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FJ Series

Confidential
Chapter 1. Disassembly & Assembly Guide
1.MS-1-D.1
1-3. Disassembly & Assembly
- Main Section -
MS-1 Main Section Disassembly
FJ Series
Confidential
Battery Pack
1)
2)
1.MS-1-D.2
Slide the Button (Battery) to UNLOCK position.
While sliding the Button (Battery) to RELEASE side,
remove the Battery Pack.
Button (Battery)
Battery Pack
Button (Battery)
FJ Series
Confidential
Memory
1)
2)
1.MS-1-D.3
Remove the one screw, and the Door (RAM).
* There are two detents on the front.
* This screw is built-in screw of the Door (Memory).
Door (RAM)
3)
Tab
Memory
Peel off the Mylar.
* There are Cushion (one place) under the Mylar.
Outspread the tabs (two places) simultaneously to release the lock
and pull out the Memory in the direction of the arrow.
* If there are two Memory, remove the other side of the Memory as
the same procedure as above.
Cushion
Mylar
FJ Series
Confidential
HDD-1
1)
2)
1.MS-1-D.4
Remove the two screws.
* These screws are built-in screws of the Door (HDD).
Raise the front side of the HDD, and remove it toward the front.
* When removing the HDD, pay attention to the convex portion.
Remove the Door (HDD) toward the front.
* There are two detents on the front.
3)
Remove the two screws, and disconnect the connector portion by
sliding it in the direction of the arrow.
4)
Door (HDD)
Detent
Connector
HDD
Convex
Door (HDD)
Detent
Screw:B3
FJ Series
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HDD-2
5)
1.MS-1-D.4(a)
Peel off the Mylar (one place).
Mylar
2
[ADD]
2
[ADD]
FJ Series
Confidential
Parts of the HDD
1)
2)
1.MS-1-D.5
Remove the Bracket (two places).
Bracket (HDD-Front)
Bracket (HDD-Rear)
Screw: B7
Remove the two screws each on the right and left sides.
FJ Series
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Screws (Bottom)
1)
1.MS-1-D.6
Screw: B2
Remove the 11 screws.
Screw securing the Keyboard
FJ Series
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Keyboard
1.MS-1-D.7
3) 4)
Disengage the detent (four places).
* Push the detent lightly downward, and the detent is disengaged.
* There are detents around the F1, F5, F11, and Insert key.
Raise the Keyboard toward the front.
* The FPC is connected to the Keyboard.
Remove the FPC upward.
1)
Keyboard
Slide the lock lever upward and release the lock.
2)
FPC
Lock Lever
Detent Detent
FJ Series
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Keyboard Bracket, Optical Disc Drive
1)
1.MS-1-D.8
Remove the four screws.
2)
Slide the Bracket (Keyboard) in the direction of the arrow and remove it.
3)
Disconnect the connector by sliding the Optical Disc Drive in the
direction of the arrow, and remove the Optical Disc Drive.
Optical Disc Drive
Bracket (Keyboard)
Connector
[DEL]
10
[CHG]
4
Screw: Blue-B1, Red-B2
4)
Screw: B1
Remove the screw.
* Except 4th Model: One place
* 4th Model: Two places
[ADD]
10
4th Model
Common
[MA]
10
FJ Series
Confidential
Palmrest-1
1)
1.MS-1-D.9
3)
Close the Display, turn over the Main Unit, and remove the three screws.
2)
4)
Slide the lock lever in the direction of the arrow to release the lock,
and disconnect the FFC (one place).
FFC (Touch Pad SW-MAIN)
Screw: B3
Felica Model
FFC (Power SW-Main)
Lock Lever
Slide the lock lever upward to release the lock, and
disconnect the FFC (one place).
FFC (Felica)
Lock Lever
Slide the lock lever upward to release the lock, and
disconnect the FFC (one place).
Lock Lever
FJ Series
Confidential
Palmrest-2
5)
1.MS-1-D.10
Palmrest
Remove the Palmrest from the front side.
6)
Open the LCD Section and disengage the detent (two places)
from the rear side of the main unit with a bamboo spatula.
* Push the detent lightly, and the detent is disengaged.
Rear Side
FJ Series
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LCD Section-1
1.MS-1-D.11
Disconnect the Harness (two places) by pulling it out.
3)
1)
Slide the lock lever upward to release the lock, and remove the FPC
(one place).
FPC (ILINK-Main)
Lock Lever
Harness(Camera)
Pull out the Harness (one place).
2)
Camera Model
Harness(LCD)
Harness(MIC)
FJ Series
Confidential
LCD Section-2
4)
1.MS-1-D.12
6)
Bracket (RJ11-RJ45)
Screw: B1
Remove the screw, and remove the Bracket.
Screw: B8
Remove the six screws, lift up the LCD Section with both hands, and remove the LCD Section.
* Hold the LCD Section not to fall down.
* The lug terminal is secured together with the Hinge (L) with a screw.
LCD Section
Hinge L
Hinge R
Lug Terminal
Remove the Coaxial Cable (two places) vertically with tweezers or the like.
Wireless LAN Card
Coaxial Cable (Gray)
Coaxial Cable (Black)
5)
FJ Series
Confidential
Cooling Unit
1)
2)
1.MS-1-D.13
3)
Remove the six screws in order.
* These screws are built-in screws of the Cooling Unit.
Pull out the Harness (one place) upward.
Harness
Cooling Unit
1
2
3
4
5
6
Remove the Cooling Unit.
Cooling Unit
FJ Series
Confidential
CPU
1)
1.MS-1-D.14
2)
Remove the CPU vertically.
* Be careful not to bend the pins.
CPU
CPU
Remark
Release the lock by rotating the lock screw as shown in the picture. Rotate the lock screw in the counterclockwise direction with a 4 mm
flat-head (-) screwdriver and release the lock.
FJ Series
Confidential
Except 1st Model
CNX-339 Board, Door (PCMCIA)
1.MS-1-D.15
1)
Remove the CNX Board in the direction of the arrow.
* Remove it not to apply the excessive pressure to the Knob (Wireless).
2)
3)
Remove the two screws, and the Door (PCMCIA).
Knob (Wireless)
CNX Board
Remove the three screws.
Screw: B1
Door (PCMCIA)
Screw: B1
4) 2
[MA]
Remove the Lens Polon (one place).
Lens Polon
CNX Board
3
[MA]
FJ Series
Confidential
CNX-344 Board
1)
2)
1.MS-1-D.16
Slide the lock lever upward to release the lock, and pull out the
FPC upward.
Remove the one screw.
CNX Board
Screw: B1
FPC (ILING-Main)
Lock Lever
3)
CNX Board
Remove the CNX Board in the direction of the arrow.
FJ Series
Confidential
Mother Board-1
1)
1.MS-1-D.17
Peel off the Kapton Tape (one place).
3)
Peel off the DC Jack Foil (one place), and remove the DC Jack.
4)
Remove the two screws, and the Bracket.
Kapton Tape
2)
Bracket (DC Jack)
Screw:B3
1
[COR]
Remove the screw and the Bracket.
DC Jack Foil
1
[ADD]
Bracket (KENSINGTON)
Screw:B1 DC Jack
FJ Series
Confidential
Mother Board-2
5)
1.MS-1-D.18
6)
7)
Raise the Mother Board from the right side, and remove it in the direction
of the arrow.
*Be careful not to apply the excessive pressure to the connector portions.
Disconnect the Harness (Modem) in the direction of the arrow.
8)
Connector Mother Board
Bracket(VGA)
Screw:B1
Mother Board
Remove the six screws.
* The Bracket is secured together with the Mother Board.
Harness(Modem)
Lock Lever
Raise the lock lever upward to release the lock, and disconnect the FPC.
FPC (Audio-Main)
FJ Series
Confidential
Mother Board-3
9)
1.MS-1-D.19
Bracket (VGA)
Remove the Bracket in the direction of the arrow.
FJ Series
Confidential
ANL-63 Board
1) 2)
1.MS-1-D.20
Raise the lock lever upward to release the lock, and disconnect
the FPC upward.
3)
While releasing the connector portion, remove the ANL
Board in the direction of the arrow.
Screw: B1
Remove the two screws.
Kapton Tape
Peel off the Kapton Tape (two places).
4)
Housing (Bottom)
ANL Board
Connector
ANL Board
Side-B
FPC (Audio-Main)
Lock Lever
FJ Series
Confidential
Parts of the Housing (Bottom)-1
2) 3)
1.MS-1-D.21
Screw: B6
Remove the two screws.
Screw: B1
Remove the two screws, and the Plate (two places).
Plate (Hinge Under-L) Plate (Hinge Under-R)
Mylar (RJ1145) *1
Mylar (RJ1145 Base) *1
FJ56G, FJ58GP
3
[ADD]
1)
Peel off the Mylar (two place).
*1: Above two figures show the same parts from another angle.
FJ Series
Confidential
Parts of the Housing (Bottom)-2
6)
1.MS-1-D.22
2
[ADD]
Peel off the Mylar (one place).
Mylar
4) 5)
Remove the PR Door Holder vertically.
PR Door Holder
Door (PR)
Remove the Door (PR) vertically.
FJ Series
Confidential
Parts of the Housing (Bottom)-3
1.MS-1-D.23
Peel off the Mylar (four places).
8) 9)
Peel off the Foot (four places).
7)
Peel off the Mylar (one places).
* There are Cushions (two places) under the Mylar.
Mylar
Cushion
2
[CHG]
2
[DEL]
2
[DEL]
2
[ADD]
Mylar
5
[ADD]
FJ Series
Confidential
Parts of the Housing (Bottom)-4
1.MS-1-D.23
12)
13)
Disengage the detent (three places) from the backside of the Cover.
Knob (Wireless)
Remove the Knob (Wireless) in the direction of the arrow.
Cover (Housing Front)
Knob (Wireless)
2
[ADD]
10) 11)
Screw: B1
Remove the three screws.
Cover (Housing Front)
Remove the Cover (Housing Front) toward the front side.
Cover (Housing Front)
FJ Series
Confidential
Update History
Date Contents Version No.
[ADD]---Addition [DEL]---Deletion [CHG]---Change [COR]---Correction [MA]---Model Addition
1
2005.12.22
[ADD] Attachment (Page 17)
[COR] Procedure (Page 17)
1.10
2
2006.01.13
[MA] (Page 15)
[CHG] Attachment (Page 22)
[ADD] (Page 4(a), 24)/ Attachment (Page 4(a), 22, 23)
[DEL] Attachment (Page 22)
2.00
3
2006.02.03
[MA] (Page 15)
[ADD] Attachment (Page 21)
2.10
4 2006.02.16 [CHG] Screw (Page 8) 2.20
5 2006.04.14 [ADD] Attachment (Page 23) 3.00
10 2006.08.24
[MA] (Page 8)
[DEL] Screw (Page 8)
[ADD] Screw (Page 8)
4.00

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