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Introduction
Most manufacturing concerns spend more than 60% of the money for materials. A small savings in
materials can reduce the production cost to a large extend. and thus add to the profits. Materials
management (supply chain management)is used to describe the management of material, suppliers,
production facilities and distribution services.
FUNCTIONS
1. Materials planning
2. procurement of purchasing of materials.
3. receiving and warehousing
4. storage and store administration
5. inventory control
6. standardization, simplification and value analysis
7. external transportation (ie traffic, shipping etc) and materials handling
8. disposal of scrap, surplus and obsolete materials
A firm considers inventory an investment because it ties up funds that could be used for
other purposes, and firm may have to borrow money to finance the inventory investment.
The objective is to have the proper amount of inventory and to have it in the correct
locations in the supply chain.
Example
Net revenue for 2007 18243m
Cost of revenue 2007 14137m
Cost of production2007 6423m
Production materials on hand J2007 234m
Work in process J 2007 39
Transportation moves the product between different stages in a supply chain. It has a large
impact on both responsiveness and efficiency. Faster and quick transportation by different modes,
allows the supply chain to be more responsive but reduces the efficiency. Transportation used by
the company uses also affects the inventory and facility locations in supply chain.
The components of transportation decisions in supply chain include;
1. Mode of transportation.
2. Route and network selection.
3. In-house or outsource.
4. Trade off between the cost (efficiency) and the speed of transportation
(Responsiveness).
3. Facilities
Facilities refer to places in the supply chain network where inventory is stored, assembled or
fabricated. The two major types of facilities are production sites and storage sites. Irrespective of
the function of the facility, decision regarding location, capacity and flexibility of facilities have a
significant impact on the supply chains performance.
4. Information
Information consists of data and analysis regarding inventory, transportation, facilities and
customers throughout the supply chain. It is the bigger driver of performance of supply chain as it
directly affects each of the other drivers. Information presents management with the opportunity to
make supply chains more efficient.
The goal of the supply chain management is to link the market, distribution channel, operations
process and supplier base such that customer's needs are better met at lower costs.
2. Outsourcing
Purchased items and services account for 60 to 70 percent of the cost of goods sold.
Outsourcing is a term used to describe when a firm purchases materials, assemblies and other
services that were previously done within the company from sources external to the company. Out
sourcing i.e. buying from outside allows the firm to focus on activities that represent its core
competencies. Thus, a company can create a competitive advantage while reducing cost.
Organizations outsource when they decide to buy something that are being manufactured in
house currently. It is a reversal of previous make decision. In order to focus on activities, which
constitute core competence, many organizations out source the non-value adding activities like
cleaning and house keeping.
Information system is one activity, which has captured major attention as a candidate for
Outsourcing. An entire function may be out sourced or some may be outsourced and others are
kept in house. Depending upon the importance of the function, its nature as to whether it is a
strategic or routine the decision regarding outsourcing will be taken.
Delphi technique - To make the judgmental forecasts more realistic by minimizing bias, this
method is used. In this method, a panel of experts are asked sequential questions in which the
response to one questionnaire is used to produce next questionnaire. The information available to
some experts are made available to the other experts. This technique is an iterative process.
The Delphi method is a qualitative forecasting method in which opinions are collected from
experts to arrive at a reliable consensus. A series of questionnaire is sent to a panel composed of
experts from selected technical fields. Each questionnaire demands a written opinion about specific
subjects and reasons for justifying the opinions. These reasons are summarized in each iteration
and returned for inspection by the whole panel. Through this series of exchanged view, the
consensus is reached. This method can be extended to several decades in to future.