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MANUFACTURING TECHNOLOGY II
Significance
Compiled by Dr ! PA""##! Ph D
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Clearance Angle
$a% )lat Surface $*+ !o ,+% F Clearance angle $b% &eel cleared a'ay allo'ing leading edge to
Cutting Tool Angles Page (
Clearance angle "s Clearance Angle def"ned as( !)e an#le *e!ween !)e flank fa%e of !)e !ool and !)e !an#en! !o !)e work surfa%e or"#"na!"n# a! !)e %u!!"n# ed#e+ All %u!!"n# !ools $us! )a e %learan%e an#le+ Howe er, an e-%ess" e an#le w"ll no! "n%rease !)e eff"%"en%. of %u!!"n# and $a. weaken !)e !ool+ I! "s affe%!ed *. !)e s)ape of !)e work+ (a) Fla! surfa%es (s)ap"n#) (*) E-!ernal %.l"nders (!urn"n#) (%) In!ernal %.l"nders (*or"n#)
Cutting Tool Angles Page /
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Clearance Angle
$a% #0ternal Cylinder $ 1o to 2o % F
Clearance !educed
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Clearance Angle
$b% Internal Cylinder $ ,o up'ards% 3
Primary Clearance
2es"#na!"ons for a R"#)!0Hand Cu!!"n# Tool R"#)!0)and $eans !)e !ool !ra els for$ r"#)! !o lef!+
Top 9ie'
The geometry of a cutting tool is determined by> &roper!"es of !)e !ool $a!er"al &roper!"es of !)e workp"e%e T.pe of %u!
!a-e Angles
I! "s def"ned as !)e an#le *e!ween !)e fa%e of !)e !ool and a l"ne parallel !o !)e *ase of !)e s)ank "n a plane parallel !o !)e s"de %u!!"n# ed#e+ I! affe%!s !)e a*"l"!. of !)e !ool !o s)ear !)e work $a!er"al and for$ %)"p+ I! %an *e pos"!" e or ne#a!" e Positi4e> redu%ed %u!!"n# for%es, l"$"!ed defle%!"on of work, !ool )older, and $a%)"ne "egati4e> !.p"%all. used !o $a%)"ne )arder $e!als0 )ea . %u!s
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T)e Rake an#le $a. also *e def"ned as( "s !)e an#le !)a! !)e
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The !a-e Angle has t'o ma?or effects during the metal cutting process One $a5or effe%! "s "!s "nfluen%e on !ool s!ren#!)+ A !ool w"!) ne#a!" e rake w"ll w"!)s!and far $ore load"n# !)an a !ool w"!) pos"!" e rake+ T)e o!)er $a5or effe%! "s "!s "nfluen%e on %u!!"n# pressure A !ool w"!) a pos"!" e rake an#le redu%es %u!!"n# for%es *. The !a-e allow"n# !)e Angle> %)"ps !o flow $ore freel. a%ross !)e rake surfa%e+ T)e *as"% !ool #eo$e!r. "s de!er$"ned *. !)e rake an#le of !)e !ool+
)ea!
T)ese $a!er"als !end !o *e *r"!!le, *u! !)e"r a*"l"!. !o )old !e$pera!ure resul!s "n !)e"r sele%!"on opera!"on+ for )"#) speed and Ne#a!" e rakes "n%reases !ool for%es *u! !)"s "s ne%essar. !o %on!"nuous $a%)"n"n# pro "de added suppor! !o !)e %u!!"n# ed#e+ T)"s "s par!"%ularl. "$por!an! "n $ak"n# "n!er$"!!en! %u!s and "n a*sor*"n# !)e "$pa%! dur"n# !)e "n"!"al en#a#e$en! of !)e !ool and work+
!ool for%e, and fr"%!"on, resul!"n# "n )"#)l. defor$ed, )o! %)"p+
Re du%ed
%u!!"n# for%es /$aller defle%!"on of work, !ool )older, and $a%)"ne Cons"dered *. so$e !o *e !)e $os! eff"%"en! wa. !o %u! $e!al Crea!es lar#e s)ear an#le, redu%ed fr"%!"on and )ea! Allows %)"p !o $o e freel. up !)e %)"p0!ool 1one Generall. used for %on!"nuous %u!s on du%!"le $a!er"als w)"%) are no! !o )ard or *r"!!le
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per$"!s !urn"n# a! er. )"#) speed+ A! )"#) speeds rake an#le )as l"!!le "nfluen%e on %u!!"n# pressure+ Under su%) %ond"!"on $"n"$u$ rake an#le or e en ne#a!" e rake an#le "s pro "ded
!elief Angles
p).s"%al "n!erferen%e or ru**"n# %on!a%! w"!) $a%)"ned surfa%e and !)e workp"e%e+ Rel"ef an#les are for !)e purpose of )elp"n# !o el"$"na!e !ool *reaka#e and !o "n%rease !ool l"fe+ If !)e rel"ef an#le "s !oo lar#e, !)e %u!!"n# !ool $a. %)"p or *reak+ If !)e an#le "s !oo s$all, !)e !ool w"ll ru* a#a"ns! !)e workp"e%e and #enera!e e-%ess" e )ea! and !)"s w"ll "n !urn, %ause pre$a!ure dull"n# of !)e %u!!"n# !ool+ /$all rel"ef an#les are essen!"al w)en $a%)"n"n# )ard and s!ron# $a!er"als and !)e. s)ould *e "n%reased for !)e weaker and sof!er $a!er"als+
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A s$aller an#le !elief Angles. cont s)ould *e used for "n!errup!ed %u!s or )ea . feeds, and a lar#er an#le for se$"0f"n"s) and f"n"s) %u!s+ Side !elief Angle> T)e /"de rel"ef an#le pre en!s !)e s"de flank of !)e !ool fro$ ru**"n# a#a"ns! !)e work w)en lon#"!ud"nal feed "s #" en+ Lar#er feed w"ll re6u"re #rea!er s"de rel"ef an#le+ #nd !elief Angle> T)e End rel"ef an#le pre en!s !)e s"de flank of !)e !ool fro$ ru**"n# a#a"ns! !)e work+ A $"n"$u$ rel"ef an#le "s #" en !o pro "de $a-"$u$ suppor! !o !)e !ool %u!!"n# ed#e *. "n%reas"n# !)e l"p an#le+ T)e fron! %learan%e an#le s)ould *e "n%reased for lar#e d"a$e!er works+
Cutting Tool Angles Page (7
T)e nose of a !ool "s sl"#)!l. rounded "n all !urn"n# !ools+
"ose !adius
I! "s !)e s.s!e$ of des"#na!"n# !)e pr"n%"pal Tool Signature an#les of a s"n#le po"n! %u!!"n# !ool+ T)e s"#na!ure "s !)e se6uen%e of nu$*ers l"s!"n# !)e ar"ous an#les, "n de#rees, and !)e s"1e of !)e nose rad"us+ T)ere are se eral s.s!e$s a a"la*le l"ke( A$er"%an s!andard s.s!e$ (A/A), Or!)o#onal rake s.s!e$ (OR/), Nor$al rake s.s!e$ (NR/), and Ma-"$u$ rake s.s!e$ (MR/)+
Cutting Tool Angles Page (1
T)e s.s!e$ $os! Tool Signature. cont %o$$onl. used "s A$er"%an /!andard Asso%"a!"on (A/A), w)"%) "s( rel"ef an#le, End %u!!"n# ed#e an#le, /"de %u!!"n# ed#e an#le and Nose rad"us+ 4a%k rake an#le, /"de rake an#le, End rel"ef an#le, /"de For e-a$ple a !ool $a. des"#na!ed "n !)e follow"n# se6uen%e(
,57/5*5*5*57157
:+ 4a%k rake an#le "s 9 <+ /"de rake an#le "s := >+ End rel"ef an#le "s ? @+ Nose rad"us "s : $$ =+ /"de rel"ef an#le "s ? ;+ End %u!!"n# ed#e an#le "s ?
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