Automating the Industry

5th BISCI SOUTHEAST ASIA

CONFERENCE
 Content

1. Overview of Industrial Ethernet

What is Ethernet?

What is Industrial Ethernet?

What are the differences between Office Ethernet and
Industrial Ethernet?

Bus Technology vs. Industrial Ethernet

Motivation for using Industrial Ethernet

What are the Benefits?

Who are the Users?

2. Implementation Challenges

Typical Industrial Topologies

Selecting the Right Devices

Real-time Requirement

Management of Industrial Ethernet Networks

Protecting your Equipments

SteadyTec Video
Industrial Ethernet Catalogue

3. Live Demonstration
Rock Solid Industrial Ethernet Solutions
 What is Ethernet?

Ethernet : A local-area network (LAN) protocol

developed by Xerox Corporation in cooperation
with DEC and Intel in 1976. It is one of the most
widely implemented Local Area Network (LAN)
standard.

Email

Web Access A drawing of the first Ethernet system by Bob Metcalfe

*Quote: http://www.ieee802.org/3/ethernet_diag.html

Ethernet: Easy to understand, implement, manage and maintain.

Rock Solid Industrial Ethernet Solutions

 What is Industrial Ethernet?

Industrial Ethernet is the utilization of Ethernet technology in industrial

environment to reduce cost and improve overall efficiency.

Plant Control Centre

Information
Technology in Highly Automated Production
Facility
Automation!
Rock Solid Industrial Ethernet Solutions
 What are the differences between Office Ethernet
and Industrial Ethernet?

OFFICE INDUSTRIAL
MeanTimeBetweenFailures Low High(20 YearsUpwards)
Power Redundancy Optional Requiredinmost installation
Network Redundancy Optional Requiredinmost installation
OperatingTemperature Ambinent (0°to40°) Extended(-40°to75°)
Dust Low MediumtoHigh
Vibration Low MediumtoHigh
Chemical Low MediumtoHigh
Mechanical Shock Low MediumtoHigh
EMCRequirement Low MediumtoHigh
Plant Dependent (Outdoor, Chemical &Oil
Cabling Basic
Resistanceandetc)
FieldAttachable
Connector Basic
(IP67 ProtectionAvailable)

Rock Solid Industrial Ethernet Solutions

 Bus Technology vs. Industrial Ethernet

PROTOCOL CHARACTERISTIC
FieldbusName Technology Year Max. Devices(nodes) Max. Distance Transmission Properties
Developer Introduced
PROFIBUSDP/PA Siemens DP-1994 127 nodes 24 Km(Fibre) DP: 9.6 to12 Mbps
PA-1995 124 slaves+ 3 masters PA: 31.25 Kbps
INTERBUS-S Phoenix Contact, 1984 256 nodes 12.8 Km 500 Kbps
InterbusClub
DeviceNet Allen-Bradley 1994 64 nodes 6 Km 125 to500 Kbps
Foundation Fieldbus 1995 240 per segment, 1.9 Km 31.25 Kbps
FieldbusH1 Foundation 65,000 segments
ControlNet Allen-Bradley 1996 99 nodes 30 km(Fibre) 5 Mbps
CANopen CANIn Automation 1995 127 nodes 1 Km 10 Kbpsto1 Mbps
Industrial Ethernet - DEC, 1976 1024 nodes, 2 Km(MM) 10/100 Mbps
Ethernet Intel, Xerox expandable 120 Km(SM)
Modbus Modicon 1979 250 nodesper segment 350m 300 bps- 38.4 Kbps
RTU/ASCII

Rock Solid Industrial Ethernet Solutions

 Motivation for using Industrial Ethernet

Increasing Complexity of Automation

Need to manage data and information flow within the manufacturing plant
and management office

Management Level

Boss’ PC
ERP Systems ERP Server Enterprise Switch
Weidmulle
Control Level r TCP/IP High Volume
Router Bus Manufacturing

Weidmuller PLC
HMI
Managed
Switch
Device Level

Precision
Manufacturing

Sensors Weidmuller Gateways Robots

SAI
Rock Solid Industrial Ethernet Solutions
 What are the Benefits?

Widespread Implementation
(Dominant Communication Technology in PCs)
Tested and Proven Technology (30 years History)
Continuous Development (IEEE Standard)
Open Protocol (Non-Proprietary)
Future Proof Technology
Low Total Cost of Ownership
Easy to Maintain and Manage
Scalable and Flexible Implementations
Secure Communication
Variety of Transmission Media (Copper, Fibre and Wireless)
High Bandwidth (10Mbps to 1000Mbps VS Profibus DP-12Mbps)
Vertical Integration
(Management (ERP), Process & Control and Field Level)
“Believe in the
Remote Diagnostic via Intranet/Internet (Web Browser)
Good of the
Availability of Network Management Software (SNMP)
Ethernet”

Rock Solid Industrial Ethernet Solutions

 Who are the Users?

Factory Automation
Automotive Process Automation
Food Manufacturing Oil and Gas Refineries
Machinery Chemical
Machine Tools Pharmaceutical
Water and Sewages
Energy
Mining

Transport Automation Building Automation

Traffic Monitoring Elevators and Escalators
Tunnels and Bridges Fire Alarms
Waterways Amenities
Trains
Ships
Rock Solid Industrial Ethernet Solutions
Automating the Industry

Implementation Challenges
 Typical Industrial Topologies

Plug Inserts
TS-35 Rail

Plug Housing

Enclosure

Bulkhead Housing

IP67 Switch
Bulkhead Insert
Extracted from: IAONA-Guide_Rel_4_0_031217.pdf

Rock Solid Industrial Ethernet Solutions

 Selecting the Industrial Ethernet Equipments

Managed Switch Features

Available in 8, 16 & 24ports (2
Optional Fibre Ports) Fan-less

MTBF more than 60 years Design

Operating temperature -40°C to
75°C

Quality of Service (QoS) Feature DIN Rail
Fault

Virtual Local Area Network (VLAN) Mounting
Relay
Feature

Network Redundancy
Metal

Trunking
Enclosure

RapidRing™ (Fast Recovery
Protocol from Weidmuller)
Power Optional

Fast and easy configuration & 45mm
Redundancy Width Fibre
management via Web-Browser Optics
IE-SW22/2ST-M Module
8845820000 SC/ST
Cat9, B.18
Rock Solid Industrial Ethernet Solutions
 Real-time Requirement
Response Time

Most applications are tolerant about delivery or response time variations. Less tolerant
are audio or video streams which require a sufficient bandwidth and network
throughput to deliver the expected quality.

Absolutely strong restrictions for response times are required by automation

controls.
The relevant segments should be kept free from any unnecessary traffic and
dimensioned with at least a factor often of bandwidth reserve.

There will be an increasing management background load also in the automation control
branches of the networks in the next years – but this will always be in temporary
peaks and without stringent response time requirements. It can easily be handled by a
switched network with traffic priorities

Typical response times needed are for:

• video streams: 50 ms
• voice streams: 20 ms
• process control: 10 ms

Extracted from: IAONA-Guide_Rel_4_0_031217.pdf

Rock Solid Industrial Ethernet Solutions
 Real-time Requirement
Priority Switching (IEEE 802.1P) - Quality of Service (QoS) Feature

Quality of Service (QoS) allocates a priority to messages. This

can be helpful when certain messages or devices are more
critical than others.

PLCs
Commands
Visu
aliza
tion

Low High Very High

Synchronization Priority Priority Priority

n tation
o cume
D
Managed Switch

Rock Solid Industrial Ethernet Solutions

 Real-time Requirement
VLAN (IEEE802.1Q) - Virtual Local Area Network (VLAN) Feature

Virtual Local Area Network (VLAN) enables a network to be

split into various segments and restrict access from devices in
different segments thus improving security and performance.

Managed
Switch
VLAN 1

PLC A
Engineer A

Engineer B
PLC B

Rock Solid Industrial Ethernet Solutions

 Management of Industrial Ethernet Networks

To use the advantages given by Managed Industrial Ethernet network

components the Simple Network Management Protocol SNMP can
be used.

In industrial applications and processes mainly SCADA systems

(Supervisory Control and Data Acquisition) are used. With these
systems the supervisor has the possibility to monitor all processes at
any time. SCADA systems are following an open architecture and are
therefore interoperable. SCADA systems are communicating in a
defined data format called OPC. In an application where industrial
Ethernet components are used the network becomes a part of the
whole automation process, all relevant data of the network has to be
available in the SCADA environment as well. For this reason it is
necessary to integrate the information provided in the MIB in SNMP
format into the OPC format. For this purpose software tools are
available which allow the integration of the network components
into the SCADA environment – this can also be called
“Integrated Architecture”.

Extracted from: IAONA-Guide_Rel_4_0_031217.pdf

Rock Solid Industrial Ethernet Solutions
Automating the Industry

Protecting your Equipments

 Protecting your Equipments
Passive Products Technology Overview

IE Passive Products Overview

IP67

Terminal Rail Outlet for IP 67 Cable IP 67 Installation Flanges

IP 67 Plugs for water
coupler for water for water and dust
Neat arrangements of and dust resistant
resistant connection
your Ethernet and dust resistant connection
connections connection IE-XM-RJ45/RJ45-IP67
8808450000 IE-P-IP67
IE-XM-RJ45/IDC IE-C-IP67 8808380000
8813090000 IE-XM-RJ45/IDC-IP67
8808360000
8808440000

IE-XM-RJ45/RJ45 IE-S-IP67 IE-XM-6D-RJ45/RJ45-IP67

8879050000 8808370000 8829450000

IE-P-IP67 IE-XM-6u-RJ45/RJ45-IP67
IE-XM-ST/ST
8829440000
8808340000 8808380000

Rock Solid Industrial Ethernet Solutions

 Protecting your Equipments
Terminal Rail Outlets

Terminal Rail Outlets IE-XM-

RJ45/IDC

Neat Arrangement of Ethernet Connectors
8808360000

Modular Design

Provide easy to reach connection in
confined places

DIN-Rail Mounted 1

Good readable Marking

Compact Design
TS35 Rail

Prevent Dust with Closable lid

Prevent Wear & Tear to Active Equipment

Fibre IE-XM-
RJ45/RJ45
IE-XM- 8879050000 2
ST/ST
8808340000 3

Cat9, C.5

Rock Solid Industrial Ethernet Solutions

 Protecting your Equipments
IP67 Flanges and Plug

IP67 Flanges and Plug

IP67 protection for RJ-45 Connection in
Plug
Industrial environment IE-P-IP67

Suitable for Machine installation 8808380000

Compact Design

Prevent Dust with Closable lid

Interlocking Clip to prevent accidental unlocking

IE-XM-6D-
Flanges RJ45/RJ45-IP67
8829450000

IP67 Captive
IE-XM- IE-XM- Cover
RJ45/IDC-IP67 RJ45/RJ45-IP67 IE-XM-6U-
8808440000 8808450000 RJ45/RJ45-IP67
8829440000
Cat9, C.8-9
*Order for Flanges will come complete with Captive Cover and Mounting Plate
Rock Solid Industrial Ethernet Solutions
 Protecting your Equipments
IP67 Junction Box, Cable Coupler and Plug

IP67 Junction Box, Cable Coupler and Cable Coupler

Plug IE-C-IP67

IP67 protection for RJ-45 Connection in
Industrial environment

DIN-Rail Mountable (IE-S-IP67) Plug Interlocking

Compact Design IE-P-IP67 Clip

Prevent Dust with Closable lid

Interlocking Clip to prevent accidental
Reusable
unlocking
Housing
Cat9, C.6 Interlocking
Clip Plug
Cable Coupler Junction Box
IE-C-IP67 IE-S-IP67 IE-P-IP67
8813090000 8808370000 8808380000

DIN-Rail
Mountable RJ45
Connecting
Plug IE-P
Closable Lib 8813100000
Cat9, C.10
Rock Solid Industrial Ethernet Solutions
 Protecting your Equipments
Ethernet RJ45 Dust Cap

 Prevent Dust and Moisture from damaging the

Dust Cap
RJ45
RJ45 Connection Socket
IE-DPC  Simple & Neat
8813490000  Cost-effective Can you leave
 Prolong Equipment Life your system
unprotected?

Protected Unprotect
RJ-45 ed RJ45
Connectio Connectio
n Socket n Socket
exposed
to dust
and
*Available in 100pcs/Pack Humidity
Rock Solid Industrial Ethernet Solutions
 Protecting your Equipments
Over-Voltage Protection Module (Ethernet Signal Line)

Over-Voltage Protection Module (Ethernet Signal Line)

IP67

DME 100Tx-4RJ DME 100Tx-4RJ JPOVP Cat.6 IP20 JPOVP Cat.6 IP67 JPOVP Cat.5
8738780000 TS 35 8805550000 8805560000 M12
8830230000 8805570000

Protection for all Protection for

Signal Lines Signal Lines 1-4

Cat9, D.5 Cat8, D.57-58

Over-Voltage Protection Module
(Ethernet Signal Line)
Rock Solid Industrial Ethernet Solutions
 Disclaimer

All brand names and products names used in this

presentation are trade names, service marks
trademarks or register trademarks of respective
owner. Weidmuller is not associated with any
products or vendors mentioned in this
presentation.

The information on this presentation is for

informational purposes only. Weidmuller will
assume no liability for any inaccurate, delayed or
incomplete information, nor for any actions taken
in reliance thereon.

Rock Solid Industrial Ethernet Solutions

Weidmuller Industrial Ethernet

Live Demonstration