Low Voltage Wires and Cables Specification

Saudi Aramco 2616-ENG (3/99)
OPERNS.

SAUDI ARAMCO OIL COMPANY
THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF SAUDI ARAMCO. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.
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SECTION 16120 WIRES AND CABLES, LOW VOLTAGE
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SUBSECTION INDEX
DESCRIPTION
Part 1 - General 1.01 1.02 1.03 1.04 Description Quality Assurance Reference Standards Submittals
Part 2 - Products
DATE JOB/EWO
2.01 2.02
Acceptable Manufacturers Materials
REV. NO.
Part 3 - Execution 3.01 Installation 3.02 Field Quality Control 3.03 Schedule
DISCIPLINE ENGINEER
__ ________ _ DATE: ________
PROJECT ENGINEER
____________ DATE
PART 1 - GENERAL 1.01 Description A. Work in this Section includes, but is not limited to, furnishing and installing 600 and 300 v wires and cables.
CERTIFIED _ __________
DATE: ________
CONSTRUCTION AGENCY
________________ DATE:
1.02
Quality Assurance A. Wires and cables shall be UL listed, or approved equal.
OPERATIONS
______________ DATE:_________ REVISION CERTIFICATION EDSD VERIFICATION THIS INDICATES THAT REV. NO.________ OF THIS DRAWING IS COVERED, FOR ALL APPROVAL/CERTIFICATION REQUIREMENTS,, CONTROL NUMBER BY DRAWING COMPLETION CERTIFICATE (DCC) NO.: __________________________ By:
1.03
Reference Standards A. Saudi Aramco Engineering Standards (SAES). 1. B. SAES-P-104, Wiring Methods and Materials.
Date:
Insulated Cable Engineer's Association (ICEA): 1. ICEA No. S-66-524, Cross-linked Thermosetting Polyethylene Insulated Wire and Cable for the Transmission and Distribution of Electric Energy. (NEMA WC 7).
DWG. TYPE PLANT NO. INDEX DRAWING NO.
SECTION 16120
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CONSTRUCTION SPECIFICATIONS
KAUST TOWN CENTER RESIDENTIAL &
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2.
ICEA No. S-68-16, Ethylene-Propylene Rubber-Insulated Wire and Cable for the Transmission and Distribution of Electrical Energy. (NEMA WC 8). ICEA No. S-61-402, Thermoplastic Insulated Cable and Wire, 0 to 35 KV (NEMA WC5).
3.
DESCRIPTION
C. D.
National Electrical Code (NEC). Underwriter's Laboratories (UL). 1. 2. UL No. 44, Rubber-insulated Wires and Cables. UL No. 83, Thermoplastic-insulated Wires.
DATE JOB/EWO
E.
International Electro-technical Commission (IEC): 1. IEC No. 502, Extruded Solid Dielectric Insulated Power Cables for Rated Voltage from 1 kv up to 30 kv.
REV. NO.
F.
Saudi Arabian Standard Organization (SASO): 1. SSA No. 55, PVC-Insulated Cables with Circular Copper Conductors.
DISCIPLINE ENGINEER
__ ________ _ DATE: ________
PROJECT ENGINEER
____________ DATE
1.04
Submittals A. The following shall be submitted: 1. Brochures including specifications and manufacturers recommendation for delivery, storage and handling. Samples of each type of cables. Cable Description to be provided to Vendor. a. b. c. Total number of meter required. Voltage rating, phase to phase. Cable Type (XLPE/PVC, THWN, XHHW, etc.) Number of conductors in cable (i.e.3/C, 1/C, etc.) Conductor size mm2 (AWG, MCM). Insulation type.
SECTION 16120
DATE: ________
CONSTRUCTION AGENCY
________________ DATE:
2. 3.
OPERATIONS
Date:
d. e. f.
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g. h. 4. Operation temperature and installation requirements. Applicable Standards.
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Information to be Supplied by the Manufacturer: a. Conductor - size, number and diameter of individual strands and overall conductor diameter. Thickness of all insulation and jackets. Overall diameters. Normal length of cable on reel. Minimum Training and Pulling Bending Radii. Maximum DC resistance at 25 degree C.
DESCRIPTION
b. c. d. e.
DATE JOB/EWO
f.
REV. NO.
PART 2 - PRODUCTS 2.01 Acceptable Manufacturers A. B. C. D. E. 2.02 Saudi Cable Company (Saudi Arabia). Riyadh Cables Wire and Cable Department, General Electric Co. Jeddah Cables Approved equal manufacturers.
DISCIPLINE ENGINEER
__ ________ _ DATE: ________
PROJECT ENGINEER
____________ DATE
DATE: ________
CONSTRUCTION AGENCY
________________ DATE:
Materials A. Conductor: Conductors shall be Class B stranded annealed copper as follow: 1. Underwrites' Laboratory approved type THWN/THHN or XHHW (75 deg. C wet, 90 deg. C dry) single or multi-conductor, for general use in wet and dry locations and in underground conduit as branch circuits and control wiring. 4 mm2 (No. 12 AWG) min. for branch circuits; 2.5 mm2 (No. 14 AWG) min. for control wiring. Underwrites' Laboratory approved Type USE-XLPE (75C) single conductor, for underground feeder circuits routed in duct bank.
SECTION 16120
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B. Insulation: 1. PVC: a. The PVC shall be a heat and moisture resistant thermoplastic material rated 90 degree C dry and 75 degree C wet. The properties of the insulation and thickness shall comply with all applicable paragraphs of UL No. 83.
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DESCRIPTION
b.
2.
XLPE: a. The XLPE for type RHH or RHW, shall be a heat and moisture resistant thermosetting material rated 90 degree C dry and 75 degree wet. The properties of the insulation and thicknesses shall comply with all applicable paragraphs of UL No. 44 and 854 as applicable.
DATE JOB/EWO
b.
REV. NO.
3. Jackets: a. PVC jackets shall be of a heat, moisture, oil, sunlight, acid, alkali, and flame resistant material that is acceptable for use when subjected to the temperature limits of the underlying insulation. Nylon (for NEC Type THHN/THWN): Nylon jacket shall comply with UL No. 83.
DISCIPLINE ENGINEER
__ ________ _ DATE: ________
PROJECT ENGINEER
____________ DATE
b.
DATE: ________
C.
CONSTRUCTION AGENCY
________________ DATE:
Armouring: Armored cables shall have galvanized steel wire armor (SWA) manufactured to IEC 60502-1 or IEC 60502-2. For single conductor cables, armor material shall be aluminum instead of steel. Conductor and Cable Identification: 1. Cables shall be durably marked at intervals not exceeding 600 mm (24 in.) with the following minimum information in addition to any standard requirements: a. The maximum working voltage for which the cable was tested or approved, (600 v etc.) The proper letter designation for the type of cable and insulation, (EPR, XLPE, THWN, NYA, etc.).
D.
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Date:
b.
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c. The manufacturer's name, trademark or other distinctive marking from which the conductor manufacturer can be readily identified together with year of manufacture. The mm2 (AWG or MCM) size and number of conductors if multi-conductor cable and "COMPACTED" if such construction is used. On multi-conductor lighting cables, each phase shall be permanently distinguished by insulation color or by helically applied colored polyester ribbons or tapes, or by labeling "PHASE A", "PHASE B", "PHASE C", or by some other readily identifiable means.
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d.
DESCRIPTION
e.
2.
DATE JOB/EWO
Conductors which are intended for use as ungrounded current carrying conductors, in a multi-conductor cable, shall be distinguished by colors other than white, natural gray, or green; or by a combination of color and/or a distinguishing marking. Insulated conductors specified for use as neutral conductors shall have a white or natural gray finish. Insulated conductors specified for use as grounding conductors shall have a green outer finish. Circuit identification for the individual conductors of control cables shall be identified by Saudi Aramco approved method. Non-ambiguous abbreviations of marking requirements are acceptable. Instrumentation cable shall be single twisted pair or multi-twisted pairs, shielded, 16 AWG, 600 V; stranded, circular copper per ASTM B3, 7 strands minimum, tinned per ASTM B33. Overall shield shall be provided for multi-pair cables. Primary insulation shall be of XLPE material, with flame retardant PVC jacket. Aluminum foil bonded to mylar top shield material with copper drain wire #18 AWG.
3.
REV. NO.
4.
DISCIPLINE ENGINEER
__ ________ _ DATE: ________
5.
PROJECT ENGINEER
____________ DATE
6.
DATE: ________
7.
CONSTRUCTION AGENCY
________________ DATE:
OPERATIONS
E.
Type PE Insulated 300 v, Instrumentation and signaling cables (12 v) shall be copper conductor, aluminum shielded, polyethylene insulated polyethylene jacketed to ICEA No. S-61-402.
Date:
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PART 3 - EXECUTION 3.01 Installation A. Visual inspection of the wires and cables, before any installation, will be carried out by Saudi Aramco. Installation of wires and cables shall conform to NEC. Contractor shall check and increase conduit sizes if required so that correct conduit fill is maintained based on actual wire furnished. Identify each wire in junction boxes, terminal blocks, cabinets, and terminal terminations boxes by means of a heat shrink, or slip-on marker. Conductors shall be continuous between outlets, boxes, devices etc. There shall be no splices or taps within a conduit or conduit body. Separation of Conductors of Different Systems: 1. Conductors of light, control and power systems of 120, 208, 220, 380 and 480 v shall be permitted to occupy the same enclosure, conduit, or tray where all conductors are insulated for the maximum nominal circuit voltage rating of any conductor within the enclosure. Conductors of signaling or instrumentation system shall not occupy the same cable, tray, conduit or duct as conductors of lighting, power or 120 v control, and above systems. Where in duct banks a minimum spacing of 300 mm (12 in.) shall be maintained. Where occupying the same junction boxes, an approved barrier shall separate them from the above circuits, otherwise separate boxes shall be used.
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B.
DESCRIPTION
C.
D.
DATE JOB/EWO
E.
REV. NO.
DISCIPLINE ENGINEER
__ ________ _ DATE: ________
2.
PROJECT ENGINEER
____________ DATE
DATE: ________
CONSTRUCTION AGENCY
________________ DATE:
F.
Wiring and Conduit Sizing: 1. All phases of a three phase circuit and a neutral wire, if any, and ground wire shall be located in the same metallic conduit when steel conduit is used. All splices shall be made in junction boxes or splice boxes only. No splices shall be made in "L" or "C" type fittings. Wire in conduit shall be continuous. No wire shall be pulled into conduit that terminates in major switchgear, motor control centers, etc., until such equipment has been installed and permanently secured in place. An adequate length of cable or wire shall be left after pulling to make all necessary splices and terminations.
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2.
Date:
3.
4.
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5.
Unless otherwise indicated, no conductor shall be smaller than no. 4 mm2.
G.
Cable Pulling: 1. Conduits shall be thoroughly swabbed to remove moisture and debris before pulling in wires. All runs shall be complete before pulling in wires. Basket grips shall be securely fastened to the cable by its back end. This will prevent its loss in the event should pulling be stopped in the middle of a conduit. When basket grips are used the last 600 mm (24 in.) of cable behind the area covered by the grip shall be removed before splicing or terminating. Cable shall not be pulled faster than 15 m (50 ft.) per minute. If at all possible the cable should not be pulled slower than 4.5 m (15 ft.) per minute. Cables shall be continuously trained into the duct or conduit in such a manner that the cable will not drag on the edge of the conduit. Lubricant shall be applied as necessary to reduce pulling friction.
DESCRIPTION
2. 3.
4.
DATE JOB/EWO
5.
REV. NO.
DISCIPLINE ENGINEER
6.
__ ________ _ DATE: ________
PROJECT ENGINEER
____________ DATE
7. H.
DATE: ________
CONSTRUCTION AGENCY
________________ DATE:
Single conductor cables shall be color coded throughout their length for sizes No. 10 mm2 and smaller, and may be color coded by a tape at accessible locations for sizes larger than No. 10 mm2 in which case green, white or gray wires shall not be used. Color coding shall be as follows: 1. 380/220 Grounding Phase A Phase B Phase C Neutral Color Green Black Red Blue White
OPERATIONS
Date:
I.
The conductor in a multi-conductor cable intended to be used as neutral may be identified by a tape at the terminations as allowed per NEC. Where tape is used it shall cover not less than 150 mm of the conductor at panelboards and in each outlet box, junction box or termination.
SECTION 16120
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K. Cables shall be provided with compression connectors or crimp connectors with pre-insulated sleeves. Self insulated spring type connectors shall not be used. Installed splices shall have equal to or better mechanical strength and insulation as the factory applied insulation. Compression (crimped) type connectors shall be used for splicing and terminating stranded conductors. The use of solder lugs is prohibited. Compression connectors for 4/0 and larger conductors shall be two hole NEMA design. All compression connectors for 8 AWG and larger conductors shall have a manufacturers reference compression die number and conductor size printed or stamped on the connector. Spring pressure type twist-on connectors, and pressure set screw connectors with insulating caps are permitted. 1. 2. For lighting and receptacle circuits in non-hazardous locations. In non-industrial applications insulated ring tongue, locking fork tongue, flanged fork tongue and pin type compression (crimped) terminals shall be used for control wiring.
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L.
M.
DESCRIPTION
REV. NO. DATE JOB/EWO
N.
DISCIPLINE ENGINEER
__ ________ _ DATE: ________
PROJECT ENGINEER
____________ DATE
Wires at termination points shall be identified by the use of permanently imprinted or embossed wire markers of the heat-shrinkable or slip-on type. Cable ends shall be marked or tagged for circuit identification, by a method acceptable to the facility Proponent (typically, information consists of cable number and destination). Wrap-around, rigid snap-on, or adhesive type markers are not permitted for wire or cable identification. Furnish elementary and wiring diagrams for all equipment with electrical controls. The drawings shall be arranged in a systematic order using ANSI symbols per Saudi Aramco Standards and include references to applicable vendor drawings. Each wire connections to field devices shall be clearly shown. Each equipment shall have its own diagram. In the case of multiple equipment with the same wiring a diagram can be made for the first pump and a table for the other three pumps. Control Wiring: All control wires shall be identified at terminal blocks or other terminations by the use of permanently embossed wire markers of the heat-shrinkable or slip-on type. Wrap-around, rigid snap-on, or adhesive type markers are not permitted. The wire number shall correspond to the wire number shown on the elementary diagram and shall be the same at both ends. The equipment number shall preface the wire number if duplicate wire numbers are used at the same location. Wiring shall be as per NEC chapter-5 for hazardous classified locations.
DATE: ________
O.
CONSTRUCTION AGENCY
________________ DATE:
OPERATIONS
P.
Date:
Q.
3.02
Field Quality Control

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A. Perform megohmmeter test. Schedule A. When wire sizes are not indicated on the branch circuits of lighting panels, and power panels for wiring inside conduits use THHN wires. The following table shall apply: Circuit breaker Wire Size 20 30 40 50
DESCRIPTION
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Equipment Grd.
No.12 AWG (No.4 mm2) No.12 AWG (No.4 mm2) No.10 AWG (No.6 mm2) No.10 AWG (No.6 mm2) No. 8 AWG (No.10 mm2) No.10 AWG (No.6 mm2) No. 8 AWG (No.10 mm2) No.10 AWG (No.6 mm2)
DATE JOB/EWO
- END OF SECTION -
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DISCIPLINE ENGINEER
__ ________ _ DATE: ________
PROJECT ENGINEER
____________ DATE
DATE: ________
CONSTRUCTION AGENCY
________________ DATE:
OPERATIONS
Date:
SECTION 16120
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Low Voltage Wires and Cables Specification

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Saudi Aramco 2616-ENG (3/99)

SECTION 16120 WIRES AND CABLES, LOW VOLTAGE

Acceptable Manufacturers Materials

__ ________ _ DATE: ________

Quality Assurance A. Wires and cables shall be UL listed, or approved equal.

COMMUNITY SUPPORT BUILDINGS RABIGH SAUDI ARABIA

Saudi Aramco 2616-ENG (3/99)

__ ________ _ DATE: ________

DWG. TYPE PLANT NO. INDEX

SHT. NO. REV. NO.

COMMUNITY SUPPORT BUILDINGS RABIGH SAUDI ARABIA

Saudi Aramco 2616-ENG (3/99)

__ ________ _ DATE: ________

DWG. TYPE PLANT NO. INDEX

SHT. NO. REV. NO.

COMMUNITY SUPPORT BUILDINGS RABIGH SAUDI ARABIA

Saudi Aramco 2616-ENG (3/99)

__ ________ _ DATE: ________

DWG. TYPE PLANT NO. INDEX

SHT. NO. REV. NO.

COMMUNITY SUPPORT BUILDINGS RABIGH SAUDI ARABIA

Saudi Aramco 2616-ENG (3/99)

__ ________ _ DATE: ________

DWG. TYPE PLANT NO. INDEX

SHT. NO. REV. NO.

COMMUNITY SUPPORT BUILDINGS RABIGH SAUDI ARABIA

Saudi Aramco 2616-ENG (3/99)

__ ________ _ DATE: ________

COMMUNITY SUPPORT BUILDINGS RABIGH SAUDI ARABIA

Saudi Aramco 2616-ENG (3/99)

Unless otherwise indicated, no conductor shall be smaller than no. 4 mm2.

__ ________ _ DATE: ________

DWG. TYPE PLANT NO. INDEX

SHT. NO. REV. NO.

COMMUNITY SUPPORT BUILDINGS RABIGH SAUDI ARABIA

Saudi Aramco 2616-ENG (3/99)

__ ________ _ DATE: ________

Field Quality Control

COMMUNITY SUPPORT BUILDINGS RABIGH SAUDI ARABIA

Saudi Aramco 2616-ENG (3/99)

__ ________ _ DATE: ________

DWG. TYPE PLANT NO. INDEX

SHT. NO. REV. NO.

COMMUNITY SUPPORT BUILDINGS RABIGH SAUDI ARABIA

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