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See the CE statement in the Preface to this manual. Emerson Process Management Distribution Ltd. Process Systems and Solutions Meridian East Meridian Business Park Leicester, LE19 1uX, UK Emerson a.s. European System and Assembly Pietansk 1202/44 Nov Mesto nad Vhom 91528 Slovakia Fisher-Rosemount Systems, Inc. an Emerson Process Management company 1100 W. Louis Henna Blvd. Round Rock, TX 78681
Contents
Contents
Preface ............................................................................................................................ iii Chapter 1 Planning the installation ................................................................................................... 1
Tools required to install DeltaV hardware ................................................................................................... 1 Torque limits for mounting screws ..............................................................................................................2 Wiring guidelines ........................................................................................................................................2
Chapter 2
Chapter 3
Index ................................................................................................................................................. 31
Contents
ii
Note All electrical installations must conform to applicable federal, state, and local codes and regulations. All installation and maintenance procedures described in this document must be performed by qualified personnel and all equipment must be used only for the purposes described. If the equipment is used in a manner not specified, the protection provided by the equipment may be impaired.
Assumptions It is assumed that you have read the Quick Start Guide for DeltaV Power, Grounding, and Surge Suppression and have followed the instructions for properly preparing your site for electrical power and grounding before installing your DeltaV system. The Quick Start Guide for DeltaV Power, Grounding, and Surge Suppression is available from your Emerson Process Management representative or sales office. It is also assumed that all installation procedures described in this document are performed by qualified personnel and that the equipment is used only for the purposes described. CE statement This manual describes installation and maintenance procedures for products that have been tested to be in compliance with appropriate CE directives. To maintain compliance, these products must be installed and maintained according to the procedures described in this document. Failure to follow the procedures may compromise compliance. Conventions used in this manual Notes are used to help you to understand important information. Warnings are used to describe a critical procedure that must be followed to prevent a safety risk or equipment damage.
iii
Cautions are used to describe a procedure that must be followed to prevent equipment malfunction.
iv
Wiring guidelines
Stranded or solid wire and shielded or twisted pair wire can be used with a DeltaV system. Stranded or solid wire The power and grounding terminals and field termination points on the carriers' terminal blocks are 2.8 mm by 2.5 mm (2.8 mm x 2.5 mm). The maximum recommended wire size for the terminals is 14 AWG, stranded or solid gauge wire or a 14 AWG ferrule. To select wire, calculate the maximum current limit expected for each wire and refer to your local electrical codes that define the wire size required for a specific current. Shielded or twisted pair wire Shielded twisted pair wiring is recommended for low-level signal wiring to reduce susceptibility to noise. A shield ground bar to isolate and drain field noise away from the DeltaV system is integrated into the 8-Wide I/O Carrier and the CHARM Baseplate.
controllers receive redundant 24 VDC input through the carrier. A Modbus/TCP port on the carrier enables an SZ controller to support standalone SIS installations. CHARMs CSLS Carriers are DIN rail-mounted carriers that hold simplex or Smart Logic redundant CSLS and Power Modules. The CSLS Carrier provides 24 VDC Solver Carriers input to the CSLS and to the Power Modules. The Power Modules provide 6.3 VDC to the LS CHARMs. The CSLS Carrier houses primary and secondary Safety Network Ports for connections to the Local Safety Network and a keylock switch that restricts how and when the CSLS can be unlocked for downloads and upgrades. SZ Controller Carriers SZ Controller Carriers are DIN rail-mounted carriers that hold simplex or redundant SZ Controllers. The SZ Controller Carrier houses primary and secondary Safety Isolation Ports for connections to the DeltaV Area Control Network and to the Local Safety Network. CHARM Baseplates hold Logic Solver CHARMs (LS CHARMs). The CHARM Baseplates connect to the CSLS Carrier and to other baseplates through connectors on the baseplates. Each CHARM Baseplate holds up to 12 Logic Solver CHARMs terminal blocks that hold LS CHARMs, and an Address Plug that determines the address of the CHARM Baseplate and the CHARMs installed on the baseplate. LS CHARMs are single I/O channels that plug into the LS CHARM Terminal Blocks on the CHARM Baseplate. The DeltaV system supports analog input, discrete input, discrete output (including LS DO redundant DTA and LS DO redundant ETA CHARMs), LS DVC HART simplex and redundant DTA, power output, thermocouple input, and voltage LS CHARMs as well as LS Intrinsically Safe analog input and discrete input CHARMs.
CHARM Baseplates
Recommended sequence for installing CHARMs Smart Logic Solver SIS hardware
The installation sequence described in this topic is only a recommendation. You can perform these steps in the order that best meets the needs of your project. Install vertical DIN rails Snap a SZ Controller Carrier on the DIN rail. Snap the CHARMs Smart Logic Solver (CSLS) Carrier onto the DIN rail Connect and install up to eight CHARM Baseplates under the CSLS Carrier on the DIN rail Install the column terminator to the last CHARM Baseplate Install the DIN Rail Stop after the column terminator to prevent the baseplates from slipping down on the DIN rail Wire the devices to the terminal blocks and perform field wiring checkout Connect the bulk power supplies to the CSLS Carrier Install the SZ Controllers onto the carrier and provide power to the controllers
Install the CHARMs Smart Logic Solvers and Power Modules onto the CSLS Carrier Install the LS CHARMs Connect the SZ Controllers to the DeltaV Area Control Network and to the Local Safety Network Connect CSLS to the Local Safety Network
Align the carrier against a horizontal T-type DIN rail and push it to snap it into place.
Align the carrier against a T-type DIN rail and push it to snap it into place.
CHARM Baseplate 1
Address Plug 1
For this procedure it is assumed that a CSLS Carrier is installed on the DIN rail. 1. Hold the first CHARM Baseplate beneath the CSLS carrier installed on the DIN rail and notice how the connectors on the top of the baseplate interlock with the connectors on the bottom of the CSLS carrier. Align and fit the connectors together as you snap the CHARM Baseplate onto the DIN rail. A latch on the back of the baseplate snaps it into place on the DIN rail.
2.
CHARM Baseplate 1
Address Plug 1
CHARM Baseplate 2
Address Plug 2
This procedure assumes that a CSLS Carrier and first CHARM Baseplate are connected together on the DIN rail.
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1.
Fit together the connectors on the top of the baseplate that you are installing with the connectors on the bottom of the installed baseplate as you snap the baseplate onto the DIN rail. Install up to eight baseplates under the CSLS Carrier.
2.
Remove a CHARMs Smart Logic Solver Carrier or Baseplate from the DIN rail
CSLS Carriers and CHARM Baseplates are removed from the DIN rail in the same way. 1. Push the latch tab on the right side of the carrier or baseplate to the unlock position. You will hear a click when the latch opens. 2. 3. Slowly pull the carrier or baseplate straight towards you as you slightly rock the carrier to disengage the bus connectors to the adjacent carrier. Reengage the latch before reinstalling the carrier on the DIN rail.
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CHARM Baseplate 1
Address Plug 1
1 Connectors
CHARM Terminator
1.
Locate the last CHARM Baseplate on the DIN rail. Typically, this is the baseplate with Address Plug 8.
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2.
Ensure that the lock on the Column Terminator is in the locked position. Insert a screw driver into the lock and turn it counter-clockwise to engage the lock.
3.
Align the connectors on the Column Terminator with the connectors on the last baseplate and snap the terminator onto the DIN rail.
After installing the Column Terminator you can install a DIN Rail Stop and then wire your field devices to the terminal blocks on the baseplates. Refer to the terminal block specifications in the DeltaV SIS CHARMs Smart Logic Solver Hardware Reference manual for more information. After wiring your devices, perform all standard field wiring checkout procedures.
1. 2. 3.
Be sure the arrow on the top of the DIN Rail Stop is pointing upwards. This prevents potential damage from the screws on the stop. Hook the end with the deeper notch over the DIN rail and then hook the end with the more shallow notch over the other side of the DIN rail. Screw the stop onto the DIN rail being careful not to overtighten the screws. Be sure that both sides of the DIN rail stop are properly secured. The torque limits are specified on the DIN rail stop.
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+
Fuse Fuse
SZ Controller Carrier
Note: Connect DC common to DeltaV DC ground. Refer to the Quick Start Guide for DeltaV Power, Grounding, and Surge Suppression manual for more information on grounding control systems. For this procedure, it is assumed that redundant bulk 24 VDC power supplies are already installed. 1. 2. Connect the bulk power supply to the power terminals on the SZ Controller Carrier as shown in the preceding image. Refer to the Quick Start Guide for DeltaV Power, Grounding, and Surge Suppression for information on connecting to protective earth.
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+
Fuse Fuse
CSLS Carrier
Note: Connect DC common to DeltaV DC ground. Refer to the Quick Start Guide for DeltaV Power, Grounding, and Surge Suppression manual for more information on grounding control systems. For this procedure, it is assumed that redundant bulk 24 VDC power supplies are already installed. 1. 2. Connect the bulk power supply to the power terminals on the CSLS Carrier as shown in the preceding image. Refer to the Quick Start Guide for DeltaV Power, Grounding, and Surge Suppression for information on connecting to protective earth.
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A maximum of four extender pairs can be used and only one extender pair can exceed 0.5 meters (1.64 feet). The maximum bus length ( the total length from the CSLS to the CHARM Column Terminator) is 5.5 meters (18 feet). Figure 2-9: Example installations with CHARM Column Extenders
Example 1
Address Plug 1
Example 2
Top CHARM Column Extender Address Plug 1 CSLS Carrier
Example 3
CSLS Carrier
CHARM Baseplate 1
CSLS Carrier
Address Plug 2
CHARM Baseplate 2
Address Plug 2
CHARM Baseplate 1
CHARM Baseplate 3
CHARM Baseplate 2
1
Address Plug 2
Address Plug 4
CHARM Baseplate 2
CHARM Baseplate 4
For this procedure, it is assumed that at least one CHARM Baseplate is installed on a separate DIN rail from the other baseplates and CSLS carrier. 1. Slide together the connectors on the extender with the connectors on the carrier or baseplate. The bottom column extender can be connected to CSLS Carriers or to baseplates. The top column extender can be connected to baseplates only. 2. Connect the cables between the extenders. Connect primary to primary and secondary to secondary.
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Front view
Housing
Tab
2.
Push the controller to snap it into the slot. Install two SZ Controllers for redundancy.
3.
To remove a controller, depress the button on the top of the controller and pull the controller out of the slot.
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Front view
Housing
Tab
2.
Push the CSLS to snap it into the slot. Install two CSLS for redundancy.
3.
To remove a CSLS, depress the button on the top of the CSLS and pull it out of the slot.
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Front view
Latch
2. 3.
Align the Power Module in one of the slots. Push the Power Module to snap it into the slot. The latch closes when the Power Module is properly installed. Install two Power Modules for redundancy.
4.
To remove a Power Module, open the latch and pull it out of the slot.
Install LS CHARMs
LS CHARMs install in terminal blocks on the CHARM Baseplate.
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1
LS CHARM Terminal Block (no LS CHARM installed)
Release button
Latch
Front view
Note Although LS CHARMs can be installed in any location, it is good engineering practice to separate low voltage DC signals from high voltage AC signals. To ensure a safe working environment, it is recommended that you wire AC signals to a different enclosure from DC signals.
1. 2.
Open the latch on a terminal block. Insert a LS CHARM into the terminal block and push the LS CHARM until the latch closes.
Note Most LS CHARM terminal blocks are automatically keyed to the first LS CHARM installed. However, the following LS CHARM terminal blocks have a fixed key setting: CHARM Thermocouple / mV, DVC (simplex and redundant), Redundant DTA Relay, Redundant ETA Relay.
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Release button
Latch
Front view
1.
Insert a small screwdriver into the release button to the left of the terminal block's latch, depress the release button, and remove the terminal block from the baseplate. Flip the terminal block 180 and notice the two small keying posts protruding from the bottom of the terminal block. Using your fingers, push the two posts completely in to return the keying mechanism to the neutral position.
2. 3.
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You will hear a click when the posts are completely pushed in. When the posts are in the neutral position, the terminal block can receive a different LS CHARM type. 4. Snap the terminal block back into the slot on the baseplate. You can now install a LS CHARM of a different type into the terminal block.
Baseplate
Label support
Label
Protective cover
Hinge
1. 2.
Press the label support at the top hinge and remove it from the hinge post. Lift the support off of the bottom hinge post. The label support is now free of the baseplate.
3.
Slide the protective plastic cover off of the label being careful not to bend or fold it.
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4. 5. 6.
Slide the label from the label support being careful not to bend or fold it. Write or type the CHARM IDs in the preformatted areas on the label. Slide the completed label back into the support from the top, being sure that the label passes under the label retainers and is properly seated under the top and bottom corner tabs. Repeat the previous step and insert the protective plastic cover over the label. Reattach the label support to the baseplate.
7. 8.
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24
Related information CHARMs Smart Logic Solver (CSLS) SIS example network
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Connect the CHARMs Smart Logic Solver to the Local Safety Network
The CSLS connects to the Local Safety Network through the Safety Network ports on the CSLS Carrier.
CSLS Carrier
Front view
It is assumed that the Ethernet cable and switches for the Local Safety Network are installed. 1. 2. Connect the primary Safety Network Port on the CSLS Carrier to the primary Local Safety Network switch. Connect the secondary Safety Network Port on the CSLS Carrier to the secondary Local Safety Network switch.
Connect the SZ Controller to the Area Control Network and the Local Safety Network
The SZ Controller connects to the DeltaV Area Control Network and the Local Safety Network through the ports on the SZ Controller Carrier.
26
It is assumed that the Ethernet cable and switches for the Local Safety Network and the DeltaV Area Control Network are installed. 1. 2. 3. 4. Connect the primary Area Control Network Port on the SZ Controller Carrier to the primary Area Control Network switch. Connect the secondary Area Control Network Port on the SZ Controller Carrier to the secondary Area Control Network switch. Connect the primary Safety Network Port on the SZ Controller Carrier to the primary Local Safety Network switch. Connect the secondary Safety Network Port on the SZ Controller Carrier to the secondary Local Safety Network switch.
27
It is assumed that the Ethernet cable and switches for the Modbus/TCP network are installed. 1. 2. Connect the Modbus/TCP port on the SZ Controller Carrier to a switch on the Modbus/TCP network. Set the Modbus/TCP connection's IP address through the Modbus Port Properties page in the DeltaV Explorer.
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ProPlus
Pro/Op/App Stations
RM100 Primary
RM100 Secondary
Primary Secondary
Redundant CIOCs
Baseplate for 12 CHARMs. Up to 6 more baseplates for a total of 96 CHARMs per CSLS.
29
30
Index
Index
B
Baseplates installing 7 removing 11
L
Local Safety Network 25 LS CHARM Terminal Block removing 21 resetting key 21 LS CHARMs installing 19
C
CHARM Baseplates installing 7 removing 11 CHARMs Smart Logic Solver Carrier installing 6 removing 11 CHARMs Smart Logic Solver SIS hardware sequence for installing 4 CHARMs Smart Logic Solvers installing 17 column terminator installing 11 connecting power to CHARMs Smart Logic Solvers 14 connecting power to SZ Controllers 13
M
Modbus/TCP port 27 mounting screws torque limits for 2
P
power connecting to CHARMs Smart Logic Solvers 14 connecting to SZ Controllers 13 Power Modules installing 18
D
DeltaV Area Control Network 25 DIN rails vertical 5
R
removing CHARM Baseplates and CHARMs Smart Logic Solver Carriers 11 removing LS CHARM Terminal Blocks 21 resetting LS CHARM terminal block key 21
I
installation CHARM Baseplates 7 CHARMs Smart Logic Solver Carrier 6 CHARMs Smart Logic Solvers 17 column terminator 11 LS CHARMs 19 Power Modules 18 sequence for installing CHARMs Smart Logic Solver SIS hardware 4 SZ Controller Carrier 5 SZ Controllers 16 tools required for 1
S
SZ Controller installing 16 SZ Controller Carrier installing 5
T
terminal block key resetting 21 tools required for installation 1 torque limits 2
K
key resetting a LS CHARM Terminal Block key 21
V
vertical DIN rails 5
W
wiring guidelines 2
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