RT RakMK-21027

Building information file 42

11.3 Project specific supervision

Construction material and supply properties are examined according to tables 11.1 - 11.4, and conformity of completed component parts is examined according to tables 11.5 -11. . !nstallation "uality is supervised according to "uality assurance program stated in t#e table 11.$.
Table 11.1 Quality assurance procedures for construction materials and structural components. - 2aterials used in structures and supplies s#ould be supplemented &it# material certificates re"uired according to applicable standards, &#ereas document types fulfill t#e level presented in table 11.1 ) as a minimum. - 1or structural materials and supplies made of steel, not conforming to applicable standards, certified product declaration s#ould be provided. - -tructural materials or components under load &#ic# can cause pressure bursting #ave been ordered according to and certified to conform to re"uirements of applicable standards. - 0rdering of structural material or structural component meant for #ot tip coating s#ould be assured according to applicable re"uirements. - Corrosion level of steel surfaces and cleaning, Table 11.1 A Type of required material certificates.

%e"uired "uality assurance documents &ill be included into "uality certificate and delivered to relevant bodies.

11.3.1 '()*!+, C0.-+%(C+!0. -(PP*!/-

)--(%).C/ 2)+/%!)*-

01 ).3

11.3.1.1 Construction materials, supplies, and structural components 'uality assurance procedures are stated in t#e table 11.1.
protection, and coating procedures employed are inspected according to applicable standards. - 3imensions or measuring reports provided by manufacturer are revised and compared &it# designer4s tolerance re"uirements. - .ames of all steel construction product providers and dealers s#ould al&ays appear in supply c#ain documents and be possible to establis# from product mar5ings. - !f t#e source of materials and supplies is not clear or traceability is not possible from product mar5ings or re"uired certificates, conformity s#ould be demonstrated &it# product samples. Product properties s#ould be t#en tested by approved testing laboratory.

-tructural class

2aterial certificate type according to applicable standard -teel type f y 6 355 .7mm8 -teel type f y 9 355 .7mm8 3.1.: 3.1.: 8.8 -teel scre&s 3.1.: 3.1.: 3.1.:

3.1.: 8.8 8.1

8 3

11.3.1.2 Screws, nuts, and washers 'uality assurance procedures are stated in t#e table
11.8. Table 11.2 Quality assurance procedures for screws, nuts, and washers.
- 1or gun scre&s, &#ic# are not accompanied by certified product certificate material certificate according to table 11.1 ) is re"uired or gun scre&s s#ould be manufactured under surveillance of certified controlling body. - .uts are re"uired to #ave "uality assurance 8.1 according to applicable standard in all structural classes. 1or nuts in joints causing tension in t#e direction of scre& stem and for nuts in all friction joints material certificate 3.1.: or certified product certificate is re"uired. - ;#en re"uired material certificate or certified product certificate does not exist or product #as not been manufactured under surveillance of certified control body, product samples s#ould be used for assurance of "uality. +ests are performed in certified testing laboratory as follo&s< - 1or steel material tests, one scre& or nut is tested for eac# #undred scre&s or nuts - =o&ever at least six tests of eac# part diameter are performed for every production batc# - !n every structural class follo&ing is inspected on t#e basis of mar5ings< - .ame of t#e manufacturer - -trengt# class, dimensional data and accuracy class of scre&s - -trengt# class, dimensional data and accuracy class of nuts - -trengt# information of &as#ers >if re"uirements exist?, &as#er dimensions - @erification of coatings

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11.3.1.3 Welding materials 'uality assurance procedures are stated in t#e table 11.3. +able 11.3
Quality assurance procedures for welding products. - 0n t#e basis of product mar5ings it s#ould be ensured t#at products #ave passed "uality control according to applicable standard. - Proper temperature and #umidity of storage and #andling - )pplicability of additive - 2anufacturer

11.3.8 '()*!+, C0.+%0* 3(%!.C 2).(1)C+(%!.C 11.3.2.1 %aterial and supply handling 'uality assurance procedures are stated in t#e table 11.5. +able 11.5
Quality control procedures of materials and supplies - 'uality control procedures include assurance of follo&ing minimum matters according to applicable standard and designer directions< - Cutting met#od and cutting trace - =eat cutting class - :ending met#od and temperature - 2ac#ining procedures - Croove s#ape - =eat treatment - -urface damage repair - 2easures

11.3.1. Coatings 'uality assurance procedures are stated in t#e table 11.4. +able 11.4
Quality assurance procedures for coatings. - 0n t#e basis of product mar5ings ensured t#at products conform to designs. - .ame of t#e manufacturer

11.3.2.2 &olted $oints 'uality assurance procedures are stated in t#e table 11.B.

11.3.1.! "ther materials and supplies 1or ot#er materials and supplies applicable parts of t#ese regulations are follo&ed.

Table 11.6
Quality assurance procedures for #olted $oints. - -cre& #oles positions, dimensions and "uantity is c#ec5ed - .umber of measurements stated for structural classes 1 and 8 are performed on 5A of total number of #oles for every joint type. - 1or structural class 3 random c#ec5ing measurements is applied. - 0n finis#ed bolted joints #ard&are "uantity and tig#tening tor"ue conformity to design is ensured. - @erification of #ole preparation met#od follo&ing to designs. - 1riction joint surfaces are c#ec5ed. - 1riction joint prestressing inspection is performed as follo&s< Position of t#e nut of t#e scre& is mar5ed and t#e nut is unscre&ed by 17B turns &#ile #olding scre& #ead fixed. +#ereafter t#e nut is scre&ed into original position and t#en c#ec5ed t#at re"uired tor"ue fulfils minimum re"uirements stated in table $.8. 'uantity of scre&s to be c#ec5ed is c#osen as follo&s< Doint scre& "ty. 8-5 B-1E 11-8E 81-4E F4E -cre& "uantity per joint to be c#ec5ed 1 8 4 B

-cre&s are c#osen for c#ec5ing in t#e &ay t#at c#e5ing includes performance of eac# prestressing part. 1or friction joints it is c#ec5ed t#at contact surfaces are uniformly and tig#tly connected after tig#tening. Protection of friction joint is c#ec5ed. @erification of nut loc5ing according to designs. :olted joints are inspected before covering of t#e structures on t#e site or &or5s#op. 3uring installation, bolted joints are c#ec5ed to ensure sufficient bolted joint durability considering &or5ing loads during installation.

11.3.2.3 Welding $oints ;elder is re"uired to #ave applicable competence for every &or5ing step, &#ic# can affect "uality of final result of &or5. 'uality assurance procedures are presented in t#e table 11.G and applicable standard.
Table 11.7 Quality assurance procedures for welding $oints. - @isual inspection of &elds for all structural classes and all &elding classes - :utt &elded and t#roug# &elded +-joints - 2inimum strengt# inspection &it#out brea5ing of t#e material is performed as follo&s >#ere t#e extent is t#e lengt# of t#e &eld to be c#ec5ed in percents of usable &eld lengt#?< (ltrasound or H-ray inspection met#od

Personal performing inspection &it#out brea5ing t#e material is re"uired to #ave 8nd level competence as per applicable standard or ot#er e"uivalent competence for all structural classes. !nspection extent and applicable met#ods are defined in t#e table 11.G.

-tructural class 11?

81? 3
1?

(sability level I8? I J E,5 E,5 6 I J E, E, 6 I I J E, E, 6 I E, 6 I

!nspection extent3? 1EA 3EA 1EEA 5A 3EA 1EA

!n case of permanently pressed butt joint, re"uired inspection extent &ill not exceed 1E' 8? (sability level I K -d7%d denotes relations#ip of force and durability 3? Cuidelines of supervising certified control body are follo&ed. 3uring random test inspection >inspection level is less t#an 1EEA? &elds important for structural strengt# are c#ec5ed in t#e &ay t#at minimum re"uired "uantity is covered. ;elds are c#osen for c#ec5ing in t#e &ay t#at &or5 of every &elder is covered. %andom inspection extent is doubled in case of &elds not passing re"uired criterion test. !f t#e supplementary inspection reveals failed &elds, 1EE' inspection is performed.

11.3.2. (repared coatings and coating wor)s 'uality assurance procedures are stated in t#e table 11. . +able 11.
Quality assurance procedures for prepared coatings and coating wor)s * 1or paint coatings, follo&ing matters are inspected as a minimum< - Corrosion level of bare surface - -urface cleanliness and cleaning met#od used - Conformity of different paint layers - Painting system on t#e basis of mar5ings - )d#erence of standard and paint supplier data s#eet guidelines for &or5ing met#ods, &or5ing tools and conditions, etc.

- 1illet &elds and non-t#roug# &elded butt and +-joints - @isual inspection is generally acceptable. !n case of considering apparent crac5ing ris5 caused by material strengt# or &elding met#od, 1EA magnetic po&der or penetration testing is performed. - !n case of using fillet &elds for obli"ue joints, &#ere t#e angle in bet&een jointed parts is larger t#an 135L and usability level of t#e &eld I is more t#an E,5, &elding bevel s#ould be used or &eld "uality s#ould be ensured according to &elding procedure test approved by main designer of &elded structures - Penetration usage in mac#ine submerged arc &elding for met#ods not belonging to supervision of certified control body - Preliminary inspection in form of sample cross section test is performed before preparation, &#ereas sample &elding conditions are e"ual to production. Penetration is measured in t&o cross sections as a minimum. - !nspection of &elding e"uipment - ;elding e"uipment - 3rying cabinets - !nspection of pre-#eating temperatures - ;elding energy monitoring - C#ec5ing of &elding grooves - Croove inclinations - Croove surfaces - )ir gaps - !mpurities, rust, oil, &ater etc. - ;elding conditions - !nspection of )-measures and inspection of ot#er measures - )nc#oring of &eld in t#e base material

- /nvironment conditions log for paint s#op and dryer, temperature, relative #umidity and air conditioning. - Coat t#ic5ness measurement "uantity according to applicable standard. - 1or galvanic coating, follo&ing matters are inspected as a minimum< - )d#erence of standard guidelines for coat t#ic5ness measuring, &or5ing met#ods, &or5ing tools, &or5ing conditions, etc.

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11.3.2.! %anufacturing tolerances 3imensional accuracy is ensured by re"uired number of measurements. Doint dimensions important for installation &or5s are recorded. 11.3.3 C0.10%2!+, 01 C0.-+%(C+!0. 0:D/C+ C02P*/+/3

!nstallation "uality is supervised according to applicable "uality assurance procedures stated in t#e table 11.$. 3uring body&or5 survey content of t#e "uality assurance program for steel structures installed on t#e construction object s#ould be noted and "uality assurance procedure reports included into "uality certificate s#ould be examined. 'uality assurance procedures are stated in t#e table 11.$.

'uality assurance procedures presented in t#e table 11.$ are performed and recorded in sufficient extent and recorded in t#e object4s "uality certificate.

+able 11.$ Quality assurance procedures for installation.

:ecome familiar &it# follo&ing before starting of t#e &or5s< - Project definition - 3esign dra&ings - !nstallation design - ;elding design - 'uality assurance plan )nd follo&ing matters s#ould be inspected< - :aselines - 1oundation bolt locations and elevations. 3elivery inspection of materials, supplies and prepared components includes follo&ing< - :ills of freig#ts - 3ispatc# lists - +ransport damages - =andling damages !nstallation &or5 supervision includes follo&ing inspections< - *ocation of t#e structures @erticality and #oriMontality of structures )ngles Doints bet&een components 2ain dimensions 0t#er dimensions Processing of materials, supplies, and prepared parts - =osting - -torage - 0n site displacement - -protection :olted joints acc. to par. 11.3.8.8 ;elded joints acc. to par. 11.3.8.3 Coatings acc. to par. 11.3.8.4 ;elding conditions - +emperature, #umidity, &ind - ;elding positions -caffoldings

11.3.4 %/C0%3!.C 01 '()*!+, )--(%).C/ P%0C/3(%/3ocuments concerning construction object4s steel structures are included into "uality certificate comprising of documents listed in table 11.1E as a minimum for every structural class<

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Building information file 46

+able 11.1E Quality certificate content

'uality certificate stage 3esigning from documents :efore starting of &or5s 'uality certificate content as per structural classes Project specification 'uality management plan ;elding plan !nspection plan ;elder "ualification certificates .3+-inspector "ualification certificates !nstallation plan 2aterial certificate and assured product certificate codes ;elding product certificates 2aterial certificates for scre&s and nuts or assured product certificate codes !nspection reports for &elds .3+-inspection records !nspection reports for prepared components !nspection reports for coatings !nspection reports for installation &elds !nspection reports for bolted joints. !nspection measurement reports for body&or5 Certificate assuring body&or5 design compliance -tructural class 1
H

8
H

3
H

H H H H H H H H H H H H H H H H H

H H H H H H H H H H H H H H H H H H H H H H H H H H H H

:efore installation

:efore body&or5 survey or commissioning

11.3.! (rocedures followed in incompleteness of documentation

case

of

!n cases &#ere compliance can not proved by documentation provided, assertion is performed by certified test laboratory by implementation of applicable tests.

11.4 Procedures follo&ed in case of insufficient "uality

!n case of insufficient "uality occurrences and reasons of insufficient "uality are determined on t#e basis of existing "uality surveillance evidences. !f insufficient "uality of materials or supplies is under "uestion, re"uired properties are assured by ta5ing samples form completed structures. -ignificance of deviations of measures in completed structures can be generally determined by calculations. 0n t#e basis of existing documents clarification is prepared on procedures re"uired for assurance of approved "uality of t#e structure. /ndurance of t#e structure can be ensured by loading test.