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Boiler SystemFunctional Test FT___

Functional Test
Project ____________________________________

FT-

BOILER SYSTEM

HW Boilers B-1 & 2 (condensin ! and B-"# $% &# Includin 'ssociated (ri)ar* HW (u)+s 1# 2# "# $% & and Secondar* (u)+s ,# -% . and T/eir 0aria1le S+eed 2ri3es

14

(artici+ants
Party Participation

Party filling out this form and witnessing testing ______________________________ Dates of tests ______________________ Dates of tests ______________________ Dates of tests ______________________ 24 Test (rere5uisites
a. __ The following have been started up and startup reports and prefunctional checklists submitted and approved ready for functional testing: __ Boilers __ Heating water piping and valves __ Heating water pumps __ Variable speed drives b. __ All control system functions for this and all interlocking systems are programmed and operable per contract documents including final setpoints and schedules and with debugging loop tuning and sensor and device calibrations completed. _________________________________ _________________________
!ontrols !ontractor "ignature or Verbal #ate

c. d. e. f. g. h. i. +. k. l.

__ $iping system flushing complete and re%uired report approved. __ &ater treatment system complete and operational. __ Vibration control report approved 'if re%uired(. __ Test and balance 'TAB( complete and approved for the hydronic system. __ All A)* punchlist items for this e%uipment corrected. __ These functional test procedures reviewed and approved by installing contractor. __ "afeties and operating ranges reviewed. __ Test re%uirements and se%uences of operation attached. __ "chedules and setpoints attached. __ "ufficient clearance around e%uipment for servicing.

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Commissioning Guide Specification --PECI

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Boiler SystemFunctional Test FT___

m. __ Have all energy savings control strategies setpoints and schedules been incorporated that this boiler and control system are capable of2 3f not list recommendations below. n. __ BAS Program Review. 4eview the BA" software control program's( for this e%uipment. $arameters setpoints and logic se%uences appear to follow the specified written se%uences. o. __ Packaged Control Program Review. 4eview the packaged control program's( for this e%uipment. $arameters setpoints and logic se%uences appear to follow the specified written se%uences. p. __ 4ecord made of All Values for !urrent "etpoints '"$t( !ontrol $arameters 5imits #elays 5ockouts "chedules *tc. !hanged to Accomodate Testing:
(re-Test (ara)eter 0al ues Returned to (reTest 0alue s

Space Temp# Setpts

Time delay $etween stages Setpoint range for condensing $oilers: Differential pressure setpoint: Basement: Penthouse: Supply temp# reset schedule:

%&F' (&F )S*T +,ST % -F ( &F . -F " &F

/hanges for False 0oading:

"4

Sensor 6ali1ration 6/ec7s4 !heck the sensors listed below for calibration and ade%uate location. This is a
sampling check of calibrations done during prefunctional checklisting.

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Commissioning Guide Specification --PECI

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Boiler SystemFunctional Test FT___

63n calibration7 means making a reading with a calibrated test instrument within 1 inches of the site sensor. Verify that the sensor reading 'via the permanent thermostat gage or building automation system 'BA"(( compared to the test instrument8measured value is within the tolerances specified in the prefunctional checklist re%uirements '__________________________(. 3f not install offset in BA" calibrate or replace sensor. 9se the same test instruments as used for the original calibration if possible.

Sensor 1 0ocation

0ocation ) 2

1st 3age or B*S 4alu e

5nstrument 6eas ured 4alue

Final 3age Pass or B* 7!N8 S 4al ue

:"AT H&"T 'bldg loop( H&4T 'bldg loop( H&B8, ; < =age supply temperature BA" supply temperature >ain H& supply temp 'H&"8T8,( H&B8.? @? A =age supply temperature BA" supply temperature >ain H&" temp. 'H&"8T( B8. B8@ B8A B8. B8@ B8A B8. B8@ B8A B8, B8< B8, B8< B8, B8<

, <

"ensor location is appropriate and away from causes of erratic operation. At any speed. . #uring TAB the TAB contractor shall compare their instrument readings with BA" readings.

$4 2e3ice 6ali1ration 6/ec7s4 The actuators or devices listed below checked for calibration. This is a spot check on a sample of the calibrations done during prefunctional checklisting and startup.
63n calibration7 means observing a readout in the BA" and going to the actuator or controlled device and verifying that the BA" reading is correct. Bor items out of calibration or ad+ustment fiC now if easy via an offset in the BA" or a mechanical fiC.

De9ice or

:;pected

Site

Final 0alues Pass

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Boiler SystemFunctional Test FT___

* c t u a t o r 1 0 o c a t i o n

(rocedure 8 State

4a lue

)$s er9a tion

7!N

&4 0eri9ication o9 Misc4 (re9unctional 6/ec7s4


>isc. site checks of the prefunctional checklist and startup reports completed successfully. $ass2 D ) E _______

:eneral 6onditions o9 Test and Seasonal Testin The primary testing will occur during typical winter weather with significant heating loads. Because the boiler will be operated year8round the trends described in $rocedures ,- and <0a will be repeated during warmer weather to ensure that boiler use is minimiFed during the off8season. False Loading. Be prepared to raise the space temperature setpoints to cause a real load on the heating system. Also be prepared to manually lock the economiFers in full open position and to lock the minimum :"A fan dampers in full open position to increase the heating load. Trending During Testing. $rior to beginning testing set up the following trends: ,. "econdary $umping: H&$ 1 G? 0 speed H&8#$ setpoint H&8#$ pressure penthouse loop #$ basement loop #$ all heating coil valve positions for AH98A 1 ,, and ,< and heating water flow 'H&8B(. Trend at A minute intervals during testing. <. H&"8T !ontrol. Trend the H&"8T and :"AT at A minute intervals during the testing to verify constancy of H&"8T.

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Boiler SystemFunctional Test FT___

,4

Testin (rocedures and Record


Re5 I2 ;o42

Proced # No# 1 Spec# Se<# 5D

Test (rocedure"
(includin s+ecial conditions!

E<+ected and 'ctual Res+onse$


=,rite */T>*0 response in $rac?ets or circle@

(ass Y8; ;ote =

Sta in >+ 1 Se<# '"

A During )S*T B .-F, manually shut )FF $oilers and ?eep pumps running on manual to lower $oiler water temperature to B %&F# %A ,ith the $oilers )FF, and $oiler water temperature B %&F, o9erwrite the )S*T to $e ..F and turn all systems to auto# CA )9erwrite the )S*T to $e ."F#

%A Boilers and all pumps should remain )FF#

CA * secondary pump should start# *fter ______ =_______@ minutes delay, SF'C, +,P' *ND +,P'% and B' or B'% start#

Sta in 2o?n Demo9e all false loading to cause no call for heating# Ee;plain proceduresA

1@ Se<# CF "

Second lag main $oiler drops to low fire#

,hen condensing $oiler setpoint drops to %&F =_____F@ for C minutes =_____@, the second lag main $oiler drops to low fire# The condensing $oilers modulate up to maintain their setpoint#

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Boiler SystemFunctional Test FT___

Misc4 Se5uences 1. Se<# G +,ST Deset# )9erwrite the )S*T to $e -F, %-F, "&FF .-F# For each, record the +,S'T setpoint command on the graph $elow with a small $o; on the graph $elow# *ll 9alues should fall within %F of the reset line#

+,ST Deset /hart# For each o$ser9ation, mar? the +,S'T setpoint with a $o;#

*ll 9alues should fall within %F of the reset line specified in the se<uences#

(& F G& F
+,ST Set Point and Temp

-& F

"& F
%&F

"& F .& F C& F -& F Outside 'ir Te)+erature

G& F

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Boiler SystemFunctional Test FT___

2@ Se<# (' H

0oop DP /ontrol 9ia Trending# )$ser9e the Seconary Pumping trend logs performed during testing, specified in the 3eneral /onditions of Test section a$o9e#

The running secondary pump ramps up in speed to maintain the loop DP setpoint farthest from setpoint E$smt or penthouse sensorsA# )$ser9e that o9ershoot or undershoot of the two loop differential pressures EDPA is within I!' &J of the setpoint magnitude# Bsmt greatest undershoot: =____psi K ____ J@# Bsmt greatest o9ershoot: =____psi K _____ J@# Penthouse greatest undershoot: =______psi K ______J@# Penthouse greatest o9ershoot: =______psi K ______J@# Num$er of 9alues out of desired range EI!' &JA: =___________data points@ out of =________@ total points K =_______J@ outside specified range#

>noccu+ied Mode 2, Se<# %" /hange the current time to $e unoccupied# 6anually shut )FF *+>'-, ., F %# )9erwrite the )S*T to $e -&F# Set the $oilers and pumps to normal# Boilers and pumps should not come )N#

'lar)s and Sa9eties 2A --- ,ith at least one $oiler )N in auto -#C#C mode, manually shut )FF SF'C# #D

Boilers and primary pumps should shut down and an alarm should $e registered in the B*S#

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Boiler SystemFunctional Test FT___

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Return all c/an ed control +ara)eters and conditions to t/eir +re-test 3alues&

6/ec7 o99 in ta1le o9 Section 2 a1o3e ?/en co)+leted

$-

MO;ITORI;: ';2 TRE;2 LO::I;:4 6onitoring 9ia B*S trend logs are re<uired per 3eneral Test /onditions and test Procedures H, %&, %", %-, %(a# *ttach representati9e graphs or columnar data and e;planatory analysis to this test report# /olumnar and electronic data shall ha9e time in the left column and " to . columns of different parameters to the right# *ll a$$re9iations shall ha9e definitions pro9ided and all setpoints and schedules for each parameter shall $e attached# LL*$$re9iations: +,S'T K hot water supply temperature to the $uilding, SPt K setpoint, B*S K $uilding automation system# Se<uences of operation attached to this test# 6ode or function 5D $eing tested from testing re<uirements section of the project Specifications# C Step'$y'step procedures for manual testing, trend logging or data'logger monitoring# " 5nclude tolerances for a passing condition# Fill'in spaces or lines not in $rac?ets denote se<uence parameters still to $e specified $y the *!:, conrols contractor or 9endor# ,rite M4ia B*SN for 9erifications of de9ice position from B*S readout or M4ia o$sN for actual o$ser9ation or from test instrument reading# Decord any permanently changed parameter 9alues and su$mit changes to )wner#
%

* summary of deficiencies identified during testing is attached -- E;2 OF TEST --

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