Invertec v350 Pro

SVM158-A
April, 2002
INVERTEC V350-PRO
!
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Lincoln arc welding and cutting equipment is designed and built with safety in mind. However, your overall safety can be increased by proper installation . . . and thoughtful operation on your part. DO NOT INSTALL, OPERATE OR REPAIR THIS EQUIPMENT WITHOUT READING THIS MANUAL AND THE SAFETY PRECAUTIONS CONTAINED THROUGHOUT. And, most importantly, think before you act and be careful.
Safety Depends on You
World's Leader in Welding and Cutting Products Sales and Service through Subsidiaries and Distributors Worldwide
W WA ARN IN RN G IN G
For use with machine code numbers 10873, 10874, 10876
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Cleveland, Ohio 44117-1199 U.S.A. TEL: 216.481.8100 FAX: 216.486.1751 WEB SITE: www.lincolnelectric.com
A A T PR VIS TEN EC O D TIO AU E N CIO N
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SERVICE MANUAL
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View Safety Info
Copyright 2002 Lincoln Global Inc.
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i Return to Master TOC
SAFETY
WARNING
CALIFORNIA PROPOSITION 65 WARNINGS Diesel engine exhaust and some of its constituents are known to the State of California to cause cancer, birth defects, and other reproductive harm. The Above For Diesel Engines The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm. The Above For Gasoline Engines
ARC WELDING CAN BE HAZARDOUS. PROTECT YOURSELF AND OTHERS FROM POSSIBLE SERIOUS INJURY OR DEATH. KEEP CHILDREN AWAY. PACEMAKER WEARERS SHOULD CONSULT WITH THEIR DOCTOR BEFORE OPERATING.
Read and understand the following safety highlights. For additional safety information, it is strongly recommended that you purchase a copy of Safety in Welding & Cutting - ANSI Standard Z49.1 from the American Welding Society, P.O. Box 351040, Miami, Florida 33135 or CSA Standard W117.2-1974. A Free copy of Arc Welding Safety booklet E205 is available from the Lincoln Electric Company, 22801 St. Clair Avenue, Cleveland, Ohio 44117-1199.
BE SURE THAT ALL INSTALLATION, OPERATION, MAINTENANCE AND REPAIR PROCEDURES ARE PERFORMED ONLY BY QUALIFIED INDIVIDUALS.
FOR ENGINE powered equipment.

1.a. Turn the engine off before troubleshooting and maintenance work unless the maintenance work requires it to be running. ____________________________________________________ 1.b. Operate engines in open, well-ventilated areas or vent the engine exhaust fumes outdoors.
1.h. To avoid scalding, do not remove the radiator pressure cap when the engine is hot.
____________________________________________________ 1.c. Do not add the fuel near an open flame welding arc or when the engine is running. Stop the engine and allow it to cool before refueling to prevent spilled fuel from vaporizing on contact with hot engine parts and igniting. Do not spill fuel when filling tank. If fuel is spilled, wipe it up and do not start engine until fumes have been eliminated. ____________________________________________________ 1.d. Keep all equipment safety guards, covers and devices in position and in good repair.Keep hands, hair, clothing and tools away from V-belts, gears, fans and all other moving parts when starting, operating or repairing equipment. ____________________________________________________ 1.e. In some cases it may be necessary to remove safety guards to perform required maintenance. Remove guards only when necessary and replace them when the maintenance requiring their removal is complete. Always use the greatest care when working near moving parts. ___________________________________________________ 1.f. Do not put your hands near the engine fan. Do not attempt to override the governor or idler by pushing on the throttle control rods while the engine is running.
ELECTRIC AND MAGNETIC FIELDS may be dangerous

2.a. Electric current flowing through any conductor causes localized Electric and Magnetic Fields (EMF). Welding current creates EMF fields around welding cables and welding machines 2.b. EMF fields may interfere with some pacemakers, and welders having a pacemaker should consult their physician before welding. 2.c. Exposure to EMF fields in welding may have other health effects which are now not known. 2.d. All welders should use the following procedures in order to minimize exposure to EMF fields from the welding circuit: 2.d.1. Route the electrode and work cables together - Secure them with tape when possible. 2.d.2. Never coil the electrode lead around your body. 2.d.3. Do not place your body between the electrode and work cables. If the electrode cable is on your right side, the work cable should also be on your right side. 2.d.4. Connect the work cable to the workpiece as close as possible to the area being welded.
___________________________________________________ 1.g. To prevent accidentally starting gasoline engines while turning the engine or welding generator during maintenance work, disconnect the spark plug wires, distributor cap or magneto wire as appropriate.
2.d.5. Do not work next to welding power source.
Mar 95
ii Return to Master TOC
SAFETY
ELECTRIC SHOCK can kill.
3.a. The electrode and work (or ground) circuits are electrically hot when the welder is on. Do not touch these hot parts with your bare skin or wet clothing. Wear dry, hole-free gloves to insulate hands. 3.b. Insulate yourself from work and ground using dry insulation. Make certain the insulation is large enough to cover your full area of physical contact with work and ground. In addition to the normal safety precautions, if welding must be performed under electrically hazardous conditions (in damp locations or while wearing wet clothing; on metal structures such as floors, gratings or scaffolds; when in cramped positions such as sitting, kneeling or lying, if there is a high risk of unavoidable or accidental contact with the workpiece or ground) use the following equipment: Semiautomatic DC Constant Voltage (Wire) Welder. DC Manual (Stick) Welder. AC Welder with Reduced Voltage Control. 3.c. In semiautomatic or automatic wire welding, the electrode, electrode reel, welding head, nozzle or semiautomatic welding gun are also electrically hot. 3.d. Always be sure the work cable makes a good electrical connection with the metal being welded. The connection should be as close as possible to the area being welded. 3.e. Ground the work or metal to be welded to a good electrical (earth) ground. 3.f. Maintain the electrode holder, work clamp, welding cable and welding machine in good, safe operating condition. Replace damaged insulation.
ii
ARC RAYS can burn.

4.a. Use a shield with the proper filter and cover plates to protect your eyes from sparks and the rays of the arc when welding or observing open arc welding. Headshield and filter lens should conform to ANSI Z87. I standards. 4.b. Use suitable clothing made from durable flame-resistant material to protect your skin and that of your helpers from the arc rays. 4.c. Protect other nearby personnel with suitable, non-flammable screening and/or warn them not to watch the arc nor expose themselves to the arc rays or to hot spatter or metal.
FUMES AND GASES can be dangerous.

5.a. Welding may produce fumes and gases hazardous to health. Avoid breathing these fumes and gases.When welding, keep your head out of the fume. Use enough ventilation and/or exhaust at the arc to keep fumes and gases away from the breathing zone. When welding with electrodes which require special ventilation such as stainless or hard facing (see instructions on container or MSDS) or on lead or cadmium plated steel and other metals or coatings which produce highly toxic fumes, keep exposure as low as possible and below Threshold Limit Values (TLV) using local exhaust or mechanical ventilation. In confined spaces or in some circumstances, outdoors, a respirator may be required. Additional precautions are also required when welding on galvanized steel. 5.b. Do not weld in locations near chlorinated hydrocarbon vapors coming from degreasing, cleaning or spraying operations. The heat and rays of the arc can react with solvent vapors to form phosgene, a highly toxic gas, and other irritating products. 5.c. Shielding gases used for arc welding can displace air and cause injury or death. Always use enough ventilation, especially in confined areas, to insure breathing air is safe. 5.d. Read and understand the manufacturers instructions for this equipment and the consumables to be used, including the material safety data sheet (MSDS) and follow your employers safety practices. MSDS forms are available from your welding distributor or from the manufacturer. 5.e. Also see item 1.b.
3.g. Never dip the electrode in water for cooling. 3.h. Never simultaneously touch electrically hot parts of electrode holders connected to two welders because voltage between the two can be the total of the open circuit voltage of both welders. 3.i. When working above floor level, use a safety belt to protect yourself from a fall should you get a shock. 3.j. Also see Items 6.c. and 8.
Mar 95
iii
SAFETY
WELDING SPARKS can cause fire or explosion.
6.a. Remove fire hazards from the welding area. If this is not possible, cover them to prevent the welding sparks from starting a fire. Remember that welding sparks and hot materials from welding can easily go through small cracks and openings to adjacent areas. Avoid welding near hydraulic lines. Have a fire extinguisher readily available.
iii
CYLINDER may explode if damaged.

7.a. Use only compressed gas cylinders containing the correct shielding gas for the process used and properly operating regulators designed for the gas and pressure used. All hoses, fittings, etc. should be suitable for the application and maintained in good condition. 7.b. Always keep cylinders in an upright position securely chained to an undercarriage or fixed support. 7.c. Cylinders should be located: Away from areas where they may be struck or subjected to physical damage. A safe distance from arc welding or cutting operations and any other source of heat, sparks, or flame. 7.d. Never allow the electrode, electrode holder or any other electrically hot parts to touch a cylinder. 7.e. Keep your head and face away from the cylinder valve outlet when opening the cylinder valve. 7.f. Valve protection caps should always be in place and hand tight except when the cylinder is in use or connected for use. 7.g. Read and follow the instructions on compressed gas cylinders, associated equipment, and CGA publication P-l, Precautions for Safe Handling of Compressed Gases in Cylinders, available from the Compressed Gas Association 1235 Jefferson Davis Highway, Arlington, VA 22202.
6.b. Where compressed gases are to be used at the job site, special precautions should be used to prevent hazardous situations. Refer to Safety in Welding and Cutting (ANSI Standard Z49.1) and the operating information for the equipment being used. 6.c. When not welding, make certain no part of the electrode circuit is touching the work or ground. Accidental contact can cause overheating and create a fire hazard. 6.d. Do not heat, cut or weld tanks, drums or containers until the proper steps have been taken to insure that such procedures will not cause flammable or toxic vapors from substances inside. They can cause an explosion even though they have been cleaned. For information, purchase Recommended Safe Practices for the Preparation for Welding and Cutting of Containers and Piping That Have Held Hazardous Substances, AWS F4.1 from the American Welding Society (see address above). 6.e. Vent hollow castings or containers before heating, cutting or welding. They may explode. 6.f. Sparks and spatter are thrown from the welding arc. Wear oil free protective garments such as leather gloves, heavy shirt, cuffless trousers, high shoes and a cap over your hair. Wear ear plugs when welding out of position or in confined places. Always wear safety glasses with side shields when in a welding area.
FOR ELECTRICALLY powered equipment.

8.a. Turn off input power using the disconnect switch at the fuse box before working on the equipment. 8.b. Install equipment in accordance with the U.S. National Electrical Code, all local codes and the manufacturers recommendations. 8.c. Ground the equipment in accordance with the U.S. National Electrical Code and the manufacturers recommendations.
6.g. Connect the work cable to the work as close to the welding area as practical. Work cables connected to the building framework or other locations away from the welding area increase the possibility of the welding current passing through lifting chains, crane cables or other alternate circuits. This can create fire hazards or overheat lifting chains or cables until they fail. 6.h. Also see item 1.c.
Mar 95
V350-PRO
iv
SAFETY
PRCAUTIONS DE SRET
iv
6. Eloigner les matriaux inflammables ou les recouvrir afin de prvenir tout risque dincendie d aux tincelles. 7. Quand on ne soude pas, poser la pince une endroit isol de la masse. Un court-circuit accidental peut provoquer un chauffement et un risque dincendie. 8. Sassurer que la masse est connecte le plus prs possible de la zone de travail quil est pratique de le faire. Si on place la masse sur la charpente de la construction ou dautres endroits loigns de la zone de travail, on augmente le risque de voir passer le courant de soudage par les chaines de levage, cbles de grue, ou autres circuits. Cela peut provoquer des risques dincendie ou dechauffement des chaines et des cbles jusqu ce quils se rompent. 9. Assurer une ventilation suffisante dans la zone de soudage. Ceci est particulirement important pour le soudage de tles galvanises plombes, ou cadmies ou tout autre mtal qui produit des fumes toxiques. 10. Ne pas souder en prsence de vapeurs de chlore provenant doprations de dgraissage, nettoyage ou pistolage. La chaleur ou les rayons de larc peuvent ragir avec les vapeurs du solvant pour produire du phosgne (gas fortement toxique) ou autres produits irritants. 11. Pour obtenir de plus amples renseignements sur la sret, voir le code Code for safety in welding and cutting CSA Standard W 117.2-1974.
Pour votre propre protection lire et observer toutes les instructions et les prcautions de sret specifiques qui parraissent dans ce manuel aussi bien que les prcautions de sret gnrales suivantes: Sret Pour Soudage A LArc 1. Protegez-vous contre la secousse lectrique: a. Les circuits llectrode et la pice sont sous tension quand la machine souder est en marche. Eviter toujours tout contact entre les parties sous tension et la peau nue ou les vtements mouills. Porter des gants secs et sans trous pour isoler les mains. b. Faire trs attention de bien sisoler de la masse quand on soude dans des endroits humides, ou sur un plancher metallique ou des grilles metalliques, principalement dans les positions assis ou couch pour lesquelles une grande partie du corps peut tre en contact avec la masse. c. Maintenir le porte-lectrode, la pince de masse, le cble de soudage et la machine souder en bon et sr tat defonctionnement. d.Ne jamais plonger le porte-lectrode dans leau pour le refroidir. e. Ne jamais toucher simultanment les parties sous tension des porte-lectrodes connects deux machines souder parce que la tension entre les deux pinces peut tre le total de la tension vide des deux machines. f. Si on utilise la machine souder comme une source de courant pour soudage semi-automatique, ces precautions pour le porte-lectrode sapplicuent aussi au pistolet de soudage. 2. Dans le cas de travail au dessus du niveau du sol, se protger contre les chutes dans le cas ou on recoit un choc. Ne jamais enrouler le cble-lectrode autour de nimporte quelle partie du corps. 3. Un coup darc peut tre plus svre quun coup de soliel, donc: a. Utiliser un bon masque avec un verre filtrant appropri ainsi quun verre blanc afin de se protger les yeux du rayonnement de larc et des projections quand on soude ou quand on regarde larc. b. Porter des vtements convenables afin de protger la peau de soudeur et des aides contre le rayonnement de larc. c. Protger lautre personnel travaillant proximit au soudage laide dcrans appropris et non-inflammables. 4. Des gouttes de laitier en fusion sont mises de larc de soudage. Se protger avec des vtements de protection libres de lhuile, tels que les gants en cuir, chemise paisse, pantalons sans revers, et chaussures montantes. 5. Toujours porter des lunettes de scurit dans la zone de soudage. Utiliser des lunettes avec crans lateraux dans les zones o lon pique le laitier.
PRCAUTIONS DE SRET POUR LES MACHINES SOUDER TRANSFORMATEUR ET REDRESSEUR

1. Relier la terre le chassis du poste conformement au code de llectricit et aux recommendations du fabricant. Le dispositif de montage ou la piece souder doit tre branch une bonne mise la terre. 2. Autant que possible, Iinstallation et lentretien du poste seront effectus par un lectricien qualifi. 3. Avant de faires des travaux linterieur de poste, la debrancher linterrupteur la boite de fusibles. 4. Garder tous les couvercles et dispositifs de sret leur place.
Mar. 93
V350-PRO
MASTER TABLE OF CONTENTS FOR ALL SECTIONS

RETURN TO MAIN INDEX Page
Safety .................................................................................................................................................i-iv Installation .............................................................................................................................Section A Operation ...............................................................................................................................Section B Accessories...........................................................................................................................Section C Maintenance .........................................................................................................................Section D Theory of Operation .............................................................................................................Section E Troubleshooting and Repair.................................................................................................Section F How to Use Troubleshooting Guide............................................................................................F-2 Troubleshooting Guide ................................................................................................................F-4 Test Procedures ........................................................................................................................F-15 Replacement Procedures .........................................................................................................F-51 Electrical Diagrams ..............................................................................................................Section G Parts Manual ....................................................................................................................P-401 Series
V350-PRO
SectionA-1
Section A-1
TABLE OF CONTENTS - INSTALLATION SECTION Installation Technical Specifications .............................................................................................................A-2 Safety Precautions......................................................................................................................A-3 Stacking ......................................................................................................................................A-3 Tilting ..........................................................................................................................................A-3 Input Grounding Connections ....................................................................................................A-3 Power Cord Connection .............................................................................................................A-3 Connection of Wire Feeders................................................................................................A-3/A-4
Cobramatic Connection Instructions..........................................................................................A-4 Parallel Operation .......................................................................................................................A-5
V350-PRO
A-2
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INSTALLATION
INPUT AC VOLTAGE & DC OUTPUT
A-2
TECHNICAL SPECIFICATIONS - INVERTEC V350-PRO

Product Ordering Input AC Name Information Voltage K1728-5 Construction Invertec V350PRO 60/50 Hz 200 208-230/ 380-400/ 415-460/ K1728-7 575 Advanced 1& 3 Phase Process 60/50 Hz K1728-6 Factory 350A / 34V / 60% AMPS 5-425 300A / 32V /100% Rated DC Output Amps/Volt /Duty Cycle Output Range (continuous) Weight with Cord Construction (81.0 lbs.) (36.7 kg.) Factory (81.0 lbs.) (36.7 kg.) Advanced Process (81.5 lbs.) (37.0 kg.) Dimensions HxWxD Voltage Open Circuit
14.8 x 13.3 x 27.8* (373 x 338 x 706*)mm 80 VDC
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* Overall Length Including Handle, 27.8 (706mm)
V350-PRO INPUT CURRENT

Recommemded Fuse Sizes Base On The U.S. National Electrical Code And Maximum Machine Outputs Input 50/60 Hz Output Recommended Notes Voltage Phases 300Amps @ 350Amps @ Fuse size Line Cord 32Volts(100%) 34Volts(60%) AWG Note 1 200 1 Not Not --Recommended Recommended Note 2 208 1 76 94 125A 2 Note 2 230 1 69 85 125A 4 Note 1 380 1 Not Not --Recommended Recommended Note 1 400 1 Not Not ----Recommended Recommended Note 2 415 1 41 64 80A 6 460 1 36 42 70A 8 575 1 31 37 50A 8 200 208 230 380 400 415 460 575 3 3 3 3 3 3 3 3 41 39 36 23 22 22 19 16 50 50 42 28 27 26 23 18 8 6 8 8 8 8 8 8 80A 80A 70A 50A 50A 50A 50A 35A Note 2 Note 2
Note 1. Not rated is indicated by 4-xs in the box on the rating plate. Note 2. When operating on these inputs, the line cord should be changed to an input conductor of 6 AWG or larger.
OUTPUT CABLES, CONNECTIONS AND LIMITATIONS

Return to Section TOC Return to Master TOC Select The output cable size based upon the following chart. Cable sizes for Combined Length of Electrode and Work Cable (Copper) 75C rated: DUTY CYCLE LENGTH UP TO 200FT.(61m) CURRENT 100% 1/0 300 60% 1/0 350 200-250 FT. (61-76m) 1/0 2/0
V350-PRO
A-3
INSTALLATION
WARNING
A-3
SAFETY PRECAUTIONS
TURN THE INPUT POWER OFF AT THE DISCONNECT SWITCH BEFORE ATTEMPTING TO CONNECT OR DISCONNECT INPUT POWER LINES, OUTPUT CABLES, OR CONTROL CABLES. Only qualified personnel should perform this installation. Connect the green/yellow lead of the power cord to ground per U.S.National Electrical Code. ----------------------------------------------------------------------
Initial 200VAC - 415VAC and 575VAC operation will require an Input voltage panel setup. Open the access panel on the rear of the machine. For 200 or 230: Position the large switch to 200230. For higher voltages: Position the large switch to 380-575. Move the "A" lead to the appropriate terminal. POWER CORD CONNECTION A 10 ft. power cord is provided and wired into the machine. Follow the power cord connection instructions.
CAUTION
Incorrect connection may result in equipment damage. ----------------------------------------------------------------------BLACK
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SELECT SUITABLE LOCATION

Return to Section TOC Return to Master TOC The Invertec V350-PRO will operate in harsh environments. Even so, it is important that simple preventative measures are followed in order to assure long life and reliable operation. The machine must be located where there is free circulation of clean air such that air movement in the back, out the sides and bottom will not be restricted. Dirt and dust that can be drawn into the machine should be kept to a minimum. Failure to observe these precautions can result in excessive operating temperatures and nuisance shutdown. Keep machine dry. Shelter from rain and snow. Do not place on wet ground or in puddles. DO NOT MOUNT OVER COMBUSTIBLE SURFACES.
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AMP
VOL TS
OUT
LIN
PUT
WELD TERM INALS
CO ELE LN CTR IC
WARNI NG
IN
REMOT E
SELE
VE
CT
RT
EC
V3
50
-P
RO
POWER
ON
OFF
CAUTION
Return to Section TOC Return to Master TOC Where there is a combustible surface directly under stationary or fixed electrical equipment, that surface shall be covered with a steel plate at least .06(1.6mm) thick, which shall extend not less than 5.90(150mm) beyond the equipment on all sides. STACKING V350-PRO cannot be stacked. TILTING Place the machine directly on a secure, level surface or on a recommended undercarriage. The machine may topple over if this procedure is not followed. INPUT AND GROUNDING CONNECTIONS Only a qualified electrician should connect the Invertec V350-PRO. Installation should be made in accordance with the appropriate National Electrical Code, all local codes and the information detailed below. When received directly from the factory, multiple voltage machines are internally connected for 460VAC. If 460VAC is the desired input, then the machine may be connected to the power system without any setup required inside the machine.
Single Phase Input Connect green lead to ground per National Electrical Code. Connect black and white leads to power. Wrap red lead with tape to provide 600V insulation. Three Phase Input Connect green lead to ground per National Electric Code. Connect black, red and white leads to power.
CONNECTIONS OF WIRE FEEDERS TO V350-PRO

LN-25 Connection Instructions (Factory, Construction & Advanced Process versions can be connected.-Not recommended for Pulse Welding with the Advanced Process Model). Turn the Invertec power switch "off". Connect the electrode cable to the output terminal of polarity required by electrode. Connect the work lead to the other terminal. LN-25 with Remote Control options can be used with the Factory Advanced Process version of the V350. The 6-Pin (K444-1) and 14-pin (K444-2) remotes can be connected directly to the 6-pin & 14-pin MS-style connectors. The 42 Volt Remote Voltage and Output Control (K624-1) Kit can be connected to the V350s 14-pin MS-style connector using Remote Control Cable assembly K627- [ ]. LN-25s with a K431-1 remote kit can be connected to the V350s 14-pin MS-style connector using a K432 cable and K876 adapter. (See connection diagram S19899). Or the K432 cable could be modified with a K867 Universal Adapter Plug (See connection diagram S19405) to connect it to the V350s 14-pin MS-style connector.
V350-PRO
A-4
INSTALLATION
A-4
LN-7 Connection Instructions An LN-7 can only be used with the Factory & Advanced Process versions of the 350-Pro. Turn the Invertec power switch "off". Connect the K480 control cable from the LN-7 to the 14-pin MS-style connector. Connect the electrode cable to the output terminal of the polarity required by electrode. Connect the work lead to the other terminal. Set the meter polarity switch on the front of the Invertec to coincide with wire feeder polarity used. The wire feeder will now display the welding voltage. If K480 is not available, see connection diagram S19404 for modification of K291 or K404 LN-7 input cable with K867 Universal Adapter Plug. If a remote control such as K857 is to be used with the LN-7, the remote can be connected directly to the 6-pin MS-style connector on the front of the Invertec or use a K864 adapter to connect the LN-7 and the remote to the 14-pin MS-style connector. (See connection diagram S19901) LN-10 Connection Instructions An LN-10 can only be used with the Factory & Advanced Process versions of the 350-Pro. Turn the Invertec power switch "off" Connect the K1505 control cable from the LN-10 to the 14-pin MS-style connector. Connect the electrode cable to the output terminal of polarity required by the electrode. Connect the work lead to the other terminal. Set the meter polarity switch on the front of the Invertec to coincide with wire feeder polarity used. See the LN-10 manual for details on accessing Control DIP Switch LN-742 Connection Instructions An LN-742 can only be used with the Factory & Advanced Process versions of the 350-Pro. Turn the Invertec power switch "off" Either a K591 or a K593 Input cable assembly is required to connect the LN-742 to the Invertec. Connect the control cable from the LN-742 to the 14-pin MS-style connector. Connect the electrode cable to the output terminal of the polarity required by electrode. Connect the work lead to the other terminal. Set the meter polarity switch on the front of the Invertec to coincide with wire feeder polarity used. The wire feeder will now display the welding voltage. If a remote control such as K857 is to be used with the LN-742, the remote can be connected directly to the 6-pin MS-style connector on the front of the Invertec or use a K864 adapter to connect the LN-742 and the remote to the 14-pin MS-style connector.
Cobramatic Connection Instructions A Cobramatic can only be used with the Factory & Advanced Process versions of the 350-Pro. Turn the Invertec power switch "off" Connect the control cable from the Cobramatic to the 14-pin MS-style connector. Connect the electrode cable to the output terminal of the polarity required by electrode. Connect the work lead to the other terminal. Set the meter polarity switch on the front of the Invertec to coincide with wire feeder polarity used. If a remote control such as K857 is to be used with the Cobramatic, the remote can be connected directly to the 6-pin MS-style connector on the front of the Invertec or use a K864 adapter to connect the cobramatic and the remote to the 14-pin MSstyle connector. TIG Module K930-2 The TIG Module connects to the Factory and Advanced Process V350-Pro versions with a K936-1 (9-14 pin) control cable. Connect the K936-1 to the MS-style connector. The TIG Module can also be used with the V350-Pro Construction version. A K936-4 control cable is required to supply 115VAC to the TIG Module from an external 115VAC supply. General Instructions for Connection of Wire Feeders to V350-Pro Wire feeders other than those listed above may be used provided that the auxiliary power supply rating of the V350-Pro is not exceeded. K867 universal adapter plug is required. See connection diagram S24985 on page F-4. REMOTE CONTROL OF INVERTEC Remote Control K857, Hand Amptrol K963 and Foot Amptrol K870. UNDERCARRIAGE MOUNTINGS
MOUNTING HOLE LOCATIONS
NOTE: MOUNTING SCREWS CA N NOT PROTRUDE MORE THAN 0.5 INCHES INSIDE THE MACHINE.
3.50
Return to Section TOC Return to Section TOC
1/4-20 NUT (4 PLACES) 5.50
10.00
11.84
4/01
M19527
V350-PRO
A-5
INSTALLATION
A-5
PARALLEL OPERATION
The V350-Pro can be paralleled in CC mode. For best results, the currents of each machine should be reasonably well shared. As an example, with two machines set up in parallel for a 400 amp procedure, each machine should be set to deliver approximately 200 amps, not 300 amps from one and 100 amps from the other. This will minimize nuisance shutdown conditions. In general, more than two machines in parallel will not be effective due to the voltage requirements of procedures in that power range. To set machine outputs, start with output control pots and arc control pots in identical positions. Use the output control pots to balance the currents and maintain the desired current. The arc control pots should be kept identical on the two machines.
Return to Section TOC Return to Section TOC Return to Section TOC
V350-PRO
Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC A-6
NOTES
V350-PRO
A-6
Section B-1
Section B-1
TABLE OF CONTENTS - OPERATION SECTION Operation ...............................................................................................................................Section B Safety Precautions......................................................................................................................B-2 General Description..............................................................................................................B-2 Duty Cycle ............................................................................................................................B-2 Operational Features and Controls ............................................................................................B-2 Weld Mode Select.......................................................................................................................B-3 CC-Stick Soft..................................................................................................................B-3 CC-Stick Crisp................................................................................................................B-3 TIG GTAW .......................................................................................................................B-4
CV-Wire ...........................................................................................................................B-4 CV-Innersheild.................................................................................................................B-4 Advanced Process Panel............................................................................................................B-5 Controls ......................................................................................................................................B-6 Electrode Material.......................................................................................................................B-6 Hot Start & Arc Control...............................................................................................................B-6 Weld Mode Details......................................................................................................................B-7 Pulse Programs ..........................................................................................................................B-8 Lower Case Front .......................................................................................................................B-9 CV Modes.............................................................................................................................B-9 TIG Mode .............................................................................................................................B-9
CC-Stick Modes...................................................................................................................B-9 Types of Remote Output Control................................................................................................B-9 Types of Remote Weld Terminal Control ....................................................................................B-9 Auxiliary Power .........................................................................................................................B-10 Limitations.................................................................................................................................B-10 Recommended Processes........................................................................................................B-10 Descriptions of Special Welding Processes Available on this Machine...................................B-11
V350-PRO
B-2 Return to Section TOC Return to Master TOC
OPERATION
DUTY CYCLE
B-2
SAFETY PRECAUTIONS
WARNING
ELECTRIC SHOCK can kill. Do not touch electrically live parts or electrode with skin or wet clothing. Insulate yourself from work and ground. Always wear dry insulating gloves. -----------------------------------------------------------------------FUMES AND GASES can be dangerous. Keep your head out of fumes. Use ventilation or exhaust to remove fumes from breathing zone. -----------------------------------------------------------------------WELDING SPARKS can cause fire or explosion. Keep flammable material away. Do not weld on closed containers. -----------------------------------------------------------------------ARC RAYS can burn eyes and skin. Wear eye, ear and body protection.
The V350-Pro is rated at 350 amps, 60% duty cycle (based on a 10 minute cycle). It is also rated at 300 amps, 100% duty cycle.
OPERATIONAL FEATURES and CONTROLS:

UPPER CONTROL PANEL 1. AMPS Meter Prior to STICK or TIG operation (current flow), the meter displays preset current value (+/- 2 amps or +/- 3%, whichever is greater). Prior to CV operation, the meter displays four dashes indicating non-presettable AMPS. During welding, this meter displays actual average amps. After welding, the meter holds the actual current value for 5 seconds. Output adjustment while in the "hold" period results in the "prior to operation" characteristics stated above. The displays blink indicating that the machine is in the "Hold" period. 2. VOLT METER Prior to CV operation (current flow), the meter displays desired preset voltage value (+/- .5V). Prior to STICK or TIG operation, the meter displays the Open Circuit Voltage of the Power Source or four dashes if the output has not been turned on. During welding, this meter displays actual average volts. After welding, the meter holds the actual voltage value for 5 seconds. The displays blink indicating that the machine is in the "Hold" period. Output adjustment while in the "hold" period results in the "prior to operation" characteristics stated above. 3. OUTPUT CONTROL Output control is conducted via a single turn potentiometer. Adjustment is indicated by the meters as stated above. When in TIG modes, this control sets the maximum welding current. Full depression of a foot or hand Amptrol results in the preset level of current. 4. WELD TERMINALS-REMOTE / ON Two status lights indicate the location of trigger control as determined by the "WELD TERMINALS" push button. If trigger control is local "weld terminals on", the ON display will be lit. If trigger control is remote "weld terminals remotely controlled", the REMOTE display will be lit.
-----------------------------------------------------------See additional warning information at front of this operators manual. ----------------------------------------------------------Return to Section TOC Return to Master TOC
GENERAL DESCRIPTION
The Invertec V350-Pro offers multi-process CV, CC, and DC welding and is rated 350 amps, 34 volts at a 60% duty cycle. The V350-Pro is available in either a Construction version (no wire feeder connection and auxiliary power) and a Factory & Advanced Process versions (includes wire feeder connection and related power) . The factory model is the construction model with the addition of the Wire Feeder/Remote Adapter. In this form, the V350-Pro provides the hardware to power and connect to 24, 42 or 115 VAC wire feeders.
The advanced process model is the factory model with an advanced process panel installed in place of the standard mode panel. In this form, the V350-Pro provides access to the 5 standard weld modes (Stick Soft, Stick Crisp, TIG, CV-Wire, CV-Innershield), gouge, constant power and pulse MIG weld modes.
V350-PRO
B-3
OPERATION
B-3
The unit will power up in "pre-determined preferred" trigger modes. STICK = ON CV = REMOTE TIG = REMOTE if remote output controls are attached to the machine. TIG = 0N if remote output controls are not attached to the machine. For all versions, these trigger modes can be over-ridden (switched) with the WELD TERMINALS push button. When changed, the unit will power up in the configuration it was in when it was last powered down. 5. THERMAL This status light indicates when the power source has been driven into thermal overload. If the output terminals were "ON", the "ON" light will blink indicating that the output will be turned back on once the unit cools down to an acceptable temperature level. If the unit was operating in the "REMOTE" mode, the trigger will need to be opened before or after the thermal has cleared and closed after the machine has cooled down to an acceptable temperature to establish output. 6. CONTROL-REMOTE / LOCAL Two status lights indicate the location of output control as pre-determined by the power sources auto-configure system. The LOCAL display will be lit when control is at the power source. The REMOTE display will be lit when a remote pot/control is detected. These Output Control configurations can be overridden (switched) with the CONTROL push button. When changed, the unit will power up in the configuration it was in when it was last powered down.
7. WELD MODE SELECT - FACTORY AND CONSTRUCTION (See Figure B.1) The Mode Control button selects from the following welding modes. CC-STICK SOFT: The Stick Soft process features continuous control ranging from 5 to 425 amps. This mode was intended for most SMAW applications, and Arc Gouging. Arc Gouging: Setting the output of the Stick Soft mode to 425 amps will enable the arc-gouging mode. The actual output current will depend on the size of carbon used. The recommended maximum size carbon is 5/16". The Hot Start control regulates the starting current at arc initiation. Hot Start can be adjusted from minimum (0), with no additional current added at arc start, to maximum (10), with double the preset current or 425 amps (max of machine) added for the first second after arc initiation. The Arc Control regulates the Arc Force to adjust the short circuit current. The minimum setting (-10) will produce a "soft" arc and will produce minimal spatter. The maximum setting (+10) will produce a "crisp" arc and will minimize electrode sticking. CC-STICK CRISP:The Stick Crisp mode features continuous control from 5 to 425 amps. This mode was intended primarily for pipe welding applications. The Hot Start control regulates the starting current at arc initiation. Hot Start can adjust starting current up or down by 25% of the preset value. The recommended setting for Hot Start is 5 where the initial current is equal to the preset current.
Hidden Middle Control Panel Mode Panel

FIGURE B.1.
1 5 6 7
CONTROL
REMOTE REMOTE LOCAL
2
A MPS V OLTS
3 4
SELECT
0 +2 +4 +6 +8 -10 SOFT +10 CRISP
WELD TERMINALS
REMOTE REMOTE ON
OUTPUT
SELECT
HOT HO T STAR START
CC-STICK SOFT 7018 CC-STICK CRISP 6010 TIG GT GTAW
3 2 1 9 0 10 4 5 6 7 8 -6 -8 -4
ARC CONTROL CONTROL

-2
CV-WIRE CV-WIRE CV-FLUX CV -FLUX CORED SELECT
11 12
8 9 10
V350-PRO
B-4
OPERATION
B-4
The Arc Control regulates the Arc Force to adjust the short circuit current. The minimum setting (-10) will produce a "soft" arc and will produce minimal spatter. The maximum setting (+10) will produce a "crisp" arc and will minimize electrode sticking. TIG GTAW: The TIG mode features continuous control from 5 to 425 amps. The TIG mode can be run in either the TIG touch start or high frequency (optional equipment required) assisted start mode. The Hot Start control selects the starting mode desired. A setting of less than 5, the TIG lift start mode is selected. The OCV is controlled below 10v and the short circuit "TIG touch" current is maintained at 25 amps independent of the preset current. When the tungsten is lifted, an arc is initiated and the output is regulated at the preset value. Hot start settings between 0 and 5 regulate the arc initiation current. A setting of 5 results in the most positive arc initiation. A setting of 0 reduces hot start. Hot Start settings between 5 and 10, select high frequency assisted starting TIG mode. In this range, the OCV of the machine is controlled between 50 and 70 volts. If using the Lincoln K930-1 TIG Module, set the Hot start to 10 for maximum OCV. The Arc Control is not used in the TIG mode. TIG SOLENOID OPTION The Solenoid only operates when the V350 is in the TIG mode. If the Weld Terminals are in Remote then the solenoid will open when the arc start switch is closed. The solenoid will close after the arc switch has been opened and the post flow time expired. If the Weld Terminals are turned ON, then the solenoid will open when the electrode is touched to the work. The electrode needs to remain in contact with the work to allow for gas coverage before attempting to start the arc. The solenoid will close after the arc has been broken and the post flow time expired.
CV-WIRE: The CV-WIRE mode features continuous control from 10 to 40 volts. The mode was intended for most GMAW, FCAW, and MCAW applications. The Hot Start control is not used in the CV-WIRE mode. The Arc Control regulates pinch effect. At the minimum setting (-10), minimizes pinch and results in a soft arc. Low pinch settings are preferable for welding with gas mixes containing mostly inert gases. At the maximum setting (+10), maximizes pinch effect and results in a crisp arc. High pinch settings are preferable for welding FCAW and GMAW with CO2. CV-INNERSHEILD: The CV-INNERSHEILD mode features continuous control from 10 to 45 volts. This mode was designed for self-shielded flux cored wires that require tight voltage control. The Hot Start control is not active in the CV-FLUX CORED mode. The Arc Control regulates pinch effect. At the minimum setting (-10), minimizes pinch and results in a soft arc. At the maximum setting (+10), maximizes pinch effect and results in a crisp arc. Most selfshielded wires work well at an Arc Control setting of 5.
V350-PRO
B-5
OPERATION
B-5
7A. ADVANCED PROCESS PANEL

(See Figure B.2) To program Welding modes. SELECT knob is used to Scroll through all Welding modes. The MEMORY button is used to store and access Welding modes into locations M1 thru M8. Modes: In addition to the 5 welding modes described in SECTION 7, the Advanced Process Panel allows you to select the Following additional modes. Power Mode In the Power Mode; The work point will be in the Volts window. The Amp window will have CP displayed indicating Constant Power. Once current starts flowing and during the 5 second Hold feature the displays will show Volts and Amps respectively. Refer to the detailed explanation at the end of this section. Gouge Air Carbon Arc Cutting (CAC-A) is a physical means of removing base metal or weld metal by using a carbon electrode, an electric arc and compressed air.
Pulsed Modes In Pulse Modes; The work point will be in the Amps window and should be set close to the wire feed speed of the wire feeder in inches per minute. The Volts window will have SPd displayed indicating Wire Feed Speed. Once current starts flowing and during the 5 second Hold feature the displays will show amps and volts. Pulse Mode features that are displayed while selecting a Welding pulse mode are listed below; Steel - .030, .035, .045, .052 Argon Blends Stainless Steel - .030, .035, .045 Argon Blends & Helium/Argon Blends Aluminum - .035, 3/64, 1/16 4043 & 5356 Metal Core - .045, .052 Argon Blends Nickel - .035, .045 Argon/Helium blends Refer to the detailed explanation at the end of this section.
ADVANCED PROCESS PANEL VERSION FIGURE B.2

OUTPUT KNOB
A MPS
V OLTS
CONTROL
REMOTE LOCAL
WELD TERMINALS
REMOTE ON
7A
OUTPUT
SELECT
SELECT
MEMORY
SELECT
SELECT
ADJUST
MEMORY BUTTON (M1 THRU M8)
SELECT KNOB (SCOLLS WELDING PROCESSES)
ADJUST KNOB (0 THRU 10-HOT START) (-10 THRU 0 AND 0 THRU +10-ARC CONTROL)
SELECT BUTTON ON (HOT START OR ARC CONTROL)
V350-PRO
B-6
OPERATION
B-6
CONTROLS: (See Figure B.2.)

The MEMORY button and SELECT knob are used together to select a welding process and store it in memory (M1 thru M8). The SELECT knob scrolls through the, welding process modes and memory M1 thru M8. The MEMORY button stores the welding process in memory. SELECT button" (The right button) selects between the "Hot Start" or "Arc Control". The < will indicate the active feature shown below. Right Digital Window "Hot Start" (-10 to 0 +10) "Arc Control" (0 to 10) < The ADJUST knob adjusts the desired settings for the Hot Start or Arc Control feature that is active. WELDING PROCESS MODES AVAILABLE Stick SMAW, TIG GTAW Gouge CAG, CV MIG GMAW CV Flux Core, Pulse MIG ELECTRODE MATERIAL Steel, Metal Core, Stainless, Aluminum, Nickel EXAMPLE OF SAVING WELDING MODES TO MEMORY The following example is how to select Pulse MIG using .035 steel and store it into memory.
5. After all adjustments have been made press and hold the Memory button until the display changes. The right and the left window will display what memory to save in, lets say M1. To store in M1 push the Memory button again to save the Pulse Mig mode to memory M1. 6. The display in the digital windows will read as follows: M1 Pulse MIG Argon Blends Steel .035 Arc Cntrl 1.2 7. Saving or entering a second welding mode to a memory, M2. Turn the Select knob until the desired welding process mode is displayed in right digital window. Then follow steps 1 thru 6. Press the Memory button till the digital window reads, Save to MEM M2 Press the Memory button again and the New Welding process is saved in M2. 8. Adjust the output control to the correct wire feed setting and the V350-PRO is ready to weld again. (Note: The wire feed speed setting is not stored in memory and will need to be reset.) 9. Adjust the Arc Control and note that the M1 goes away indicating that the V350-PRO settings no longer match what is stored in memory. Going back to the original settings will not bring the M1 back. You will need to push the Memory button to recall the original settings in M1. Note: After all memorys M1 thru M8 are used and the welder needs to store another welding process, a new welding process will overwrite what was originally in the memory and will read, Save to MEM M1 Overwrite M1 which stored Pulse Mig is Overwritten with the new welding process.
Return to Master TOC Return to Master TOC
1. Turn the Select knob until welding process is displayed. LEFT WINDOW RIGHT WINDOW Pulse MIG Argon Blends Steel .035 2. Wait two seconds and the right window will display Arc Control on the second line on the right side. Pulse MIG Argon Blends Steel .035 Arc Cntrl ### < 3. SPd is displayed in the upper right Volts window. The left Amps window matches the desired wire feed speed that is set on the wire feeder. Adjust the Output knob until desired number is displayed.
LN-10/DH-10 Wire Feeder Compatibility Note:

The LN-10 and DH-10 feeders can be used to pulse weld and in the power mode with the panel. The displays on the LN-10 & DH-10 do not show the wire feed speed or power.
4. Start welding. If the arc length is too short turn the Output knob up. If the arc length is too long turn the Output knob down. The Arc Control which is displayed in the right digital window can be used to fine-tune the arc length and characteristics.
8. HOT START and ARC CONTROL features have different functions depending on the welding Mode that is active. Each feature is described under the welding mode heading. (See Item 7 or 7.A for specified Mode Operations) (See Figure B.1 or B.2)
V350-PRO
B-7
OPERATION
Range 5 - 425 amps Comments
B-7
WELD MODE DETAILS:

Mode Stick Soft
The stick soft mode is the best selection for general stick applications. Arc Control = Arc Force Hot Start = Initial hot start current (min = start a match set amps, Max. = greatest hot start current) During hot start, arc force is set at high and is fast response. For gouging applications: Turn current up to 425 amps. The stick crisp mode features an aggressive arc force routine well suited for Exx10, Exx11 series electrodes. Arc Control = Arc Force Hot Start = Initial hot start current (Mid range = welding current and will vary up and down with knobcontrol.) During hot start, arc force is set at high and is fast response. For gouging applications: Turn current up to 425 amps. The tig mode produces a soft, steady constant current waveform for either touch start or high frequency assisted start DC GTAW applications. Hot Start = Min to Mid range = Touch start with low OCV Mid to Max range = High frequency assistedstarting with adjustable OCV up to 70 volts. The GMAW - CV mode is the best selection for general MIG welding, Metal core, and gas shielded applications. Arc Control = Pinch (Min = min pinch, softest arc), (Max = max pinch, crispest arc) The FCAW-SS mode is designed for Self Shielded Innershield products that require tight voltage control. For example; the NR 203 series or NR 207) Arc Control = Pinch (Min = min pinch, softest arc), (Max = max pinch, crispest arc, )
Stick Crisp
5 - 425 amps
GTAW (Tig mode)
5 - 425 amps
GMAW - CV
10 - 45 volts
FCAW-SS Return to Section TOC Return to Master TOC
10 - 45 volts
ADVANCED PULSE PANEL WELDING PROGRAMS Gouging 60 - 425 amps The gouging mode is a low power version of other Lincoln welding equipment gouging programs, for example a PowerWave 455. 1 - 18 (No Units) Refer to the detailed explanation at the end of this section. This mode does not allow preset voltage. In the short arc GMAW mode, the set KW will not equal the actual Volts * Amps. The set power is regulated only when an arc is present. During shorting, the output is allowed to increase to clear the short.
GMAW - Power
V350-PRO
B-8
OPERATION
PULSE PROGRAMS:
MODE Range (IPM*) 65 - 1200 55 - 800 50 - 700 75 - 550 50 - 650 50 - 500 85 - 770 110 - 770 65 - 770 75 - 770 50 - 600 50 - 600 100 - 700 115 - 740 80 - 550 85 - 700 75 - 325 75 - 450
B-8
.030 Steel .035 Steel .045 Steel .052 Steel .045 Metal Core .052 Metal Core .030 Stainless Ar Blends .030 Stainless He Ar CO2 .035 Stainless Ar Blends .035 Stainless He Ar CO2 .045 Stainless Ar Blends .045 Stainless He Ar CO2 .035 Aluminum 4043 .035 Aluminum 5356 3/64 Aluminum 4043 3/64 Aluminum 5356 1/16 Aluminum 4043 1/16 Aluminum 5356
COMMENTS The V350 pulse programs are non-synergic and allow independent control of the wire feed speed (at the wire feeder) and the arc length. The Output Control Knob on the V350, adjusts an "SPD" value. Similar to trim, the "SPD" value indicates the relative arc length setting. The "SPD" value displayed on the V350 may not match the actual wire feed speed! The value of "SPD" is meant to be a point at which to set the arc length relative to the wire feed speed and should be set the same as actual speed for a starting point. Depending on the application, the "SPD" value can be adjusted to obtain the desired arc length. Refer to the detailed explanation at the end of this section. The operation of the Arc Control knob on the V350 is similar to the PowerWave series. As Arc Control is increased, the frequency is increased and the background reduced. Decreasing Arc Control will reduce frequency and increase background current. Arc Control acts to fine tune the arc plasma to the specific application. Preferred gas selections: Steel Argon Blends = Argon with CO2 additions from 2 to 20 % or Oxygen additions from 2 to 5%. Stainless Argon Blends = Argon with Oxygen additions up to 2%. 2% Stainless He Ar CO2 = ~ 90% Helium, 7 1/2 % Argon 2 1/2 CO2 Aluminum 100% Argon
.035 Nickel Alloys (Non Adaptive) .045 Nickel Alloys (Non Adaptive)
80 - 700 75 - 550
The Nickel Alloy pulse programs are non adaptive. The operator sets the output control knob to deliver the correct arc length at desired wire feed speed and stick out. While welding, the operator manipulates the stick out to maintain the correct arc length. This method of operation produces very stable arc performance considering the nature of nickel alloys. Preferred gas: Argon/Helium Blends = for the best results add helium to the argon base from 0-25%.
PULSE ON PULSE
.035 3/64 .035 3/64 4043 4043 5356 5356 (4x (4x (5x (5x Pulse Pulse Pulse Pulse on on on on Pulse) 120 - 600 Pulse) 85 - 400 Pulse) 130 - 700 Pulse) 100 - 550 Arc Control = Pulse on Pulse frequency. For faster travel speed welds, the arc control should be increased. For larger puddle, slower travel speeds, the arc control should be decreased. Refer to the detailed explanation at the end of this section.
*IPM (INCHES PER MINUTE)
V350-PRO
B-9
OPERATION
B-9
LOWER CASE PANEL The output studs, line switch and remote connector are located on the lower case front.
9. Both terminals are "Twist-Mate" connectors.

The Negative terminal is configured to accept the pass through gas system. 10. The METER POLARITY switch is located above the output connectors. The switch provides a work connection for wire feeder voltmeters. Place the switch in the position of the electrode polarity indicated by the decal. The switch does not change the welding polarity. 11. 6-pin MS-style connector for remote control. 12. 14-pin MS-style connector for wire feeder connection and remote control. REMOTE CONTROL of the OUTPUT CONTROL and WELD TERMINALS The Invertec V350-Pro has auto sensing of remote output controls. If after connecting or removing a remote, the Invertec V350-Pro did not configure the way you would like the local or remote control settings can be changed by pushing the OUTPUT CONTROL or WELD TERMINAL button. (A user cannot select between the 6 and 14 pin MS-style connectors.) CV modes The remote will default to the 14-pin MS-style connector if a remote is connected. If no remote is connected to the 14-pin MS-style connector then the remote will default to the 6-pin MS-style connector if a remote is connected to it. In all of the CV modes, the WELD TERMINAL control will default to REMOTE. TIG mode The remote will default to the 6-pin MS-style if a remote control is connected to the 6-pin MS-style and to the 14-pin MS-style connector. If a remote is not connected to the 6-pin MS-style connector then the remote will default to the 14-pin MS-style connector if a remote is connected. If a remote control is connected to any of the MSstyle connectors the WELD TERMINAL control will default to REMOTE. If there are not any remote control devices attached the WELD TERMINAL control will default to ON. CC-Stick modes The remote will default to only the 6-pin MS-style connector if a remote is connected to it. The WELD TERMINAL control will default to ON with or without a remote connected.
Types of Remote OUTPUT CONTROL The Invertec V350-Pros Output Control can be controlled by either a potentiometer connected between 77 & 75 with the wiper connected to 76 or a 0V to 10V DC supply connected between 76 & 75. (76 needs to be positive) 14-Pin Ms-style connector lead 75 is pin G, lead 76 is pin F and lead 77 is pin E. 6-Pin Ms-style connector lead 75 is pin C, lead 76 is pin B and lead 77 is pin A. Potentiometer Control The total resistance should be between 2000 ohms (2K) and 10,000 ohms (10K) The machine output will be at minimum when lead 76 (wiper) is at the end of the potentiometer that is connected to 75. The machines output will increase as the wiper of the potentiometer is moved to the end that is connected to 77. (Note: In TIG mode, moving the lead 76 (wiper) to lead 77 would produce the current that has been set by the Invertec V350-Pros front panel Output Control.) Remotes of this type offered by Lincoln Electric are the K857, K812 and K870. Voltage Control The supply must be an isolated supply. (Not referenced to earth ground, any auxiliary power from the Invertec V350-Pro or the welding output) The supply should be capable of supplying at least 20mA. 0 volts supplied to 76 will set the Invertec V350-Pro to minimum output for the mode that has been selected while 10 volts supplied to 76 will set the Invertec V350-Pro to the maximum output for the mode. (Note: In TIG mode, 10 volts supplied to lead 76 would produce the current that has been set by the Invertec V350-Pros front panel Output Control.)
Types of Remote WELD TERMINAL Control The Invertec V350-Pros Weld Terminals can be controlled from each of the MS-style connectors. The circuit has a nominal OCV of 15VDC and requires a dry contact closure (less than 100 ohms) to activate the output of the Invertec V350-Pro. 14-Pin MS-style connector, the Weld Terminals are controlled from pin C (lead 2) and pin D (lead 4). Pin C is positive. 6-Pin MS-style connector, the Weld Terminals are controlled from pin D (lead 2) and pin E (lead 4). In the 6-pin MS-style connector pin D is positive.
V350-PRO
B-10
OPERATION
B-10
AUXILIARY POWER 115VAC, 42VAC and 24VAC power is available from the 14-pin MS-style connector. The Construction model of the Invertec V350-Pro does not have the 14-pin MS-style connector) These supplies are intended to supply power for auxiliary equipment like wire feeders and the TIG Module. 115VAC supply is rated at 2 amps and is protected by a 3.5 amp breaker. 42 VAC supply is rated at 5.5 amps and is protected by a 6 amp breaker. 24 VAC supply is rated at 5.5 amps and is protected by a 6 amp breaker. LIMITATIONS The V350-Pro is not recommended for processes other than those listed. The V350-Pro can only be used with the recommended equipment and options. RECOMMENDED PROCESSES Properly equipped, the Invertec V350-Pro supports GMAW-P, FCAW, SMAW, GTAW and CAC-A processes for a variety of materials, including mild steel, stainless steel, cored wires, and aluminum.
V350-PRO
B-11
OPERATION
For steel, use 75/25 Ar/CO2 shield gas. For Stainless, select a Helium blend Tri-Mix. For Aluminum, use 100% Ar.
B-11
SPECIAL WELDING PROCESSES AVAILABLE ON THIS MACHINE

POWER MODE
The Power Mode process was developed by Lincoln to maintain a stable and smooth arc at low procedure settings which are needed to weld thin metal without pop-outs or burning-through. For Aluminum welding, it provides excellent control and the ability to maintain constant arc length. This results in improved welding performance in two primary types of applications. Short Arc MIG at low procedure settings. Aluminum MIG welding.
Start by setting the wire feed speed based upon material thickness and appropriate travel speed. Then adjust the Output knob as follows: For steel, listen for the traditional frying egg sound of a good short-arc MIG procedure to know you have the process set correctly. For aluminum, simply adjust the Output knob until the desired arc length is obtained. Note the Volts display is simply a relative number and DOES NOT correspond to voltage. Some procedure recommendations appear in the table below.
Power Mode is a method of high speed regulation of the output power whenever an arc is established. It provides a fast response to changes in the arc. The higher the Power Mode Setting, the longer the arc. If a welding procedure is not established, the best way to determine the Power Mode Setting is by experimentation until the desired output result is established. In the Power Mode variables need to be set: Wire Feed Speed Output Arc Control Setting up a Power Mode procedure is similar to setting a CV MIG procedure. Select a shielding gas appropriate for a short arc process.
Recommended Welding Procedures for Power Mode

MATERIAL
WIRE WIRE SIZE GAS
Aluminum 4043 E4043 0.035 100% Ar.
Aluminum 5356 E5356 0.035 100% Ar. 125 / 1.75 150 / 2.3 200 / 3.0 300 / 6.85 400 / 7.5 450 / 8.0 500 / 8.5 600 / 9.5 700 / 11
Mild Steel L56 0.025 100% CO2 Not Recommended 120 / 1.0 140 / 1.7 190 / 2.0 260 / 3.0 330 / 5.0
Mild Steel L56 0.025 75/25% Ar/CO2 100 / 0.8 120 / 1.0 140 / 1.5 190 / 2.0 260 / 3.0 330 / 4.5
Mild Steel L56 0.030 100% CO2 Not Recommended 100 / 0.7 110 / 1.5 125 / 2.0 160 / 2.3 230 / 3.5 300 / 6.0 400 / 7.5
Mild Steel L56 0.030 75/25% Ar/CO2 90 / 1.0 100 / 1.0 110 / 1.5 125 / 2.0 160 / 2.3 230 / 3.5 300 / 6.0 400 / 7.0
Mild Steel L56 0.035 100% CO2
Mild Steel L56 0.035 75/25% Ar/CO2
Stainless Steel E308L 0.030 Tri-mix
Stainless Steel E308L 0.035 Tri-mix
22 ga. WFS / POWER MODE SETTING 20 ga. 18 ga. 16 ga. 14 ga. 12 ga. 10 ga. 3/16 1/4
125 / 2.25 150 / 2.5 200 / 3.75 300 / 7.75 400 / 9.0 450 / 9.5 500 / 10.0 600 / 11.25
80 / 1.5 100 / 2.5 125 / 3.0 160 / 3.8 200 / 5.0 240 / 6.5 100 / 2.5 125 / 3.0 160 / 3.5 200 / 4.5 240 / 7.0 110 / 2.0 140 / 2.5 210 / 3.0 270 / 5.0 325 / 6.5
50 / 0.5 110 / 2.0 130 / 2.7 190 / 3.5 230 / 6.0 300 / 7.0
MATERIAL THICKNESS
V350-PRO
B-12
OPERATION
B-12
PULSE WELDING (GMAW-P)

The pulsed-arc process is, by definition, a spray transfer process wherein spray transfer occurs in pulses at regularly spaced intervals. In the time between pulses, the welding current is reduced and no metal transfer occurs. Pulsed-arc transfer is obtained by operating a power source between low and high current levels. The high current level or pulse forces an electrode drop to the workpiece. The low current level or background maintains the arc between pulses. (See Figure below).
Pulsed MIG is an advanced form of welding that takes the best of all the other forms of transfer while minimizing or eliminating their disadvantages. Unlike short circuit, pulsed MIG does not create spatter or run the risk of cold lapping. The welding positions in pulsed MIG are not limited as they are with globular or spray and its wire use is definitely more efficient. Unlike the spray arc process, pulsing offers controlled heat input that allows better welding on thin materials, lower wire feed speeds and leads to less distortion and improved overall quality and appearance. This is especially important with stainless, nickel and other alloys that are sensitive to heat input. In GMAW-P mode, arc control adjusts the background current and frequency of the wave. When arc control goes up, the frequency increases thus increasing the droplet transfer.
EACH PULSE DELIVERS ONE DROPLET OF WELD MATERIAL PEAK AMPS FREQUENCY SPRAY TRANSITION CURRENT
V350-PRO
B-13
OPERATION
B-13
PULSE-ON-PULSE (GMAW-PP)
Pulse on Pulse is a Lincoln process specifically designed for use in welding relatively thin (less than 1/4" thick) aluminum (See the table below). It gives weld beads with very consistent uniform ripple. In Pulse on Pulse modes, two distinct pulse types are used, instead of the single pulse type normally used in GMAW-P. A number of high energy pulses are used to obtain spray transfer and transfer metal across the arc. Such pulses are shown in the figure below. After a number "N" of such pulses, depending on the wire feed speed used, an identical number "N" of low energy pulses are performed. These low energy pulses, shown in the figure below, do not transfer any filler metal across the arc and help to cool the arc and keep the heat input low.
When Arc Control is used in the Pulse on Pulse modes, it does the same things it does in the other pulsed modes: decreasing the Arc Control decreases the droplet transfer and weld deposition rate. Increasing the Arc Control increases the droplet transfer and weld deposition rate. Since Arc Control varies weld droplet transfer rate, the Arc Control can be used to vary the ripple spacing in the weld bead.
BENEFITS OF PULSE ON PULSE FROM LINCOLN ELECTRIC

Excellent appearance of the weld bead Improved cleaning action Reduced porosity
"N" PULSES
HIGH HEAT PULSES PEAK AMPS
"N" PULSES
LOW HEAT PULSES
BACKGROUND AMPS TIME
The Peak Current, Background Current, and Frequency are identical for the high energy and low energy pulses. In addition to cooling the weld down, the major effect of the low energy pulses is that they form a weld ripple. Since they occur at very regular time intervals, the weld bead obtained is very uniform with a very consistent ripple pattern. In fact, the bead has its best appearance if no oscillation of the welding gun ("whipping") is used.(See the figure below)
Table B.2 shows WFS and Trim settings for common aluminum types and wire sizes when welding with Pulse-on-Pulse. The welds made to obtain the values in the table were fillet welds in the flat position. The values in the table can be helpful as a starting point to establish a welding procedure. From there, adjustments need to be made to set the proper procedure for each specific application (out-of-position, other types of joints, etc.). The comments on the table below show values of WFS below which it is not recommended to weld. The reason is, that below these values the weld transfer will change from a spray arc to a short-arc, which is not advisable when welding aluminum.
WELDING PROCEDURES FOR PULSE-ON-PULSE

MATERIAL GAS WIRE Aluminum 4043 100% Ar. E4043 0.035 Aluminum 4043 100% Ar. E4043 3/64 Aluminum 5356 100% Ar. E5356 0.035 Aluminum 5356 100% Ar. E5356 3/64
WIRE SIZE
WFS / ARC CONTROL
MATERIAL THICKNESS
14 ga. 10 ga. 3/16 1/4
250 / 0 400 / 0 550 / 0 600 / 0 Not Recommended below 200 WFS
COMMENTS
V350-PRO
Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC B-14
NOTES
V350-PRO
B-14
C-1
C-1
TABLE OF CONTENTS - ACCESSORIES SECTION Accessories...........................................................................................................................Section C
Cobramatic & Tig Module Connection Instructions ...................................................................C-2 Options/Accessories...................................................................................................................C-2 Quick Disconnect Plugs .............................................................................................................C-3 Connection of Lincoln Electric Wire Feeders............................................................C-4 Thru C-11 V350-PRO/LN-25 with Optional 6 Pin K441-1 Remote.......................................................C-4 V350-PRO/LN-25 with Optional 6 Pin K857 Remote ..........................................................C-5 LN-25 with K431 Remote Option.........................................................................................C-6
V350-PRO/LN-25 with K867 Adapter ..................................................................................C-7 V350-PRO/LN-7 with K480 Control Cable ..........................................................................C-8 V350-PRO/LN-7 with K867 Adapter ....................................................................................C-9 V350-PRO/LN-742 .............................................................................................................C-10 V350-PRO/LN-10 with K1505 Control Cable ....................................................................C-11
V350-PRO
C-2
ACCESSORIES
"CE" Version K1728-3
C-2
Cobramatic Connection Instructions A Cobramatic can only be used with a Factory or "CE" version of the V350 1. Turn the Invertec power switch "off" 2. Connect the control cable from the Cobramatic to the 24/42 VAC 14-pin wire feeder amphenol on the rear of the Invertec. 3. Connect the electrode cable to the output terminal of the polarity required by electrode. Connect the work lead to the other terminal. 4. Set the meter polarity switch on the front of the Invertec to coincide with wire feeder polarity used. 5. If a remote control such as K857 is to be used with the Cobramatic, the remote can be connected directly to the 6pin amphenol on the front of the Invertec or use a K864 adapter to connect the cobramatic and the remote to the 24/42VAC 14pin wire feeder amphenol connector on the rear of the Invertec. TIG Module K930-2 The TIG Module connects to the V350-Pro Factory or CE versions with a K936-1 (9-14 pin) control cable. Connect the K936-1 to the 115VAC Wire Feeder Amphenol on the rear of the V350-Pro. The TIG Module can also be used with the V350 Construction version. A K936-4 control cable is required to supply 115VAC to the TIG Module from an external 115VAC supply. General Instructions for Connection of Wire Feeders to V350-Pro Wire feeders other than LN-7 and LN-25 may be used provided that the auxiliary power supply capacity of the V350-Pro is not exceeded. K867 universal adapter plug is required. See connection diagram S19406 and S19386 at the back of this manual for more information. Remote Control of Invertec Remote Control K857, Hand Amptrol K963 and Foot Amptrol K870.
The "CE" version is the Factory version with the addition of power line filtering allowing the machine to comply with the European and Australian EMC emission requirements. Field Installed Options/Accessories Two versions of the V350-Pro are available from the factory for both the CE and ROW versions. Options for K1728-1 Factory and K1728-3 "CE" V350s TIG Gas Control Kit K1762-2 Advanced Process Panel K1763-1 Options for all models of V350-PRO Undercarriage K1764-1 Valet Style Undercarriage - K1838-1 Welding Cable Connectors: K852-70 1/0-2/0 cable K852-95 2/0-3/0 cable
FACTORY VERSION and ADVANCED PROCESS VERSION

K857 Remote Output Control K814 Arc Start Switch K812 Hand Operated Amptrol K870 Foot Operated Amptrol Note: All of the above remote controls connect directly to the 6-pin MS-style connector, with either a K864 or K876 adapter and connect it to the 14 pin wire feeder MS-style connector. (See Diagram in Section F-1) K930-[ ] TIG Module K428, K446, K449 LN-25 * K617 (-1 or -2) K618 (-1 or -2) LN-742 K440 (-1), K567-1 LN-7 GMA K1559-1, K1564-1 LN-10 K1499-1, K1521-1 DH-10 K1587-1 Cobramatic *Not recommended for pulse welding
OPTIONS / ACCESSORIES
Return to Section TOC Return to Master TOC Construction Version K1728-2 All welding modes for this model run with local output control and weld terminals ON (e.g. Stick, TIG, LN25 off the arc). K930-1 TIG Module K428,K446, K449 LN-25(Off the Arc)
V350-PRO
C-3
ACCESSORIES
C-3
QUICK DISCONNECT PLUGS

A quick disconnect system is used for the welding cable connections. The K852-70 is designed to accept a welding cable size of 1/0 to 2/0. 1. Remove 25mm (1 in.) of welding cable insulation. 2. Slide rubber boot onto cable end. The boot end may be trimmed to match the cable diameter. Soap or other lubricant will help to slide the boot over the cable.
BOOT WELDING CABLE
25 mm 1 in.
TRIM
3. Slide the copper tube into the brass plug. 4. Insert cable into copper tube.
SET SCREW
BRASS PLUG COPPER TUBE
5. Tighten set screw to collapse copper tube. Screw must apply pressure against welding cable. The top of the set screw will be well below the surface of the brass plug after tightening. 6. Slide rubber boot over brass plug. The rubber boot must be positioned to completely cover all electrical surfaces after the plug is locked into the receptacle.
V350-PRO
C-4
ACCESSORIES
C-4
CONNECTION OF LINCOLN ELECTRIC WIRE FEEDERS

CONNECTION OF THE LN-25 TO THE V350-PRO ACROSS THE ARC WITH OPTIONAL 6 PIN K441-1 REMOTE CONTROL.
1. Remove input power to the V350-PRO. 2. Connect the electrode cable to the output terminal of polarity required by the electrode. Connect the work lead to the other terminal. Welding cable must be sized for current and duty cycle of the application. 3. Attach the single lead from the LN-25 control box to the work using the spring clip on the end of the lead. This is only a control lead - it carries no welding current.
4. Set the voltmeter switch to the electrode polarity chosen. 5. Set CONTROL SELECT to REMOTE. 6. Set the MODE to the CV-WIRE position. 7. Set WELD TERMINALS SELECT to the ON
CAUTION
position. If you are using an LN-25 without an internal contactor, the electrode will be HOT when the V350PRO is energized. 8. Set the ARC CONTROL to the O position and then adjust to suit.
Figure C.1 V350-PRO/LN-25 ACROSS THE ARC CONNECTION DIAGRAM

6 pin Amphenol Optional K444-1 Remote Control LN-25 Wire Feeder
Work Clip Lead To Work
To Work Electrode Cable

NOTE: Illustration shows electrode connected for negative polarity.
V350-PRO
C-5
ACCESSORIES
C-5
CONNECTION OF THE LN-25 TO THE V350-PRO ACROSS THE ARC WITH OPTIONAL 6 PIN K857 REMOTE CONTROL.
1. Remove input power to the V350-PRO. 2. Connect the electrode cable to the output terminal of polarity required by the electrode. Connect the work lead to the other terminal. Welding cable must be sized for current and duty cycle of the application. 3. Connect the K857 remote control to the 6-pin amphenol on the V350-PRO.
5. Set the voltmeter switch to the electrode polarity chosen. 6. Set CONTROL SELECT to REMOTE. 7. Set the MODE to the CV-WIRE position. 8. Set WELD TERMINALS SELECT to the ON position.
CAUTION
If you are using an LN-25 without an internal contactor, the electrode will be HOT when the V350PRO is energized. 9. Set the ARC CONTROL to the O position and then adjust to suit.
4. Attach the single lead from the LN-25 control box to the work using the spring clip on the end of the lead. This is only a control lead - it carries no welding current.
Figure C.2 V350-PRO/LN-25 ACROSS THE ARC CONNECTION DIAGRAM WITH K857 REMOTE CONTROL
6 pin Amphenol
K857 Remote Control
LN-25 Wire Feeder
Work Clip Lead To Work
To Work Electrode Cable
NOTE: Illustration shows electrode connected for negative polarity.
V350-PRO
C-6
ACCESSORIES
6. Set the MODE to the CV-WIRE position. 7. Set WELD TERMINALS REMOTE position. SELECT to
C-6
CONNECTION OF THE LN-25 WITH K431 REMOTE OPTION TO THE V350-PRO.

NOTE: AN LN-25 CAN ONLY BE USED WITH A FACTORY OR CE VERSION OF THE V350-PRO. 1. Remove input power to the V350-PRO. 2. Connect the electrode cable to the output terminal of polarity required by the electrode. Connect the work lead to the other terminal. Welding cable must be sized for current and duty cycle of the application. 3. Attach the single lead from the LN-25 control box to the work using the spring clip on the end of the lead. This is only a control lead - it carries no welding current. 4. Set the voltmeter switch to the electrode polarity chosen. 5. Set CONTROL SELECT to REMOTE.
the
8. Set the ARC CONTROL to the O position and then adjust to suit. 9. Connect the K432 remote control cable to the LN25. 10. Connect the K876 adapter to the K432 and to the 24/42VAC 14-pin amphenol located at the rear of the V350-PRO. 11. Adjust the wire feed speed and voltage at the LN25. NOTE: See Figure C.4 for connection Using K867 adapter.
Figure C.3 LN-25 with K431 Remote Option to the V350-PRO
ELECTRODE CABLE TO LN-25
TO WORK
14 PIN (24/42VAC) AMPHENOL
6 PIN AMPHENOL
LN-25 WITH K431 OPTION
+
INVERTEC POWER SOURCE K876 ADAPTER K432 REMOTE CONTROL CABLE
NOTE: Illustration shows electrode connected for positive polarity.
V350-PRO
C-7
ACCESSORIES
C-7
CONNECTION OF THE K867 ADAPTER FOR USE WITH LN-25 WITH K431 OPTION/V350-PRO.
1. Insulate each unused lead individually. 2. Remove 6 pin plug from K432 cable in order to connect K867 adapter. 3. Label each lead (A thru F) as they are removed from the 6 pin plug. 4. Splice leads and insulate.
Figure C.4 Connection of LN-25 to V350-PRO using K867 adapter.
21 82 81 ELECTRODE CABLE TO LN-25 TO WORK 14 PIN (24/42VAC) AMPHENOL 42 41 GND 31 32 2 4 SPARE 75 K867 ADAPTER 76 77 4 E F D A B C K432 REMOTE CONTROL CABLE 1 LN-25 WITH K431 OPTION
+
INVERTEC POWER SOURCE
V350-PRO
C-8
ACCESSORIES
C-8
CONNECTION OF THE LN-7 TO THE V350PRO USING K480 CONTROL CABLE (SEE FIGURE C.5)
NOTE: AN LN-7 CAN ONLY BE USED WITH A FACTORY OR CE VERSION OF THE V350-PRO. IF YOUR LN-7 COMES EQUIPPED WITH A K291 OR K404 INPUT CABLE, REFER TO THE CONNECTION OF THE LN-7 USING K867 UNIVERSAL ADAPTER. 1. Remove input power to the V350-PRO. 2. Connect the electrode cable from the K480 control cable to the + terminal of the welder and to the LN-7 wire feeder. Connect the work cable to the - terminal of the welder.
3. Connect the input cable from the K480 control cable to the (115VAC) 14 pin amphenol on the V350-PRO and the input cable plug on the LN-7. 4. Set the VOLTMETER switch to + or - depending on the polarity chosen. 5. Set CONTROL SELECT to REMOTE. 6. Set the MODE to the CV-WIRE position. 7. Place the WELD TERMINALS SELECT in the REMOTE position. 8. Adjust wire feed speed at the LN-7 and adjust the welding voltage with the optional remote control if used. 9. Set the ARC control at 0 initially and adjust to suit.
NOTE: Figure C.5 shows the electrode connected for positive polarity. To change polarity, shut the welder off and reverse the electrode and work cables at the output terminals. NOTE: Welding cable must be sized for current and duty cycle of application.
Figure C.5 V350-PRO/LN-7 with K480 Control Cable Connection Diagram
TO LN-7 INPUT
14 PIN AMPHENOL (115VAC) AT REAR OF MACHINE
CABLE PLUG OPTIONAL K857 REMOTE CONTROL
6 PIN AMPHENOL
K480 CONTROL CABLE ELECTRODE CABLE TO WIRE FEED UNIT TO WORK
V350-PRO
C-9
ACCESSORIES
C-9
CONNECTION OF THE K867 ADAPTER FOR USE WITH THE K291 OR K404 INPUT CABLES AND LN-7.
1. Insulate each unused lead individually. 2. Splice leads and insulate.
Figure C.6 Connection of LN-7 to V350-PRO using K867 adapter.
SPARE ELECTRODE CABLE TO LN-7 TO WORK 14 PIN(115VAC) AMPHENOL 82 81 42 41 31 32 2 4 K867 UNIVERSAL ADAPTER PLUG 21 GND 75 76 77 2 31 32 2 4 21 GND GREEN 75 76 77 K775 OPTIONAL REMOTE CONTROL K291 OR K404 INPUT CABLE 1 LN-7 CONTROL BOX
+
INVERTEC POWER SOURCE
V350-PRO
C-10
ACCESSORIES
C-10
CONNECTION OF THE LN-742 TO THE V350-PRO (SEE FIGURE C.7)

NOTE: AN LN-7 CAN ONLY BE USED WITH A FACTORY OR CE VERSION OF THE V350-PRO. 1. Remove input power to the V350-PRO.
3. Connect the K591 control cable to the 24/42VAC 14 pin amphenol on the back of the V350-PRO and the input cable plug on the LN-742. 4. Set the VOLTMETER switch to + or - depending on the polarity chosen. 5. Set the MODE to the CV-WIRE position..
2. Connect the electrode cable from the LN-742 to the + terminal of the welder. Connect the work cable to the - terminal of the welder. NOTE: Figure C.7 shows the electrode connected for positive polarity. To change polarity, shut the welder off and reverse the electrode and work cables at the output terminals.
6. Set CONTROL SELECT to LOCAL. 7. Place the WELD TERMINALS SELECT in the REMOTE position. 8. Adjust wire feed speed at the LN-742. 9. Set the ARC control at 0 initially and adjust to suit.
NOTE: Welding cable must be sized for current and duty cycle of application.
Figure C.7 V350-PRO/LN-742 Connection Diagram
TO LN-742 INPUT
14 PIN AMPHENOL (24/42VAC) AT REAR OF MACHINE
CABLE PLUG
K591 CONTROL CABLE ELECTRODE CABLE TO WIRE FEED UNIT TO WORK
V350-PRO
C-11
ACCESSORIES
C-11
CONNECTION OF THE LN-10 TO THE V350-PRO USING THE K1505 CONTROL CABLE.
NOTE: AN LN-10 CAN ONLY BE USED WITH A FACTORY OR CE VERSION OF THE V350-PRO. 1. Remove input power to the V350-PRO. 2. Connect the K1505 control cable from the LN-10 to the Invertec 24/42VAC 14 pin amphenol connecter on the rear of the V350-PRO. 3. Connect the electrode cable to the output terminal of polarity required by the electrode. Connect the work lead to the other terminal.
8. Set the ARC CONTROL to the 0 position and then adjust to suit. 9. Set wire feed speed and voltage at the LN-10. NOTE: The voltage set point displayed on the V350-PRO should be ignored when operating in the remote control mode with the LN-10. 10. See the LN-10 manual for details on accessing the control DIP switch. 11. The control DIP switch inside the LN-10 should be set per the instructions in the LN-10 manual.
4. Set the meter polarity switch on the front of the V350-PRO to coincide with wire feeder polarity used. 5. Set CONTROL SELECT to REMOTE. 6. Set the MODE to the CV-WIRE position.. 7. Set the WELD TERMINALS SELECT to the REMOTE position.
Figure C.8 LN-10 V350-PRO
14 PIN AMPHENOL (24/42VAC) AT REAR OF MACHINE
TO LN-10
K1505 TO WORK ELECTRODE CABLE TO LN-10
V350-PRO
Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC C-12
NOTES
V350-PRO
C-12
Section D-1
Section D-1
TABLE OF CONTENTS -MAINTENANCEMaintenance .........................................................................................................................Section D Capacitor Discharge Procedure .................................................................................................D-2 Visual Inspection.........................................................................................................................D-2 Routine Maintenance..................................................................................................................D-2 Periodic Maintenance .................................................................................................................D-2 Major Component Locations .....................................................................................................D-3
V350-PRO
D-2
MAINTENANCE
VISUAL INSPECTION
D-2
WARNING
Have qualified personnel do the maintenance work. Always use the greatest care when working near moving parts. Do not put your hands near the cooling blower fan. If a problem cannot be corrected by following the instructions, take the machine to the nearest Lincoln Field Service Shop. ----------------------------------------------------------------------ELECTRIC SHOCK can kill. Do not touch electrically live parts or electrode with skin or wet clothing. Insulate yourself from work and ground Always wear dry insulating gloves. ------------------------------------------------------------------------
Clean interior of machine with a low pressure air stream. Make a thorough inspection of all components. Look for signs of overheating, broken leads or other obvious problems. Many problems can be uncovered with a good visual inspection.
ROUTINE MAINTENANCE
1. Every 6 months or so the machine should be cleaned with a low pressure airstream. Keeping the machine clean will result in cooler operation and higher reliability. Be sure to clean these areas: All printed circuit boards Power switch Main transformer Input rectifier Auxiliary Transformer Reconnect Switch Area Fan (Blow air through the rear louvers)
EXPLODING PARTS can cause injury.

Failed parts can explode or cause other parts to explode when power is applied. Always wear a face shield and long sleeves when servicing. ------------------------------------------------------------------------
See additional warning information throughout this Operators Manual.

------------------------------------------------------------------------
2. Examine the sheet metal case for dents or breakage. Repair the case as required. Keep the case in good condition to insure that high voltage parts are protected and correct spacings are maintained. All external sheet metal screws must be in place to insure case strength and electrical ground continuity.
PERIODIC MAINTENANCE
CAPACITOR DISCHARGE PROCEDURE

1. Obtain a power resistor (25 ohms, 25 watts). 2. Hold resistor body with electrically insulated glove. DO NOT TOUCH TERMINALS. Connect the resistor terminals across the two studs in the position shown. Hold in each position for 1 second. Repeat for all four capacitors.
RESISTOR
Overload Protection The machine is electrically protected from producing high output currents. Should the output current exceed 430A, an electronic protection circuit will reduce the current to approximately 100A. The machine will continue to produce this low current until the protection circuit is reset. Reset occurs when the output load is removed. Thermal Protection Thermostats protect the machine from excessive operating temperatures. Excessive temperatures may be caused by a lack of cooling air or operating the machine beyond the duty cycle and output rating. If excessive operating temperature should occur, the thermostat will prevent output voltage or current. The meter will remain energized during this time. Thermostats are self-resetting once the machine cools sufficiently. If the thermostat shutdown was caused by excessive output or duty cycle and the fan is operating normally, the Power Switch may be left on and the reset should occur within a 15 minute period.
CAPACITOR TERMINALS
3. Use a DC voltmeter to check that voltage is not present across the terminals on all four capacitors.
V350-PRO
D-3
FIGURE D.1 MAJOR COMPONENT LOCATIONS
MAINTENANCE
g cin pis ut adi nt er g idu tetu cin tinc pis sec od ut adi con sm nt er t et eui idu g am h era tetu tinc cin nib sit sec od pis uam or my ut adi con sm g nt dol um aliq et t er eui cin idu um non gna am h era tetu pis tinc ips m ma sit nib ut adi uam sec od nt em dia ore or my er con sm idu Lor , ed dol dol um aliq et t tetu eui t um tinc non gna am h era elit sec od ree ips m ma nib sit con sm lao em dia uam g t ore or my et eui dol um aliq Lor , ed dol cin am h era t pis um non gna nib sit elit ut ree ips uam adi m maor my nt lao er em dia oredol um aliq idu g tetu Lor , ed dolum non gna tinc cin t ips m sec od pis ma elit ut ree con sm adi em dia ore g nt lao ed t et eui er cin Lor , idu t dol am h era tetu pis elit tinc ut nib sit ree adi uam sec od g nt or my lao er cin idu dol um aliq con sm g tetu t et eui pis tinc um non gna ut cin sec od am h era adi nt ips m ma pis nib er sit con sm ut idu adi uam em dia ore or my t tetu et eui nt er tinc Lor , ed dol dol um aliq g am h era idu sec od t tetu cin nib sit elit um tinc non gna con sm ree uam pis or my sec od ips m ma t et ut lao adi dol um aliq h eui con sm nt em dia ore am era ing er t et eui um non gna idu nib g sit Lor , ed dol sc am h era tetu tinc t uam ips m maor my cin ipi ut elit nib sit sec od ree pis em dia ore dol um aliq ad t uam or my ut lao adi r un con sm Lor , ed dolum non gna nt ing dol aliq t t er et um ue cid ips m ma eui idu elit sc um non gna am h ree era tetu tet tin g em dia ore ipi ut tinc ips m ma sit nib lao cin ec Lor , ed dol uam sec od ad t em dia ore or my t pis r un ns od con sm elit ut Lor , ed dol dol um aliq et adi ree t co ism t ue cid eui nt t um er lao non gna am h era elit et eu era tet tin idu ree ips m ma nib h sit tetu ec od tinc lao am g uam dia em sec od ore or my am ns cin sit y nib qu co ism t dol um aliq Lor , ed dol con sm pis t um non gna ut t et eui lor mm ali et eu elit adi ree ips nt am h era m ma do nu a am h era er g lao idu nib sit gn em dia ore cin nib am tetu uam um no or my sit y qu tinc pis Lor , ed dol ma sec od ut t dol um aliq ips m e lor adi ali elit nt con ree sm er um non gna dia lor do mm a idu t et eui nu gn lao ips m ma rem ed do am h era tetu tinc Lo t, t um no ma em dia ore sec od nib sit g uamcon sm eli ree ips m e Lor , ed dol or my t cin t dol um aliq et eui elit lao rem dia lor pis ree era ut um non gna am h ed do adi lao nib Lo t, t nt ips m ma sit er uam or my idu eli ree em dia ore dol tetu um aliq tinc Lor , ed dol lao sec od t um non gna ing elit con sm ree ips m ma sc t et eui lao em dia ore ipi ut am h era Lor , ed dol ad t nib sit t r un elit uam or my ing ree ue cid dol um aliq sc lao tet tin ipi ut um non gna ec od ad t ips m ma r un ns em dia ore co ism t ue cid Lor , ed dol et eu era tet tin t h elit ec od ree am nib am ns lao sit
y qu co ism t lor mm ali et eu do nu a am h era gn am um no sit y nib qu ma ips m e lor ali dia lor do mm a nu gn rem ed do Lo t, t um no ma eli ree ips m e lao rem dia lor ed do Lo t, t eli ree lao
Center Panel Base Assembly Case Back Case Front Case Wraparound
D TE RM INAL
+6
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+2
WEL
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-4
-6
-8
-10 SO FT
-2
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CC -ST ICK CC 70 -ST 18 ICK TIG 60 10 GT AW CV -W IRE CV -FL UX CO RE D
D-3
1. 2. 3. 4. 5.
WA
RN
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MO
TE
10
OF
V350-PRO
W WA ARN IN RN G IN G
A A T PR VIS TEN EC O D TIO AU E N CIO N
Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC D-4
NOTES
V350-PRO
D-4
Section E-1
Section E-1
TABLE OF CONTENTS -THEORY OF OPERATION SECTIONTheory of Operation .............................................................................................................Section E General Description ....................................................................................................................E-2 Input Line Voltage, Auxiliary Transformer and Precharge...........................................................E-2 Switch Board and Main Transformer ..........................................................................................E-3 Power board, Control Board, and SPI Communications............................................................E-4 Output Rectifier and Choke ........................................................................................................E-5 Thermal Protection .....................................................................................................................E-6 Protection Circuits ......................................................................................................................E-6 Over current Protection ........................................................................................................E-6
Under/Over Voltage Protection ............................................................................................E-6 Insulated Gate Bipolar Transistor (IGBT) Operation ...................................................................E-7 Pulse Width Modulation..............................................................................................................E-8 Minimum/Maximum Output..................................................................................................E-8
FIGURE E.1 V350-PRO BLOCK LOGIC DIAGRAM

Main Switch Board
To Control Board
Current Feedback
Positive Output Terminal
Input switch
Input Rectifier
Reconnect Switch
Primary Current Sensor
Choke
Negative Output Terminal
Fan
Fan Control
115VAC Fan Supply

Auxiliary 115VAC, 42VAC Transformer 24VAC
Primary Current Feedback Input Relay Control Soft Start Control V/F Capacitor Feedback (2)
Machine Control Supply +15VDC, -15VDC, +5VDC
Power Board 28VAC 40VDC
SPI Supply +15VDC +5VDC RS232 Supply +5VDC
Control Board
14 Pin Amphenol
Output Voltage Sense
SPI Communications
IGBT Drive Signal
RS232
& +15VDC, +5VDC Supply
Display Panel
Remote Control & Trigger
Remote Board
12 VDC
Mode Panel
(Not used if APP is in place)
Advanced Process Panel
6 Pin Amphenol
Output Control Output Potentiometer Weld Terminals
Optional Solenoid
V350-PRO
E-2
THEORY OF OPERATION
FIGURE E.2 INPUT VOLTAGE AND PRECHARGE
Main Switch Board
To Control Board
E-2
Current Feedback
Input switch
Input Rectifier Reconnect Switch
Choke
Fan
Fan Control
115VAC Fan Supply Auxiliary 115VAC, 42VAC Transformer 24VAC Power Board 28VAC 40VDC
Control Board RS232 SPI Communications & +15VDC, +5VDC Supply Display Panel Advanced Process Panel
14 Pin Amphenol
Remote Board
12 VDC
Mode Panel
6 Pin Amphenol
Optional Solenoid
GENERAL DESCRIPTION
Return to Section TOC Return to Master TOC The Invertec V350-Pro is an inverter based welding power source that offers multi mode constant voltage (CV) and constant current (CC) welding and is rated at 350 amps 34VDC at a 60% duty cycle. The Invertec V350-Pro is available in a construction version (no wire feeder connection or auxiliary power ), a factory version that includes a wire feeder connection and related power, an advanced process version and a rack version.
is rectified and the resultant 40VDC is applied to the power board. The input voltage is rectified by the input rectifier and the resultant DC voltage is applied to the switch board through the reconnect switch assembly located at the rear of the machine. The reconnect switch connect the two pairs of input capacitors either in a parallel (lower voltage) or series (higher voltage) configuration to accommodate the applied input voltage.
During the precharge time the DC input voltage is to the input capacitors through a current limitINPUT LINE VOLTAGE, AUXILIARY applied ing circuit. The input capacitors are charged slowly TRANSFORMER, & PRECHARGE and current limited. A voltage to frequency converter circuit located on the switch board monitors the The Invertec V350-Pro can be connected for a variety capacitor voltages. This signal is coupled to the conof three-phase or single-phase input voltages. The initrol board (measure frequency, not voltage to check tial power is applied to the V350 through a line switch signal). When the input capacitors have charged to an located on the front of the machine. Two phases of the acceptable level, the control board energizes the input input voltage are applied to the auxiliary transformer. relays, that are located on the switch board, making all The auxiliary transformer develops four different secof the input power, without current limiting, available ondary voltages. The 115VAC is used to power the fan to the input capacitors. If the capacitors become motor and also is applied to the 14 pin amphenol type under or over voltage the control board will de-enerconnector for wirefeeder operation. The 24VAC and gize the input relays and the V350 output will be dis42VAC voltages are also applied to the 14 pin ampheabled. Other possible faults may also cause the input nol type connector to power wirefeeders. The 28VAC relays to drop out. NOTE: Unshaded areas of Block Logic Diagram are the subject of discussion. V350-PRO
IGBT Drive Signal
E-3
THEORY OF OPERATION
FIGURE E.3 SWITCH BOARD & MAIN TRANSFORMER
Main Switch Board
To Control Board
E-3
Current Feedback
Input switch
Input Rectifier
Reconnect Switch
Choke
Fan
Fan Control
115VAC Fan Supply

Auxiliary 115VAC, 42VAC Transformer 24VAC
Power Board 28VAC 40VDC
Control Board
14 Pin Amphenol
SPI Communications
Remote Board
12 VDC
Mode Panel
IGBT Drive Signal
RS232
& +15VDC, +5VDC Supply
Display Panel
Advanced Process Panel
6 Pin Amphenol
Output Control
Output Potentiometer
Weld Terminals
Optional Solenoid
SWITCH BOARD & MAIN TRANSFORMER

Return to Section TOC Return to Master TOC There is one switch board in the Invertec V350-Pro. This board incorporates two pairs of input capacitors, two insulated gate bipolar transistor (IGBT) switching circuits, a fan motor drive circuit, and a voltage/frequency capacitor feedback circuit. The two capacitors in a pair are always in series with each other. When the reconnect switch is in the lower voltage position the capacitor pairs are in parallel . Thus two series capacitors in parallel with two series capacitors. When the reconnect switch is in the high voltage position the two capacitor pairs are in series. Thus four capacitors in series. This is required to accommodate the higher input voltages. When the input capacitors are fully charged they act as power supplies for the IGBT switching circuits. When welding output is required the Insulated Gate Bipolar Transistors switch the DC power from the input capacitors, "on and off" thus supplying a pulsed DC current to the main transformer primary windings. See IGBT Operation Discussion and Diagrams in this section. Each IGBT switching circuit feeds current to a separate, oppositely wound primary winding in the
main transformer. The reverse directions of current flow through the main transformer primaries and the offset timing of the IGBT switching circuits induce an AC square wave output signal at the secondary of the main transformer. The two current transformers (CT) located on the switch board monitor these primary currents. If the primary currents become abnormally high the control board will shut off the IGBTs, thus disabling the machine output. The DC current flow through each primary winding is clamped back to each respective input capacitor when the IGBTs are turned off. This is needed due to the inductance of the transformer primary winding. The firing of the two switch boards occurs during halves of a 50 microsecond interval, creating a constant 20 KHZ output. In some low open circuit Tig modes the firing frequency is reduced to 5KHZ. The Invertec V350-Pro has a F.A.N. fan as needed circuit. The fan operates when the welding output terminals are energized or when a thermal over temperature condition exists. Once the fan is activated it will remain on for a minimum of five minutes. The fan driver circuit is housed on the switch board but it is activated from a control board signal.
NOTE: Unshaded areas of Block Logic Diagram are the subject of discussion. V350-PRO
E-4
THEORY OF OPERATION
FIGURE E.4 POWER BOARD, CONTROL BOARD AND SERIAL PERIPHERAL INTERFACE (SPI) COMMUNICATIONS
Main Switch Board
To Control Board
E-4
Current Feedback
Input switch
Choke
Fan
Fan Control
115VAC Fan Supply
Auxiliary 115VAC, 42VAC Transformer 24VAC Power Board 28VAC 40VDC
14 Pin Amphenol
Remote Board
12 VDC
Mode Panel
6 Pin Amphenol
Optional Solenoid
POWER BOARD, CONTROL BOARD AND SERIAL PERIPHERAL INTERFACE (SPI) COMMUNICATIONS POWER BOARD
The 28VAC auxiliary is rectified and filtered and applied to the power board. The power board, utilizing a switching power supply, processes the 40VDC input and develops several regulated positive and negative DC supplies. Three DC supplies are fed to the control board for machine control supplies. Two positive DC voltages are coupled to the control board for the Serial Peripheral Communications (SPI) supplies. A +5VDC is used for the RS232 connection supply. An over or under input voltage detection and shutdown circuit is also part of the power boards circuitry. The optional 12VDC gas solenoid is powered by the remote board.
the V350 machine. The control board sends and receives command signals from the mode or advanced process panel, the display panel and the remote panel. These communications are processed through a digital network called a Serial Peripheral Interface (SPI). This network digitally communicates to and from the control board the users commands and various machine status messages. The software that is contained within the control board processes and compares these commands with the voltage and current feedback information it receives from the output current sensor and the output voltage sensing leads. The appropriate pulse width modulation (PWM) signals (See Pulse Width Modulation in this section) are sent to the switch board IGBTs. In this manner, the digitally controlled high-speed welding waveform is created and regulated. The control board also monitors the thermostats, the main transformer primary currents and the input capacitor voltages.
CONTROL BOARD
The control board performs the primary interfacing functions to establish and maintain output control of NOTE: Unshaded areas of Block Logic Diagram are the subject of discussion. V350-PRO
IGBT Drive Signal
E-5
THEORY OF OPERATION
FIGURE E.5 OUTPUT RECTIFIER AND CHOKE
Main Switch Board
To Control Board
E-5
Current Feedback
Input switch
Choke
Fan
Fan Control
115VAC Fan Supply Auxiliary 115VAC, 42VAC Transformer 24VAC Power Board 28VAC 40VDC
14 Pin Amphenol
Remote Board
12 VDC
Mode Panel
6 Pin Amphenol
Optional Solenoid
OUTPUT RECTIFIER AND CHOKE

The output rectifier receives the AC output from the main transformer secondary and rectifies it to a DC voltage level. Since the output choke is in series with the negative leg of the output rectifier and also in series with the welding load, a filtered DC output is applied to the machines output terminals.
NOTE: Unshaded areas of Block Logic Diagram are the subject of discussion. V350-PRO
IGBT Drive Signal
E-6
THEORY OF OPERATION
OVER CURRENT PROTECTION
E-6
THERMAL PROTECTION
Two normally closed (NC) thermostats protect the machine from excessive operating temperatures. These thermostats are wired in series and are connected to the control board. One of the thermostats is located on the heat sink of the switch board and the other is located on the output choke. Excessive temperatures may be caused by a lack of cooling air or operating the machine beyond its duty cycle or output rating. If excessive operating temperatures should occur, the thermostats will prevent output from the machine. The yellow thermal light, located on the front of the machine, will be illuminated. The thermostats are self-resetting once the machine cools sufficiently. If the thermostat shutdown was caused by excessive output or duty cycle and the fan is operating normally, the power switch may be left on and the reset should occur within a 15-minute period.
If the average current exceeds 450 amps for one second, then the output will be limited to 100 amps until the load is removed. If the peak current exceeds 600 amps for 150 ms, the output will be limited to 100 amps until the load is removed.
UNDER/OVER VOLTAGE PROTECTION

Protective circuits are included on the switch and control boards to monitor the voltage across the input capacitors. In the event that a capacitor pair voltage is too high, or too low, the machine output will be disabled. The protection circuits will prevent output if any of the following conditions exist. 1. Voltage across a capacitor pair exceeds 467 volts. (High line surges or improper input voltage connections.) 2. Voltage across a capacitor pair is under 190 volts. (Due to improper input voltage connections.) 3. Internal component damage.
PROTECTIVE CIRCUITS
Protective circuits are designed into the V350-PRO to sense trouble and shut down the machine before damage occurs to the machine's internal components.
V350-PRO
E-7
THEORY OF OPERATION
E-7
INSULATED GATE BIPOLAR TRANSISTOR (IGBT) OPERATION

An IGBT is a type of transistor. IGBT are semiconductors well suited for high frequency switching and high current applications. Example A in Figure E.6 shows an IGBT in passive mode. There is no gate signal, zero volts relative to the source, and therefore, no current flow. The drain terminal of the IGBT may be connected to a voltage supply; but since there is no conduction, the circuit will not supply current to components connected to the source. The circuit is turned OFF like a light switch. Example B shows the IGBT in an active mode. When the gate signal , a positive DC voltage relative to the source, is applied to the gate terminal of the IGBT, it is
capable of conducting current. A voltage supply connected to the drain terminal will allow the IGBT to conduct and supply current to the circuit components coupled to the source. Current will flow through the conducting IGBT to downstream components as long as the positive gate signal is present. This is similar to turning ON a light switch.
FIGURE E.6 IGBT

POSITIVE VOLTAGE APPLIED SOURCE GATE SOURCE GATE
n+ p
n+
n+
n+ p
BODY REGION DRAIN DRIFT REGION BUFFER LAYER INJECTING LAYER
BODY REGION DRAIN DRIFT REGION BUFFER LAYER INJECTING LAYER
n-
n-
n+ p+
n+ p+
DRAIN
DRAIN
A. PASSIVE
B. ACTIVE
V350-PRO
E-8
THEORY OF OPERATION
FIGURE E.7 TYPICAL IGBT OUTPUTS.
E-8
sec
48 50
sec sec
sec
MINIMUM OUTPUT
24 sec 2 sec 50 sec MAXIMUM OUTPUT 24 sec
PULSE WIDTH MODULATION

The term Pulse Width Modulation is used to describe how much time is devoted to conduction in the positive and negative portions of the cycle. Changing the pulse width is known as modulation. Pulse Width Modulation (PWM) is the varying of the pulse width over the allowed range of a cycle to affect the output of the machine.
MAXIMUM OUTPUT
By holding the gate signal on for 24 microseconds each, and allowing only two microseconds of dwell time (off time) during the 50-microsecond cycle, the output is maximized. The darkened area under the top curve can be compared to the area under the bottom curve. The more dark area that is under the curve indicates that more power is present. 1An IGBT group modules feeding winding. consists of two IGBT one transformer primary
MINIMUM OUTPUT
By controlling the duration of the gate signal, the IGBT is turned on and off for different durations during the cycle. The top drawing in Figure E.7 shows the minimum output signal possible over a 50-microsecond time period. The positive portion of the signal represents one IGBT group1 conducting for one microsecond. The negative portion is the other IGBT group1. The dwell time (off time) is 48 microseconds (both IGBT groups off). Since only two microseconds of the 50-microsecond time period is devoted to conducting, the output power is minimized.
V350-PRO
Section F-1
Section F-1
TABLE OF CONTENTS TROUBLESHOOTING & REPAIR SECTION

Troubleshooting & Repair Section .................................................................................Section F How to Use Troubleshooting Guide ....................................................................................F-2 PC Board Troubleshooting Procedures and Replacement .................................................F-3 Troubleshooting Guide ........................................................................................................F-4 Test Procedures Input Filter Capacitor Discharge Procedure .................................................................F-15 Main Switch Board Test ................................................................................................F-17 Input Rectifier Test ........................................................................................................F-21 Power Board Test..........................................................................................................F-25 Output Diode Modules Test ..........................................................................................F-29 Auxiliary Transformer Test .............................................................................................F-33 Current Transducer Test ................................................................................................F-37 Fan Control and Motor Test ..........................................................................................F-41 SPI Cable Resistance and Voltage Test........................................................................F-45 Voltage and Current Calibration Procedure ..................................................................F-47 Replacement Procedures Control Board Removal and Replacement ...................................................................F-51 Display Board Removal and Replacement ...................................................................F-55 Main Switch Board Removal and Replacement ...........................................................F-59 Advanced Process Panel Removal and Replacement .................................................F-63 Remote Board Removal and Replacement ..................................................................F-69 Snubber Board Removal and Replacement .................................................................F-73 Power Board Removal and Replacement.....................................................................F-75 Input Rectifier Removal and Replacement ...................................................................F-79 Output Rectifier Modules Removal and Replacement .................................................F-83 Current Transducer Removal and Replacement ...........................................................F-87 Retest after Repair ........................................................................................................F-92
V350-PRO
F-2
TROUBLESHOOTING & REPAIR

HOW TO USE TROUBLESHOOTING GUIDE CAUTION
Service and repair should be performed by only Lincoln Electric Factory Trained Personnel. Unauthorized repairs performed on this equipment may result in danger to the technician and machine operator and will invalidate your factory warranty. For your safety and to avoid Electrical Shock, please observe all safety notes and precautions detailed throughout this manual.
F-2
This Troubleshooting Guide is provided to help you locate and repair possible machine malfunctions. Simply follow the three-step procedure listed below.
Step 1. LOCATE PROBLEM (SYMPTOM). Look under the column labeled PROBLEM (SYMPTOMS). This column describes possible symptoms that the machine may exhibit. Find the listing that best describes the symptom that the machine is exhibiting. Symptoms are grouped into three main categories: Output Problems, Function Problems, and LED Function Problems.
Step 3. PERFORM COMPONENT TESTS. The last column, labeled Recommended Course of Action lists the most likely components that may have failed in your machine. It also specifies the appropriate test procedure to verify that the subject component is either good or bad. If there are a number of possible components, check the components in the order listed to eliminate one possibility at a time until you locate the cause of your problem.
Step 2. PERFORM EXTERNAL TESTS. The second column, labeled POSSIBLE AREAS OF MISADJUSTMENT(S), lists the obvious external possibilities that may contribute to the machine symptom. Perform these tests/checks in the order listed. In general, these tests can be conducted without removing the case wrap-around cover.
All of the referenced test procedures referred to in the Troubleshooting Guide are described in detail at the end of this chapter. Refer to the Troubleshooting and Repair Table of Contents to locate each specific Test Procedure. All of the referred to test points, components, terminal strips, etc., can be found on the referenced electrical wiring diagrams and schematics. Refer to the Electrical Diagrams Section Table of Contents to locate the appropriate diagram.
CAUTION
If for any reason you do not understand the test procedures or are unable to perform the test/repairs safely, contact the Lincoln Electric Service Department for electrical troubleshooting assistance before you proceed. Call 1-800-833-9353.(WELD)
V350-PRO
F-3 Return to Section TOC

PC BOARD TROUBLESHOOTING PROCEDURES WARNING
ELECTRIC SHOCK can kill. Have an electrician install and service this equipment. Turn the input power OFF at the fuse box before working on equipment. Do not touch electrically hot parts.
F-3
- Remove the PC board from the static-shielding bag and place it directly into the equipment. Dont set the PC board on or near paper, plastic or cloth which could have a static charge. If the PC board cant be installed immediately, put it back in the static-shielding bag. - If the PC board uses protective shorting jumpers, dont remove them until installation is complete. - If you return a PC board to The Lincoln Electric Company for credit, it must be in the static-shielding bag. This will prevent further damage and allow proper failure analysis. 4. Test the machine to determine if the failure symptom has been corrected by the replacement PC board. NOTE: It is desirable to have a spare (known good) PC board available for PC board troubleshooting. NOTE: Allow the machine to heat up so that all electrical components can reach their operating temperature. 5. Remove the replacement PC board and substitute it with the original PC board to recreate the original problem. a. If the original problem does not reappear by substituting the original board, then the PC board was not the problem. Continue to look for bad connections in the control wiring harness, junction blocks, and terminal strips. b. If the original problem is recreated by the substitution of the original board, then the PC board was the problem. Reinstall the replacement PC board and test the machine. 6. Always indicate that this procedure was followed when warranty reports are to be submitted. NOTE: Following this procedure and writing on the warranty report, INSTALLED AND SWITCHED PC BOARDS TO VERIFY PROBLEM, will help avoid denial of legitimate PC board warranty claims.
CAUTION
Return to Section TOC Return to Master TOC Sometimes machine failures appear to be due to PC board failures. These problems can sometimes be traced to poor electrical connections. To avoid problems when troubleshooting and replacing PC boards, please use the following procedure: 1. Determine to the best of your technical ability that the PC board is the most likely component causing the failure symptom. 2. Check for loose connections at the PC board to assure that the PC board is properly connected. 3. If the problem persists, replace the suspect PC board using standard practices to avoid static electrical damage and electrical shock. Read the warning inside the static resistant bag and perform the following procedures: Return to Section TOC Return to Master TOC PC board can be damaged by static electricity. - Remove your bodys static charge before opening the staticshielding bag. Wear an anti-static wrist strap. For safety, use a 1 Meg ohm resistive cord connected to a grounded part of the equipment frame. - If you dont have a wrist strap, touch an un-painted, grounded, part of the equipment frame. Keep touching the frame to prevent static build-up. Be sure not to touch any electrically live parts at the same time.
ATTENTION Static-Sensitive Devices Handle only at Static-Safe Workstations
- Tools which come in contact with the PC board must be either conductive, anti-static or static-dissipative.
V350-PRO
F-4
F-4
Observe Safety Guidelines detailed in the beginning of this manual.
TROUBLESHOOTING GUIDE RECOMMENDED COURSE OF ACTION

1. Contact the Lincoln Electric Service Department, 1-800-833-9353(WELD). 1. Perform the Transformer Test. Auxiliary
PROBLEMS (SYMPTOMS)
Major physical or electrical damage is evident when the sheet metal cover is removed. The machine is deadno output no displays.
POSSIBLE AREAS OF MISADJUSTMENT(S) OUTPUT PROBLEMS

1. Contact your local authorized Lincoln Electric Field Service Facility for technical assistance. 1. Make sure the input line/breaker switch is in the ON position. 2. Check the 3.5 amp circuit breaker (CB3). Reset if tripped.
2. Perform the Power Board Test. 3. The control rectifier and or associated filter capacitor (C5) may be faulty. Check and replace as necessary. 4. Perform The SPI Cable Resistance and Voltage Test. 5. The Control Board may be faulty.
3. Check the main input line fuses. If open , replace. 4. Check the 3.5 amp circuit breaker (CB2). Reset if tripped. 5. Check the 6 amp circuit breaker (CB1). Reset if tripped. 6. Make sure the reconnect switch and jumper lead is configured correctly for the applied input voltage. 7. If the machine is being operated with single phase input voltage make sure the red lead is not connected. See the Installation Section. The main input fuses (or breaker) repeatedly fail. 1. Make certain the fuses or breakers are sized properly. 2. Make sure the reconnect switch and jumper lead is configured correctly for the applied input voltage. 3. The welding procedure may be drawing too much input current or the duty cycle may be too high. Reduce the welding current and /or reduce the duty cycle.
1. Check the reconnect switches and associated wiring. See the Wiring Diagram. 2. Perform the Input Rectifier Test. 3. Perform the Main Switch Board Test. 4. Perform the Module Test. Output Diode
5. The Input Filter Capacitors may be faulty. Check, and if any are faulty replace all four.
CAUTION
If for any reason you do not understand the test procedures or are unable to perform the test/repairs safely, contact the Lincoln Electric Service Department for electrical troubleshooting assistance before you proceed. Call 1-800-833-9353(WELD).
V350-PRO
F-5
F-5
TROUBLESHOOTING GUIDE
PROBLEMS (SYMPTOMS)
The V350-Pro does not have welding output. The displays are lit.
POSSIBLE AREAS OF MISADJUSTMENT(S) OUTPUT PROBLEMS

1. Make sure the reconnect switch is configured correctly for the input voltage applied. 2. Make sure the Weld Terminals Select is ON. If the problem is solved the remote control device or associated circuitry may be faulty. See the wiring diagram. 3. Put the Control Select in the Local position. If the problem is solved the remote control device or associated circuitry may be faulty. 4. If an error code is displayed see Fault Code Explanations.
RECOMMENDED COURSE OF ACTION

1. Check the reconnect switch and associated leads for loose or faulty connections. See the wiring diagram. 2. Perform the Main Switch Board Test. 3. Perform the Power Board Test. 4. Perform the Output Diode Module Test. 5. The control board may be faulty. 6. The input filter capacitors may be faulty. Check and replace if necessary. 7. The remote board may be faulty. 1. Perform the Output Rectifier Test. 2. Perform the Main Switch Board Test. 3. Perform the Power Board Test. 4. Perform the Current Transducer Test. 5. If the preset function is not performing properly the status panel board or the output control may be faulty. 6. The control board may be faulty.
The V350-Pro will not produce full output. Return to Section TOC Return to Master TOC
1. The input voltage may be too low, limiting the output capability of the machine. Make certain the input voltage is correct for the machine and the reconnect switch and jumper lead configuration. 2. The welding current may be too high . The machine will fold back to 100 amps if the welding current exceeds 450 amps. 3. Make sure the machine is in "Local" output control.. If the problem is resolved the Remote control board or the external remote control unit may be faulty.
CAUTION
If for any reason you do not understand the test procedures or are unable to perform the test/repairs safely, contact the Lincoln Electric Service Department for electrical troubleshooting assistance before you proceed. Call 1-800-833-9353(WELD). V350-PRO
F-6
PROBLEMS (SYMPTOMS)
POSSIBLE AREAS OF MISADJUSTMENT(S) FUNCTION PROBLEMS
The machine regularly overheats and the yellow thermal light is ON indicating a thermal overload.
1. Check the 3.5 amp circuit breaker (CB2). Reset if tripped. 2. The welding application may be exceeding the recommended duty cycle of the V350-Pro.
1. The 115VAC fan motor is controlled by the control board via the main switch board. Perform the Fan Motor And Control Test. 1. A thermostat or associated circuitry may be faulty. See the wiring diagram. One normally closed thermostat is located on the output choke and the other is located on the main switch board heat sink. See the wiring diagram. Note: The Main Switch Board Removal Procedure will be required to gain access to the heat sink thermostat.
3. Dirt and dust may have clogged the cooling channels inside the machine. 4. Air intake and exhaust louvers may be blocked due to inadequate clearance around the machine. 5. Make certain the fan as needed (F.A.N.) is operating properly. The fan should operate when welding voltage is present and/or when there is an over temperature condition. An attached wire feeder function correctly. will not 1. Make certain the wire feeder control cable is connected to the correct 14-pin amphenol type plug (115VAC or 24/42VAC) for the wire feeder being used. See the connection diagram. If wirefeeder has DIP switch, be sure it is set correctly. 2. Check the two circuit breakers located at the rear of the machine. Reset if tripped. 3. The wire feeder or control cable may be faulty.
1. Perform the Transformer Test.
Auxiliary
2. Check the leads between the 14-pin amphenol type plugs and the auxiliary transformer for loose or faulty connections.
CAUTION
F-7
F-7
PROBLEMS (SYMPTOMS)
The machines welding output is very high and uncontrollable.
1. Put the Control Select in the Local position. If the problem is solved the remote control device or associated circuitry may be faulty. 2. Check for proper current and voltage calibration.
1. Perform the Transducer Test.
Current
2. If the output is normal when the Control Select is in the Local position but the output is very high in the Remote position the remote board may be faulty. Perform The SPI Cable Resistance and Voltage Test. 3. The control board may be faulty.
The Weld Mode Select does not function properly.
1. Refer to Operation Section of this manual for normal operation characteristics. NOTE: The mode panel is not present if the advanced process panel is installed.
1. Check for loose or faulty plug connections between the control board and the mode select panel. See the wiring diagram. 2. Perform the SPI Cable Resistance and Voltage Test. 3. The Mode Select Panel board may be faulty.
4. The control board may be faulty.
The output control and/or Weld Terminals Select functions do not operate properly.
1. Refer to Operation Section of this manual for normal operation characteristics. 2. Check for proper current and voltage calibration.
1. Check for loose or faulty plug connections between the remote board and the weld/output controls. See the wiring diagram. 2. The Remote Board may be faulty. 3. The control board may be faulty.
CAUTION
F-8
F-8
PROBLEMS (SYMPTOMS)
The display is not functioning properly.
1. Refer to the Operation Section of this manual for normal operation characteristics. 2. Check for proper current and voltage calibration.
1. Check for loose or faulty plug connections between the Display board and the control board. See the wiring diagram. 2. The display board may be faulty. 3. The control board may be faulty.
A fault or error code is displayed.
1. See the Fault Explanations.
Code
1. See Fault Code Explanations.
For no apparent reason the welding characteristics have change.
1. Check the welding cables for loose or faulty connection. 2. Make sure the machines mode and output are set correctly for the process being used. (CV, CC,TIG etc.) 3. If Mig welding make sure the shielding gas and wire speed are correct for the process being used. 4. Check for proper current and voltage calibration.
1. Perform the Current Procedure.
Voltage and Calibration
2. Perform the Transducer Test.
Current
3. Perform the Output Diode Module Test 4. The control board may be faulty. 5. The advanced process panel (If used) may be faulty.
CAUTION
F-9

FAULT CODES DESCRIPTION/ DEFINITION
31 Main transformer primary over current
F-9
CORRECTIVE ACTION
Turn the machine off and back on to reset the machine. If condition persists, contact an authorized Lincoln Field Service Facility.
SERVICE FACILITY CORRECTIVE ACTION

Perform the Main Switch Board Test. Perform the Power Board Test. There may be a problem with the primary current sensors (CT) located on the main switch board. See the Wiring diagram
The control board may be faulty.
32
Capacitor bank A (lower) is under voltage
Make sure the reconnect switches are configured for the input voltage being applied to the machine. The machine is self clearing when condition ceases.
There may be a problem with the V/F signals from the main switch board to the control board. Perform the Main Switch Board Test. Perform the Power Board Test. The control board may be faulty.
NOTE: If more than one fault message is being displayed, perform all the checks for the faults
before replacing the printed circuit board V350-PRO
F-10 Return to Section TOC Return to Master TOC

33 Capacitor bank "B"(upper) is under voltage.
F-10
CORRECTIVE ACTION
Make sure the reconnect switches are configured for the input voltage being applied to the machine. The machine is self-clearing when condition ceases.

There may be a problem with the V/F signals from the main switch board to the control board. Perform the Main Switch Board Test. Perform the Power Board Test.
34
Capacitor bank "A"(lower) is over voltage.

35 Capacitor bank "B"(lower) is over voltage.
F-11
CORRECTIVE ACTION

37
The soft start function failed.
Turn the machine off and back on to reset the machine.

39 Electrical "glitch" on the primary over current fault detector circuit.
F-12
CORRECTIVE ACTION
Possibly caused by an external electrical "noise" or signal level. Make sure the V350-Pro is grounded correctly. The machine is self clearing when condition ceases.

Perform the Main Switch Board Test. Perform the Power Board Test. There may be a problem with the primary current sensors (CT) located on the main switch board. See the wiring diagram. The control board may be faulty.
43
Capacitor banks "A" (lower) and "B"(upper) are not balanced.
There may be a problem with the V/F signals from the main switch board to the control board. Perform the Main Switch Board Test. The capacitor(s) may be faulty. Check and replace if necessary.
44
The machine has detected a fault in the central processing unit (CPU).
Make sure the V350-Pro is grounded correctly. The machine is self clearing when condition ceases.
Perform the Power Board Test. The control board or associated wiring may be faulty. See the wiring diagram.

47 Electrical "glitch" on the V/F signals from the main switch board to the control board.
F-13
CORRECTIVE ACTION
Possibly caused by an external electrical "noise" or signal level. Make sure the V350-Pro is grounded correctly. The machine is self clearing when condition ceases.

bad node ####
The selected weld mode Press the Mode Select does not exist in the weld button to select a table that is presently different welding mode. loaded in the machine.
If new software was just installed, try reinstalling the software or put the original software back. Perform the Power Board Test. Perform the SPI Cable Resistance and Voltage Test. The control board may be faulty.
Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC F-14
NOTES
V350-PRO
F-14
F-15

INPUT FILTER CAPACITOR DISCHARGE PROCEDURE
F-15
WARNING
Service and repair should be performed by only Lincoln Electric factory trained personnel. Unauthorized repairs performed on this equipment may result in danger to the technician or machine operator and will invalidate your factory warranty. For your safety and to avoid electrical shock, please observe all safety notes and precautions detailed throughout this manual. If for any reason you do not understand the test procedures or are unable to perform the test/repairs safely, contact the Lincoln Electric Service Department for electrical troubleshooting assistance before you proceed. Call 1-800-833-9353 (WELD).
DESCRIPTION
This procedure will drain off any charge stored in the four large capacitors that are part of the switch board assembly. This procedure MUST be performed, as a safety precaution, before conducting any test or repair procedure that requires you to touch internal components of the machine.
MATERIALS NEEDED
5/16 Nut Driver Insulated Pliers Insulated Gloves High Wattage Resistor (25-1000 ohms and 25 watts minimum) DC Volt Meter
This procedure takes approximately 20 minutes to perform.
V350-PRO
F-16

INPUT FILTER CAPACITOR DISCHARGE PROCEDURE (continued) WARNING
Have an electrician install and service this equipment. Turn the input power off at the fuse box before working on equipment.
F-16
4. Obtain a high resistance and high wattage resistor (25-1000 ohms and 25 watts minimum). This resistor is not with the machine. NEVER USE A SHORTING STRAP FOR THIS PROCEDURE. 5. Locate the eight capacitor terminals shown in figure F.1. 6. Using electrically insulated gloves and pliers, hold the body of the resistor with the pliers and connect the resistor leads across the two capacitor terminals. Hold the resistor in place for 10 seconds. DO NOT TOUCH CAPACITOR TERMINALS WITH YOUR BARE HANDS. 7. Repeat the discharge procedure for the other three capacitors. 8. Check the voltage across the terminals of all capacitors with a DC voltmeter. Polarity of the capacitor terminals is marked on the PC board above the terminals. Voltage should be zero. If any voltage remains, repeat this capacitor discharge procedure.
Do not touch electrically hot parts. Prior to performing preventative maintenance, perform the following capacitor discharge procedure to avoid electric shock.
DISCHARGE PROCEDURE
1. Remove the input power to the V350-PRO. 2. Using the 5/16 wrench remove the screws from the case wraparound cover. 3. Be careful not to make contact with the capacitor terminals located at the top and bottom of the switch board.
FIGURE F.1 LOCATION OF INPUT FILTER CAPACITOR TERMINALS Return to Section TOC Return to Master TOC
EIGHT CAPACITOR TERMINALS + +
INSULATED PLIERS Return to Master TOC
POWER RESISTOR
INSULATED GLOVES
V350-PRO
F-17

MAIN SWITCH BOARD TEST
F-17
WARNING
DESCRIPTION
This test will help determine if the power section of the switch boards are functioning correctly. This test will NOT indicate if the entire PC board is functional. This resistance test is preferable to a voltage test with the machine energized because this board can be damaged easily. In addition, it is dangerous to work on this board with the machine energized.
MATERIALS NEEDED
Return to Section TOC Return to Master TOC Analog Volt/Ohmmeter 5/16 in. Wrench 7/16 in. Wrench
V350-PRO
F-18

MAIN SWITCH BOARD TEST (continued)
FIGURE F.2 MAIN SWITCH BOARD LEAD LOCATIONS
F-18
207
202 J22
+
209
201
204 205
208
J21
J20
+
206
203
TEST PROCEDURE
1. Remove input power to the V350-PRO. 2. Using a 5/16 nut driver, remove the case wraparound. 3. Perform the Input Filter Capacitor Discharge Procedure detailed earlier in this section. 4. Using a 7/16 wrench locate, label and remove leads 201, 202, 203, 204, 205, 206, 207 and 208 from the switch board. Note lead and washer placement for reassembly. Clear leads. 5. Using the Analog ohmmeter, perform the resistance tests detailed in Table F.1. Refer to figure F.2 for test point locations. Note: Test using an Analog ohmmeter on the Rx1 range. Make sure the test probes are making electrical contact with the conductor surfaces on the PC board.
V350-PRO
F-19

MAIN SWITCH BOARD TEST (continued)
F-19
6. If any test fails replace the switch board. See Main Switch Board Removal and Replacement. 7. If the switch board resistance tests are OK, check connections on plugs J20, J21, J22 and all associated wiring. See wiring diagram.
8. Reconnect leads 201, 202, 203, 204, 205, 206, 207, and 208 to the switch board. Ensure that the leads are installed in their proper locations. PreTorque all leads nuts to 25 inch lbs. before tightening them to 44 inch lbs. 9. Replace the case wraparound cover using a 5/16 nut driver.
TABLE F.1. SWITCH BOARD RESISTANCE TEST
APPLY POSITIVE TEST PROBE TO TERMINAL
APPLY NEGATIVE TEST PROBE TO TERMINAL
NORMAL RESISTANCE READING
+206 +208 +202 +201 +205 +203 +204 +207
-205 -203 -204 -207 -206 -208 -202 -201
Greater than 1000 ohms Greater than 1000 ohms Greater than 1000 ohms Greater than 1000 ohms Less than 100 ohms Less than 100 ohms Less than 100 ohms Less than 100 ohms
V350-PRO
NOTES
V350-PRO
F-20
F-21

INPUT RECTIFIER TEST
F-21
WARNING
Service and repair should be performed by only Lincoln Electric factory trained personnel. Unauthorized repairs performed on this equipment may result in danger to the technician or machine operator and will invalidate your factory warranty. For your safety and to avoid electrical shock, please observe all safety notes and precautions detailed throughout this manual. Return to Section TOC If for any reason you do not understand the test procedures or are unable to perform the test/repairs safely, contact the Lincoln Electric Service Department for electrical troubleshooting assistance before you proceed. Call 1-800-833-9353 (WELD).
DESCRIPTION
This test will help determine if the input rectifier has shorted or open diodes.
MATERIALS NEEDED
Analog Voltmeter/Ohmmeter (Multimeter) 5/16 Nut Driver Phillips Head Screwdriver Wiring Diagram
V350-PRO
F-22

INPUT RECTIFIER TEST (CONTINUED)
TEST PROCEDURE
1. Remove input power to the V350-PRO machine. 2. Using a 5/16 nut driver, remove the case wraparound cover. 3. Perform the Capacitor Discharge Procedure detailed earlier in this section. 4. Locate the input rectifier and associated leads. See Figure F.3. 5. Carefully remove the silicone sealant from leads 207, 207A, and 209. 6. Using a phillips head screwdriver, remove leads 207, 207A, and 209 from the input rectifier. 7. Use the analog ohmmeter to perform the tests detailed in Table F.2. See the Wiring Diagram. 8. Visually inspect the three MOVS for damage (TP1,TP2,TP3). Replace if necessary.
F-22
Figure F.3 Input Rectifier
Small Lead "H1" To Auxiliary Transformer
3/16" ALLEN BOLTS
C B #207 #207A
A
#209
Small Lead "A" To Circuit Breaker
FRONT REAR
V350-PRO
F-23

INPUT RECTIFIER TEST (CONTINUED)
Table F.2 Input Rectifier Test Points
F-23
TEST POINT TERMINALS

+ PROBE A B C - PROBE 207 207 207 207A 207A 207A 209 209 209 A B C A B C A B C
ANALOG METER X10 RANGE

Acceptable Meter Readings Greater than 1000 ohms Greater than 1000 ohms Greater than 1000 ohms Greater than 1000 ohms Greater than 1000 ohms Greater than 1000 ohms Less than 100 ohms Less than 100 ohms Less than 100 ohms Less than 100 ohms Less than 100 ohms Less than 100 ohms Less than 100 ohms Less than 100 ohms Less than 100 ohms Greater than 1000 ohms Greater than 1000 ohms Greater than 1000 ohms
11. If the input rectifier is faulty, see the Input Rectifier Bridge Removal & Replacement procedure. 12. Replace the case wraparound cover.
A B C A B C 207 207 207 207A 207A 207A 209 209 209
9. If the input rectifier does not meet the acceptable readings outlined in Table F.2 the component may be faulty. Replace Note: Before replacing the input rectifier, check the input power switch and perform the Main Switch Board Test. Also check for leaky or faulty filter capacitors. 10. If the input rectifier is good, be sure to reconnect leads 207, 207A, and 209 to the correct terminals and torque to 31 inch lbs. Apply silicone sealant.
V350-PRO
NOTES
V350-PRO
F-24
F-25
F-25

POWER BOARD TEST
WARNING
Service and repair should be performed by only Lincoln Electric factory trained personnel. Unauthorized repairs performed on this equipment may result in danger to the technician or machine operator and will invalidate your factory warranty. For your safety and to avoid electrical shock, please observe all safety notes and precautions detailed throughout this manual. Return to Section TOC Return to Master TOC If for any reason you do not understand the test procedures or are unable to perform the test/repairs safely, contact the Lincoln Electric Service Department for electrical troubleshooting assistance before you proceed. Call 1-800-833-9353 (WELD).
DESCRIPTION
This test will help determine if the power board is receiving the correct voltages and also if the power board is regulating and producing the correct DC voltages.
MATERIALS NEEDED
Return to Section TOC Return to Master TOC Volt-Ohmmeter 5/16 Nut Driver Wiring Diagram
V350-PRO
F-26

POWER BOARD TEST (CONTINUED)
TEST PROCEDURE
1. Remove input power to the V350-PRO machine. 2. Using a 5/16 nut driver, remove the case wraparound cover. 3. Perform the Capacitor Discharge Procedure detailed earlier in this section. 4. Locate the power board and plugs J41, J42 and J43. Do not remove plugs from the power board. See Figure F.4. 5. Carefully apply the correct input voltage to the V350-PRO. 6. Carefully test for the correct voltages at the power board. See Table F.3. 7. If the 40VDC is low, or not present at plug J41, check the rectifier bridge and C5 filter capacitor. See Wiring Diagram. Also perform the Auxiliary Transformer Test. 8. If any of the DC voltages are low, or not present at plugs J42 or J43, the power board may be faulty. 9. Remove the input power to the V350-PRO. 10. Replace the case wraparound cover using a 5/16 nut driver.
F-26
Figure F.4 Power Board Plug Location
J42
J41
J43
V350-PRO
F-27

POWER BOARD TEST (CONTINUED)
Table F.3 Power Board Voltage Checks
F-27
CHECK POINT LOCATION

POWER PC BOARD CONNECTOR PLUG J41 POWER PC BOARD CONNECTOR PLUG J42 POWER PC BOARD CONNECTOR PLUG J42 POWER PC BOARD CONNECTOR PLUG J42 POWER PC BOARD CONNECTOR PLUG J43 POWER PC BOARD CONNECTOR PLUG J43 POWER PC BOARD CONNECTOR PLUG J43
TEST DESCRIPTION
CHECK 40VDC SUPPLY FROM RECT. BRIDGE TO POWER BD. CHECK +15VDC SUPPLY FROM POWER PC BOARD CHECK +5VDC SUPPLY FROM POWER PC BOARD CHECK -15VDC SUPPLY FROM POWER PC BOARD CHECK +5VDC SPI SUPPLY FROM POWER PC BOARD CHECK +5VDC RS232 SUPPLY FROM POWER PC BOARD CHECK +15VDC SPI SUPPLY FROM POWER PC BOARD
CONNECTOR PLUG PIN NO.

2(+) 1(-)
LEAD NO. OR IDENTITY 65 (+) 66 (-)
NORMAL ACCEPTABLE VOLTAGE READING 38-42 VDC
65
1(+) 5(-)
66
410
412 (+) 410 (-)
15 VDC
412
3(+) 5(-)
410
408 (+) 410 (-)
5 VDC
408
2(+) 5(-)
410 411
411 (+) 410 (-)
-15 VDC
401
3(+) 12(-)
403 (+) 401 (-)

403
4(+) 9(-)
5 VDC
405
406 (+) 405 (-)
5 VDC
406 401
6(+) 12(-)
402 (+) 401 (-)
15 VDC
402
V350-PRO
NOTES
V350-PRO
F-28
F-29

OUTPUT DIODE MODULES TEST
F-29
WARNING
DESCRIPTION
This test will help determine if any of the output diodes are shorted.
MATERIALS NEEDED
Analog Voltmeter/Ohmmeter Wiring Diagram
V350-PRO
F-30

OUTPUT DIODE MODULES TEST (continued)
FIGURE F.5 Machine Output Terminals
F-30
A MPS
V OLTS
CONTROL
REMOTE LOCAL
WELD TERMINALS
REMOTE ON
OUTPUT
SELECT
SELECT
MEMORY BUTT MEMOR BUTTON ON SELECT KNOB
SELECT ATTRIBUTE TTRIBUTE ADJUST ATTRIBUTE TTRIBUTE
NEGATIVE OUTPUT TERMINAL
POSITIVE OUTPUT TERMINAL
TEST PROCEDURE
1. Remove input power to the V350-PRO. 2. Locate the output terminals on the front panel of the machine. See Figure F.5. 3. Remove any output cables and load from the output terminals. 4. Using the analog ohmmeter test for more than 200 ohms resistance between positive and negative output terminals. Positive test lead to the positive terminal; Negative test lead to the negative terminal. See Figure F.6. NOTE: The polarity of the test leads is most important. If the test leads polarity is not correct, the test will have erroneous results.
V350-PRO
F-31

Figure F.6 Terminal Probes
F-31
_
+P
OBE
+
ROB E
5. If 200 ohms is measured then the output diodes are not shorted. NOTE: There is a 250 ohm resistor across the welding output terminals. 6. If less than 200 ohms is measured, one or more diodes or the snubber board may be faulty. 7. Perform the Filter Capacitor Discharge Procedure detailed earlier in this section. 8. Locate the output diode modules and snubber board. See Figure F.7.
- PR
NOTE: This may require the disassembly of the leads and the snubber board from the diode modules. Refer to the Output Diode Modules Removal and Replacement Procedure for detailed instructions.
9. Test all output diode modules individually.
V350-PRO
Output Diode Modules
Snubber Board
Figure F.7 Snubber and Output Diode Locations
LEFT SIDE
V350-PRO
F-32
F-33

AUXILIARY TRANSFORMER TEST
F-33
WARNING
DESCRIPTION
This procedure will determine if the correct voltage is being applied to the primary of auxiliary transformer and also if the correct voltage is being induced on the secondary windings of the transformer.
MATERIALS NEEDED
Volt-ohmmeter (Multimeter) 5/16 Nut Driver Return to Section TOC Return to Master TOC Wiring Diagram
V350-PRO
F-34

AUXILIARY TRANSFORMER TEST (continued)
FIGURE F.8 Auxiliary Transformer
F-34
Auxiliary Transformer Secondary Lead Plugs P52
AM
PS
V
A
CC -ST ICK CC 701 -ST 8 ICK TIG 601 GT 0 AW CV -W IRE CV -FL UX CO RE D SE LE
WA RN ING
VO
LTS
OUT
PU
WEL
D TE
RM
IN
AL
HO
4 3
T ST AR T
5 6
SE
LE CT
CT
2 1 0 7 8 9 -6
AR
C CO
-2
NT
RO
-4
0 +2 +4
RE
MO
TE
10
-8 -10 SO FT +6 +8 +10 CR ISP
PO
WE
ON
OF
TEST PROCEDURE
1. Remove input power to the V350-PRO. 2. Using a 5/16 nut driver, remove the case wraparound cover. 3. Perform the Input Capacitor Discharge Procedure detailed earlier in this section. 4. Locate the auxiliary transformer. See Figure F.8. 5. Locate the secondary leads and plug P52. See Figure F.8 and F.9.
FIGURE F.9 Plug Lead Connections Viewed From Transformer Lead Side of Plug
532
42
24
1
2 10
3 11
4 12
5 13
6 14
7 15
8 16
Plug P52
31
V350-PRO
54
541
F-35

AUXILIARY TRANSFORMER NO.1 TEST (continued)
TABLE F.4
F-35
LEAD IDENTIFICATION 31 TO 532 42 TO 541 24 TO 541 54 TO 541

7. Carefully apply the correct input voltage to the V350-PRO and check for the correct secondary voltages per table F.4. Make sure the reconnect jumper lead and switch are configured correctly for the input voltage being applied. Make sure circuit breaker (CB3) is functioning properly. NOTE: The secondary voltages will vary if the input line voltage varies. 8. If the correct secondary voltages are present, the auxiliary transformer is functioning properly. If any of the secondary voltages are missing or low, check to make certain the primary is configured correctly for the input voltage applied. See Wiring Diagram.
NORMAL EXPECTED VOLTAGE 115 VAC 42 VAC 24 VAC 28 VAC
WARNING
High voltage is present at primary of Auxiliary Transformer.
9. If the correct input voltage is applied to the primary, and the secondary voltage(s) are not correct, the auxiliary transformer may be faulty. 10. Remove the input power to the V350-PRO. 11. Install the case wraparound cover using a 5/16 nut driver.
V350-PRO
NOTES
V350-PRO
F-36
F-37
TROUBLESHOOTING AND REPAIR

CURRENT TRANSDUCER TEST WARNING
F-37
DESCRIPTION
This test will help determine if the current transducer and associated wiring are functioning correctly.
MATERIALS NEEDED
Volt-ohmmeter 5/16 Nut Driver Resistive Load Bank Return to Section TOC Return to Master TOC External DC Ammeter
V350-PRO
F-38

CURRENT TRANSDUCER TEST (continued)
FIGURE F.10 Metal Plate Removal & Plug J8 Location
F-38
AM
PS
V
A
-S TIC K 70 -S 18 TIC K 60 TIG 10 GT AW CV -W IRE CV -FL UX CO RE CC CC
VO
LTS
OU
TP
UT
WEL
D TE
RM
IN AL
HO
D SE
3 4
T ST AR T
5 6
SE LE
CT
LE
WA
CT
2 1 0 7 8 9 -6
AR
RN
IN
CO
NT
RO
-4
-2
0 +2 +4
RE
MO
TE
10
-8 -10 SO FT +6 +8 +1 CR 0 ISP
PO
WE
ON
OF
Plug J8
TEST PROCEDURE
1. Remove input power to the V350-PRO. 2. Using the 5/16 nut driver, remove the case wraparound cover. Return to Section TOC Return to Master TOC 3. Perform the Input Capacitor Discharge Procedure. 4. Locate plug J8 on the control board. Do not remove the plug from the P.C. Board. 5. Apply the correct input power to the V350PRO. FIGURE F.11. Plug J8 Viewed From Lead Side of Plug 6. Check for the correct DC supply voltages to the current transducer at plug J8. See Figure F.11. A. Pin 2 (lead 802+) to pin 6 (lead 806-) should read +15 VDC. B. Pin 4 (lead 804+) to pin 6 (lead 806-) should read -15 VDC. 7. If either of the supply voltages are low or missing, the control board may be faulty.
802 801
804
Plug J8
806
V350-PRO
F-39

CURRENT TRANSDUCER TEST (continued)
TABLE F.5
F-39
OUTPUT LOAD CURRENT 300 250 200 150
EXPECTED TRANSDUCER FEEDBACK VOLTAGE 2.4 2.0 1.6 1.2 0.8
100
8. Check the feedback voltage from the current transducer using a resistive load bank and with the V350-PRO in mode 200. Mode 200 is a constant current test mode. This mode can be accessed from the front panel of the V350 by pressing and holding the Mode Select button while turning the machine on. NOTE: Machines with an Advanced Process Panels do not have a mode select button. Use the same procedure except hold in the Memory button on the advanced process panel instead of the mode select button. Then, rotate the output knob while still holding the Mode Select button in until the displays read Mode 200. Release the Mode Select Button and the machine will be in mode 200. With the V350PRO in mode 200, apply the grid load across the output of the V350-PRO, set machine output to 300 amps and enable WELD TERMINALS. Adjust the grid load to obtain 300 amps on the external ammeter and check feedback voltages per Table F.5. A. Pin 1 (lead 801) to Pin 6 (lead 806) should read 2.4 VDC (machine loaded to 300 amps).
9. If for any reason the machine cannot be loaded to 300 amps, Table F.5. shows what feedback voltage is produced at various current loads. 10. If the correct supply voltages are applied to the current transducer, and with the machine loaded, the feedback voltage is missing or not correct the current transducer may be faulty. Before replacing the current transducer, check the leads and plugs between the control board (J8) and the current transducer (J90). See The Wiring Diagram. For access to plug J90 and the current transducer refer to: Current Transducer Removal and Replacement Procedure. 11. Remove input power to the V350-PRO. 12. Replace the control box top and any cable ties previously removed. 13. Install the case wraparound cover using the 5/16 nut driver.
V350-PRO
NOTES
V350-PRO
F-40
F-41

FAN CONTROL AND MOTOR TEST WARNING
F-41
DESCRIPTION
This test will help determine if the fan motor, control board, switch board, or associated leads and connectors are functioning correctly.
MATERIALS NEEDED
Voltmeter 5/16 Nut Driver Return to Section TOC Return to Master TOC
V350-PRO
F-42

FAN CONTROL AND MOTOR TEST (continued)
F-42
TEST PROCEDURE
1. Remove the input power to the V350-PRO machine. 2. Using the 5/16 nut driver, remove the case wraparound cover. 3. Perform the Input Filter Capacitor Discharge Procedure. 4. Locate plug J22 on the main switch board. Do not remove the plug from the board. See Figure F.12.
FIGURE F.12 PLUG J22 LOCATION
J22
J21
J20
5. Carefully apply the correct input power to the machine. Return to Master TOC
6. Carefully check for 115VAC at plug J22 pin-2 to J22 pin-3. (leads 32A to 31B(C) See Figure F.13. WARNING: HIGH VOLTAGE IS PRESENT AT THE MAIN SWITCH BOARD.
FIGURE F.13 PLUG J22
Fan Lead Lead 31B(C)

1 3
2 4
Lead 32A Fan Lead
Plug J22
V350-PRO
F-43

FAN CONTROL AND MOTOR TEST (continued)
FAN CONTROL TEST PROCEDURE
F-43
7. If the 115VAC is low or not present check circuit breaker CB2 located on the front panel. If the circuit breaker is OK, perform The Auxiliary Transformer Test. Check plug J22, circuit breaker CB2 and associated leads for loose or faulty connections. See the Wiring Diagram. 8. Energize the weld output terminals (Select Weld Terminals ON) and carefully check for 115VAC at plug J22 pin-1 to J22 pin-4 (fan leads). See Figure F.13. If the 115VAC is present and the fan is not running then the fan motor may be faulty. Also check the associated leads between plug J22 and the fan motor for loose or faulty connections. See the Wiring Diagram. WARNING: HIGH VOLTAGE IS PRESENT AT THE SWITCH BOARD. 9. If the 115VAC is NOT present in the previous step then proceed to the fan control test.
1. Locate plug J20 on the switch board. Do not remove the plug from the switch board. See Figure F.12 and F.14. 2. Energize the weld output terminals (Select Weld Terminals ON) and carefully check for +15VDC at plug J20 pin-6+ to J20 pin-2(leads 715 to 716). See Figure F.14. If the 15VDC is present and the fan is not running then the switch board may be faulty. If the 15VDC is not present when the weld terminals are energized then the control board may be faulty. Also check plugs J20, J7, and all associated leads for loose or faulty connections. See the Wiring Diagram. WARNING: HIGH VOLTAGE IS PRESENT AT THE SWITCH BOARD. 3. Remove the input power to the V350-PRO. Note: The fan motor may be accessed by the removal of the rear panel detailed in The Current Transducer Removal and Replacement Procedure. 4. Replace the case wrap-around cover.
FIGURE F.14 PLUG J20 Return to Section TOC
Lead 716-
1 5
2 6
3 7
4 8
Lead 715+
Plug J20
V350-PRO
NOTES
V350-PRO
F-44
F-45
F-45

SPI CABLE RESISTANCE AND VOLTAGE TEST WARNING
DESCRIPTION
This test will help determine if there is a possible open in the SPI cable and also determine if the correct supply voltages are being applied to the boards in the SPI network.
MATERIALS NEEDED
Volt/Ohmmeter 5/16 Nut Driver Return to Section TOC Return to Master TOC
V350-PRO
F-46

SPI CABLE RESISTANCE AND VOLTAGE TEST (continued)
F-46
TEST PROCEDURE
1. Remove the input power to the V350-PRO. 2. Using the 5/16 nut driver, remove the case wraparound cover. 3. Perform the Capacitor Discharge Procedure. 4. Perform the Display Board Removal Procedure. Do not remove the SPI ribbon cable connecting the display board to the remote/status boards. 5. Locate and remove plug J3 from the control board. See Figure F.15.
8. Reconnect the plug into the control board and perform the Display Board Replacement Procedure. 9. With plug J3 still removed from the control board, carefully apply the correct input power to V350-PRO. 10. Turn on the machine. 11. Carefully check for the presence of +15VDC from plug J3 pin -1(+) to plug J3 pin -10(-) at the control board receptacle. See Figure F.15. 12. Carefully check for the presence of +5VDC from plug J3 pin -2(+) to plug J3 pin -10(-) at the control board receptacle. See Figure F.15. 13. If either of these voltages are low or not present, the control board may be faulty. Replace. Also Perform the Power Board Test. 14. Remove the input power to the V350-PRO machine. 15. Replace plug J3 into the control board. 16. Replace any cable ties previously removed. 17. Replace the case wrap-around cover.
6. Check the resistance and continuity of the SPI cable by testing with the ohmmeter from each pin on plug J3 to the corresponding pins on plug J34. See the Wiring Diagram. 7. The resistance reading pin to corresponding pin should be zero ohms or very low resistance. If the resistance reading is high or open check the plug connections to the SPI network PC boards. If the connections are OK and the resistance is high or open the SPI cable may be faulty.
FIGURE F.15 Plug J3 Return to Section TOC
Pin 1 Pin 2
Plug J3
J3
h Rig
e Sid
Pin 10
V350-PRO
F-47

VOLTAGE AND CURRENT CALIBRATION PROCEDURE WARNING
F-47
DESCRIPTION
This test will help determine if the machine is capable of producing welding output and to check and adjust, if necessary, the voltage and or current calibration.
MATERIALS NEEDED
Resistive Load Bank Calibrated Test Voltmeter Return to Section TOC Calibrated Test Ammeter Return to Master TOC
V350-PRO
F-48

VOLTAGE AND CURRENT CALIBRATION PROCEDURE (continued)
F-48
CALIBRATION CHECK
The calibration of the V350-PRO can be checked using a resistive load bank with the V350-PRO in mode 200. Mode 200 is a constant current test mode. 1. Press and hold in the Mode Select button. 2. Turn on the V350-PRO. 3. Rotate the output knob, while still holding the mode select button in, until the displays read mode 200. NOTE: Machines with an Advanced Process Panels do not have a mode select button. Use the same procedure except hold in the Memory button on the advanced process panel instead of the mode select button. 4. Release the Mode Select/Memory button and the machine will be in mode 200. 5. With the machine in mode 200 apply a resistive load to the welding output terminals (approximately .087 ohms) set the machine output to 300 amps and enable the Weld Terminals. (Weld Terminals Select ON). 6. Using the test meters note the output voltage and current. 7. The V350-PRO voltmeter must match the test meter reading to within +/- 1 volt.
VOLTAGE CALIBRATION
1. Connect the resistive load band (approximately .087 ohms) and test voltmeter to the welding output terminals. 2. Press and hold in the Mode Select/Memory button. 3. Turn on the V350-PRO. 4. Rotate the Output Control knob until the display reads vol cAL. 5. Release the Mode Select/Memory button. 6. Adjust the output control knob until the actual output voltage reading on the test volt meter is 20volts +/- .5 volts. 7. Wait for the machines output to be automatically turned off and then back on. 8. Adjust the Output Control knob again if necessary to make the actual voltage output 20 volts +/- .5 volts. 9. Wait for the machines output to be automatically turned off and then back on. 10. Repeat the above two steps if necessary. 11. Press and release the Mode Select/Memory button to save the calibration. NOTE: If the Mode Select/Memory button is not pressed within 30 seconds after adjusting the Output Control knob the machine will leave the calibration mode and use the previous calibration settings.
8. The V350-PRO ammeter must match the test meter within +/- 5 amps. 9. If the voltmeter does not meet the specification then proceed to the Voltage Calibration Procedure. 10. If the ammeter does not meet the specification then proceed to the Current Calibration Procedure. NOTE: Before attempting to calibrate the voltage or current setting of the V350-PRO, be sure to read the entire voltage or current calibration section. If the steps are not completed quickly, the machine will automatically leave the calibration mode without changing the calibration settings. The voltage and current calibration settings of the V350-PRO are completely independent of each other. Adjusting one will not affect the other.
V350-PRO
F-49

VOLTAGE AND CURRENT CALIBRATION PROCEDURE (continued)
CURRENT CALIBRATION PROCEDURE
1. Connect the resistive load band (approximately .087 ohms) and test ammeter to the welding output terminals. 2. Press and hold in the Mode Select/Memory button. 3. Turn on the V350-PRO. 4. Rotate the Output Control knob until the display reads cur cAL. 5. Release the Mode Select/Memory button. 10. Adjust the Output Control knob again if necessary to make the actual output current reading on the test ammeter 300 amps +/-2A. 11. Wait for the machines output to be a u t o matically turned off and then back on. 12. Repeat the above two steps if necessary. 13. Press and release the Mode Select/Memory button to save the calibration. 14. The left display will scroll the message IcAL SAVEd. 15. The machine will reset to normal operation. NOTE: If the Mode Select/Memory button is not pressed within 30 seconds after adjusting the Output Control knob the machine will leave the calibration mode and use the previous calibration settings.
F-49
6. The left display will change to IcAL to indicate that current calibration is in progress. 7. The right display will scroll the following message: Adj oCP SorEAL cur-300A. 8. Adjust the Output Control knob until the actual output current reading on the test ammeter is 300amps +/-2A. 9. Wait for the machines output to be automatically turned off and then back on.
V350-PRO
NOTES
V350-PRO
F-50
F-51

CONTROL BOARD REMOVAL AND REPLACEMENT
F-51
WARNING
Service and repair should be performed by only Lincoln Electric factory trained personnel. Unauthorized repairs performed on this equipment may result in danger to the technician or machine operator and will invalidate your factory warranty. For your safety and to avoid electrical shock, please observe all safety notes and precautions detailed throughout this manual. If for any reason you do not understand the test procedures or are unable to perform the test/repairs safely, contact the Lincoln Electric Service Department for electrical troubleshooting assistance before you proceed. Call 1-800-833-9353) (WELD).
DESCRIPTION
The following procedure will aid the technician in removing the control board for maintenance or replacement.
MATERIALS NEEDED
5/16 Nut Driver 3/8 Nut Driver Flathead Screwdriver Return to Section TOC Return to Master TOC Phillips Head Screwdriver
V350-PRO

CONTROL BOARD REMOVAL AND REPLACEMENT (continued)
FIGURE F.16 - CONTROL BOARD LOCATION
F-52
AM
PS
V
A
CC CC -ST ICK 701 -ST 8 ICK TIG 601 GT 0 AW CV -W IRE CV -FL UX CO RE
VO
LTS
OU
TP
UT
WE
LD
TE
RM
INAL
HO
D SE
3 4
T ST AR T
5 6
SE
LE
CT
LE
WA
CT
2 1 0 7 8 9 -6
AR
RN
ING
C CO NT RO
-2 0
-4
RE
MO
+2 +4
TE
10
-8 -10 SO FT +6 +8 +10 CR ISP
PO
WE
ON
OF
Control Board
PROCEDURE
1. Remove input power to the V350-PRO. 2. Using a 5/16 nut driver remove the case wraparound cover. 3. Perform the Input Filter Capacitor Discharge Procedure detailed earlier in this section. 4. Locate the control board behind the front panel of the machine. See Figure F.16. 5. Using a 5/16 nut driver remove the two screws from the bottom of the front of the machine. See Figure F.17.
FIGURE F.17 CASE FRONT SCREW REMOVAL
A MPS
V OLTS
CONTROL
REMOTE LOCAL
WELD TERMINALS
REMOTE ON
OUTPUT
SELECT
SELECT
MEMORY BUTT MEMOR BUTTON ON SELECT KNOB
Phillips Head Screws
Flathead Screws
5/16" Screws
V350-PRO
F-53

FIGURE F.18. - CONTROL BOARD ALL PLUG LOCATIONS
F-53
J5 J4
J6
J7
J8
J9
J3
AM
PS
V
A
CC -STI CK CC -STI 7018 CK TIG 60 10 GT AW CV -W IRE CV -FLU X CO RE D SE LE CT
RN IN G
VO
LTS
OU
TP
UT
WE
LD
TE
RM
INA
LS
HO
4 3 2 1 0
RE MO TE
T ST AR T
5 6 7 8 9 -6 -8 -4
SE
J10B J10A
LE
CT
WA
AR
CC ON
-2 0
TR
OL
+2 +4 +6
10
-1 SO 0 FT
+8 +1 CR 0 ISP
PO
ER
ON
OF
CAUTION
Observe static precautions detailed in PC Board Troubleshooting Procedures at the beginning of this section.
6. Using a flat head screwdriver remove the two screws and their washers from above and below the input power switch. See Figure F.17.
8. The front of the machine may now gently be pulled forward to gain access to the display Board. Note: The front of the machine cannot be removed completely, only pulled forward a few inches. 9. Beginning at the right side of the control board remove plugs J10A and J10B. Note: Be sure to label each plugs position upon removal. See Figure F.18. 10. Working your way across the top of the board from right to left, label and remove plugs #J9, #J8, #J7, #J6, and #J5. See Figure F.18. 11. Working your way down the left side of the board, label and remove plugs #J4 and #J3. See Figure F.18.
7. Using a phillips head screwdriver remove the four screws from around the two welder output terminals on the front of the machine. See Figure F.17.
V350-PRO
F-54

F-54
12. Using a 3/8 nut driver remove the two mounting nuts from the top two corners of the control board. See Figure F.19. 13. Cut any necessary cable ties.
14. Replace the control board.
FIGURE F.19 CONTROL BOARD MOUNTING SCREW LOCATION
Mounting Nuts (3/8")
R
15. Replace the two 3/8 mounting nuts at the top two corners of the control board. 16. Replace any previously removed cable ties. 17. Replace plugs #J3, #J4, #J5, #J6, #J7, #J8, #J9, #J10B, and #J10A previously removed.
t h ig
e d i S
19. Replace the four screws from around the two welder output terminals on the front of the machine. 20. Replace the two case front mounting screws at the bottom of the front of the machine. 21. Replace the case wraparound cover.
18. Replace the two screws and their washers from above and below the input power switch.
22. Perform the Voltage and Current Calibration Procedure.
V350-PRO
F-55

DISPLAY BOARD REMOVAL AND REPLACEMENT
F-55
WARNING
Service and repair should be performed by only Lincoln Electric factory trained personnel. Unauthorized repairs performed on this equipment may result in danger to the technician or machine operator and will invalidate your factory warranty. For your safety and to avoid electrical shock, please observe all safety notes and precautions detailed throughout this manual. If for any reason you do not understand the test procedures or are unable to perform the test/repairs safely, contact the Lincoln Electric Service Department for electrical troubleshooting assistance before you proceed. Call or 1-800-833-9353 (WELD).
DESCRIPTION
The following procedure will aid the technician in removing the display board for maintenance or replacement.
MATERIALS NEEDED
5/16 Nut Driver Flathead Screwdriver Phillips Head Screwdriver Return to Section TOC Return to Master TOC
V350-PRO
F-56

DISPLAY BOARD REMOVAL & REPLACEMENT (continued)
FIGURE F.20. DISPLAY BOARD LOCATION
F-56
Display Board
Mode Board or Advanced Process Board
L1
CS 71 11 D1 30 -1
L1
11
07
-2
ST
AT
US IN PU T
MO
DE
SE
LE
CT
L11 110
-1
AM
PS
V
A
CC CC CK -STI 7018 CK TIG 60 10 GT AW CV -W IRE CV -FLU X CO RE -STI
VO
LTS
OU
TP
UT
WEL
D TE
RM
IN
AL
HO
D SE
3 4
T ST AR T
5 6
SE
LE
CT
LE
WA
CT
2 1 0 7 8 9 -6
AR
RN
IN
CO
NT
RO
-4
-2
0 +2 +4
RE
MO
TE
10
-8 -10 SO FT +6 +8 +1 CR 0 ISP
PO
WE
ON
OF
PROCEDURE
1. Remove input power to the V350-PRO. 2. Using a 5/16 nut driver remove the case wraparound cover. 3. Perform the Input Filter Capacitor Discharge Procedure detailed earlier in this section. 4. Locate the display board behind the front panel of the machine. See Figure F.20.
V350-PRO
F-57

FIGURE F.21. CASE FRONT SCREW LOCATION
F-57
A MPS
V OLTS
CONTROL
REMOTE LOCAL
WELD TERMINALS
REMOTE ON
OUTPUT
SELECT
SELECT
MEMORY BUTTON SELECT KNOB
SELECT ATTRIBUTE ADJUST ATTRIBUTE
Flathead Screws
5/16" Screws
5. Using a 5/16 nut driver remove the two screws from the bottom of the front of the machine. See Figure F.21. 6. Using a flat head screwdriver remove the two screws and their washers from above and below the input power switch. See Figure F.21. 7. Using a phillips head screwdriver remove the four screws from around the two welder output terminals on the front of the machine. See Figure F.21.
8. The front of the machine may now gently be pulled forward to gain access to the display Board. Note: The front of the machine cannot be removed completely, only pulled forward a few inches. 9. The display board is now accessible to replace.
V350-PRO
F-58

F-58
10. Remove plug J37 from the display board. See the Wiring Diagram. 11. Remove plug J3 originating from the control board located directly across from the display board. See the Wiring Diagram. 12. Remove the display board. Note: Gentle prying from behind the board may be required. 13. Replace the display board. 14. Replace plugs #J3 and #J37 previously removed.
\15. Replace the four phillips head screws removed from the front of the machine located around the two welder output terminals. 16. Replace the two flat head screws and their washers mounting the input power switch. 17. Using a 5/16 nut driver replace the two screws previously removed from the bottom front of the machine. 18. Replace the case wraparound cover.
V350-PRO

MAIN SWITCH BOARD REMOVAL AND REPLACEMENT
F-59
WARNING
DESCRIPTION
The following procedure will aid the technician in removing the main switch board for maintenance or replacement.
MATERIALS NEEDED
5/16 Nut Driver Flathead Screwdriver 7/16 mm Socket Return to Section TOC Return to Master TOC 3/16 Allen Wrench 3/8 Nut Driver
V350-PRO
F-60

MAIN SWITCH BOARD REMOVAL & REPLACEMENT (continued)
FIGURE F.22. MAIN SWITCH BOARD LEAD LOCATIONS
F-60
207
202 J22
+
209
201
204 205
208
J21
J20
203
+
206
PROCEDURE
Return to Section TOC 1. Remove the input power to the V350-PRO. Return to Master TOC 2. Using a 5/16 nut driver remove the case wraparound cover. 3. Perform the Input Filter Capacitor Discharge Procedure detailed earlier in this section. 5. Using a 5/16 and 3/8 nut driver remove the input lead shield from the area at the bottom of the main switch board. 6. Using a 7/16 socket, remove leads 201, 202, 203, 204, 205, 206, 207, 208, 209 from the switch board. Note lead terminal locations and washer positions upon removal. 7. Locate and disconnect the three harness plugs associated with the main switch board. Plugs #J20, #J21, #J22. See Figure F.22. 8. Locate the eight capacitor terminals and remove the nuts using a 7/16 socket or nut driver. Note the position of the washers behind each nut for replacement.
CAUTION
Observe static precautions detailed in PC Board Troubleshooting Procedures at the beginning of this section. Failure to do so can result in permanent damage to equipment. 4. Locate the main switch board and all associated plug and lead connections. See figure F.22. See Wiring Diagram.
V350-PRO
F-61

MAIN SWITCH BOARD REMOVAL & REPLACEMENT (continued)
FIGURE F.23. 3/16 ALLEN BOLT LOCATION
F-61
3/16" ALLEN BOLTS
9. Using a 3/16 allen wrench remove four allen bolts and washers as shown in Figure F.23. At this point, the board is ready for removal. Carefully remove the board from the 4 nylon mounting pins. Note: Depress the retaining pins on the sides of the nylon mounts to release the board. See Figure F.24. 10. Carefully maneuver the board out of the machine.
13. Replace the four allen bolts and washers previously removed. 14. Replace the eight capacitor terminal nuts, washers, and necessary leads previously removed. 15. Reconnect the three harness plugs previously removed. 16. Reconnect the nine leads (#201-#209) that were previously removed. 17. Pre-torque all screws to 25 inch lbs. before tightening to 44 inch lbs. 18. Replace the case wraparound cover.
11. Apply a thin coat of Penetrox A-13 to the IGBT heatsinks on the back of the new switch boards mating surfaces. Note: Keep compound away from the mounting holes. 12. Mount the new board on the nylon m o u n t ing pins.
FIGURE F.24. NYLON MOUNTING PIN
DEPRESS LOCKING TAB ON MOUNTING PIN

V350-PRO
NOTES
V350-PRO
F-62
F-63

ADVANCED PROCESS PANEL REMOVAL AND REPLACEMENT WARNING
F-63
DESCRIPTION
The following procedure will aid the technician in removing the mode board for maintenance or replacement.
MATERIALS NEEDED
5/16 Nut Driver Small Flathead Screwdriver Flathead Screwdriver Return to Section TOC Return to Master TOC Small Phillips Head Screwdriver Phillips Head Screwdriver 9/16 Wrench
V350-PRO
F-64

ADVANCED PROCESS PANEL REMOVAL AND REPLACEMENT (continued)
FIGURE F.25. MODE BOARD LOCATION
F-64
Display Board
L1
CS 71 11 D1 30 -1
L1
11
07
-2
ST
AT
US IN PU T
MO
DE
SE
LE
CT
L11 110
-1
AM
PS
V
A
CC -STI CK CC -STI 7018 CK TIG 60 10 GT AW CV -W IRE CV -FLU X CO RE
VO
LTS
OU
TP
UT
WEL
D TE
RM
IN
AL
HO
D SE
3 4
T ST AR T
5 6
SE
LE
CT
LE
WA
CT
2 1 0 7 8 9 -6
AR
RN
IN
CO
NT
RO
-4
-2
0 +2 +4
RE
MO
TE
10
-8 -10 SO FT +6 +8 +1 CR 0 ISP
PO
WE
ON
OF
PROCEDURE
1. Remove input power to the V350-PRO. 2. Using a 5/16 nut driver remove the case wraparound cover. 3. Perform the Input Filter Capacitor Discharge Procedure detailed earlier in this section. 4. Locate the advanced process board behind the front panel of the machine. See Figure F.25.
V350-PRO
F-65
F-65


FIGURE F.26. CASE FRONT SCREW REMOVAL
A MPS
V OLTS
CONTROL
WELD TERMINALS
REMOTE LOCAL REMOTE ON
OUTPUT
SELECT
SELECT
MEMORY BUTTON MEMOR BUTTON SELECT KNOB
Flathead Screws
5/16" Screws
5. Using a 5/16 nut driver remove the two screws from the bottom of the front of the machine. See Figure F.26. 6. Using a flat head screwdriver remove the two screws and their washers from above and below the input power switch. See Figure F.26..
7. Using a phillips head screwdriver remove the four screws from around the two welder output terminals on the front of the machine. See Figure F.26. 8. The front of the machine may now gently be pulled forward to gain access to the mode board. Note: The front of the machine cannot be removed completely, only pulled forward a few inches.
V350-PRO
F-66

FIGURE F.27.. CASE FRONT
F-66
A MPS
V OLTS
CONTROL
REMOTE LOCAL
WELD TERMINALS
REMOTE ON
OUTPUT
SELECT
SELECT
5/16" Screws
MEMORY BUTT MEMOR BUTTON ON SELECT KNOB SELECT ATTRIBUTE TTRIBUTE ADJUST ATTRIBUTE TTRIBUTE
Adjust Knob Select Knob
_
9. Remove plug #J33 from the remote board. See the Wiring Diagram. 10. Open the cover of the weld mode display on the front of the machine. 11. Using a 5/16 nut driver, remove the three 5/16 screws as shown in Figure F.27. 12. Place both knobs in the six oclock position. 13. Using a small flathead screwdriver, loosen the screw in the Select knob and the Adjust knob. The knobs should slide off of their shafts. See Figure F.28.
14. Using a 9/16 wrench remove the nuts and their washers behind the two knobs previously removed. 15. Perform the Remote Board Procedure. (Start at step #10) Removal
16. Using a phillips head screwdriver remove the two phillips head mounting screws at the bottom of the Advanced Process board. 17. Remove the Advanced Process board.
V350-PRO
F-67

FIGURE F.28. SCREW IN CAP
F-67
Small Flathead Screwdriver

Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC
18. Replace the Advanced Process board. 19. Replace the two phillips head screws at the bottom of the advanced process board. 20. Perform the Remote Board Replacement Procedure. 21. Replace the 9/16 nuts and their washers behind the Adjust and Select knobs. 22. Using a small screwdriver replace the two knobs previously removed.
25. Replace the four phillips head screws removed from the front of the machine located around the two welder output terminals. 26. Replace the two flat head screws and their washers from around the input power switch. 27. Using a 5/16 nut driver replace the two screws previously removed from the bottom front of the machine 28. Replace the case wraparound cover.
23. Replace the three 5/16 screws previously removed from the front of the machine located around the Advanced Process board. 24. Reconnect plug #J33 previously removed.
V350-PRO
NOTES
V350-PRO
F-68
F-69

REMOTE BOARD REMOVAL AND REPLACEMENT
F-69
WARNING
DESCRIPTION
The following procedure will aid the technician in removing the status board for maintenance or replacement.
MATERIALS NEEDED
5/16 Nut Driver Flathead Screwdriver Return to Section TOC Return to Master TOC Phillips Head Screwdriver
V350-PRO
F-70

REMOTE BOARD REMOVAL AND REPLACEMENT (continued)
F-70
PROCEDURE
1. Remove input power to the V350-PRO. 2. Using a 5/16 nut driver remove the case wraparound cover. 3. Perform the Input Filter Capacitor Discharge Procedure detailed earlier in this section. 4. Locate the remote board behind the front panel of the machine. See Figure F.29.
FIGURE F.29. REMOTE BOARD LOCATION
Remote Board Display Board

L1
CS 71 11 D1 30 -1
L1
11
07
-2
ST
AT
US IN PU T
MOD
E SE
LE
CT
L11 110
-1
AM
PS
V
A
CC -S TIC K 70 CC -S 18 TIC K 60 TIG 10 GT AW CV -W IR E CV -FL UX CO RE
VO
LTS
OU
TP
UT
WEL D TE RM INAL S SE LE CT
D SE
3
HO T ST AR T
5 6
WA
LE CT
2 1 0 7 8 9 -6
RN
ING
AR C CO NT RO L
-4 -2 0 +2 +4 -8 -10 SO FT +6 +8 +1 CR 0 ISP
RE
MO
TE
10
PO
WE
ON
OF
V350-PRO
F-71

F-71
5. Using a 5/16 nut driver remove the two screws from the bottom front of the machine. See Figure F.30. 6. Using a flat head screwdriver remove the two screws and their washers from around the input power switch. See Figure F.30. 7. Using a phillips head screwdriver remove the four screws from around the two welder output terminals on the front of the machine. See Figure F.30.
8. The front of the machine may now gently be pulled forward to gain access to the remote Board. Note: The front of the machine cannot be removed completely, only pulled forward a few inches. 9. The remote board is now accessible to replace.
FIGURE F.30. FRONT SCREW REMOVAL
A MPS
V OLTS
CONTROL
REMOTE LOCAL
WELD TERMINALS
REMOTE ON
OUTPUT
SELECT
SELECT
MEMORY BUTTON MEMOR BUTTON SELECT KNOB
Flathead Screws
5/16" Screws
V350-PRO
F-72

F-72
10. Remove plug J37 from the display board. See Wiring Diagram. 11. Remove plugs J33, J333 and J331 from the remote board. 12. Using a flat head screwdriver, remove the two mounting screws and washers from the bottom of the remote board. See Figure F.31. 13. Remove the remote board.
17. Replace plug J37 previously removed from the display board. 18. Replace the four phillips head screws removed from the front of the machine located around the two welder output terminals. 19. Replace the two flat head screws and their washers from around the input power switch. 20. Using a 5/16 nut driver replace the two screws previously removed from the bottom front of the machine 21. Replace the case wraparound cover.
14. Replace the remote board. 15. Replace the two flat head mounting screws and washers previously removed from the bottom of the remote board. 16. Replace plugs J331, J333, J33 and previously removed from the remote board.
FIGURE F.31. REMOTE BOARD (PLUG LOCATION)
J33 Remote Board
J333
Flathead Mounting Screws
V350-PRO
J331
F-73
F-73

SNUBBER BOARD REMOVAL AND REPLACEMENT
WARNING
DESCRIPTION
The following procedure will aid the technician in removing the snubber board for maintenance or replacement.
MATERIALS NEEDED
5/16 Nut Driver 7/16 Socket or Nut Driver Return to Section TOC Return to Master TOC
V350-PRO
F-74

SNUBBER BOARD REMOVAL AND REPLACEMENT (continued)
F-74
PROCEDURE
1. Remove input power to the V350-PRO. 2. Using a 5/16 nut driver remove the case wraparound cover. 3. Perform the Input Filter Capacitor Discharge Procedure detailed earlier in this section. 4. Locate the snubber board.. See Figure F.32.
FIGURE F.32. SNUBBER BOARD LOCATION
Snubber Board
LEFT SIDE
5. Remove small lead #B1 from the board. Figure F.33. See 7. Carefully remove the snubber board. 8. Replace the snubber board. 6. Remove the four bolts using a 7/16 socket. Two of these bolts have leads #30 and #10 connected to them. Note the position of all leads and associated washers upon removal. 9. Replace the bolts, leads, and washers previously removed. Torque bolt to 30-40 Inch Lbs. 10. Replace the case wraparound cover. FIGURE F.33. SNUBBER BOARD LEADS (CLOSE UP)
Lead 30 Lead B1
Lead 20
V350-PRO
F-75
F-75

POWER BOARD REMOVAL AND REPLACEMENT
WARNING
DESCRIPTION
The following procedure will aid the technician in removing the power board for maintenance or replacement.
MATERIALS NEEDED
5/16 Nut Driver 3/8 Nut Driver Return to Section TOC Return to Master TOC
V350-PRO
F-76

POWER BOARD REMOVAL AND REPLACEMENT (continued)
FIGURE F.34. POWER BOARD LOCATION
F-76
POWER BOARD
Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC
LEFT SIDE
PROCEDURE
1. Remove input power to the V350-PRO. 2. Using a 5/16 nut driver remove the case wraparound cover. 3. Perform the Input Filter Capacitor Discharge Procedure detailed earlier in this section. 4. Locate the power board. See Figure F.34.
V350-PRO
F-77

POWER BOARD REMOVAL AND REPLACEMENT (continued)
F-77
5. Locate the three plug connections. J41, J42 and J43. See figure F.35. 6. Carefully remove the three plugs from the power board. 7. Remove the three nuts and at the corners of the board using a 3/8 nut driver. Board is ready for removal. 8. Remove the power board.
9. Replace with new power board. 10. Secure the new power board into its proper position with the three 3/8 nuts previously removed. 11. Replace the three plugs previously removed. Plugs J41, J42 and J43. 12. Replace the case wraparound cover.
FIGURE F.35. POWER BOARD LEAD LOCATION
J42
J41
J43
V350-PRO
NOTES
V350-PRO
F-78
F-79

INPUT RECTIFIER REMOVAL AND REPLACEMENT
F-79
WARNING
DESCRIPTION
The following procedure will aid the technician in removing the input rectifier for maintenance or replacement.
MATERIALS NEEDED
3/16 Allen wrench 5/16 Nut Driver Return to Section TOC Return to Master TOC Flathead Screwdriver Penetrox A-13 Heatsink Compound Silicon Sealant
V350-PRO
F-80

INPUT RECTIFIER REMOVAL AND REPLACEMENT (continued)
F-80
PROCEDURE
1. Remove input power to the V350-PRO. 2. Using a 5/16 nut driver remove the case wraparound cover. 3. Perform the Input Filter Capacitor Discharge Procedure detailed earlier in this section. 4. Locate the input rectifier. See figure F.36. 8. Remove the input bridge. 5. Carefully remove the silicon sealant insulating the six input rectifier terminals. 6. Remove the six screws from the terminals using a flathead screwdriver. Carefully note the position of all leads and their positions upon removal. See Figure F.37. 7. Using a 3/16in. allen wrench remove the two mounting screws and washers from the input bridge. See Figure F.37.
FIGURE F.36. INPUT RECTIFIER LOCATION
INPUT RECTIFIER
AM
PS
V
A
CC CC -S TIC K 70
VO
LTS
OU
18 TIC K 60 TIG 10 GTA W CV -W IR E CV -FLU XC OR E
-S
TP
UT
WE
LD
TE
RM
INA L
HO
D SE
3 4
TS
5
TA
SE
RT AR
7 8 9 -6 -4
LE
CT
LE
WA
CT
6 2 1 0
RN
IN
CO
NT
RO
-2
0 +2 +4
RE
MO
TE
10
-8 -1 SO 0 FT +6 +8 +1 CR 0 ISP
PO
ER
ON
O FF
V350-PRO
F-81

INPUT RECTIFIER REMOVAL AND REPLACEMENT (continued)
F-81
9. Apply a thin coat of Penetrox A-13 heatsink compound to the point of contact between the input rectifier and the mounting surface. 10. Secure the new input bridge into its proper position with the two 3/16in. allen mounting screws previously removed. Torque to 44 inch pounds.
11. Reconnect the previously removed leads to their proper locations. Torque to 31 inch pounds. 12. Cover the input rectifier and its six terminals with silicon sealant. 13. Replace the case wraparound cover.
FIGURE F.37. INPUT RECTIFIER (CLOSE-UP)
Small Lead "H1" To Auxiliary Transformer
3/16" ALLEN BOLTS
C B #207 #207A
A
#209
Small Lead "A" To Circuit Breaker
FRONT REAR
V350-PRO
NOTES
V350-PRO
F-82
F-83

OUTPUT RECTIFIER MODULES REMOVAL AND REPLACEMENT WARNING
F-83
DESCRIPTION
The following procedure will aid the technician in removing the output rectifier modules for maintenance or replacement.
MATERIALS NEEDED
3/16 Allen wrench 9/64 Allen wrench Return to Section TOC Return to Master TOC 5/16 Nut Driver 7/16 Wrench Flathead Screwdriver Penetrox A-13 Heatsink Compound Thin Knife/Screwdriver
V350-PRO
F-84

OUTPUT RECTIFIER MODULES REMOVAL AND REPLACEMENT (continued)
F-84
PROCEDURE
1. Remove input power to the V350-PRO. 2. Using a 5/16 nut driver remove the case wraparound cover. 3. Perform the Input Filter Capacitor Discharge Procedure detailed earlier in this section. 4. Locate the output diode modules located behind the snubber board. See figure F.38. 5. Before the output rectifier modules can be reached, the Snubber Board Removal Procedure must be performed. 6. After the snubber board is removed, remove the four leads connected to the modules using a 3/16 allen wrench. These leads are #X4, #X2, #20, #40. Note their positions for reassembly. See Figure F.39. 7. Remove the copper plates from the tops of the modules.
FIGURE F.38. OUTPUT RECTIFIER MODULE LEAD LOCATIONS
Output Diode Modules Snubber Board
LEFT SIDE
V350-PRO
F-85

OUTPUT RECTIFIER MODULES REMOVAL AND REPLACEMENT (continued)
F-85
8. Under the copper plate previously removed, there is an allen bolt. Remove it using a 9/64 allen wrench. See Figure F.39. 9. Using a 7/16 socket remove the mounting bolts at the top and bottom of the modules. See Figure F.39. 10. The output rectifier modules are ready for removal and/or replacement. 11. Before replacing the diode module, apply a thin even coat of Penetrox A-13 heatsink compound to the bottom surface of the diode module. Note: Keep the compound away from the mounting holes. 12. Press the module firmly against the sink while aligning the mounting holes. Insert each outer screw through a spring washer and then a plain washer and into the holes. Start threading all three screws into the heat sink (2 or 3 turns by hand).
13. The screw threads may catch on the threads of the heat sink, so be sure to get the face of the screw into contact with the surface of the module (using just hand torque). 14. Using a 7/16 socket, tighten each mounting bolt to between 5 and 10 inch pounds. 15 Tighten the center allen screw to between 12 and 18 inch pounds. 16. Tighten each mounting bolt again (30 to 40 inch pounds this time). 15. Replace leads #X2, #X4, #20, #40 to their original terminals in their proper positions. Torque bolts to 30-40 Inch Pounds. 16. Perform the Snubber Board Replacement Procedure detailed earlier in this section. 17. Replace the case wraparound cover.
FIGURE F.39. OUTPUT RECTIFIER MODULE MOUNTING BOLT LOCATIONS
40
20
Mounting Bolts
X4 X2
3/16" Allen Bolts

9/64" Allen Bolts
Mounting Bolts
V350-PRO
NOTES
V350-PRO
F-86
F-87
F-87

CURRENT TRANSDUCER REMOVAL AND REPLACEMENT
WARNING
DESCRIPTION
The following procedure will aid the technician in removing the current transducer for maintenance or replacement.
MATERIALS NEEDED
5/16 Nut Driver 1/4 Nut Driver 1/2 Nut driver Return to Section TOC Return to Master TOC 3/8 Nut Driver Channel Locks Flathead Screwdriver Phillips Head Screwdriver Hammer Crescent Wrench Pliers
V350-PRO
F-88
F-88
CURRENT TRANSDUCER REMOVAL AND REPLACEMENT (continued)

PROCEDURE
1. Remove input power to the V350-PRO. 2. Using a 5/16 nut driver remove the case wraparound cover. 3. Perform the Input Filter Capacitor Discharge Procedure detailed earlier in this section. 4. Using a 5/16 nut driver remove the four screws from the bottom and right side of the rear assembly. See Figure F.40.
FIGURE F.40. CASE BACK SCREW LOCATIONS Return to Section TOC Return to Master TOC
REAR
OFF OFF OFF
Plastic Nut
5/16" Mounting Screws
V350-PRO
F-89
F-89

5. Label and remove the five leads connected to the reconnect panel. Pliers may be necessary. 6. Label and remove the two leads connected to the CB2 circuit breaker. 7. Using a crescent wrench, remove the large plastic nut from around the input power line located at bottom of the rear assembly. See Figure F.41. 8. Locate the steel nut located directly on the other side of the rear assembly behind the plastic nut that was previously removed. See Figure F.41. FIGURE F.41. LEAD LOCATIONS 9. Using a hammer and a flathead screwdriver, firmly tap the metal nut from the bottom of one of its ribs. This tapping will loosen the nut. Note: Be sure to tap from the bottom so the nut loosens in a counter clockwise fashion if viewed from the front of the machine. 10. Using a 3/8 nut driver label and remove leads #202, #203, #206, #207A from the reconnect switches. See Figure F.41.
#206 #202 #207A #203
AM
PS
VO
LTS
LIN
OU
TP
C ELOLN EC TR IC
WA RN IN
UT
WE LD
TE RM IN AL S
IN
R EM O TE
VE
SE LE CT
RT
EC
V3
50
-P
RO
PO W ER
ON
O FF
ut Nut N tal stic e M Pla
V350-PRO
F-90
F-90

11. The back of the machine may now gently be pulled away to gain access to the current transducer. Note: The rear of the machine cannot be removed completely. 12. Carefully swing the rear of the machine open to the left while facing the rear of the machine. 13. Perform the Procedure. Snubber Board Removal 18. Remove the output diode heatsink assembly through the rear of the machine. 19. Remove plug #J90 from the current transducer. 20. Using a 3/8 nut driver, remove the two mounting nuts from the current transducer. 16. Using a 3/8 wrench, remove the three mounting screws from the output diode heatsink assembly. Take note placement of insulation for reassembly. See Figure F.42. 17. Cut any necessary cable ties and carefully remove the heavy lead from the diode heatsink using a 1/2 nut driver.
14. Remove leads #X2 and #20 from the output diode module. Return to Section TOC Return to Master TOC 15. Remove leads #X4 and #40 from the other output diode module.
FIGURE F.42 OUTPUT HEATSINK MOUNTING SCREW LOCATION
3/8" MOUNTING BOLTS

V350-PRO
F-91
F-91

21. Replace the current transducer. 22. Replace the two 3/8 mounting nuts previously removed. 23. Reconnect plug #J90 to the current transducer. 24. Replace any necessary cable ties previously cut. 25. From the rear of the machine, replace the heavy flex lead to the bottom of the output diode heatsink assembly using a 1/2 wrench. Note: Dont forget to include all washers. 32. Replace the large plastic nut from around input power line located at the back of the machine. 33. Replace the five leads to the reconnect panel in their proper locations. 34. Replace the two CB2 circuit breaker leads previously removed. 35. Using a 5/16 nut driver, replace the four screws at the bottom and right side of the rear assembly. 36. Replace the case wraparound cover. 37. Perform the Voltage and Current Calibration Procedure. 30. Using a 3/8 wrench, replace leads #202, #203, #206, and #207A previously removed from the reconnect switches. 31. Tighten the metal nut previously removed from the inside of the rear wall on the back of the machine. Channel locks may be necessary.
26. Replace the output diode heatsink assembly previously removed using a 3/8 wrench. Note: Be sure to place insulation in its original location. 27. Replace leads X2, #20, X4, # 40 previously removed from the two output diode modules. Torque to 30-40 inch lbs. 28. Perform the Snubber Board Replacement Procedure. 29. The rear of the machine may now be placed back into its original position.
V350-PRO
F-92

RETEST AFTER REPAIR
F-92
Retest a machine: If it is rejected under test for any reason that requires you to remove any part which could affect the machines electrical characteristics.
If you repair or replace any electrical components: Press and hold the MODE SELECT button (or the MEMORY button if an advanced process panel is installed) while applying power to the machine. Rotate the output control knob until the display reads SPIdIAG. Release the MODE SELECT button.
Test Steps
Required Action Adjust the output control potentiometer to its highest setting (completely clockwise). Adjust the output control potentiometer to its lowest setting (completely counterclockwise).
Expected Results Lft.display Rt. display oCP oCP HI Lo
1 2
NOTE: If a standard Mode Select Panel is not installed in the machine, skip steps 3-12 3 HI HSP Adjust the hot start potentiometer to its highest setting. 4 Lo HSP Adjust the hot start potentiometer to its lowest setting. 5 HI ACP Adjust the arc control potentiometer to its highest setting. 6 Lo ACP Adjust the arc control potentiometer to its lowest setting. 7 1 NodE All weld mode indicator LEDs should be off. Press the weld mode select push button to select the first weld mode. Only the top weld mode indicator LED should be on, all others should be off. 8 2 NodE Press the weld mode select push button again to select the second weld mode. Only the second weld mode indicator LED should be on, all others should be off. 9 Press the weld mode select push button again to select 3 NodE the third weld mode. Only the third weld mode indicator LED should be on, all others should be off. 4 Press the weld mode select push button again to select NodE 10 the fourth weld mode. Only the fourth weld mode indicator LED should be on, all others should be off. 5 NodE Press the weld mode select push button again to select 11 the fifth weld mode. Only the bottom weld mode indicator LED should be on, all others should be off. Press the weld mode select push button again and veri12 NodE CLr fy that all weld mode indicator LEDs are off. The test will automatically advance to step 25
V350-PRO
F-93

RETEST AFTER REPAIR
Test Steps
F-93
Expected Results Lft.display Rt. display NOTE: If an Advanced Process Panel is not installed in the machine, skip steps 13-24 =100 LEnc 13 Turn the Advanced Process Panel left encoder clockwise until the value displayed on the Advanced Process Panel lower left display equals 100. Note that this should require exactly one revolution of the encoder knob. Required Action 14 Turn the Advanced Process Panel left encoder counterclockwise until the value displayed on the Advanced Process Panel lower left display equals zero. Note that this should require exactly one revolution of the encoder knob. Turn the Advanced Process Panel right encoder clockwise until the value displayed on the Advanced Process Panel lower left display equals 100. Note that this should require exactly one revolution of the encoder knob. Turn the Advanced Process Panel right encoder counterclockwise until the value displayed on the Advanced Process Panel lower left display equals zero. Note that this should require exactly one revolution of the encoder knob. Press and hold the Advanced Process Panel Memory button until the right display changes to on. Release the Advanced Process Panel Memory button. Press and hold the Advanced Process Panel Select button. Release the Advanced Process Panel Select button. Verify that the Advanced Process Panel upper left display contains the following pattern and that the brightness of the characters is uniform: 0123456789ABCDEF Press and release the Advanced Process Panel Memory button to advance to the next step. Verify that the Advanced Process Panel lower left display contains the following pattern and that the brightness of the characters is uniform: 0123456789ABCDEF Press and release the Advanced Process Panel Memory button to advance to the next step. LEnc =0
15
rEnc
=100
16
rEnc
=0
17 18
EorY EorY rSEL rSEL dISP
oFF on oFF on 1
19 20 21
22
dISP
V350-PRO
F-94

RETEST AFTER REPAIR
Test Steps 23 Required Action Verify that the Advanced Process Panel upper right display contains the following pattern and that the brightness of the characters is uniform: 0123456789ABCDEF Press and release the Advanced Process Panel Memory button to advance to the next step. Verify that the Advanced Process Panel lower right display contains the following pattern and that the brightness of the characters is uniform: 0123456789ABCDEF Press and release the Advanced Process Panel Memory button to advance to the next step. The weld terminals ON and REMOTE LEDs should both be off. Press the weld terminals push button to select weld terminals (studs) ON and verify that the weld terminals ON LED turns on. Press the weld terminals push button again to select weld terminals REMOTE and verify that the weld terminals ON LED turns off and that the weld terminals REMOTE LED turns on. Press the weld terminals push button again and verify that both of the weld terminals LEDs are off. The LOCAL and REMOTE workpoint source LEDs should both be off. Press the workpoint source push button to select LOCAL and verify that the workpoint source LOCAL LED turns on and that the REMOTE workpoint source LED remains off. Press the workpoint source pushbutton again to select workpoint source REMOTE and verify that the workpoint source LOCAL LED turns off and the workpoint source REMOTE workpoint source LED turns on. Press the workpoint source pushbutton again and verify that both workpoint source LEDs are off. This will only appear if a potentiometer is already connected to the 6-pin amphenol connector on the front of the machine. If this message appears, disconnect the potentiometer from the 6-pin amphenol connector. Connect a remote output control potentiometer to the 6pin amphenol connector on the front of the machine.
F-94
Expected Results Lft.display Rt. display dISP 3
24
dISP
25
SudS
on
26
SudS
rE
27
SudS LorE
cLr LocL
28
29
LorE
rE
30 31
LorE dcon
cLr 6-PIn roCP
32
con
6-PIn roCP
V350-PRO
F-95

RETEST AFTER REPAIR
Test Steps 33 Required Action
F-95
Expected Results Lft.display Rt. display HI
Adjust the remote output control potentiometer connect- 6-PIn roCP ed to the 6-pin amphenol connector to its highest setting. Adjust the remote output control potentiometer connect- 6-PIn roCP ed to the 6-pin amphenol connector to its lowest setting. This will only appear if a trigger switch is already con6-PIn rIgr nected to the 6-pin amphenol connector on the front of the machine and the trigger switch is presently on. Turn the trigger switch connected to the 6-pin amphenol connector off. Turn the trigger switch connected to the 6-pin amphenol 6-PIn Rigr connector on. Turn the trigger switch connected to the 6-pin amphenol 6-PIn rLgr connector off. This will only appear if a potentiometer is still connected to the 6-pin amphenol connector. If this message appears, disconnect the potentiometer from the 6-pin amphenol connector. This will only appear if a potentiometer is already connected to the 14-pin amphenol connector. If this message appears, disconnect the potentiometer from the 14-pin amphenol connector. Connect a remote output control potentiometer to the 14-pin amphenol connector. dcon
34
Lo
35
oFF
36 37 38
on oFF
6-PIn roCP
39
dcon
14-PIn roCP
40 41
con
14-PIn roCP
42
Adjust the remote output control potentiometer connect- 14-PIn roCP ed to the 14-pin amphenol connector to its highest setting. Adjust the remote output control potentiometer connect- 14-PIn roCP ed to the 14-pin amphenol connector to its lowest setting. This will only appear if a trigger switch is already connected to the 14-pin amphenol connector and the trigger switch is presently on. Turn the trigger switch connected to the 14-pin amphenol connector off. Turn the trigger switch connected to the 14-pin amphenol connector on. Turn the trigger switch connected to the 14-pin amphenol connector off.
14-PIn rIgr
HI
Lo
43
oFF
44 45
14-PIn rIgr 14-PIn rIgr
on oFF
V350-PRO
F-96

RETEST AFTER REPAIR
Test Steps 46 Required Action This will only appear if a potentiometer is still connected to the 14-pin amphenol connector. If this message appears, disconnect the potentiometer from the 14-pin amphenol connector. Test steps 21-24 verify the functionality of the gas solenoid. If an oscilloscope is available, verify that the current flowing through the gas solenoid is zero before the solenoid is energized, increases to approximately 700mA (pull in current), remains at 700 mA for approximately 150 msec, and decreases to approximately 200mA (hold current). Press the local/remote pushbutton to turn the gas solenoid on.
F-96
Expected Results Lft.display Rt. display dcon

14-pIn roCP
47
GAS
On
< - 150msec - > 700mA 200mA 0mA- - - - + +------------------------+ +-----....------+ +-------------
Or, the signal can be verified by measuring 12.3 VDC +/- .5V from lead 553A to 554A (Lead 553A should be positive) 48 Press the local/remote pushbutton again to turn the gas solenoid off. Verify this message appears for approximately 3 seconds GAS OFF
After completing all of the above tests, the following will appear on the display. DIAg PASS
V350-PRO
G-1
ELECTRICAL DIAGRAMS
TABLE OF CONTENTS -ELECTRICAL DIAGRAMS SECTION-
G-1
ELECTRICAL DIAGRAMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SECTION G WIRING DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G-2 MACHINE SCHEMATIC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G-3 CONTROL PC BOARD SCHEMATIC #1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G-4 CONTROL PC BOARD SCHEMATIC #2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G-5 CONTROL PC BOARD SCHEMATIC #3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G-6 CONTROL PC BOARD SCHEMATIC #4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G-7 CONTROL PC BOARD ASSEMBLY (L11088-1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . * POWER SUPPLY PC BOARD SCHEMATIC. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G-8 POWER SUPPLY PC BOARD ASSEMBLY (G3632-2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . * SWITCH PC BOARD SCHEMATIC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G-9 SWITCH PC BOARD ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G-10 DISPLAY PC BOARD SCHEMATIC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G-11 DISPLAY PC BOARD ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G-12 LED SELECT PC BOARD SCHEMATIC. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G-13 LED SELECT PC BOARD ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G-14 LED POTENTIOMETER PC BOARD SCHEMATIC. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G-15 LED POTENTIOMETER PC BOARD ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G-16 SPI REMOTE PC BOARD SCHEMATIC. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G-17 SPI REMOTE PC BOARD ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G-18 SNUBBER PC BOARD SCHEMATIC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G-19 SNUBBER PC BOARD ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G-20
* NOTE: Many PC Board Assemblies are now totally encapsulated and are therefore considered to be unserviceable. The Assembly numbers are provided on this page but the actual drawings are no longer included.
V350-PRO
G-2
ELECTRICAL DIAGRAMS
G-2
WIRING DIAGRAM - INVERTEC V350-PRO
WIRING DIAGRAM INVERTEC V350

RIGHT SIDE OF MACHINE
C1,C3
3200/300
SWITCH
607 615 716 715 611 612 609 602
206 205 209
J20
5 6 7 8 1 2 3 4
J21
10
8 3
N.D.
J22
1 3 2 4
5 4
J9
4 12 3 11 2 10
204 202
3200/300
201
xxxxxxx
502 201 505 205

PR I-O UT
901 804
1 4 3 2 1
J10A J10B
8 7 6 5 16 15
J61
J33 J333
207
J8
3301 3304 3312 3315 3303
PR I-IN
Pin 3 lead 31B or 31C Pin 2 lead 32A or 532A
+C2,C4
J52 All Other Models
204
PR I-O UT
B
C SE
802 806 801

716 X2 20 715
8 16 7 15 6 14
3207 3206 3213 3212 3211 3201
3216 3215 3205 3204 3203 3202
J60A 5 4 WELD 3 TERMINALS

2 1
DISPLAY
J60B
R5
10K/2W
1
903
5 13
3305
3313 3304 3312 3303
FAN 31B
FAN
32A
532 31 42 54 24 541
PRIMARY RECONNECT
FANFAN
532A 31C 54 541A
OR J52 (Construction)
3201 3202 3207 3212 3213 3216 3215
COM1
203
COM2
115V
28V
PR I-IN
42V
24V
207A
CHOKE
C SE T OS BO
30
J1
J331
6 5 3 2 1
12 11 9 8 7
4 75 76 554 553
2 77 76A
REAR OF MACHINE
10
11
12
13
14
15
206 202
( 380-575VAC POSITION )
CB3
A
3.5A
INPUT BRIDGE
209
AUXILIARY TRANSFORMER
N.E.
A
MAIN TRANSFORMER
6 5 4 3 1
14 13 12 11 9
253
J61
554 553
10
H2 H3 H4 H5 H6
H1
15
10
506 503
505
608 616 607 615 605 610 612 611 602 609 502 503
16
J6
4 10
3204 3203 3206 3205
FAN
COM2A
X4 40 10
L2 REACTOR
N.C.
H4
380415V
H2
D
207A
200208V
550575V
440460V
220230V
207
+ _ E _
F
A B C
TP1
B
TP3
41A or 541A (construction)
TP2
C H1 X4 X2
CONTROL RECTIFIER
12 11 10 9 3
406 412 405 411
~
554
66B 65B
402 408 401 407
410 403
553
54
GAS SOLENOID
SNB
40
20
COLOR CODE: B = BLACK G = GREEN R = RED W = WHITE U = BLUE N = BROWN Y = YELLOW
10
S N U B B E R
407 410 412 411 408

1 4 2 5 3 6
66 65
1 3 2 4 1 7
J42
J41
802 804 801 806
CURRENT TRANSDUCER NOTES: N.A. 1. FOR MACHINES WITH RED, BLACK AND WHITE POWER CORDS FOR SINGLE PHASE INPUT: CONNECT GREEN LEAD TO GROUND PER NATIONAL ELECTRICAL CODE. CONNECT BLACK AND WHITE LEADS TO SUPPLY CIRCUIT. WRAP RED LEAD WITH TAPE TO PROVIDE 600V. INSULATION. FOR THREE PHASE INPUT: CONNECT GREEN LEAD TO GROUND PER NATIONAL ELECTRIC CODE. CONNECT BLACK, RED & WHITE LEADS TO SUPPLY CIRCUIT. 2. FOR MACHINES WITH BROWN, BLACK AND BLUE POWER CORDS FOR SINGLE PHASE INPUT: CONNECT GREEN/YELLOW LEAD TO GROUND PER NATIONAL ELECTRICAL CODE. CONNECT BLUE AND BROWN LEADS TO SUPPLY CIRCUIT. WRAP BLACK LEAD WITH TAPE TO PROVIDE 600V. INSULATION. FOR THREE PHASE INPUT: CONNECT GREEN/YELLOW GROUND PER NATIONAL ELECTRIC CODE. CONNECT BLUE, BLACK & BROWN LEADS TO SUPPLY CIRCUIT.
LEFT SIDE OF MACHINE N.B. SINCE COMPONENTS OR CIRCUITRY OF A PRINTED CIRCUIT BOARD MAY CHANGE WITHOUT AFFECTING THE INTERCHANGEABILITY OF A COMPLETE BOARD, THIS DIAGRAM MAY NOT SHOW THE EXACT COMPONENTS OR CIRCUITRY HAVING A COMMON CODE NUMBER. N.C. PLACE "A" LEAD ON APPROPRIATE CONNECTION FOR INPUT VOLTAGE. J1,J6,J7, P52, CONNECTION SHOWN IS FOR 550-575V OPERATION. (CE MODELS ONLY GO TO 440VAC.) J332, J333
TOP CENTER PANEL FAN SHROUD CASE FRONT BASE PROTECTIVE BONDING CIRCUIT
1 8 9 16
NOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual. The wiring diagram specific to your code is pasted inside one of the enclosure panels of your machine. V350-PRO
H6
H5
H3
OUTPUT RECTIFIER
xxxxxxx
INPUT PER N.A.
}
203 208
4 3 8 7
276 1010 1020 610 605 608 616 1001 1002

5 10 9 8 8 16 7 15 6 14
1002 1020 1001 1010
4 3
275 277
3316 3315 3314
NOTE: IF ADVANCED PROCESS PANEL IS NOT INSTALLED SPI FLEX CIRCUIT IS PLUGGED INTO J33.
J37
2 3
OUTPUT 5 CONTROL
275
3313 3316 3314 3305
6 2 3 7 X3 X1 30
J7
5 13
277
1 11 5 14 7 16
208
L1 REACTOR
T OS BO
C O N T R O L
4 12 3 11 2 10 1 9
276
R E M O T E
J332
SPI FLEX CIRCUIT
4A
13 25
J34
251 254 253
MODE
OR
ADVANCED PROCESS
1 14
2 10
SPI FLEX CIRCUIT
2 1
4 3
J5 J4
8 2 7 1
J2 J3
10 5 9 4 8 3
3 4 7 2
1 2
6
251 254
('CE' Model will not contain leads 31A or32)
WIRE FEEDER REMOTE

(REAR VIEW)
(REAR VIEW )
6 PIN REMOTE
4 2 2A
E D C 75A A B
31 31A 31B GND 32 31A
41 41B 21 24
42 CB1 541
32 41A
10A
66
65
32A CB2 532

3.5A
SPI FLEX CIRCUIT
B K I 41B 2A C L N H
4A
GND F
D M G E F
77A 76A
75 77 405 406 403

2 8 3 4
75A
77A
76
401 402
5 6
9 10 11 12
J43
_
903
TP5
21
S1
903A
IN PARENTHE SIS COLORS FOR "CE" MACHINES

G(G/Y) W(N) W R(B) V B(U) U
901A
901B
POWER
903B
R1
TP4
1 234
J90
FRONT VIEW OF MACHINE

901
N.D. INPUT POWER LINE FILTER IS PRESENT ONLY ON "CE" MODELS. N.E. ON "CE" MODELS, MOV's ARE IN THE INPUT POWER LINE FILTER.
J31,J33, J34,J37
1 5
LEGEND ALL MACHINES OPTION COMPONENT OUTLINE
J2,J5,J11, J22, J41, J311, P55 J9, J42, P53

1 2 1 3
J8, J20,J21
1 5 4 1 7
J4 J43, J331
6
J10A, J10B
1
1
J60
5
10
12
J61
2
1 15
ELECTRICAL SYMBOLS PER E1537
CONNECTOR CAVITY NUMBERING SEQUENCE (VIEWED FROM COMPONENT SIDE OF BOARD)
1-25-2002
G4082
G-3
ELECTRICAL DIAGRAMS
SWITCH BOARD 209 RECONNECT SWITCH
N.B. N.C.
MAIN CR1 INPUT RELAY +15 J20-4 J20-8 609 602
Enhanced Diagram
G-3
SCHEMATIC - COMPLETE MACHINE
CONTROL BOARD
609 602 616 608 1001 1002 J6-9 J6-2 J6-16 J6-8 J10A-1 J10A-2 +15V MAIN RELAY CONTROL VOLTAGE / FREQUENCY CONVERTER #1 (+) VOLTAGE / FREQUENCY CONVERTER #1 (-) PRIMARY CURRENT SENSE #1 (-) PRIMARY CURRENT SENSE #1 (+)
206
4200 uF
CR1
205
J21-6 616 J21-2 608 J21-1 1001 J21-5 1002
6
S B-OUT
SNUBBER BOARD
X3 0
+
V/F CONVERTER # 1
REACTOR
S
S 7
INPUT SWITCH L1 W WHITE (BROWN) INPUT L2 LINES V RED (BLACK) L3 U BLACK (BLUE) L3 G GREEN (GREEN/YELLOW) GND H1 C B A A 3.5A CB3
Dashed lines represent copper bus connections.
X2
AC3 AC2
POS
A-IN
4200 uF
MAIN TRANSFORMER
X2 0
OUTPUT DIODES
I OUT J90-3 +15V J90-1 -15V J90-2 GND J90-4
801 802 804 806 901A

S1
801 802 804 806 901B

R1
J8-1 J8-2 J8-4 J8-6 J9-1 J9-3
CURRENT FEEDBACK ( 4V=500A ) +15V -15V CONTROL BOARD COMMON (+) STUD VOLTAGE SENSE (-) STUD VOLTAGE SENSE J60-A, J60-B 1 5
+
203 202
AC1 NEG 4200 uF
FR-IN
TP3 TP2 TP1
208 204
POSITIVE
X3
250 Ohms
A-OUT
X1
BK-IN
CURRENT TRANSDUCER
C1/TP1 320V .05uF 160J 600V TP3 150V 80J NEGATIVE
901 903
J21-7 V/F CONVERTER # 2 J21-3 J21-4 J21-8 +15
605 610
X4
X4 0
B-IN S
CE COLORS IN PARANTHESYS
X1 0
4200 uF
207
PULSE TRANSFORMER
REACTOR
506 B1 SNB 506 505
Shown connected for 200 - 240 Volt Input Voltage J20-2 FAN CONTROL J20-6 J22-4 J22-1 J22-2 FAN POWER J22-3
201
1020
SOFT START
1010
(200-208) (220-230) (380-415) (440-460) (550-575)
(-)
(+)
505 605 610 1010 1020 611 612 615 607 715 716 J6-5 J6-10 J10B-1 J10B-2 J6-11 J6-12 J6-15 J6-7 J7-15 J7-16 J4-7 J4-12 J4-8 J4-10 J4-11 J4-3 J4-2 J4-1 J4-6 J4-5 VOLTAGE / FREQUENCY CONVERTER #2 (+) VOLTAGE / FREQUENCY CONVERTER #2 (-) PRIMARY CURRENT SENSE #2 (-) PRIMARY CURRENT SENSE #2 (+) GND (a) SOFT START CONTROL PULSE TRANSFORMER GATE DRIVE PULSE TRANSFORMER GATE DRIVE + 15 (a) FAN CONTROL POWERDOWN SIGNAL (HIGH=RUN) +15V (a) +5V (a) GND (a) -15V (a) +5V SPI (b) +15V SPI (b) GND SPI (b) +5V RS232 (e) GND (e) J20-7 J20-5 J20-3
xxxxxxx
J20-1
AUXILIARY TRANSFORMER
H1 H2 H3 H4 H5 H6
502
FAN 115 VAC

COM2 COM1 115V
FAN
716 FAN 715
607
615
611 612
541 J52-16
532
24 54
31
42
CONSTRUCTION MODELS DO NOT HAVE CB1, CB2 OR REMOTE, LEAD 532 GOES TO J22 AND LEAD 541 GOES TO THE CONTROL RECTIFIER IN THE CONSTRUCTION MODEL.
24V J52-7 J52-14 28V
J52-5 42V
J52-11
J52-1
31B 32A
POWER BOARD
POWER DOWN SIGNAL MACHINE +15 (a) CONTROL +5 (a) POWER GND (a) SUPPLY -15 (a) +5 SPI (b) SPI +15 SPI (b) POWER SUPPLY SPI GND (b) +5 RS232 (e) RS232 GND (e) SUPPLY +20 (c) CHOPPER GND (c) POWER SUPPLY +20 (d) GND (d)
532 3.5A CB2 32 32A
541
CB1 6A
54
65B
65
41A 66B
41 41A
J41-2 +40 VDC 66 J41-1
31B
24 41 42 21
H I
75A
76A
77
F
4 76 76A 2 77 553 4A 75 554 N.D.

J331-11 J331-10 J331-9 J331-8 J331-6 J331-5 J331-4 J331-3 J331-2
SPI CIRCUIT
G M D C L
31 32
J A
K B
77A
B D C
THERMAL
76
4 2
75A 4A 6 PIN REMOTE
2B 2A WIRE FEEDER REMOTE
75
J333-16 J333-15 J333-14 J333-13 J333-12 J333-8 J333-7 J333-6 J333-5 J333-4 J333-3 J333-2 J333-1 J332-16 J332-15 J332-14 J332-13 J332-12 J332-11 J332-7 J332-6 J332-5 J332-4 J332-3 J332-2 J332-1
"2" LEAD "77" LEAD 14 PIN'S "76" LEAD SOLENOID COIL (+)
14 PIN'S "4" LEAD 6 PIN'S "4" LEAD "75" LEAD 6 PIN'S "76" LEAD SOLENOID COIL (-)
3316 3315 3314 3313 3312 276 275 277 3305 3304 3303
3303 3315 3312 3304
J60A-1 J60A-2 J60A-3 J60A-4
+15V +15V +15V

ON REMOTE
R5
10K/2W
+15V
3313 3316 3314 3305
+15V +15V J60B-1 +15V REMOTE J60B-2 LOCAL J60B-3 +15V J60B-4
WELD TERMINALS
276 277 275
OUTPUT CONTROL
AMPHENOLS ARE VIEWED FROM FRONT OF MACHINE
+10 Volts
3216 3215 3213 3212 3211 3207 3206 3205 3204 3203 3202 3201
LED 1
3207 3202 3201 3216 3215
J61-3
LED 2
+15V
3212 3206 3204
J61-4 J61-14 J61-12
+15V +10V
OR
554
graphical representation of potentiometer connection

REMOTE BOARD
J61-2
LED 3
+15V
+15V
HOT +10V START
GAS SOLENOID
ARC +10V CONTROL
J61-1
LED 4
+15V
3213
J61-5
J61-13
MODE SWITCH
J61-15
553
J61-6
LED 5
+15V
3213
MODE PANEL
3215
J61-7
NOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual. V350-PRO
xxxxxxx
+
-
21 MAIN CHOKE 903A
J61 1 15
903B THERMOSTAT 503
C2/TP2 320V .05uF 160J 600V
J1,J6,J7, J332, J333, P52 8 1 503 502 J5-3 J5-2 THERMOSTAT THERMOSTAT 9 J31,J33, 1 J34,J37 5 6 10 J2,J5,J11, J22,J41, J311,P55 2 1 3 4 16
J42-4 J42-1 J42-3 J42-5 J42-2 J43-3 J43-6 J43-12 J43-4 J43-9 J43-8 J43-2 J43-7 J43-1
407 412 408 410 411 403 402 401 406 405
407 412 408 410 411 403 402 401 406 405
J9,J42,P53 1 3 4 6
J8,J20, J21 4 1 5 8 J4, J43, J331 6 1 7 J10A, J10B 1 2 12
SPI CIRCUIT
SPI CIRCUIT J3-1 J3-2 J3-3 J3-4 J3-5 J3-6 J3-7 J3-8 J3-9 J3-10 (+)15 VOLT SPI (+)5 VOLT SPI /SS CS1 CS2 CS3 MISO SCK MOSI GROUND SPI J2-1 J2-3 J2-4 251 253 254 N.D.
N.D.
CONNECTOR CAVITY NUMBERING SEQUENCE (VIEWED FROM COMPONENT SIDE OF BOARD)

LEGEND ALL MACHINES OPTION COMPONENT OUTLINE
AMPS
VOLTS
DISPLAY PANEL
SPI CIRCUIT
N.D. 251 254 253
13
25
NOTES : N.A. PC BOARD COMPONENTS SHOWN FOR REFERENCE ONLY. ALL COMPONENTS ARE NOT SHOWN. N.B. INPUT POWER LINE FILTER IS PRESENT ONLY ON "CE" MODELS. N.C. ON "CE" MODELS, MOV's ARE IN THE INPUT POWER LINE FILTER. N.D. THE SPI CIRCUIT PIN ASSIGNMENTS ARE SHOWN AT THE CONTROL PCB. THIS PIN ASSIGNMENT IS THE SAME FOR ALL THE SPI CONNECTORS.
ELECTRICAL SYMBOLS PER E1537
14 1
ADVANCED PROCESS PANEL
G4093
G-4
ELECTRICAL DIAGRAMS
G-4
SCHEMATIC - DIGITAL CONTROL PC BOARD #1
G-5
ELECTRICAL DIAGRAMS
G-5
G-6
ELECTRICAL DIAGRAMS
G-6
G-7
ELECTRICAL DIAGRAMS
G-7
G-8
ELECTRICAL DIAGRAMS
G-8
SCHEMATIC - POWER SUPPLY PRINTED CIRCUIT BOARD
Machine Control Power Supply

D18 D4 6A 200V 1 R58 R57 2 6A 200V LED2 T1
10
+5V
R50 +t .13 60V
J42
3
47.5
47.5
47.5
47.5
R7
R6
+5Volts, .750 Amp

332 R53 C43 100 16V C41 100 16V C39 0.1 50V 33.2 R15 R16 33.2 Vref 1
R27
R4
R2
10.0K
10.0K
10.0K
10-55 VDC Operation

D22 1.0A 30V
C12 .0015 2000V R9 10.0 11 12
T1
3
10.0
G
DC Input (+)
J41
2
C13 1 200V
R61
7 VCC VREF RT/CT GND OUT VFB 6 2
D3 1A 600V
Vref 1
10.0 Vfb1 R10 100K R5 100K DZ8 18V 3W
Q1 21A 200V D19 3A 600V

IN
D24 J42 X8
OUT
.750 Amp
1 1 5
8 4 5
OCI1
COMP 1 CS 3
CNY17-3
2 6 4
J41
4
X5 6.19K
+t R55
ADJ 9
Vfb1
R3
R8
Machine Control Shut Down Capacitor
R14
T1
OV1
D21 1.0A 30V
T1 475
C11 22 35V
C14 0.1 50V
C47 1.0 35V
R46
1.21K .33W
1.82K
R52 221K
C6 4.7 35V
C7 0.1 50V C8 820p 50V
R39 56.2K
R12 5.62K R11 3W 0.05 R13 10.0K
C45 150p 100V C42 2700p 50V
J41
3
C32 10p 100V
DC Input (-)
J41
1
GND
5
R48
43.2K
T1
8
R49
C38 4.7 35V
C44 0.1 50V

ADJ
C40 1.0 35V
1.21K .33W
-15Volts, .100Amp
8 X1 TL431 REF 6 5
R51
+15Volts
44.2K
R60
J42
R35
R36
DZ1 24V 3W +5V
IN
30.1
30.1
14
X9
OUT
J42
2
J42
6
T2
D8 1A 600V D25
gnd_mcps
Undervoltage Detect <30VDC

OCI2
1.00K D2 1A 600V
Operation 30-55 VDC

D23 1.0A 30V
R26
C31 .0015 2000V
CNY17-3 J42
4 4 6 2 G 7 VCC VREF RT/CT GND OUT VFB 6 2
D10 Q2 21A 200V D9 1A 600V C25 0.1 50V

IN
J43 X3
6 OUT
DZ2 27V .5W
Vref 2 10.0K R56 C49 .022 R34 221K R1 C27 15.0K
8 4 5
R32 15.0 R31 C53 .1 D20 1.0A 30V C52 150p R28 5.62K 75K R29 100K Vfb2 DZ7 18V 3W
COMP 1 CS 3
ADJ
X4 OV2
DZ3 27V .5W
gnd_mcps
150p 100V
C26 1 200V C3 4.7 35V C2 0.1 50V
T2
12
C24 4.7 35V
C23 1.0 35V
R37
1.21K .33W
15Volts, .250Amps SPI
R38 56.2K
Overvoltage Shutdown
> 55 VDC
5.62K
R45
C4 820p 50V
R33
C28 10p 100V
249
R30
3W 0.05
R40
J43
3
D16 16A 200V

2
+t .13 60V
OV2 D14 D17
OV1
LED1 C37 100 16V C36 100 16V C35 100 16V C34 0.1 50V
+5Volts, 3 Amps
R62 150 .33W 150 .33W R64 R63 150 .33W R41 15 R43 332
T2 D13
13
SPI
Vref 2
DZ4 3.3V 3W
C33 4.7 35V D15 X7

IN 4 OUT
1A 600V C1 4.7 35V C5 0.1 50V
GND
T2
11
C30 1.0 35V
R44
150 .33W
+5Volts, .100 Amp

CAN
6
R17
J43
8 +t 2 6 4
OCI3
CNY17-3 Vfb2 475K R21
D7 1A 600V C21 0.1 50V
.24
J43
10
T2
9
R19
C17 4.7 35V
C18 4.7 35V
2.49K .33W
+20Volts .200 Amps Gate Drive

J43
2
D12
C46 150p 100V 1.82K R20 R22 10.0K
C16 2700p 50V
R24
J43
7 +t
D1 X6
IN 5 OUT
J43
4 7 GND
1A 600V C10 4.7 35V C9 0.1 50V
D6 1A 600V C22 0.1 50V
.24
R23
10
150 .33W J43

9
R18
RS232
43.2K
T2
R25
C29 1.0 35V
+5Volts, .100 Amp
T2
C20 4.7 35V
C19 4.7 35V
2.49K .33W
+20Volts .200 Amps Gate Drive

J43
1
8 X2 TL431 REF 6
44.2K
R42
J43
J43
11
J43
12
FILENAME: G3631-2D2
GENERAL INFORMATION
LAST NO. USED RC-
NOTES :
N.A. SINCE COMPONENTS OR CIRCUITRY ON A PRINTED CIRCUIT BOARD MAY CHANGE WITHOUT AFFECTING THE INTERCHANGEABILITY OF A COMPLETE BOARD, THIS DIAGRAM MAY NOT SHOW THE EXACT COMPONENTS OR CIRCUITRY OF CONTROLS HAVING A COMMON CODE NUMBER.
ELECTRICAL SYMBOLS PER E1537 MFD ( .022/50V CAPACITORS = UNLESS OTHERWISE SPECIFIED) RESISTORS = Ohms ( 1/4W UNLESS OTHERWISE SPECIFIED) 1A, 400V DIODES = (UNLESS OTHERWISE SPECIFIED)
LABELS
D-
SUPPLY
VOLTAGE NET
POWER SUPPLY SOURCE POINT COMMON CONNECTION FRAME CONNECTION EARTH GROUND CONNECTION
THIS SHEET CONTAINS PROPRIETARY INFORMATION OWNED BY THE LINCOLN ELECTRIC COMPANY AND IS NOT TO BE REPRODUCED, DISCLOSED OR USED WITHOUT THE EXPRESS WRITTEN PERMISSION OF THE LINCOLN ELECTRIC COMPANY, CLEVELAND, OHIO U.S.A.
ON 2 PLACE DECIMALS IS .02
6-2-2000A 10-27-2000E
DRAWN BY: JP\TK ENGINEER:

APPROVED:
EN-170
ON ALL ANGLES IS .5 OF A DEGREE MATERIAL TOLERANCE (" t ") TO AGREE WITH PUBLISHED STANDARDS.
SUPERSEDING:
SUBJECT: SCALE: NONE
DO NOT SCALE THIS DRAWING
DATE: 11-30-98 DRAWING No.:
G 3631
SOLID EDGE
UNLESS OTHERWISE SPECIFIED TOLERANCE MANUFACTURING TOLERANCE PER E2056
"X" INFO.
Chg. Sheet No.
DESIGN INFORMATION
REFERENCE:
EQUIPMENT TYPE:
Digital Systems Schematic, Digital Power Supply
G-9
ELECTRICAL DIAGRAMS
G-9
SCHEMATIC - SWITCH PRINTED CIRCUIT BOARD
G-10
ELECTRICAL DIAGRAMS
ITEM C1,C23 C2,C24 C3,C18 C4,C21 C5,C6,C15,C16 C7,C12,C13,C14,C20,C27,C28 C29 C8,C9,C22 C10,C11 C25,C26 C31,C32
11.00 .04
G3830-1 V350 SWITCH
R1 R2 R126 R127 J21
G-10
PC BOARD ASSEMBLY-SWITCH
REQ'D 2 2 2 2 4 8 3 2 2 2 2 4 9 10 4 1 4 2 2 1 3 1 1 4 16 PART NO. S20500-4 S20500-7 S13490-93 S20500-1 S16668-6 S16668-5 S16668-9 S13490-85 T11577-57 S16668-7 S14293-18 T12705-59 T12199-1 T12702-29 T12702-40 T12702-19 T12702-45 T12702-4 S24016-8 S24016-4 S15000-22 S15000-29 T12704-75 T12704-73 T14648-5 DESCRIPTION CAPACITOR,PPMF,.0047,1000V,BOX CAPACITOR,PPMF,.047,1600V,BOX,10% CAPACITOR,TAEL,27,35V,10% CAPACITOR,PPMF,0.1,1000V,10%,BOX CAPACITOR,CEMO,4700p,50V,10% CAPACITOR,CEMO,.022, 50V,20% CAPACITOR,CEMO,150p, 100V,5% CAPACITOR,PCF,.027,50V,5% CAPACITOR,PEF,0.1,400V,10% CAPACITOR,CEMO,820p,50V,5% RELAY,DPST,12VDC,AG-CDO DIODE,AXLDS,3A,600V,UFR DIODE,AXLDS,1A,400V ZENER DIODE, 1W,15V,5% 1N4744A ZENER DIODE, 1W,6.2V,5% 1N4735A ZENER DIODE, 1W,12V,5% 1N4742A ZENER DIODE, 1W,18V,5% 1N4746A ZENER DIODE, 1W,20V,5% 1N4747A CONNECTOR,MOLEX,MINI,PCB,RT-L,8-PIN CONNECTOR,MOLEX,MINI,PCB,RT-L,4-PIN OPTOCOUPLER,PHOTO-Q,70V,CNY17-3/VDE OPTOCOUPLER,TRIAC,DRV,RANDOM,600V TRANSISTOR,NMF,T247,4A,900V(SS) MOSFET,4-PIN DIP,1A,100V,RFD110(SS) RESISTOR,WW,5W,3.3K,5%,SQ
N.E., N.F.
CR1,CR2 D1,D4,D16,D17 D7,D8,D9,D12,D14,D18,D19 D20,D21 DZ1,DZ2,DZ3,DZ5,DZ6,DZ15
7
1 2
6
.275 .285
B203
N.L.
B218
B213
D1
C1
R5 DZ1
R6
C2
B216 B205
20
D4 B206
20
R30
R8
R7
N.H.
CR2 CR1
6-2-2000A 9-22-2000A 10-27-2000F 5-25-2001C
DRAWN BY: F.V./JB ENGINEER:

APPROVED:
SUPERSEDING:
SUBJECT: SCALE: FULL
G 3830-1
NOTE:
Lincoln Electric assumes no responsibility for liablilities resulting from board level troubleshooting. PC Board repairs will invalidate your factory warranty. Individual Printed Circuit Board Components are not available from Lincoln Electric. This information is provided for reference only. Lincoln Electric discourages board level troubleshooting and repair since it may compromise the quality of the design and may result in danger to the Machine Operator or Technician. Improper PC board repairs could result in damage to the machine.
SOLID EDGE
1
R14 R13
X1
2
R3
R122 DZ22 R123 C22 OCI3 C3 R135 R72 R65
R83 DZ11 R37 C9
R .045
DZ16,DZ18,DZ19,DZ23 DZ4,DZ7,DZ17,DZ20 DZ8 DZ9,DZ10,DZ12,DZ13
R124
R92 R107
X4
OCI2
C18
D21 C32 R39 R38
.105 CRIMP HEIGHT
MAX.
T2
T3
R125
R4
NON-COMPONENT SIDE
EYELET DETAIL
DZ11,DZ22 J20,J21 J22 OCI1,OCI2,OCI3 OCI4

N.A. Q1 N.A. Q2,Q3,Q4,Q5
R120
R73
R84 R62 R76 R64 R74
C14
B201
X2
B208
R9 R10
R40 R42
C29 R77 R75 R63
D8
R85
R15
R98
DZ4
R21
DZ17
R19 C5 R20
B207 R99
C12 R43 D9 DZ9
R41
N.L.
B211
R86
R78
R93 C15 R97
DZ3
DZ15
DZ16
DZ2 C4
C10 R34 R33
N.C.
B217
R44
Q2 DZ10 R87 R59 R45 Q3 C21

C31 R35 R60 C13 C20 R128 DZ23 C24 R129 D16
R1,R2,R3,R4,R7,R8,R9,R10 R124,R125,R126,R127,R130
N.D.
C23
R131,R132,R133 R5,R6,R19,R26,R93,R105 R109,R128,R129 R11,R12,R30,R31,R142 R13,R39,R43,R60,R81,R92 R14,R107 R15,R20,R21,R22,R27,R28 R97,R98,R99,R100,R101,R106 R32,R33,R34,R48,R49,R50 16 S19400-1003 RESISTOR,MF,1/4W,100K,1% R51,R62,R63,R74,R75,R85 R86,R87,R134,R135 R35,R52,R73,R84 R36,R37,R123 R38,R40,R42,R45,R53,R59 R66,R69,R70,R72,R80,R82 R41,R67 2 2 2 2 4 2 2 2 3 1 1 1 1 1 1 1 2 2 S19400-4752 T12300-79 S19400-3322 S19400-2000 S24376-3 S19400-8251 S19400-2001 S16296-5 S19400-1000 S19400-3570 S19400-1500 S19400-4750 S19400-39R2 S13000-46 T13640-24 S15161-27 S15128-10 S15128-18 RESISTOR,MF,1/4W,47.5K ,1% RESISTOR,WW, 1W,1.0,1% RESISTOR,MF,1/4W,33.2K,1% RESISTOR,MF,1/4W,200,1% RESISTOR,WW,10W,100,5% RESISTOR,MF,1/4W,8.25K,1% RESISTOR,MF,1/4W,2.00K,1% TRIMMER,MT,1/2W,10K, 10%,LINEAR RESISTOR,MF,1/4W,100,1% RESISTOR,MF,1/4W,357,1% RESISTOR,MF,1/4W,150,1% RESISTOR,MF,1/4W,475,1% RESISTOR,MF,1/4W,39.2,1% TRANSFORMER,PCB; MOV,175VRMS,120J,20MM TRIAC,T220,8A,800V VOLTAGE REF,ADJ, PRECISION,431I OP-AMP,QUAD, HIGH-PERF,33074 4 3 12 S19400-6191 S19400-2213 S19400-1002 RESISTOR,MF,1/4W,6.19K,1% RESISTOR,MF,1/4W,221K,1% RESISTOR,MF,1/4W,10.0K,1% 5 6 2 12 S19400-1503 S19400-3321 S19400-1652 S19400-10R0 RESISTOR,MF,1/4W,150K,1% RESISTOR,MF,1/4W,3.32K,1% RESISTOR,MF,1/4W,16.5K,1% RESISTOR,MF,1/4W,10.0,1% 9 S19400-1001 RESISTOR,MF,1/4W,1.00K,1%
R81 R80 R66
D20
C7 R51 R49 R48 R50
A1
A2
R32 R79
R52
X3
D14
C11
R68
R46 R47 R134

R82 R53 B204
20
D17
B212
MANUFACTURED AS:
3
Q4
Q5
R22 R26 C6 R27
R69 R70 DZ13
R67 C28 R61
D12
DZ12
DZ19
DZ18
R142
R106 R105 C16 R101
G3830-1DO IDENTIFICATION CODE PART NO.
R28 DZ6 R31 R12
DZ7 DZ5 R36 C8 R55 R56 DZ8
B202
N.B., N.G., N.J. (5 PLACES)
Q1 R57
DZ20
R100
R133 R130
R131
R132
R44,R68 R46,R76
TRI1
N.N.
R11
J22 B209 T1 OCI1 R138 R137 R140 R139
C25
J20
C26
9.00 .04
N.K.
2
N.M.
NOTES: N.A. CAUTION: THIS DEVICE IS SUBJECT TO DAMAGE BY STATIC ELECTRICITY. LINCOLN ELECTRIC TO SEE E2454 BEFORE HANDLING. N.B. SNAP POWER TERMINALS INTO COMPONENT SIDE OF BOARD. N.C. UNLESS OTHERWISE SPECIFIED, THESE AREAS TO BE COVERED ON BOTH SIDES OF BOARD (WHERE POSSIBLE) WITH SEALANT PRIOR TO E NCAPSULATION. N.D. INJECT SEALANT ITEM 8 THROUGH THE PC BOARD HOLES (16 HOLES) TO SEAL MODULE LEADS. CAVITY BETWEEN BOARD AND MODULE TO BE COMPLETELY FILLED WITH ITEM 8 SEALANT MATERIAL AS PER APPROPRIATE MANUFACTURING WORK INSTRUCTIONS. COVER ALL MODULE LEADS THAT PROTRUDE FROM THE NON-MODULE SIDE OF THE BOARD WITH ITEM 8 SEALANT. N.E. FEMALE EYELET TO BE AGAINST THE NON-COMPONENT SIDE AS SHOWN EYELET MUST NOT SPIN AFTER CLINCHING. N.F. SOLDER EYELET SO THAT SOLDER COVERS ENTIRE EYELET AND ALL AROUND EYELET ON COPPER SIDE ONLY. NO ICICLES OR SOLDER BLOBS PERMITTED. N.G. AFTER SOLDERING, INSPECT POWER TERMINAL CONNECTIONS PER E1880. N.H. THIS AREA TO BE COVERED ON COMPONENT SIDE OF BOARD WITH SEALANT PRIOR TO ENCAPSULATION. MATERIAL MUST BE APPLIED FROM TOP TO COMPLETELY FILL TO UNDERSIDE OF DEVICE. THEN APPLY SEALANT AROUND BASE OF DEVICE. N.J. THIS AREA TO BE COVERED ON OPPOSITE COMPONENT SIDE OF BOARD WITH ITEM 8 PRIOR TO ENCAPSULATION. DO NOT COAT WITH ENCAPSULATION MATERIAL ON THE TOP SURFACES NOR THE THREADS. N.K. SEALANT HEIGHT BETWEEN MODULES NOT TO EXCEED .17 MAX. N.L. ITEM 5 MUST HAVE FULL CONTACT WITH ITEM 3 ON THE CONTACT SURFACE. N.M. THE TWO MODULES, ITEM 2 MUST BE MATCHED. THE LAST TWO DIGITS OF THEIR SORT CODES MUST BE IDENTICAL. N.N. SMALL PC BOARD HOLES TO BE FREE OF ENCAPSULATION MATERIAL FOR A CEN TERED .40 MINIMUM DIAMETER AND .45 MAXIMUM DIAMETER (4 HOLES). TO BE CENTERED WITHIN .06 (DO NOT GET ON MATING SURFACES). MASK PER APPROPRIATE MANUFACTURING WORK INSTRUCTIONS. N.P. ELECTRONIC MODULES TO BE ASSEMBLED AND ENCAPSULATED PER E3875.
R47,R64 R55,R56,R57,R58 R61,R77 R65,R120 R78,R79 R83,R122,R141 R137 R138 R139 R140 T1 TP1 TRI1 X1,X4 X2,X3
R58
TP1 OCI4
D19
R109
D7
C27 R141
D18
N.A.,N.M.,N.P.
CAPACITORS = MFD/VOLTS INDUCTANCE = HENRIES RESISTOR = OHMS
ITEM 1 2 3 4 5 6 7 8
PART NO. SEE DETAIL M16100-44 S23006 M19612 S24866 T9147-11 T9147-15 E2861
DESCRIPTION P.C. BOARD BLANK ELECTRONIC MODULE (A1, A2) TERMINAL (B211,B218,B204,B205,B209) CURRENT TRANSDUCER (T2, T3) POWER TERMINAL (B201, B208) EYELET-FEMALE EYELET-MALE SEALANT
QTY 1 2 5 2 2 8 8 5.0oz
SCHEMATIC REFERENCE L11487-1D0 MAKE PER E1911 ENCAPSULATE WITH E1844, 3 COATS TEST PER E3817-SW
PC. BOARD BLANK REFERENCE INFORMATION BUY COMPLETE AS G3831-D (4 LAYER BOARD PER E3281) (MAKES 2 BOARDS PER PANEL, SEE ELECTRONIC FILE FOR ADDITIONAL INFORMATION) PANEL SIZE PER E1911
FOR PARTS ORDERS AND SUBSIDIARY ORDERS:

INCLUDE (1) S25191PRINT AND (1) T12837-1.
DESIGN INFORMATION
THIS SHEET CONTAINS PROPRIETARY INFORMATION OWNED BY THE LINCOLN ELECTRIC COMPANY AND IS NOT TO BE REPRODUCED, DISCLOSED OR USED WITHOUT THE EXPRESS WRITTEN PERMISSION OF THE LINCOLN ELECTRIC COMPANY, CLEVELAND, OHIO U.S.A. Chg. Sheet No. "X" INFO.
REFERENCE:
EQUIPMENT TYPE:
INVERTER WELDERS SWITCH P.C. BOARD ASSEMBLY
V350-PRO
G-11
ELECTRICAL DIAGRAMS
UNIFIED SPI PANELS DISPLAY PCB SCHEMATIC SHT. NO. L 11108 SUPSDG.
R29 1.00K 0.1W R22 10.0 0.1W
G-11
SCHEMATIC - DISPLAY PRINTED CIRCUIT BOARD

GSPI
POWER SUPPLY SOURCE POINT
VIA3
VIA 2 VIA 1
Y 5
CS1
4 J37 5 J37 6 J37
R11 12.1K 0.1W R12 12.1K 0.1W R13 12.1K 0.1W R10 12.1K 0.1W
13
X1
12 HC14AD 10 HC14AD 8 HC14AD
GSPI 2 X3
Y6 R24 4.75K 0.1W
CS3
X1
X1 HC14AD
4 DATA_OUT18 BANK1 9 BANK2 13 BANK315 BANK4 16 BANK5 17 ENABLE A 7 DATA_IN X5 B 6 CLOCK Rx C 5 D 4 MC14489DW E 2 F 1 G 20 H 19 DATA_OUT18 BANK1 9 BANK2 13 BANK315 BANK4 16 BANK5 17 ENABLE A 7 DATA_IN X6 B 6 CLOCK C 5 Rx D 4 MC14489DW E 2 F 1 G 20 H 19 DATA_OUT18 BANK1 9 BANK2 13 BANK315 BANK4 16 BANK5 17 ENABLE A 7 DATA_IN X7 B 6 CLOCK Rx C 5 D 4 MC14489DW E 2 F 1 G 20 H 19
GSPI
GSPI
SCK
8 J37
X1 HC14AD
2 10 12 11 8 1.00K 0.1W R21
LED5 LED6 LED7 THERMAL LEDS
LEFT DISPLAY LED1 LED2
RIGHT DISPLAY LED3 LED4
THERMAL LEDS
TO CONVERT TO TEST CONNECT A SPDT SWITCH AS FOLLOWS: VIA 2 A VIA 3 SPDT B
FIXTURE DISPLAY BOARD: REMOVE R22 AND R23. CONNECT A NORMALLY OPEN PUSHBUTTON AS FOLLOWS: VIA 5 VIA 4
1.50K 0.1W R6
VIA 1 POSITION B TO TESTS CS7 (DISPLAY) BOARDS. POSITION A TO TESTS ALL OTHER CHIP SELECT BOARDS.
GSPI
a1,b1,c1,d1,e1,f1,g1,h1 RIGHT DISPLAY BLOCK
MOSI
9 J37
1 GSPI
1 1.50K 0.1W R16 GSPI
e d c h b a f g
1 2 4 5 6 7 9 10
DISP1
e d c h b a f g
1 2 4 5 6 7 9 10
DISP2
e d c h b a f g
1 2 4 5 6 7 9 10
DISP3
e d c h b a f g
1 2 4 5 6 7 9 10
DISP4
+5SPI +5SPI 2 J37 C1 47 20V C2 0.1 50V
GSPI
a,b,c,d,e,f,g,h LEFT DISPLAY BLOCK
NOTES :
R14 12.1K 0.1W
4 X3
HC368D 5
6 X3
HC368D 7
10 12 11 8
a b c d e f g h
LED1
LED2 3 8 3 8 3 8 3 8
14 X1 HC14AD 7 C4 0.1 50V
16 Vcc X2 HC151D GND 8 C3 0.1 50V
16 Vcc X3 HC368D GND 8 C5 0.1 50V
16 Vcc X4 HC165D GND 8
3 Vdd C12 X5 0.1 50V MC14489DW Vss 14
3 Vdd C11 X6 0.1 50V MC14489DW Vss 14
3 Vdd C19 X7 0.1 50V MC14489DW Vss 14
LOGIC TABLE C20 0.1 50V HC368D X3 9 1 GSPI J37 * INPUTS 10 /SS CS3 CS2 CS1 X X X L * H L X X H H X L X H H X X L H H
BOARD I.D. x0000010 OUTPUTS X2: /Y X2: Y X6: _EN X3: Pin 11 X4: SS/PL X7: _EN MISO L L L H L H H H L H Z Z Z H...A, SA Z
GSPI
10 J37 GSPI 1 J37
UNLESS OTHERWISE SPECIFIED TOLERANCE ON HOLES SIZES PER E-2056 ON 2 PLACE DECIMALS IS + .O2 ON 3 PLACE DECIMALS IS + .OO2 ON ALL ANGLES IS + .5 OF A DEGREE MATERIAL TOLERANCE ("t") TO AGREE WITH PUBLISHED STANDARDS
Chge.Sht.No.
XD 6-2-2000A 11-10-2000C
e1 d1 c1 h1 b1 a1 f1 g1
1 2 4 5 6 7 9 10
DISP5
e1 d1 c1 h1 b1 a1 f1 g1
1 2 4 5 6 7 9 10
DISP6
e1 1 d1 2 c1 4 h1 5 b1 6 a1 7 f1 9 g1 10
DISP7
e1 d1 c1 h1 b1 a1 f1 g1
1 2 4 5 6 7 9 10
DISP8
THIS SHEET CONTAINS PROPRIETARY INFORMATION OWNED BY THE LINCOLN ELECTRIC AND IS NOT TO BE REPRODUCED, DISCLOSED OR USED WITHOUT THE EXPRESS PERMISSION OF
THE LOCATIONS OF VIA 1 THRU VIA 5 ARE SILKSCREENED ON THE BOARD.
10 12 11 8
a1 b1 c1 d1 e1 f1 g1 h1
LED3
LED4
N.A. SINCE COMPONENTS OR CIRCUITRY ON A PRINTED CIRCUIT BOARD MAY CHANGE WITHOUT AFFECTING THE INTERCHANGEABILITY OF A COMPLETE BOARD, THIS DIAGRAM MAY NOT SHOW THE EXACT COMPONENTS OR CIRCUITRY OF CONTROLS HAVING A COMMON CODE NUMBER.
CO. THE LINCOLN ELECTRIC CO.
GSPI
THE LINCOLN ELECTRIC CO. CLEVELAND, OHIO U.S.A. NONE PG # 01 SCALE MLD CHK. DR. DATE 11/06/00
GENERAL INFORMATION
FILENAME: L11108_3D
EQUIP. TYPE
GSPI
SUBJECT
CS2
X1
ELECTRICAL SYMBOLS PER E1537 CAPACITORS = MFD ( .022/50V UNLESS OTHERWISE SPECIFIED) RESISTORS = Ohms ( 1/4W UNLESS OTHERWISE SPECIFIED) DIODES = 1A,400V (UNLESS OTHERWISE SPECIFIED)
11
HC368D 3
+5SPI
GSPI
12 X3
15
11
HC368D
R20 267 0.1W
J37 7
MISO
LABELS
R23 10.0 0.1W
GSPI
R25 1.00K 0.1W
R26 1.00K 0.1W
HC368D CLK2 15 CLK1 2 QH 7 QH 9
RCD-
29 20 0
+5SPI VIA 5
47.5K 0.1W R27
VIA 4 1.00K 0.1W R28
1 SS/PL 10 SA HC165D 6 H G 5 4 F 3 E 14 D 13 C X4 12 B A 11
14
X3
13 N/C
FRAME CONNECTION
LAST NO. USED
X- 8
HC14AD
15
COMMON CONNECTION
J37
SUPPLY VOLTAGE NET
/SS
R9 12.1K 0.1W
X1
4 D0 3 D1 2 D2 1 D3 15 D4 14 D5 X2 13 D6 12 D7 HC151D 11 A0 10 A1 9 A2 7 STROBE
EARTH GROUND CONNECTION
L 11108
G-12
ELECTRICAL DIAGRAMS
V
ITEM REQ'D PART NO. DESCRIPTION 1 1 L11130-D DISPLAY P.C. BOARD BLANK (REF ONLY) 2 1 L11166-1 FLEX CIRCUIT 3 4 T15176-2 LED, SPACER, 0,140 HIGH 4 .01 OZ. E3539 ELECTRICAL INSULATING COMPOUND FOR ITEMS BELOW REFER TO ELECTRONIC COMPONENTS DATABASE FOR COMPONENT SPECIFICATIONS C1 1 S25024-7SMT CAPACITOR, SMD, TANTALUM, 47ME, 20V, 10% , S7343 C2, C3, C4, C5, C11, C12, C19, 8 S25020-3SMT CAPACITOR, SMD, CERAMIC, 0.1ME, 50V, 10% , X7R, S0805 C20 DISP1, DISP2, DISP3, DISP4 8 S17395-6 LED, DISPLAY, 7-SEGMENT, CC, BRIGHT DISP5, DISP6, DISP7, DISP8 J37 1 S18248-10 CONNECTOR, MOLEX, MINI, PCB, 10-PIN LED1, LED2, LED3, LED4 4 T13657-6 LED, T-1, RED, HLMP-K101 LED 5, LED6, LED7 3 T13657-12 LED, T-1, 3/4, YELLOW, HIGH-INTENSITY R6, R16 2 S25000-1501SMT RESISTOR, SMD, METAL FILM, 1/10W, 1.50K, 1% , S0805 R9, R10, R11, R12, R13, R14 6 S25000-1212SMT RESISTOR, SMD, METAL FILM, 1/10W, 12.1K, 1% , S0805 R20 1 S25000-2670SMT RESISTOR, SMD, METAL FILM, 1/10W, 267OHMS, 1% , S0805 R21, R25, R26, R28, R29 5 S25000-1001SMT RESISTOR, SMD, METAL FILM, 1/10W, 1.00K, 1% , S0805 R22, R23 2 S25000-10R0SMT RESISTOR, SMD, METAL FILM, 1/10W, 10.0OHMS, 1% , S0805 R24 1 S25000-4751SMT RESISTOR, SMD, METAL FILM, 1/10W, 4.75K, 1% , S0805 R27 1 S25000-4752SMT RESISTOR, SMD, METAL FILM, 1/10W, 47.5K, 1% , S0805 X1 1 S17900-8SMT IC, SMD, CMOS, INVERTER, SCHMITT, HEX, HC14A (SS) X2 1 S17900-26SMT IC, CMOS, SMD, MUX, DAT, 8-INPUT, HC151 (SS) X3 1 S17900-28SMT IC, SMD, CMOS, INVERTING BUFFER, 3-ST (SS) X4 1 S17900-10SMT IC, SMD, CMOS, REGISTER, SHFT, S-PI/SO, 8-BIT (SS) X5, X6, X7 3 S20496-1SMT IC, SMD, CMOS, DRIVER, DISPLAY, LED, CC, MCU
G-12
PC BOARD ASSEMBLY-DISPLAY
N.A.,N.D.
N.A. N.A.
1 N.A.,N.E. N.A. 2.95 1.75 1.60 1.45 LED

DISP1 LED1 DISP2 X7 R16 C19 C1 C2 J37 R9 R10 DISP3 LED2 DISP4 X5 LED6 LED7 R13 R11 R12
N.B. N.B. N.B. N.B.
C20
R21
R6
SPI DISPLAY
L11130-3
LED5 C11 X6
1
R25 X2 C3 C4 R22 DISP5 DISP6 LED3 R20 C12 R28 C5 R26 X3 DISP7 X4 LED4 R29 DISP8
N.A.
.50 N.C.
2 3
R23
R24
X1 R14
4
R27
UNLESS OTHERWISE SPECIFIED: CAPACITORS = MFD/VOLTS INDUCTANCE = HENRIES RESISTANCE = OHMS

5.65 5.75 5.90
NOTES: N.A. DO NOT COAT WITH ENCAPSULATION MATERIAL. N.B.
N.A.
GROUND SIDE
CAUTION: THIS DEVICE IS SUBJECT TO DAMAGE BY STATIC ELECTRICITY. SEE E2454 BEFORE HANDLING.
N.C. USE ITEM 3 TO STAND LED1, LED2,LED3 AND LED4 FROM THE P.C. BOARD. THERE MUST NOT BE MORE THAN .020 GAP BETWEEN SPACER AND P.C. BOARD OR BETWEEN SPACER AND LED. ENCAPSULATE P.C.BOARD, SPACER AND LOWER HALF OF LED. N.D. DISP 1 THRU DISP 8 MUST ALWAYS BE MATCHED BY VENDOR NAME. DO NOT MIX DIFFERENT VENDORS ON THE SAME BOARD ASSEMBLY.
N.E. CONNECTOR MUST BE GREASED WITH ITEM 4 PRIOR TO ENCAPSULATION.
BUY AS:
ENCAPSULATE WITH HUMISEAL 1A27LU PER E1844 OR WITH EQUIVALENT AS APPROVED BY LINCOLN ELECTRIC COMPANY. (2 COATS)
PART NO.
IDENTIFICATION CODE
BUY PER E3867 TEST PER E3856-D

XM5626 XA
6-2-2000A 8-4-2000C
DRAWN BY: ENGINEER:

APPROVED:
JB/
L11130-2
SUPERSEDING:
L 11130-3
NOTE:
SOLID EDGE
"X" INFO.
Chg. Sheet No.
DESIGN INFORMATION
REFERENCE:
EQUIPMENT TYPE:
MISCELLANEOUS SPI DISPLAY P.C. BOARD ASSEMBLY
V350-PRO
G-13
ELECTRICAL DIAGRAMS
G-13
SCHEMATIC - LED SELECT PRINTED CIRCUIT BOARD
THIS SHEET CONTAINS PROPRIETARY INFORMATION OWNED BY THE LINCOLN ELECTRIC CO. AND IS NOT TO BE REPRODUCED, DISCLOSED OR USED WITHOUT THE EXPRESS PERMISSION OF THE LINCOLN ELECTRIC CO. CLEVELAND, OHIO U.S.A.
NOTES :
N.A. A PRINTED SINCE COMPONENTS OR CIRCUITRY ON CIRCUIT BOARD MAY CHANGE WITHOUT AFFECTING THE INTERCHANGEABILITY OF A COMPLETE BOARD. THIS DIAGRAM MAY NOT SHOW THE EXACT COMPONENTS CODE NUMBER. OR CIRCUITRY OF CONTROLS HAVING A COMMON
UNLESS OTHERWISE SPECIFIED TOLERANCE ON HOLES SIZES PER E2056 ON 2 PLACE DECIMALS IS + .O2 ON 3 PLACE DECIMALS IS + .OO2 ON ALL ANGLES IS + .5 OF A DEGREE MATERIAL TOLERANCE ("t") TO AGREE WITH PUBLISHED STANDARDS
S 25259-1B0
+15 VDC 1 J60 LED1 LED4 LED2 LED5 LED3 LED6 LED_BANK_1 LED_BANK_1 LED_BANK_2 2 J60 3 J60 R1 750 R2 750 LED_BANK_2 5 J60 J60 SWITCH 4 J60 S1
GENERAL INFORMATION
ELECTRICAL SYMBOLS PER E1537 UNLESS OTHERWISE SPECIFIED) CAPACITORS = MFD ( RESISTORS = Ohms ( UNLESS OTHERWISE SPECIFIED) DIODES = (UNLESS OTHERWISE SPECIFIED)
LABELS
SUPPLY VOLTAGE NET FRAME CONNECTION EARTH GROUND CONNECTION RCD-
LAST NO. USED
------------------
POWER SUPPLY SOURCE POINT COMMON CONNECTION
2 _ _
FILENAME:
S25259_1B
Chg. Sheet No.
XA 1-25-2002
"X" INFO.
DESIGN INFORMATION DRAWN BY: ENGINEER: REVISED BY:
EQUIPMENT TYPE: V-350 SUBJECT: SCHEMATIC,

DATE: 01/17/02 SCALE: ----
REF.: ------ NO.
LED SELECT PC BOARD DRWG.
S25259-1B0
V350-PRO
NOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual.
G-14
ELECTRICAL DIAGRAMS
ITEM 1 2 REQ'D 1 1 PART NO SEE BLANK P.C. BOARD BLANK CI001498 E3165-.25-.75-.20 DESCRIPTION
G-14
PC BOARD ASSEMBLY-LED SELECT

P.C. BOARD BLANK INFORMATION: MAKE FROM S19399 (MAKES 63 BOARDS PER PANEL, SEE ELECTRONIC FILE FOR ADDITIONAL INFORMATION) BLANK PART NUMBER M19875-B
FOR ITEMS BELOW REFER TO ELECTRONIC COMPONENTS DATABASE FOR COMPONENT SPECIFICATIONS J60 LED1,LED2,LED3,LED4,LED5, LED6 R1,R2 S1 1 6 2 1 S19365-5 T13657-13 CONNECTOR,PCB,WW,MALE,RT-L,15-PIN LED,T-1,3/4,RED,HIGH-INTENSITY, OVAL
CATHODE (SQUARE) ANODE (ROUND)

S19400-7500 RESISTOR, MF, 1/4W, 750, 1% T13381-16 SWITCH,PUSHBUTTON,SPST
RESISTANCE = OHMS
ENLARGED DETAIL (LED ORIENTATION)
1 N.A. N.D.
1.33
M19875-1
LED6 LED5 LED4
MANUFACTURE AS: M19875-1B0

N.E.
LED SELECT
R1 R2
S1
J60
PART NO.
ENCAPSULATE WITH E1844. (2 COATS) BRUSH COAT ACCEPTABLE
IDENTIFICATION CODE
LED3
LED2
LED1
N.B.
0 0 2.55
N.C.
N.A.
NOTES: N.A. DO NOT COAT WITH ENCAPSULATION MATERIAL. N.B. INSERT ITEM 2 BETWEEN ROWS OF LED'S. ITEM 2 MUST BE FLUSH WITH LED BULB. N.C. ENCAPSULATE PC BOARD AND LOWER HALF OF LED. N.D. ENCAPSULATE AROUND BASE OF COMPONENT N.E. COAT EXTERNAL PINS WITH ENCAPSULATION MATERIAL.
SCHEMATIC REFERENCE: S25259-1B0

FOR PARTS ORDERS ONLY: TEST PER E3964-ST

REFERENCE: M19874-1
SUPERSEDING:
THIS SHEET CONTAINS PROPRIETARY INFORMATION OWNED BY THE LINCOLN ELECTRIC COMPANY AND IS NOT TO BE REPRODUCED, DISCLOSED OR USED WITHOUT THE EXPRESS WRITTEN PERMISSION OF THE LINCOLN ELECTRIC COMPANY, CLEVELAND, OHIO U.S.A. "X" INFO. Chg. Sheet No. 1-25-2002 DESIGN INFORMATION DRAWN BY:
F.V.
EN-166
ENGINEER: Craig Hejl

APPROVED:
SUBJECT: SCALE: FUL

NOTE:
M 19875-1
V350-PRO
SOLID EDGE
EQUIPMENT TYPE:
INVERTER WELDERS LED SELECT PC BD AS'BLY
G-15
ELECTRICAL DIAGRAMS
G-15
SCHEMATIC - LED POTENTIOMETER PRINTED CIRCUIT BOARD
S1
10K
R1
10 J61 11 J61 J61
8 J61 9 J61
GND
10K
R2
THIS SHEET CONTAINS PROPRIETARY INFORMATION OWNED BY THE LINCOLN ELECTRIC CO. AND IS NOT TO BE REPRODUCED, DISCLOSED OR USED WITHOUT THE EXPRESS PERMISSION OF THE LINCOLN ELECTRIC CO. CLEVELAND, OHIO U.S.A.
NOTES :
N.A. A PRINTED SINCE COMPONENTS OR CIRCUITRY ON CIRCUIT BOARD MAY CHANGE WITHOUT AFFECTING THE INTERCHANGEABILITY OF A COMPLETE BOARD. THIS DIAGRAM MAY NOT SHOW THE EXACT COMPONENTS OR CIRCUITRY OF CONTROLS HAVING A COMMON CODE NUMBER.
UNLESS OTHERWISE SPECIFIED TOLERANCE ON HOLES SIZES PER E2056 ON 2 PLACE DECIMALS IS + .O2 ON 3 PLACE DECIMALS IS + .OO2 ON ALL ANGLES IS + .5 OF A DEGREE MATERIAL TOLERANCE ("t") TO AGREE WITH PUBLISHED STANDARDS
S 25258
+10VREF +15V LED_1 SWITCH 5 J61 POT_1 15 J61 CW 3 J61 LED1 LED_2 +15V +15 VDC POT_SUPPLY VDC GND 4 J61 14 J61 12 J61 POT_2 13 J61 CW LED_4 6 J61 +10VREF GND 1 J61 LED3 2 J61 LED2 +10VREF LED_3 LED4 GND LED_5 7 J61 LED5
GENERAL INFORMATION
ELECTRICAL SYMBOLS PER E1537 UNLESS OTHERWISE SPECIFIED) CAPACITORS = MFD ( RESISTORS = Ohms ( UNLESS OTHERWISE SPECIFIED) DIODES = (UNLESS OTHERWISE SPECIFIED)
+15V
LABELS
SUPPLY VOLTAGE NET FRAME CONNECTION EARTH GROUND CONNECTION RCD-
LAST NO. USED
------------------
POWER SUPPLY SOURCE POINT COMMON CONNECTION
_ _ _
FILENAME:
S25258-1A
Chg. Sheet No.
"X" INFO.
5011992 DRAWN BY: CFH XA ENGINEER: CFH REVISED BY: ---
DESIGN INFORMATION
EQUIPMENT TYPE: V350 LED/POT SUBJECT: LED/POT PCB SCHEMATIC DRWG. DATE: 03/08/01 SCALE: ---- REF.: -----NO. S 25258
V350-PRO
NOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual.
G-16
ELECTRICAL DIAGRAMS
G-16
PC BOARD ASSEMBLY-LED POTENTIOMETER

ITEM 1 2 REQ'D 1 10 PART NO SEE BLANK T15176-1 P.C. BOARD BLANK LED SPACER DESCRIPTION
P.C. BOARD BLANK INFORMATION: MAKE FROM S19399 (MAKES 18 BOARDS PER PANEL, SEE ELECTRONIC FILE FOR ADDITIONAL INFORMATION) BLANK PART NUMBER M19874-A
FOR ITEMS BELOW REFER TO ELECTRONIC COMPONENTS DATABASE FOR COMPONENT SPECIFICATIONS J61 LED1,LED2,LED3,LED4,LED5 R1,R2 S1 1 5 2 1 S19365-15 T13657-11 S19366-1 T13381-17 CONNECTOR,PCB,WW,MALE,RT-L,15-PIN LED,T-1,3/4,RED,HIGH-INTENSITY POT,ST,0.5W,10K,10%,LINEAR SWITCH,PUSHBUTTON,SPST,GREEN,W/BLACK
RESISTANCE = OHMS
N.B. N.C. N.D. N.C.
1.90
LED1
J61
LED/POT M19874-1
LED2
.88
LED3
S1
MANUFACTURE AS: M19874-1A2

R1
LED4
R2
2 0 0
LED5
PART NO.
1.80 N.A. N.C. 5.35
IDENTIFICATION CODE
ENCAPSULATE WITH E1844. (2 COATS) BRUSH COAT ACCEPTABLE NOTES: N.A. DO NOT COAT WITH ENCAPSULATION MATERIAL. N.B. THERE MUST NOT BE MORE THAN A .010 GAP BETWEEN SPACER & LED, OR BETWEEN SPACER & P.C. BOARD. ENCAPSULATE P.C. BOARD, SPACERS & LOWER HALF OF LED. LEDS MUST BE PERPENDICULAR WITH P.C. BOARD. N.C. ENCAPSULATE AROUND BASE OF COMPONENT N.D. COAT EXTERNAL PINS WITH ENCAPSULATION MATERIAL.
SCHEMATIC REFERENCE: S25258-1A1

FOR PARTS ORDERS ONLY: TEST PER E3964-MS

REFERENCE:
SOLID EDGE
THIS SHEET CONTAINS PROPRIETARY INFORMATION OWNED BY THE LINCOLN ELECTRIC COMPANY AND IS NOT TO BE REPRODUCED, DISCLOSED OR USED WITHOUT THE EXPRESS WRITTEN PERMISSION OF THE LINCOLN ELECTRIC COMPANY, CLEVELAND, OHIO U.S.A. "X" INFO. Chg. Sheet No. 1-25-2002 DESIGN INFORMATION DRAWN BY:
F.V.
SUPERSEDING:
EQUIPMENT TYPE: SUBJECT: SCALE: FULL
EN-166
ENGINEER: Craig Hejl

APPROVED:
INVERTER WELDERS LED POT P.C. BOARD ASSEMBLY

M 19874-1
NOTE:
V350-PRO
G-17
ELECTRICAL DIAGRAMS
G-17
SCHEMATIC-SPI REMOTE PRINTED CIRCUIT BOARD

SPI CONNECTIONS
/SS 3 J33 R4 12.1K 0.1W R2 12.1K 0.1W R6 12.1K 0.1W R1 12.1K 0.1W R5 12.1K 0.1W R3 12.1K 0.1W R7 267 0.1W +5SPI 11 J331 6 PIN 5 J331 R16 500 R13 500 C3 0.1 50V +15SPI H=OPEN L=CLOSED R18 332 0.1W DZ1 5.1V 3W 4.75K 0.1W R27 11 X1 HC14AD 3 X1 HC14AD 13 X1 HC14AD 5 X1 HC14AD 1 X1 HC14AD 9 X1 HC14AD 8 2 6 AD_CS AD_DI 1 2 3 INVSS 4 INVCS3 8 INVCS2 9 INVCS1 11 INVMOSI 12 REM 13 MOD 14 STAT 18 ENABLE 19 SOL_DRIVE 20 SOL_PULL_IN 22 INVCLK 5 MODE_SENSE 6 STATUS_SENSE 7 42 40 39 GSPI SOL_PULL_IN SOL_DRIVE ENABLE STAT MOD REM MISO 6PIN_OUT_EN 14PIN_OUT_EN INV_OUT_SW OUTPUT_SW MODE_SEL_SW STUDS_SW AD_CLK INVCLK MAIN_OSC 40 41 42 2 3 5 6 7 8 12 13 14 16 18 43 44 1 36 34 33 12 4 +5SPI 10 1 2 3 4 5 6 7 I0 I1 I2 I3 I4 I5 I6 O0 16 O1 15 O2 14 O3 13 O4 12 O5 11 O6 10 R66 1.21K R64 1.21K R62 1.21K R71 1.21K +5SPI R72 1.21K 10.0K 0.1W 10.0K 0.1W R46
LOCAL LED INTERFACE

R67 1.21K R65 1.21K R63 1.21K J332 7 J332 2 J332 1 MODE LED 1 MODE LED 2 MODE LED 3 MODE LED 4 MODE LED 5 OUTPUT LOCAL LED OUTPUT REMOTE LED STUD HOT LED STUD REMOTE LED
CS3
6 J33 5 J33
X13 MC1413BD
CS2
J332 16 J332 15
CS1
4 J33
CPLD1
I/O1A I/O2A I/O3A BLOCK 1 BLOCK 2 I/O4A I/O5A I/O6A I/O1C I/O2C I/O3C I/O4C X4 I/O5C I/O6C BLOCK3 BLOCK4 I/O7C I/O8C I/O/GCK1 I/O/GCK2 XC9572 I/O/GCK3 I/O/GTS1 I/O/GTS2 I/O/GSR I/O1B I/O2B I/O3B I/O4B I/O5B I/O6B I/O1D I/O2D I/O3D I/O4D I/O5D I/O6D I/O7D I/O8D TCK TDI TDO TMS
J333 9 J333 14 J333 10 J333 16 J333 11 J333 15 J333 12
MOSI
9 J33
SCLK
8 J33
MISO
7 J33
\
2 4
R9 243 1W R10 243 1W
35 EX2 36 MODE_LED1 37 MODE_LED2 38 MODE_LED3 43 MODE_LED4 44 MODE_LED5 24 OUTPUT_LOCAL 25 OUTPUT_REMOTE 26 STUDS_HOT 27 STUDS_REMOTE 28 29 33 STATUS_STOP 34 EX1 17 15 30 16
6_PIN_DETECT 14_PIN_DETECT
R45
Q5 0.115A 60V
Q6 0.115A 60V GSPI
Q1 0.5A 40V 221 0.1W +5SPI R31
REMOTE OUTPUT ENABLES
GSPI
\
2 4
14 PIN 6 J331 R11 243 1W R14 500 C4 0.1 50V +5SPI
H=OPEN L=CLOSED R19 332 0.1W DZ2 5.1V 3W
4.75K 0.1W
Q2 0.5A 40V R32 221 0.1W
250KHZ OSCILLATOR
GSPI +5VREF GSPI R30 4.75K 0.1W AD_DI 6_PIN_POT 14_PIN_POT LMODE_POT RMODE_POT
8 OSCIN VCC 3 7 XTAL I/O 1 MAIN_OSC 6 OE X2 OUT0 2 5 PDN/SELX GND 4 C23 0.1 DS1075Z 50V GSPI FUNCTION ENABLE JUMPERS STATUS MODE 1 J333 11 J332 14 J332 2 J333 C1 0.1 50V R25 MODE_SENSE STATUS_SENSE 4.75K 0.1W 4.75K 0.1W C2 0.1 50V R26 +5SPI
STATUS_STOP I/O1B1 I/O1B2 39 SOLENOID I/O2B1 I/O2B2 38 OSC_NEG_PS I/O4B1 I/O4B2 37 6_PIN_SENSE I/O6B1 I/O7B2 32 31 14_PIN_SENSE I/O8B1 I/O8B2 I/O9B1 I/O9B2 30 EX1 BLOCK 1 I/O10B1 I/O10B2 29 EX2 I/O11B1 I/O11B2 28 BLOCK 2 I/O12B1 I/O12B2 27 I/O13B1 I/O13B2 23 X3 I/O14B1 I/O14B2 22 I/O15B1 I/O15B2 21 XC9536 I/O16B1 I/O16B2 20 AD_DOUT I/O17B1 I/O17B2 19 I/O/GCK1 TCK 11 TDI 9 I/O/GCK2 TDO 24 I/O/GCK3 I/O/GTS1 TMS 10 I/O/GTS2 I/O/GSR
CPLD2
R28
FTP1 FTP2 FTP3 FTP4 +10VREF 10.0K 0.1W 0.5% R35 9 +5VREF R49 10.0K 0.1W 10 10.0K 0.1W 0.5% R34 X7 8 33074D R33 100 0.1W J332 6 J333 6 C57 0.1 50V GSPI R107 56.2K 0.1W J332 4 J333 7 GSPI +10V_COM_MODE +10V_COM_STATUS 2 RIGHT_MODE POT_WIPER 5 J332 R104 56.2K 0.1W C49 0.1 50V GSPI C55 0.1 50V 3 X7 1 33074D +5SPI
LOCAL POT INTERFACE

+10VREF 6 +10VREF_MODE +10VREF_STATUS LEFT_MODE POT_WIPER 3 J332 R103 56.2K 0.1W C48 0.1 50V GSPI 5 C54 0.1 50V
+5VREF
R106 56.2K 0.1W X6 7 33074D
D4 0.2A 30V 3
GSPI
A/D CONVERTER
STATUS_POT
17 Din 1 AN0 2 AN1 3 AN2 4 AN3 5 AN4 Dout 6 AN5 EOC X5 INV_OUT_SW 7 AN6 Vref 8 AN7 Vag 9 AN8 MC145051DW 11 AN9 12 AN10 15 CS AD_CS AD_CLK 18 SCLK
+5SPI 2 D2 0.2A 30V 3 1
GSPI
R51
R50 4.75K 0.1W 0.5%
LMODE_POT 4.75K 0.1W 0.5% C58 0.022 50V
GSPI
16 AD_DOUT 19 14 13
+5VREF C24 0.1 50V GSPI
+5SPI 2 D3 0.2A 30V 3 1
LOCAL SWITCH INTERFACE

+15SPI +15V TO STATUS +15V TO STATUS +15V TO MODE MODE SELECT SW 3 J333 13 J333 12 J332 13 J332
+15SPI
GSPI +5SPI 6 D8 0.2A 30V 3 1 GSPI +5SPI 14 C28 0.1 50V STUDS_SW C45 1.0 35V X1 HC14AD 7 C25 0.1 50V 21 41 32 X4 XC9572 10 23 31 15 35 26 X3 XC9536 17 4 25 20 Vdd X5 MC145051DW Vss 10 +5SPI +15SPI +5VREF STATUS POT_WIPER 8 J333 R105 56.2K 0.1W C50 0.1 50V GSPI C56 0.1 50V 5 R108 56.2K 0.1W D6 0.2A 30V 3 1 2 D7 0.2A 30V 3 1 2 X7 7 33074D GSPI
R53
R52 4.75K 0.1W 0.5%
RMODE_POT 4.75K 0.1W 0.5% C59 0.022 50V
R100
R68 2.67K 0.1W
R22 10.0K 0.1W 1.00K 0.1W
MODE_SEL_SW C44 1.0 35V
C36 0.1 50V
C37 0.1 50V
C26 0.1 50V
C35 0.1 50V
X13 9 MC1413BD 8
C27 0.1 50V
STUD CONTROL SW
4 J333
GSPI R101 R69 2.67K 0.1W R23 10.0K 0.1W 1.00K 0.1W
J332 10 J332 9
NO CONN. NO CONN. KEY ON MODE CONNECTOR
GENERAL INFORMATION
ELECTRICAL SYMBOLS PER E1537 CAPACITORS = MFD ( .022/50V UNLESS OTHERWISE SPECIFIED) RESISTORS = Ohms ( 1/4W UNLESS OTHERWISE SPECIFIED) DIODES = 1A,400V (UNLESS OTHERWISE SPECIFIED)
R55
R54 4.75K 0.1W 0.5%
STATUS_POT 4.75K 0.1W 0.5% C60 0.022 50V
RC-
108 62 20
LAST NO. USED
GSPI GSPI
J332 8
LABELS
D-
D-20 DZ-10 Q-9
X-13 L-1
SUPPLY VOLTAGE NET POWER SUPPLY SOURCE POINT COMMON CONNECTION FRAME CONNECTION EARTH GROUND CONNECTION
OUTPUT CONTROL SW
5 J333
GSPI R102 R70 2.67K 0.1W R24 10.0K 0.1W 1.00K 0.1W C46 1.0 35V
OUTPUT_SW
THIS SHEET CONTAINS PROPRIETARY INFORMATION OWNED BY THE LINCOLN ELECTRIC AND IS NOT TO BE REPRODUCED, DISCLOSED OR USED WITHOUT THE EXPRESS PERMISSION OF
CO. THE LINCOLN ELECTRIC CO.
GSPI
PLOTTING DELIMITER - DONT DELETE
SINCE COMPONENTS OR CIRCUITRY ON A PRINTED CIRCUIT BOARD MAY CHANGE WITHOUT AFFECTING THE INTERCHANGEABILITY OF A COMPLETE BOARD, THIS DIAGRAM MAY NOT SHOW THE EXACT COMPONENTS OR CIRCUITRY OF CONTROLS HAVING A COMMON CODE NUMBER.
Chge.Sht.No.
1-25-2002
THE LINCOLN ELECTRIC CO. CLEVELAND, OHIO U.S.A. NONE PG # 01 SCALE --DR. DATE 01/10/02 CHK.
EQUIP. TYPE SUBJECT
COMMON CONTROLS SPI REMOTE/UI PCB SCHEMATIC SHT. SUPSDG. NO. G 4017-1C0/1
G-18
ELECTRICAL DIAGRAMS
V
N.B. N.C. N.D. N.K. ITEM REQ'D PART No. DESCRIPTION 1 1 G4018-C SPI REMOTE/UI PC BOARD BLANK 2 1 M19436-3 POTTING TRAY 3 2 S8025-80 SELF TAPPING SCREW 4 1 L11166-1 FLEX CIRCUIT ASSEMBLY EPOXY ENCAPSULATING RESIN 5 4.00 fl oz E2527 ELECTRICAL INSULATING COMPOUND 6 .108 fl oz E3539 7 1 S25336-1 SOFTWARE CPLD (X3) 8 1 S25337-1 SOFTWARE CPLD (X4) 9 1 PROGRAM X2 to 250K Hz 10 1 S24671 KEYING PLUG FOR ITEMS BELOW, REFER TO ELECTRONIC COMPONENTS DATABASE FOR COMPONENT SPECIFICATIONS C1,C2,C3,C4,C5,C6,C7,C8,C9 44 S25020-3SMT CAPACITOR,SMD,CERAMIC,0.1MF,50V,10%,X7R,S0805 C10,C11,C12,C13,C14,C15 C16,C17,C18,C19,C20,C21 C22,C23,C24,C25,C26,C27 C28,C29,C30,C31,C32,C33 C34,C35,C36,C37,C48,C49 C50,C54,C55,C56,C57 C38,C39 2 S25020-5SMT CAPACITOR,SMD,CERAMIC,2700pF,50V,5%,X7R,S0805 C40 1 S13490-183 CAPACITOR,ALEL,120MF,50V,20% C41 1 S25020-17SMT CAPACITOR,SMD,CERAMIC,0.27MF,50V,10%,X7R,S1812 C42 1 S13490-179 CAPACITOR,ALEL,1000,35V,20% C43 1 S25024-10SMT CAPACITOR,SMD,TANTALUM,22MF,25V,10%,S7343 C44,C45,C46 3 S25024-2SMT CAPACITOR,SMD,TANTALUM,1.0MF,35V,10%,S3528 C47,C51,C52,C53 4 S25024-3SMT CAPACITOR,SMD,TANTALUM,2.2MF,20V,10%,S3528 C58,C59,C60,C61,C62 5 S25020-2SMT CAPACITOR,SMD,CERAMIC,0.022MF,50V,10%,X7R,S0805 D1,D2,D3,D4,D5,D6,D7,D8 8 S25049-4SMT DIODE,SMD,DUAL,200MA,30V,SCHOTTKY,SOT-23 D9,D10,D11 3 S25040-1SMT DIODE,SMD,1A,400V,FAST RECOVERY,DO-214BA D12,D13,D14,D15 4 S25040-2SMT DIODE,SMD,1A,400V,DO-214BA/AC D16,D17 2 S25040-5SMT DIODE,SMD,DUAL,0.200A,70V,UFR D18,D19 2 S25040-4SMT DIODE,SMD,DUAL,0.200A,70V,UFR D20 1 S25049-2SMT DIODE,SMD,1A,30V,SMA,SCHOTTKY DZ1,DZ2 2 S25044-1SMT ZENER DIODE,SMD,3W,5.1V,5%, SMB DZ3,DZ4,DZ5,DZ6,DZ7,DZ8 6 S25044-3SMT ZENER DIODE,SMD,3W,12V,5%, SMB DZ9,DZ10 2 S25045-1SMT ZENER_DIODE,SMD,225mW,12V,5%,SOT-23 FTP1,FTP2,FTP3,FTP4,FTP5 6 TESTPT_FUNTION FUNCTIONAL TEST POINT FTP6 J33 1 S18248-10 CONNECTOR,MOLEX,MINI,PCB,10-PIN J331 1 S24020-12 CONNECTOR,MOLEX,MINI,PCB,12-PIN,TIN J332,J333 2 S24020-16 CONNECTOR,MOLEX,MINI,PCB,16-PIN,TIN L1 1 S25083-3SMT CHOKE,SMD,POWER,47UH,10%,1.25A, Q1,Q2,Q3,Q4 4 S25050-1SMT TRANSISTOR,SMD,NPN,0.5A,40V,SOT-23,MMBT4401LT1 Q5,Q6 2 S25051-4SMT TRANSISTOR,SMD,NMF,SOT-23,0.115A,60V,7002LT1(SS) Q7,Q8 2 S25050-2SMT TRANSISTOR,SMS,PNP,SOT23,0.5A, 40V,MMBT4403LT1 Q9 1 S25051-6SMT TRANSISTOR,SMD,NMF,DPAK,TO-252,10A,100V(SS)
G-18
PC BOARD ASSEMBLY-SPI REMOTE

R1,R2,R3,R4,R5,R6 R7 R8,R9,R10,R11,R12 R13,R14,R15,R16,R17 R18,R19 R20,R21,R25,R26,R27,R28 R29,R30 R22,R23,R24,R36,R37,R45 R46,R47,R48,R49 R31,R32 R33 R34,R35 R50,R51,R52,R53,R54,R55 R56,R57,R58,R59,R60,R61 R62,R63,R64,R65,R66,R67 R71,R72 R68,R69,R70 R74 R75,R76,R77,R78 R79,R80 R81,R82 R83,R84,R85,R86 R87,R88,R89,R90 R91,R92 R93,R94 R95 R96 R97 R98,R99 R100,R101,R102 R103,R104,R105,R106,R107 R108 X1 X2 X3 X4 X5 X6,X7,X8 X9 X10 X11 X12 X13 6 1 5 5 2 8 10 2 1 2 12 8 3 1 4 2 2 4 4 2 2 1 1 1 2 3 6 1 1 1 1 1 3 1 1 1 1 1 S25000-1212SMT S25000-2670SMT S25004-2430SMT S18380-14 S25000-3320SMT S25000-4751SMT RESISTOR,SMD,METAL FILM,1/10W,12.1K,1%,S0805 RESISTOR,SMD,METAL FILM,1/10W,267OHMS,1%,S0805 RESISTOR,SMD,1W,243OHMS,1% THERMISTOR,PTC,500OHMS,28mA RESISTOR,SMD,METAL FILM,1/10W,332OHMS,1%,S0805 RESISTOR,SMD,METAL FILM,1/10W,4.75K,1%,S0805
S25000-1002SMT RESISTOR,SMD,METAL FILM,1/10W,10.0K,1%,S0805 S25000-2210SMT S25000-1000SMT S25008-1002SMT S25008-4751SMT RESISTOR,SMD,METAL FILM,1/10W,221OHMS,1%,S0805 RESISTOR,SMD,METAL FILM,1/10W,100OHMS,1%,S0805 RESISTOR,SMD,PREC,MF,1/10W,10.0K,0.5%,S0805 RESISTOR,SMD,PREC,MF,1/10W,4.75K,0.5%,S0805
S25001-1211SMT RESISTOR,SMD,1.21K,1/4W,1206,1%,TR S25000-2671SMT S25001-1001SMT S25001-1000SMT S25000-2211SMT S25001-1213SMT S25000-3321SMT S25010-3SMT S25000-4752SMT S25000-2001SMT S25000-3741SMT S25000-3011SMT S25000-2672SMT S25000-2002SMT S25000-1001SMT S25000-5622SMT S17900-8SMT S25070-11SMT S25070-3SMT S25070-10SMT M15105-7SMT S15128-18SMT S15018-11SMT S15128-10SMT S15018-21SMT S25068-14SMT M15102-4SMT RESISTOR,SMD,METAL FILM,1/10W,2.67K,1%,S0805 RESISTOR,SMD,1K,1/4W,1206,1%,TR RESISTOR,SMD,100OHMS,1/4W,1206,1%,TR RESISTOR,SMD,METAL FILM,1/10W,2.21K,1%,S0805 RESISTOR,SMD,121K,1/4W,1206,1%,TR RESISTOR,SMD,METAL FILM,1/10W,3.32K,1%,S0805 RESISTOR,SMD,MF,1W,20.0K,1%,SURGE RESISTOR,SMD,METAL FILM,1/10W,47.5K,1%,S0805 RESISTOR,SMD,METAL FILM,1/10W,2.00K,1%,S0805 RESISTOR,SMD,METAL FILM,1/10W,3.74K,1%,S0805 RESISTOR,SMD,METAL FILM,1/10W,3.01K,1%,S0805 RESISTOR,SMD,METAL FILM,1/10W,26.7K,1%,S0805 RESISTOR,SMD,METAL FILM,1/10W,20.0K,1%,S0805 RESISTOR,SMD,METAL FILM,1/10W,1.00K,1%,S0805 RESISTOR,SMD,METAL FILM,1/10W,56.2K,1%,S0805 IC,SMD,CMOS,INVERTER,SCHMITT,HEX,HC14A(SS) IC,SMD,CMOS,OSCILLATOR,DIVIDER,60MHZ,SOIC8,(SS) CPLD,PROGRAMMABLE,XC9536,44-PIN,VQFP(SS) IC,SMD,CMOS,CPLD,XC9572,PLCC44(SS) IC,SMD,CMOS,CONVERTER,A/D,MPU,10-BIT(SS) IC,OP-AMP,SMT,QUAD,HIGH-PERF,33074D IC,SMD,CMOS,SWITCH,ANALOG,QUAD,201(SS) IC,SMD,VOLTAGE REF,ADJ, PRECISION,431I,SOIC-8 IC,SMD,CMOS,DRIVER,MOSFET,4451, SOIC-8(SS) IC,SMD,VOLTAGE REGULATOR,ADJ,FLYBACK,3A,TO-263 IC,ARRAY,DRIVER,PERIPHERAL,NPN,DARLINGTON
N.F.
1
6.14
N.G. N.E.
N.L.
G4018-1
REMOTE
N.A. N.A. N.A. N.A. N.A. N.A. N.A.
N.A.
3.64
N.A.
P.C. BOARD BLANK REFERENCE INFORMATION
BUY COMPLETE AS G4018-C (4 LAYER BOARD PER E3281)

N.K. N.E. N.H. N.E.
UNLESS OTHERWISE SPECIFIED: CAPACITANCE = MFD/VOLTS INDUCTANCE = HENRIES RESISTANCE = OHMS
4
NOTES: N.A. CAUTION: THIS DEVICE IS SUBJECT TO DAMAGE BY STATIC ELECTRICITY. SEE E2454 BEFORE HANDLING. N.B. PROGRAM X3 WITH ITEM 7. N.C. PROGRAM X4 WITH ITEM 8. N.D. PROGRAM X2 WITH ITEM 9. N.E. ALL CONNECTORS MUST BE GREASED WITH ITEM 6 PRIOR TO ENCAPSULATION. N.F. ATTACH ITEM 1 TO ITEM 2 WITH ITEM 3. TIGHTEN ITEM 3 TO .60 .05 Nm (5.3 .5 in-lbs.). N.G. PLACE BARCODED ASSEMBLY NUMBER IDENTIFICATION AND BARCODED SERIAL IDENTIFICATION IN AREA SHOWN. N.H. THESE COMPONENTS MUST BE COMPLETELY COVERED WITH ITEM 5. N.K PLACE ITEM 10 ON PIN 8 OF J332 AS SHOWN. N.L. BOARD TO BE POTTED WITH ITEM 4 LAYING ACROSS BOARD AS SHOWN. ONLY 0.4" OR LESS OF ITEM 4 TO BE COVERED WITH ITEM 5.
SCHEMATIC REFERENCE: G4017-1C0 BUY AS: G 4 0 1 8 - 1 C 0 PART NUMBER IDENTIFICATION CODE
BUY PER E3867 TEST PER E3964-RM

"X" INFO.
Chg. Sheet No. 1-25-02
DESIGN INFORMATION DRAWN BY:
REFERENCE: L11346-1
SUPERSEDING:
F.V.
EN-170
ENGINEER: Ed Furman
APPROVED:
G 4018-1
NOTE:
SOLID EDGE
EQUIPMENT TYPE:
MISCELLANEOUS SPI REMOTE/UI P.C. BOARD ASSEMBLY
V350-PRO
G-19
ELECTRICAL DIAGRAMS
G-19
SCHEMATIC-SNUBBER PRINTED CIRCUIT BOARD
6-2-2000 S24761
G-20
ELECTRICAL DIAGRAMS
G-20
PC BOARD ASSEMBLY-SNUBBER
ITEM C1,C2,C3,C4 R1,R3 R2,R4
REQ'D 4 2 2
PART NO. DESCRIPTION S20500-4 CAPACITOR,PPMF,.0047,1000V,BOX T14648-20 RESISTOR,WW,5W,150,5%,SQ T14648-25 RESISTOR,WW,5W,10,5%,SQ
N.A., N.B.
2.90 +.04 4
C3
3
M195321
ITEM 1 2 3 4 PART NO. M19532-A T13157-16 T9147-11 T9147-15 DESCRIPTION P.C. BOARD BLANK TAB TERMINAL EYELET-FEMALE EYELET-MALE QTY 1 1 4 4
2 1
BOXCP4 C1
RW5F
RW5F
R3
R1
1.92
T14710
B1
RW5F
SNUBBER
R2
RW5F
T14710
T14710
.55
B20
B30
T14710
0 0 .60 1.75 2.90 3.50 +.04
EN-166
ON 2 PLACE DECIMALS IS .02 ON 3 PLACE DECIMALS IS .002 ON ALL ANGLES IS .5 OF A DEGREE MATERIAL TOLERANCE (" t ") TO AGREE WITH PUBLISHED STANDARDS.
6-2-2000
XM5626 XC-UF
DRAWN BY: ENGINEER:

APPROVED:
F.V.
SUPERSEDING:
SUBJECT: SCALE: NONE
DATE: 10-6-99
DRAWING No.:
M 19532-1
NOTE:
V350-PRO
SOLID EDGE
BOXCP4
BOXCP4 B10
R .045
BOXCP4 C2 C4
.275 .285
QC1 6
R4
2
B40
.105 CRIMP HEIGHT
MAX.
NOTES: N.A. FEMALE EYELET TO BE AGAINST THE COPPER SIDE AS SHOWN EYELET MUST NOT SPIN AFTER CLINCHING. N.B. SOLDER EYELET SO THAT SOLDER COVERS ENTIRE EYELET AND ALL AROUND EYELET ON COPPER SIDE ONLY. NO ICICLES OR SOLDER BLOBS PERMITTED.
COPPER SIDE
EYELET DETAIL
MAKE PER E1911 ENCAPSULATE WITH E1844, 2 COATS TEST PER E3817-SN MANUFACTURED AS:
M19532-1A0
IDENTIFICATION CODE
UNLESS OTHERWISE SPECIFIED TOLERANCE
MANUFACTURING TOLERANCE PER E2056
Chg. Sheet No.
"X" INFO.
DESIGN INFORMATION
REFERENCE:
EQUIPMENT TYPE:
INVERTER WELDERS SNUBBER P.C. BOARD ASSEMBLY
SVM ERROR REPORTING FORM
We need to know if there are errors in our manuals. We also value any suggestions as to additional tests or procedures that would make this SVM a better tool for you. If you discover new or different Problems or Symptoms that are not covered in the three column troubleshooting chart, please share this information with us. Please include the machines code number and how the problem was resolved.
Thank You, Technical Services Group Lincoln Electric Co. 22801 ST. Clair Ave. Cleveland, Ohio 44117-1199 FAX 216-481-2309
SVM Number ___________________________ Page Number if necessary__________________ Your Company__________________________

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Your Name_____________________________
Please give detailed description below: ___________________________________________________________________________ ___________________________________________________________________________ ___________________________________________________________________________ ___________________________________________________________________________ ___________________________________________________________________________ ___________________________________________________________________________ ___________________________________________________________________________ ___________________________________________________________________________ ___________________________________________________________________________ ___________________________________________________________________________ ___________________________________________________________________________ ___________________________________________________________________________ ___________________________________________________________________________
SD287 01/99

Invertec v350 Pro

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Invertec v350 Pro

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SVM158-A

Safety Depends on You

For use with machine code numbers 10873, 10874, 10876

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-STI CK CC -STI 7018 CK TIG 60 10 GTA W CVWIR E CVFL UX CO RED

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View Safety Info

Copyright 2002 Lincoln Global Inc.

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View Safety Info

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i Return to Master TOC

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FOR ENGINE powered equipment.

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ELECTRIC AND MAGNETIC FIELDS may be dangerous

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2.d.5. Do not work next to welding power source.

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ARC RAYS can burn.

FUMES AND GASES can be dangerous.

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CYLINDER may explode if damaged.

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FOR ELECTRICALLY powered equipment.

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PRCAUTIONS DE SRET POUR LES MACHINES SOUDER TRANSFORMATEUR ET REDRESSEUR

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MASTER TABLE OF CONTENTS FOR ALL SECTIONS

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Cobramatic Connection Instructions..........................................................................................A-4 Parallel Operation .......................................................................................................................A-5

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TECHNICAL SPECIFICATIONS - INVERTEC V350-PRO

14.8 x 13.3 x 27.8* (373 x 338 x 706*)mm 80 VDC

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* Overall Length Including Handle, 27.8 (706mm)

V350-PRO INPUT CURRENT

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OUTPUT CABLES, CONNECTIONS AND LIMITATIONS

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SELECT SUITABLE LOCATION

GREEN RED WHITE OR BROWN

CONNECTIONS OF WIRE FEEDERS TO V350-PRO

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1/4-20 NUT (4 PLACES) 5.50