-0010
TAG NO. :
A - 400
Issued for Review
16-May-2013
JH
THK
CS
Rev
Description
Date PROJECT NO.
By R-AS0010
Checked
Approved
Process Systems Cameron (Singapore) Pte Ltd No. 2 Gul Circle, Jurong Industrial Estate Singapore 629560, Tel: +65 6861 3355
PO NO.
BGO&G.PO/139/12
SHEET
1 OF 19
CFU FACTORY ACCEPTACE TEST PROCEDURE
Document No.: SMP-C-CAM-0010 Rev.: 1 Page 2 of 19
CONTENTS
1.0 INTRODUCTION ...................................................................................... 3 2.0 INTENT ..................................................................................................... 4 3.0 PROBLEM REPORT/PUNCH LIST .......................................................... 4
3.1 3.2 3.3 3.4 3.5 RECORDING PROBLEM OBSERVATION .............................................................. 4 REPORT TYPES ..................................................................................................... 4 ACTION CATEGORIES ........................................................................................... 4 SCREENING BODY ................................................................................................ 4 COMPLETION OF THE PUNCH LIST ..................................................................... 5
4.0 FAT LOCATION ....................................................................................... 5 5.0 PREPARATION ........................................................................................ 6 6.0 TEST PROCEDURE ................................................................................. 6 PART I - MECHANICAL COMPLETION ........................................................... 7
6.1 6.2 6.3 6.4 CFU VESSELS ........................................................................................................ 8 STRUCTURE ........................................................................................................... 9 PIPING ................................................................................................................... 10 TUBING ................................................................................................................. 10
PART II - E&I COMPLETION AND TESTING ................................................. 12

6.5
6.5.1 6.5.2 6.5.3 6.5.4 6.5.5 6.5.6 6.5.7
INSTRUMENT INSTALLATION & TESTING ......................................................... 13

Instrument Air Distribution System ............................................................................... 13 Automated Shutdown Valve ......................................................................................... 14 Pressure Control Valve ................................................................................................ 15 Pressure Transmitter .................................................................................................... 16 Flow Indicator ............................................................................................................... 16 Pressure Indicator ........................................................................................................ 17 Level Gauge & Level Switch ......................................................................................... 17
7.0 ATTACHMENT ....................................................................................... 19
Cameron (Singapore) Plt Ltd A Subsidary of Cameron International Corporation 2 Gul Circle, Jurong Industrial Estate Singapore 629560
1.0 INTRODUCTION
This document describes the testing procedures for the final inspection and function testing of the CFU skid at the fabricators premise (PVDT) prior to delivery. The objective is to verify equipment conformance to the approved Technical Drawings, Technical Datasheet and Specifications contained in the project. Inspections will be carried out in line with the Project Inspection and Test plans and reference to those will be made during the final inspection. Functional testing of instruments will be carried out in line with contract requirements but, unless agreed otherwise, this will not be regarded as a full pre commissioning operation. Certain instruments and valving that form part of the unit will be function and calibration tested by the manufacturers prior to goods dispatch. Therefore documentation from these tests (if applicable) together with the Manufacturer Data Record shall be made available during the FAT. Its up to the inspectors discretion to conduct random check if required. A full detailed P & ID check shall precede the functional testing. During the course of Inspection and testing, issues requiring correction or attention will be recorded on a Punch list for later agreement and closing out On completion of the Inspection and testing this Document will be signed by all parties. Signing off of the document will either give unconditional or conditional acceptance as referenced in the final section. Conditional acceptance may be given whilst referring to documentation or punch list items needing to be addressed and closed out. It is the responsibility of the Cameron Representative to carry out the inspections prior to the Client unless otherwise agreed. Irrespective of Client internal procedures, Cameron will always maintain its own punch list and will add to that any Client or Third Party issues which have been agreed. Where there is a dispute as to the validity of any punch list item, this will be recorded but noted that it has to be confirmed and agreed. These items will be referred back to the Project Manager for resolution with Client. The final punch list accompanying the package to site will reference its latest revision status and only those items still outstanding will be recorded. All previously closed out items will be deleted. Reference Documents: Purchase Order from Black Gold: BGO&G.PO/139/12 Vendor Documentation Master List: R-AS0010-PM-LIST-1001 Piping & Instrumentation Diagram: R-AS0010-PR-PIDR-1101 Compact Flotation Skid General Piping & Equipment Arrangement Plan, Section & Isometric View: R-AS0010-ME-GADR-2000 Isometric Shop Drawings: R-AS0010-PI-ISDR-6004 Instrument Hook-Up Drawing: R-AS0010-IN-ECDR-3004
2.0 INTENT
This procedure describes in detail the requirements for checking mechanical completion of components and instrument functionality against the project specifications before delivery.
3.0 PROBLEM REPORT/PUNCH LIST

3.1 RECORDING PROBLEM OBSERVATION
Any hardware problem or deviations observed during testing shall be recorded in a Problem Report or Punch List throughout the FAT (Refer Form F-12 attached). The Punch List will be screened for action approval as stated below.
3.2
REPORT TYPES
Before hardware is modified there must be an agreement as to whether the modification is a result of a fault or represents a change in specification. Problem Report / Punch List will therefore fall into one of three types. Comments Minor problem due to technical fault Faults Hardware fault not meeting the project specification. Engineering Change Request Change from the project specification as accepted by the Client.
3.3
ACTION CATEGORIES
Each item on the Punch List will be assigned one of the three action categories. Category 1: 2: 3: Action to be taken. Requires design review before implementation. No immediate action to be taken, action or remark during installation.
3.4
SCREENING BODY
A screening body consists of representative from Client and Contractor as minimum to screen the punch list. The screening body will carry out the following functions: 1. Decide the type of the problem punch list, e.g. comments, fault or engineering change request. 2. Assign an action category to a punch list. For items classified as category 2, the Screening Body will delegate any required investigations to the representatives with an agreed date for completion. Technical queries under category 2 raised by the Contractor representative will be considered by the Screening Body and if the item is to be implemented it will be given a category 1 status (the change in status of a Problem Report can only be altered by the Screening Body). During FAT, problems identified will be dealt with on a daily basis, when possible.
3. To append approval signature to a Punch List for action complete. 4. To issue an action punch list. NOTE 1: NOTE 2: Only category 1 status Punch List will be implemented. No changes should be made until agreement is reached on the responsibility for commercial impact of the punch list if applicable.
3.5
COMPLETION OF THE PUNCH LIST

When a problem/deviation is corrected to clear a Problem Punch List, a note must be made on the Problem Report / Punch List to state which items have been modified. As stated above, Punch List with a fault type and action category 1 must be fixed during the FAT. The engineering team at Cameron/PVD Tech will be on standby for this purpose. When the Problem Report is of a more severe nature, the screening body and the representatives of the client must agree on a date before which the problem is to be fixed. Both the client and the project manager must approve for verification of the correctness of functioning of the system, in relation to the Problem Report. This would be before shipment, or at an agreed alternative date.
4.0 FAT LOCATION

The FAT for Compact Flotation Unit A-400 packages will be performed at PVD Tech Work Shop.
PVD Trading and Technical Services J.S.C Fabrication Yard Address: Dong Xuyen Industrial Zone, Vung Tau City, Vietnam
5.0 PREPARATION
An in house FAT shall be conducted and completed by Cameron/PVD Tech before the actual FAT with client witness. This is to ensure everything that is needed during the FAT is available and allows a pre-screening of punch list. The following documents are to be considered during the preparation stage: The MDR, individual FAT Report of all component parts (Free Issue Items by Cameron) shall be available. ITP, drawings and procedures have the relevant approvals. The MDR, Test Report under PVD Techs scope of work such as CFU Vessel, Piping, Structure. Inspection Check List Record, Punch List Form (F01-F10); Tools and Measure Device; Other
6.0 TEST PROCEDURE

In general, all equipment, instrument, piping, structure which are shown on P&ID and Package General Arrangement shall be checked for correctness in terms of function and installation as well as completion during the FAT. The FAT will divide to two main parts include:
PART 1: PART 2:
MECHNICAL COMPLETION E&I COMPLETION
NOTE: In case of items which need to be extra checked or missed in this document. We will use the
backup Inspection Checklist Record as per Form-12 to manual fill and signed off during handle FAT.
PART I - MECHANICAL COMPLETION
6.1
CFU VESSELS
The Mechanical Completion Inspection of the Compact Flotation Vessels is performed using the P&ID, General Arrangement Drawing, and Details Fabrication Drawings. The following check points for Vessels will be taken in account during conduct of FAT. Details from the check points will be compiled with relevant information and signed off by parties at the end. Refer to Form F-01 be attached at the end of this document
No.
Check Point
Action
Check Manufacturing Data Record which fabrication at the PVD Tech including: Check Material Certificates Record Welding Inspection Record NDT Record including PMI Testing Record Pickling & Passivation Record Painting Record Hydro Test Record Final Dimension Record Lifting Device Certificates U-stamp Certificate Third Party Certificate As Built DWG Check exterior components have been properly fabricated & completed. Conform to CFU Vessel V-400A GA DWG: SMP-C-ME-0002; Conform to CFU Vessel V-400B GA DWG: SMP-C-ME-0008; Conform to Details DWG for Vessel V-400 A: SMP-C-ME0003; Conform to Details DWG for Vessel V-400 A: SMP-C-ME0009; Check equipment has been installed and aligned properly. Check interface connection include interface connection nozzles, Dimension interface for mounting of vessel. Check application of paint without damage.
Documentation
Check Components
3 3 4 5
Alignment Check Verify Interface Connections Visual Inspection for Painting Name Plate
Check properly information on name plate. Conform to DWG: Nameplate Drawing: SMP-C-ME-0003 /SMP-C-ME-0009; 6 Earthing Lugs Check Earthing lugs have properly installed. Check lifting device including Sling, Shackle and corresponding 7 Lifting Set Testing Certificates. Following Basic Drawings to be used during inspection of CFU Vessels: P&ID: SMP-C-PR-0001 Datasheet: SMP-C-ME-007 Vessels GA Drawings: SMP-C-ME-0002/ SMP-C-ME-0008; Vessel Details Drawings: SMP-C-ME-0003/ SMP-C-ME-0009;
Note that all internal parts shall be excluded from this FAT procedure, Cameron bear full responsibility for these items due to confidentiality and performance warranty agreements.
6.2
STRUCTURE
The structure for Compact Flotation Unit skid includes: Base Frame Access Platform, Handrail & Ladder Drip Pan Piping Support Equipment Support Instrument Support
The following major checking points will be taken to account during conduct FAT. For more details refer to Form F-02 attached at the end of this document No. Check Point Action
Check components have completed fabrication and installation. Correct dimension and location - Base Frame conform to General Arrangement DWG Structure Frame: SMP-C-ST-0031; - Platform conform to General Arrangement DWG Platform: SMP-C-ST-0032; - Handrail conform to General Arrangement DWG Handrail: SMP-C-ST-0033; - Grating conform to General Arrangement DWG Grating: SMPC-ST-0034; - Drip Pan conform to Detail Structure DWG for Drip Pan: SMP-CST-0042; - Equipment Support conform to CFU Equipment support details: SMP-C-ST-0041; - Lifting Device conform to CFU Lifting Arrangement DWG: SMPC-ST-0040; - Pipe Support conform to Pipe Support Location & Detail DWG: SMP-C-P-0530;
Check Components, General Dimension & Installation Location
Visual Inspection for Painting & Check painting & galvanization according to spec requirements Galvanization 3 Earthing Check required earthing has properly installed. Following Basic Drawings to be used during inspection of Structure: 2 General Arrangement DWG Structure Frame: SMP-C-ST-0031; General Arrangement DWG Platform: SMP-C-ST-0032; General Arrangement DWG Handrail: SMP-C-ST-0033; General Arrangement DWG Grating: SMP-C-ST-0034; Detail Structure DWG for Drip Pan: SMP-C-ST-0042;

CFU Equipment support details: SMP-C-ST-0041; CFU Lifting Arrangement DWG: SMP-C-ST-0040; Pipe Support Location & Detail DWG: SMP-C-P-0530;
6.3
PIPING
In general, the following major check points will be taken in account during conduct FAT for these connections. For more details refer to Form F-03 attached at the end of this document
No.
Test
Action
Check Manufacturing Data Record (Welding Map, Material Inspection Report, Welding Report, NDE Report, Dimensions Check Record, Hydrostatic Test Report, Flushing, Cleaning & Drying Report, Sand Blasting & Painting Report, Leak Test Report, Flange management, Certificate for Valves & Accessories) Inspection product to ensure that fabrication & Installation completed C/W DWGs and specification approved. Part List Check Vent Drain Support Location Manual valves installed correctly, tagged and can be operated freely. Tag. Name Flow Code Blind Ends Bolt Tightening Cleaning & Drying Painting End closed (if applicable)
Documentation
Check Components -
Verify general dimensions, Installation Location, Sequence of Installation and Alignment including 3 - Check interface for connection of instrument and Tie-in point. - Check pipe support installed. Following Basic Drawings to be used during inspection of Piping - Piping & Instrumentation Diagram (PID): SPM-C-PR-0001 - Package GA Drawing: SPM-C-ME-001 - Pipe Support Location & Detail DWG: SMP-C-P-0530; - Piping Isometric DWG: SMP-C-P-0502; Installation Location, Sequence & Alignment
6.4
TUBING
The tubing work includes: - Sample system;

Supply instrument air to instruments; Close Drain for Level Gauges;
The following major check points will be taken in account during FAT. For more details refer to Form F-04 attached at the end of this document
No.
1
Test
Documentation
Action
Check Certificates for Tube, Fittings and connectors Verify general dimensions, Installation Location, Sequence of Installation and Alignment including - Check component and connection to instrument - Check pipe supports are installed
Installation Location, Sequence & Alignment
Following Basic Drawings to be used during inspection of Tubing Piping & Instrumentation Diagram (PID): SPM-C-PR-0001 Package GA Drawing: SPM-C-ME-001
PART II - E&I COMPLETION AND TESTING
6.5
INSTRUMENT INSTALLATION & TESTING

Confirm the instrument installation, hook up is properly completed and function tested in accordance with latest project approved documents and that all closed out items of punch listing have been reviewed and passed as satisfactory. In general all instruments shall be checked and verified during FAT, refer to instrument list SPM-C-I-9501 to be taken to account.
6.5.1 Instrument Air Distribution System

Before instruments are function tested, the instrument air distribution system on the skid shall be commissioned to make sure the air supply is clean without dust and debris. After that the air supply output can be adjusted by the regulator to suit the instrument requirements. The following steps to clean the instrument air distribution system shall be completed: Connect a 7 barg (100 psig) clean dry instrument air supply to the skid edge termination flange at TP-0029. Disconnect the instruments from airline and blow the main instrument air header and tubing supply lines to instruments for cleaning of dust and debris. Open up supplies to individual instruments and set air pressure Check all air supply piping for leaks. Note that mechanical completion check will be a part of piping and tubing check. The following main check points will be taken into account during the FAT. For more details refer to Form F-05 attached at the end of this document
No.
1
Test
Clean Instrument Air Header
Action
Properly clean instrument air header to make sure no dust, debris is present Setting pressure of instrument air supply for individual instrument Confirm to: 1. PIC - 415 set @ 4.0 barg 2. PCV - 415 set @ 4.0 barg 3. ABV - 400 set @ 4.0 barg 4. LAL - 405A set @ 4.0 barg 5. LAL - 405B set @ 4.0 barg 6. PIT- 415 set @ 4.0 barg Confirm air supply line to instrument without leak
Instrument air supply & Leak check for tubing
Following Basic Drawings to be used during inspection of Instrument Air Distribution Piping & Instrumentation Diagram (PID): SPM-C-PR-0001 Hook Up DWG: SPM-C-I-0002

Instrument Datasheets
6.5.2 Automated Shutdown Valve

(ABV-400 and Shutdown Panel) The following main check points will be taken into account during the FAT for the automated shut down valve (ABV-400) and shutdown panel. For more details refer to Form F-05 attached at the end of this document. Test Action
Check conformance certificates of ABV valve and shutdown panel Individual Instrument FAT Report at Manufacturer shall be available during FAT for review Check ABV-400 and shutdown panel have properly installed without any damage. - Visual Check for signs of damage - Verify valid calibration certificate is available - Check Properly Tag. Name of Valves - Confirm valve, shutdown panel have properly installed as per Instrument Hook up DWG. - Confirm tubing work (process & instrument air) is adequately supported and the installation is done correctly. - Confirm valve, shutdown panel have properly bonded earthing - Individual function check and confirm Range/Setting
No.
1
Documentation
Visual Check & Installation
Function Test
Valve Open/Close Function Test Supply Instrument Air to Valve and Stroke Check status of valve with Instrument Air Input Fail Check status of valve with Signal Input Fail Open SR-400 1 barg Close Close SR-400 0 barg Open
Input Reading Output Instrument Air Input Fail Signal Input Fail
Following Basic Drawings to be used during inspection of ABV-400 & Shutdown Panel Piping & Instrumentation Diagram (PID): SPM-C-PR-0001 Hook Up DWG: SPM-C-I-0002

Instrument Datasheet Automated Ball Valve: SPM-C-I-2311
6.5.3 Pressure Control Valve

(PCV-400, PCV-415, PIC-415) The following main check points will be taken into account during the FAT for the Pressure Control Valve (PCV-400, PCV-415) and pressure indicator & controller (PIC-415). For more details refer to Form F-06 attached at the end of this document. Test Action
Check properly certificates of PCV valve and PIC Individual Instrument FAT Report at Manufacturer shall be available during FAT for review Check PCV and PIC have properly installed without any damage. - Visual Check for signs of damage - Verify valid calibration certificate is available - Check Properly Tag. Name - Confirm PCV, PIC have properly installed as per Instrument Hook up DWG. - Confirm tubing work (process & instrument air) is adequately supported and the installation is done correctly. - Confirm PCV, PIC have properly bonded earthing Individual function check and confirm Range/Setting
No.
1
Documentation
Function Test
Function Test Valve Open Inspection - Supply Instrument Air to Valve and check % travel - Check status of valve with Instrument Air Input Fail - Check status of valve with Signal Input Fail
Band% Input (barg) Output Reading Travel% Instrument Air Fail Signal Fail Close Close Open Open 0 0.2 25 0.45 50 0.7 75 0.95 100 1.2 100 1.2 75 0.95 50 0.7 25 0.45 0 0.2
Following Basic Drawings to be used during inspection of Control Valve Piping & Instrumentation Diagram (PID): SPM-C-PR-0001 Hook Up DWG: SPM-C-I-0002 Instrument Datasheet Pressure Control Valve: SPM-C-I-2301
6.5.4 Pressure Transmitter

(PT- 401, PT- 415) The following check points will be taken into account during the FAT for the Pressure Transmitter (PT- 401, PT- 415). For more details refer to Form F-07 attached at the end of this document. Test Action
No.
1
Check properly certificates of Pressure Transmitters Individual Instrument FAT Report at Manufacturer shall be available during FAT for review Check Pressure Transmitters have properly installed without any damage. - Visual Check for signs of damage - Verify valid calibration certificate is available - Check Properly Tag. Name Visual Check & 2 - Confirm Pressure Transmitters have properly installed as per Installation Instrument Hook up DWG. - Confirm tubing work (process & instrument air) is adequately supported and the installation is done correctly. - Confirm Pressure Transmitters have properly bonded earthing Following Basic Drawings to be used during inspection of Pressure Transmitters Documentation Piping & Instrumentation Diagram (PID): SPM-C-PR-0001 Hook Up DWG: SPM-C-I-0002 Instrument Datasheet Pressure Transmitters: SPM-C-I-2303
6.5.5 Flow Indicator

(FI- 401A/B, FI- 402A/B, FI- 403A/B, FI- 404A/B, FI-413) The following check points will be taken into account during the FAT for Flow Indicators. For more details refer to Form F-08 attached at the end of this document. Test Action
Check properly certificates of Flow Indicators Individual Instrument FAT Report at Manufacturer shall be available during FAT for review Check Flow Indicators have properly installed without any damage. - Visual Check for signs of damage - Verify valid calibration certificate is available - Verify measurement range - Check Properly Tag. Name
No.
1
Documentation

-
Confirm Flow Indicator have properly installed as per Instrument Hook up DWG. Following Basic Drawings to be used during inspection of Flow Indicator Piping & Instrumentation Diagram (PID): SPM-C-PR-0001 Hook Up DWG: SPM-C-I-0002 Instrument Datasheet Flow Gauge Rotameter: SPM-C-I-2306 Instrument Datasheet Orifice dP Type Flow Gauge: SPM-C-I-2313
6.5.6 Pressure Indicator

(PI- 406A/B, PI- 407A/B, PI- 408A/B, PI- 409A/B, PI- 411A/B, PI- 412A/B, PI- 413A/B, PI414A/B, PI- 406A/B, PI- 416) The following check points will be taken into account during the FAT for Pressure Indicators. For more details refer to Form F-09 attached at the end of this document. Test Action
Check properly certificates of Pressure Indicators Individual Calibration Certificates shall be available during FAT for review Check Pressure Indicators have properly installed without any damage. - Visual Check for signs of damage - Verify valid calibration certificate is available - Verify measurement range - Check Properly Tag. Name - Confirm Pressure Indicator have properly installed as per Instrument Hook up DWG. - Confirm tubing work is adequately supported and the installation is done correctly.
No.
1
Documentation
Following Basic Drawings to be used during inspection of Flow Indicator Piping & Instrumentation Diagram (PID): SPM-C-PR-0001 Hook Up DWG: SPM-C-I-0002 Instrument Datasheet Pressure Indicator: SPM-C-I-2304
6.5.7 Level Gauge & Level Switch

(LG-405A/B, LS-405A/B) The following check points will be taken into account during the FAT for the Level Gauge (LG405A/B) and Level Switch (LS-405A/B). For more details refer to Form F-10 attached at the end of this document.
No.
1
Test
Action
Check properly certificates of LG & LS Individual Instrument FAT Report at Manufacturer shall be available during FAT for review Check LG and LS have properly installed without any damage. - Visual Check for signs of damage - Check Properly Tag. Name - Confirm LG/LS have properly installed as per Instrument Hook up DWG. - Confirm tubing work is adequately supported and the installation is done correctly. - Individual function check and confirm Range/Setting
Documentation
Function Test
Following Basic Drawings to be used during inspection of LG/LS Piping & Instrumentation Diagram (PID): SPM-C-PR-0001 Hook Up DWG: SPM-C-I-0002 Instrument Datasheet Level Gauge & Switch: SPM-C-I-2302
7.0
ATTACHMENT
NOTE: Attachments to be submitted in the next revision.
MECHNICAL
1. 2. 3. 4. INSPECTION CHECKLIST RECORD FORM F01 (PRESSURE VESSEL 0 PAGES) INSPECTION CHECKLIST RECORD FORM F02 (STRUCTURE - 0 PAGES) INSPECTION CHECKLIST RECORD FORM - F03 (PIPING - 0 PAGES) INSPECTION CHECKLIST RECORD FORM - F04 (TUBING - 0 PAGES)
E&I
5. 6. 7. 8. 9. 10. INSPECTION CHECKLIST RECORD FORM F05 (SHUTDOWN VALVE - 0 PAGES) INSPECTION CHECKLIST RECORD FORM F06 (CONTROL VALVE - 0 PAGES) INSPECTION CHECKLIST RECORD FORM F07 (PRESSURE TRANSMITTER - 0 PAGES) INSPECTION CHECKLIST RECORD FORM F08 (FLOW INDICATOR - 0 PAGES) INSPECTION CHECKLIST RECORD FORM F09 (PRESSURE INDICATOR - 0 PAGES) INSPECTION CHECKLIST RECORD FORM F10 (LG/LS - 0 PAGES)
OTHER
11. PUNCH LIST FORM F11 (01 PAGE) 12. INSPECTION CHECKLIST RECORD FORM F12 (02 PAGES) BACK UP

R-As0010-Qa-proc-7036 Cfu Factory Acceptance Test Procedurer - 1

Enviado por

Dados do documento

Título original

Direitos autorais

Formatos disponíveis

Compartilhar este documento

Compartilhar ou incorporar documento

Opções de compartilhamento

Você considera este documento útil?

Este conteúdo é inapropriado?

Direitos autorais:

Formatos disponíveis

R-As0010-Qa-proc-7036 Cfu Factory Acceptance Test Procedurer - 1

Enviado por

Direitos autorais:

Formatos disponíveis

CLIENT : PROJECT :

DOCUMENT TITLE : CAMERON DOCUMENT NO :

Issued for Review

Date PROJECT NO.

CFU FACTORY ACCEPTACE TEST PROCEDURE

Document No.: SMP-C-CAM-0010 Rev.: 1 Page 2 of 19

PART II - E&I COMPLETION AND TESTING ................................................. 12

INSTRUMENT INSTALLATION & TESTING ......................................................... 13

7.0 ATTACHMENT ....................................................................................... 19

CFU FACTORY ACCEPTACE TEST PROCEDURE

Document No.: SMP-C-CAM-0010 Rev.: 1 Page 3 of 19

CFU FACTORY ACCEPTACE TEST PROCEDURE

Document No.: SMP-C-CAM-0010 Rev.: 1 Page 4 of 19

3.0 PROBLEM REPORT/PUNCH LIST

CFU FACTORY ACCEPTACE TEST PROCEDURE

Document No.: SMP-C-CAM-0010 Rev.: 1 Page 5 of 19

COMPLETION OF THE PUNCH LIST

4.0 FAT LOCATION

CFU FACTORY ACCEPTACE TEST PROCEDURE

Document No.: SMP-C-CAM-0010 Rev.: 1 Page 6 of 19

6.0 TEST PROCEDURE

MECHNICAL COMPLETION E&I COMPLETION

CFU FACTORY ACCEPTACE TEST PROCEDURE

Document No.: SMP-C-CAM-0010 Rev.: 1 Page 7 of 19

PART I - MECHANICAL COMPLETION

CFU FACTORY ACCEPTACE TEST PROCEDURE

Document No.: SMP-C-CAM-0010 Rev.: 1 Page 8 of 19

CFU FACTORY ACCEPTACE TEST PROCEDURE

Document No.: SMP-C-CAM-0010 Rev.: 1 Page 9 of 19

Check Components, General Dimension & Installation Location

CFU FACTORY ACCEPTACE TEST PROCEDURE

Document No.: SMP-C-CAM-0010 Rev.: 1 Page 10 of 19

CFU FACTORY ACCEPTACE TEST PROCEDURE

Document No.: SMP-C-CAM-0010 Rev.: 1 Page 11 of 19

Installation Location, Sequence & Alignment

CFU FACTORY ACCEPTACE TEST PROCEDURE

Document No.: SMP-C-CAM-0010 Rev.: 1 Page 12 of 19

PART II - E&I COMPLETION AND TESTING

CFU FACTORY ACCEPTACE TEST PROCEDURE

Document No.: SMP-C-CAM-0010 Rev.: 1 Page 13 of 19

INSTRUMENT INSTALLATION & TESTING

6.5.1 Instrument Air Distribution System

Instrument air supply & Leak check for tubing

CFU FACTORY ACCEPTACE TEST PROCEDURE

Document No.: SMP-C-CAM-0010 Rev.: 1 Page 14 of 19

6.5.2 Automated Shutdown Valve

Visual Check & Installation

CFU FACTORY ACCEPTACE TEST PROCEDURE

Document No.: SMP-C-CAM-0010 Rev.: 1 Page 15 of 19

6.5.3 Pressure Control Valve

Visual Check & Installation

CFU FACTORY ACCEPTACE TEST PROCEDURE

Document No.: SMP-C-CAM-0010 Rev.: 1 Page 16 of 19

6.5.4 Pressure Transmitter

6.5.5 Flow Indicator

Visual Check & Installation

CFU FACTORY ACCEPTACE TEST PROCEDURE

Document No.: SMP-C-CAM-0010 Rev.: 1 Page 17 of 19

6.5.6 Pressure Indicator

Visual Check & Installation

6.5.7 Level Gauge & Level Switch

CFU FACTORY ACCEPTACE TEST PROCEDURE

Document No.: SMP-C-CAM-0010 Rev.: 1 Page 18 of 19