Engineering Standard

SAES-A-004 30 March 2005 General Requirements for Pressure esting Document Responsibility: Inspection Department

Saudi Aramco !es" o# Standards

a$le of %ontents 1 2 3 4 5 6 " ! $ Scope............................................................. 2 Conflicts and Deviations................................. 2 References..................................................... 2 Definitions....................................................... 5 General Requirements................................... 5 Specific Testin Requirement........................ ! Test #reparation........................................... 11 Test #rocedures........................................... 13 %fter Completion of #ressure Test............... 14

%ppendi& ' ( Sample )orm of Request for *on(Destructive Testin 'n(+ieu of ,-drostatic Test........................................... 16 %ppendi& '' ( Sample of S%2642(.*G #ressure Test Report )orm......................... 1"

Previous Issue: 30 June 2003 Next Planned Update: 1 pril 200! Revised para"rap#s are indicated in t#e ri"#t mar"inPa"e 1 o$ 21 Primary contact: Patric% &' (c)#ee on *+3,-.*-

Document Responsibility: Inspection Department Issue Date: 30 (arc# 2001 Next Planned Update: 1 pril 200!

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& Sco#e 1.1 This standard defines mandatory general requirements governing in-situ pressure testing of new and existing pipelines, plant piping and pressure containing process equipment (hereinafter called equipment). Specific requirements are covered in the specific S !Ss applica"le to that equipment or piping system. This standard supplements S#! $%1&s and other applica"le codes. The requirements of this standard apply to field(shop fa"ricated piping systems and field fa"ricated equipment. This standard does not cover pressure testing of new, shop fa"ricated equipment such as vessels, tan)s, heat exchangers and s)id mounted piping which are purchased in accordance with the applica"le S #SS.
Exception: Fin-fan coolers are to be tested in situ in accordance with paragraph 6.4.5.

1.' 1.%

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Document Responsibility: Inspection Department Issue Date: 30 (arc# 2001 Next Planned Update: 1 pril 200!

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1.*

This standard applies to pre start-up lea) tests normally conducted "y +perations during start-up, commissioning and T,- of the facilities in accordance with approved plant operating procedures. This standard does not apply to equipment as excluded in section /.'. ny conflicts "etween this standard and other applica"le Saudi ramco !ngineering Standards (S !S&s), #aterials System Specifications (S #SS&s), Standard 0rawings (S S0&s), or industry standards, codes, and forms shall "e resolved in writing "y the 1ompany or $uyer 2epresentative through the #anager, -nspection 0epartment of Saudi ramco, 0hahran. 0irect all requests to deviate from this standard in writing to the 1ompany or $uyer 2epresentative, who shall follow internal company procedure S !3-%4' and forward such requests to the #anager, -nspection 0epartment of Saudi ramco, 0hahran.

1..

2 %onflicts and !e'iations '.1

'.'

3 References

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Document Responsibility: Inspection Department Issue Date: 30 (arc# 2001 Next Planned Update: 1 pril 200!

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The selection of material and equipment, and the design, construction, maintenance, and repair of equipment and facilities required "y this standard shall comply with the latest edition of the references listed "elow, unless otherwise noted. %.1 Saudi ramco 2eferences Saudi ramco !ngineering 3rocedures SAEP-302 Instructions for Obtaining a Waiver of a Mandatory Saudi Aramco Engineering Re uirement "is#osa$ of Waste%ater from &$eaning' ($us)ing' and "e%atering Pi#e$ines and *esse$s Safety Instruction S)eet ,ydrostatic -esting ($uids and .ay-u# Procedures (ire Water Systems Ins#ection' Re#airs' A$teration' Rerating and -esting of E2isting Pressured E ui#ment Storage -an3 -esting and Ins#ection Saudi Aramco Paint and &oating Systems ,eating' *enti$ating and Air&onditioning Se$ection of *a$ves Pressure -esting of P$ant Pi#ing and Pi#e$ines &onstruction of P$ant Pi#ing Instrument Air Su##$y Systems Industria$ "rainage and Se%ers

SAEP-32!

Saudi ramco !ngineering Standards SAES-A-00+ SAES-A-00! SAES-/-00! SAES-"-001

SAES-"-001 SAES-,-000 SAES-4-000 SAES-.-001 SAES-.-0+0 SAES-.-3+0 SAES-5-600 SAES-S-020

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Document Responsibility: Inspection Department Issue Date: 30 (arc# 2001 Next Planned Update: 1 pril 200!

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SAES-S-030 SAES-S-070 SAES-S-080 SAES-S-0!0 00-SAMSS-000 07-SAMSS-071 32-SAMSS-007 32-SAMSS-00+ 32-SAMSS-008 32-SAMSS-020 32-SAMSS-026 (orm 2872-E:; ;I-0002<002 ;I-0!10<000

Storm Water "rainage Saudi Aramco Water Systems Saudi Aramco P$umbing &ode Insta$$ation of 9ti$ity Pi#ing Systems (abricated &arbon Stee$ Pi#ing *a$ve -esting and Ins#ection Re uirements Manufacturing of Pressure *esse$s Manufacturing of Atmos#)eric -an3s Manufacturing of .o% Pressure -an3s Manufacturing of Industria$ Watertube /oi$ers Manufacturing of (ired ,eaters Pressure -est Re#ort (orm Pressure -esting Safe$y Ins#ection' -esting and Maintenance of (ire Protection E ui#ment

Saudi ramco #aterials System Specifications

Saudi ramco 5orm and 0ata Sheet Saudi ramco 6eneral -nstructions

Saudi ramco $ottled 6as #anual Section 7 %.' -ndustry 1odes and Standards merican 3etroleum Society API RP +20 Part I - Si=ing' Se$ection' and Insta$$ation of Pressure Re$ieving "evices in Refineries Po%er Pi#ing Process Pi#ing
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merican Society of #echanical !ngineers ASME /30<0 ASME /30<3

Document Responsibility: Inspection Department Issue Date: 30 (arc# 2001 Next Planned Update: 1 pril 200!

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ASME /30<7

Pi#e$ine -rans#ortation Systems for .i uid ,ydrocarbons and Ot)er .i uids Refrigeration Pi#ing ;as -ransmission and "istribution Pi#ing Systems /ui$ding Services Pi#ing Artic$e 00 .ea3 -esting Recommended Ru$es for t)e &are and O#eration of ,eating /oi$ers /oi$er and Pressure *esse$ &ode

ASME /30<+ ASME /30<1 ASME /30<6 ASME SE& * ASME SE& *I

ASME SE& *III "0 > 2 :/ 23 4 !efinitions

8ational $oard of $oiler and 3ressure 7essel -nspectors :ationa$ /oard of Ins#ection &ode

9ydrostatic Test: pressure test conducted using water or other approved liquid as the test medium. 3re Start-up ;ea) Test: pressure test to ensure tightness of flanged and threaded <oints at the test pressure. -t is normally conducted "efore initial start-up, during commissioning or after T,-s. 3neumatic Test: pressure test conducted using air or other approved gas as the test medium or in con<unction with liquid. 3ressure Test: test conducted to piping or equipment "y su"<ecting it to an internal pressure using liquid or gas to ensure strength or tightness of the system at the test pressure. 2evalidation Test: pressure test performed to prove the integrity of existing piping or equipment. This test is administered "y the proponent organi=ation. Service Test: service fluid. pressure test conducted at operating pressure using the

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Document Responsibility: Inspection Department Issue Date: 30 (arc# 2001 Next Planned Update: 1 pril 200!

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Strength Test: pressure test at an internal pressure determined in accordance with this standard and the applica"le 1ode to verify the integrity of the piping systems or equipment for service at the design pressure. System Test: n in-situ pressure test applied to a group of piping and equipment tested as a system. 3ressure Test 3rocedure. -nformation assem"led to ensure all requirements listed in 6--444'.14' , all referenced Saudi ramco standards and -ndustrial standards are met. Tightness Test: pressure test to ensure tightness of the piping system (i.e., no lea)s in the system) at the test pressure. 5 General Requirements ..1 ..' 6eneral -nstruction 6--444'.14' >3ressure Testing Safely> shall "e followed during pressure testing. 3neumatic testing ..'.1 3neumatic testing is not permitted without written approval of the #anager, -nspection 0epartment, unless specifically allowed "y this standard or the referenced Saudi ramco S !Ss or S #SSs. This test, when conducted, shall "e in accordance with 6--444'.14' for additional safety requirements. ..'.' 3neumatic testing with air of piping systems or equipment which have "een in flamma"le service shall "e concurred "y the #anager, ;oss 3revention 0epartment. ..% The effect of the static head of the testing liquid shall "e considered when determining the effective test pressure of any elements within a tested system. Test pressures and test durations shall "e "ased on the applica"le ramco standards. 3rotection from +verpressure ll systems (piping and equipment) while "eing pressure tested shall "e protected from "eing overpressured "y the following:
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..* ...

Document Responsibility: Inspection Department Issue Date: 30 (arc# 2001 Next Planned Update: 1 pril 200!

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....1 2elief valve(s) of adequate capacity set to relieve at .? a"ove the test pressure shall "e installed unless the test pressure is less than @.? S#AS at which time it can "e set at 14? a"ove the test pressure. Si=ing of these relief valves used for testing shall follow the requirements of 323 .'4, 3art 1. The relief valve(s) shall "e tested, dated, and tagged within one wee) prior to the pressure test for new construction pro<ects, and within one month for maintenance operations. ....' -n addition to the pressure relieving device, a "leed valve shall "e provided to protect the piping and equipment from overpressure. The "leed valve shall "e readily accessi"le in case immediate depressuri=ation is required. ....% n isolation valve shall "e provided "etween the pressure testing manifold and the system "eing tested. The isolation valve shall "e rated for the manifold test pressure when in the closed position.

....* $efore employing the pressure testing manifold in the actual system pressure test, it shall "e separately pressure tested to at least 1.' times the system test pressure "ut not less than the discharge pressure of the pump used for the pressure testing. ..B 3ressure Test 3rocedure ..B.1 pressure test procedure shall "e prepared "y the responsi"le engineering group and made availa"le to -nspection prior to conducting the test. The test procedure shall "e availa"le on site at all times. The pressure test procedure shall include all required documentation specified in 6--444'.14', paragraph ..'. 0uring a pneumatic pressure test a lea) test shall "e performed in accordance with S#! S!1 7 rticle 14 and rticle 14 ppendix - except the pressure shall "e . C 14 psi instead of the design pressure. calculation sheet indicating adequacy of the test 2elief 7alve shall "e included in the procedure.
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Document Responsibility: Inspection Department Issue Date: 30 (arc# 2001 Next Planned Update: 1 pril 200!

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..B.'

request for 80T in lieu of pressure testing shall "e su"mitted for approval as permitted in the specific S !S listed in Section B "elow. sample form is provided in ppendix -. This form or an equivalent shall "e processed prior to 80T.
Commentary Note: The plant manager will sign the form for existing facilities and the Inspection Department Manager will sign for new construction projects.

../

The requirement for pre start-up lea) tests and service tests during initial start-up and T,-s shall "e as follows: ../.1 8ew systems after strength tests and prior to initial startup: ../.1.1 5or systems with maximum operating pressures greater than B.@D* #3a (1444 psi), a lea) test with inert gas, followed "y a service test, shall "e conducted at the maximum operating pressure of the piping system. +il flowlines, trun)lines, testlines and water in<ection lines are excluded from this requirement. ../.1.' 5or systems with maximum operating pressures less than B.@D* #3a (1444 psi), a pre start-up lea) test with inert gas or steam (if designed for steam service) shall "e conducted at the availa"le inert gas or steam system pressure (not exceeding the maximum operating pressure), or pressure as recommended "y responsi"le +peration !ngineering Enit, followed "y a service test at normal operating pressure of the piping systems. Fhen inert gas or steam are not availa"le, the service test will satisfy the pre start-up lea) test requirements. ../.' !xisting systems after T,-s:

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Document Responsibility: Inspection Department Issue Date: 30 (arc# 2001 Next Planned Update: 1 pril 200!

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../.'.1 5or systems with maximum operating pressures greater than B.@D* #3a (1444 psi) which are in hydrogen service or in sour service with hydrogen sulfide concentrations higher than 4.1 mole ?: ../.'.1.1 pre start-up lea) test with inert gas shall "e conducted after ma<or T,-s. The test pressure shall "e determined "y the plant +perating 0epartment. 5or minor T,-s, the pre start-up lea) test shall "e conducted per ../.'.'.

../.'.1.' The pre start-up lea) test shall "e followed "y a service test at the normal operating pressure of the piping.
Commentary Note: A major T I is defined as either a catalyst change or a major disassem!ly of flanges" gas#ets" etc. The local $peration %ngineering &nit and Inspection &nit ha'e the responsi!ility to define when a T I is considered as major. This definition must !e made during the pre(T I scope of wor# to allow $perations sufficient time to ha'e inert gas on( site prior to start(up of the facility.

../.'.' 5or all other systems and pressures, a pre start-up lea) test with inert gas or steam (if designed for steam service) shall "e conducted at the availa"le inert gas or steam system pressure (not exceeding the maximum operating pressure), or at pressure as recommended "y responsi"le +peration !ngineering Enit, followed "y a service test at normal operating pressure of the piping systems. Fhen inert gas or steam are not availa"le, the service test will satisfy the pre start-up lea) test requirements. ../.'.% 3rocedures for "oth pre start-up lea) tests and service tests shall address, to the extent possi"le, the safety precautions provided in 6--444'.14' >3ressure Testing Safely>.
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Document Responsibility: Inspection Department Issue Date: 30 (arc# 2001 Next Planned Update: 1 pril 200!

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..@

-f the drop in am"ient temperature may cause the test medium to free=e during the test, appropriate precautionary measures must "e ta)en to protect the equipment or piping systems.

( S#ecific esting Requirement This section specifies in details which piping or equipment that shall "e pressure tested and provides the specific applica"le standard. -t also defines any specific exemptions. B.1 3lant 3iping 3ressure testing of plant piping shall "e in accordance with S !S-;-1.4. B.' 1ross-1ountry 3ipelines Pressure testing of cross country pipelines shall be in accordance of SAES-L-150. B.% 3ressure 7essels B.%.1 9ydrostatic testing for new vessels (shop or field fa"ricated) shall "e conducted as follows: S#! Section 7---, 01 to S #SS-44*, 3aragraph 1B.%.@.1. S#! Section 7---, 0' to S #SS-44*, 3aragraph 1B.%.@.'. B.%.' 9ydrostatic testing for existing vessels shall "e conducted per S !S-0-44@, 3aragraph 14.1. B.%.% 3neumatic test, when approved (refer to paragraph ..'), shall "e conducted per E6-144 of S#! S!1 7--- 01, or T-* of S#! S!1 7--- 0', whichever is applica"le. B.* 9eat Transfer !quipment B.*.1 9ydrostatic tests for existing equipment shall "e in accordance with S !S-0-44@. B.*.' 5or pneumatic testing, refer to paragraph B.%.'.

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Document Responsibility: Inspection Department Issue Date: 30 (arc# 2001 Next Planned Update: 1 pril 200!

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B.*.% 9ydrostatic testing of new, field fa"ricated "oilers shall "e in accordance with %'-S #SS-4'1. 5or pressure testing after repair or alteration, refer to S !S-0-44@ and 8ational $oard -nspection 1ode, 8$-'%. 9ydrostatic test during T,-s shall "e in accordance with the test pressure as specified on "oiler&s safety instruction sheet. 9ydrostatic test for new, field fa"ricated heater tu"e assem"ly shall "e in accordance with %'-S #SS-4'D. B.*.* Tu"e "undles which have "een removed from the exchanger shell for maintenance purposes, shall "e su"<ected to an in-situ shell side test per B.*.1 prior to returning to service. B.*.. 5in fan exchangers shall "e strength tested in-situ for the following cases: B.*...1 3rior to final acceptance for all new pro<ects, and B.*...' 5or maintenance purpose if exchanger has "een transported. B.. Tan)s B...1 5or new, field fa"ricated tan)s, the hydrostatic testing shall "e in accordance with %'-S #SS-44B for large, low pressure welded tan)sG or %'-S #SS-44. for atmospheric steel tan). B...' 5or existing tan)s, the hydrostatic testing shall "e in accordance with %'-S #SS-44.(44B as applica"le. B.B 5ire 3rotection Systems 3ressure testing of new and existing fire protection systems shall "e in accordance with S !S-$-41/ and 6--1/@1.441. B./ 2efrigerant 3iping Systems 2efrigerant piping serving "uilding air conditioning systems shall "e tested according to the requirements of S !S-H-441 and the Eniform #echanical 1ode (E#1), Section 1.'4.

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Document Responsibility: Inspection Department Issue Date: 30 (arc# 2001 Next Planned Update: 1 pril 200!

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B.@

3ota"le Fater Systems 3ota"le water piping inside "uildings shall "e tested in accordance with the requirements of the Eniform 3lum"ing 1ode (E31). !xceptions to E31 requirements are listed in S !S-S-4B4. 3ota"le water piping outside of "uildings shall "e tested in accordance with the requirements of S !S-S-4*4.

B.D

Etility 3iping Systems Etility piping systems, including irrigation piping and water distri"ution mains, shall "e tested in accordance with S !S-S4/4.

B.14 -ndustrial 0rainage and Sewers -ndustrial drainage and sewers shall "e tested in accordance with S !S-S-4'4. B.11 Sanitary Sewers Sanitary sewer systems within "uildings shall "e tested per requirements of the Eniform 3lum"ing 1ode (E31). !xceptions to E31 requirements are listed in S !S-S-4B4. Sanitary sewer lines outside of "uildings shall "e tested in accordance with S !S-S-4/4. B.1' Storm Fater 0rainage Systems Storm water drainage systems shall "e tested per S !S-S-4%4. B.1% #iscellaneous $uilding Services 3iping Steam and condensate piping outside the <urisdiction of S#! $%1.%, heating and cooling water piping, vacuum and compressed air system piping for "uilding services shall "e tested per requirements of S#! $%1.D, $uilding Services 3iping. B.1* 6as 1ylinders 6as cylinders shall "e tested per Saudi ramco $ottled 6as #anual. B.1. 7alves
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Document Responsibility: Inspection Department Issue Date: 30 (arc# 2001 Next Planned Update: 1 pril 200!

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7alves shall "e tested in accordance with S !S-;-14@. B.1B 8on #etallic 3iping 8on metallic piping such as 2T2, Thermoplastic, 371(E371 and 1371 shall "e tested in accordance S !S-S-4/4. ) est Pre#aration /.1 Site 3reparation /.1.1 n approved test procedure shall "e availa"le at the site prior to commencing any pressure testing activities.

/.1.' 8ew piping systems shall "e cleaned in accordance with S !S-;-%.4. /.1.% Soft seated valves and control valves shall not "e installed until after the lines have "een thoroughly flushed. /.1.* 1omponents in new piping systems which interfere with filling, venting, draining or flushing shall not "e installed until after line flushing and pressure testing are completed. These include orifice plates, flow no==les, sight glasses, venturies, positive displacement and tur"ine meters and other in-line equipment. /.1.. 3ressure gauges and pressure recorders shall "e cali"rated "efore the tests. a) The cali"ration interval shall not exceed one (1) month. 1ali"ration certificates shall "e made availa"le to -nspection personnel prior to commencement of the pressure test. Stic)ers shall "e applied indicating the latest cali"ration date. ll gauges shall have a range such that the test pressure is within %4 to @4? of the full range. minimum of two pressure gauges are required for the test system. +ne pressure gage shall "e on the test manifold and the other(s) on the test system. Their accuracy shall "e within .? of one another.

") c)

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Document Responsibility: Inspection Department Issue Date: 30 (arc# 2001 Next Planned Update: 1 pril 200!

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d) e)

Fhen large systems are tested, -nspection personnel will determine the need for additional gauges. 2ecording gauges shall "e used where it is necessary to )eep a permanent record, e.g., when the test duration exceeds four hours, or otherwise as required "y this standard.

/.1.B !xpansion <oints and spring hangers or spring supports shall "e provided with temporary restraints where needed to prevent excessive travel or deformation under the test loads. /.' !quipment !xcluded from 3ressure Test The following list defines the equipment that shall "e excluded from the in-situ pressure testing of the tested system. lso, other unlisted sensitive equipment or as designated "y Saudi ramco -nspector can "e added: a) ") c) d) e) f) /.% 2otating machinery, such as pumps, tur"ines and compressorsG Strainers and filter elementsG 3ressure relieving devices, such as rupture dis)s and pressure relief valvesG ;ocally mounted indicating pressure gauges, where the test pressure will exceed their scale rangeG !quipment that cannot "e drainedG -nstrument 0evices.

-solation of Test Sections

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Document Responsibility: Inspection Department Issue Date: 30 (arc# 2001 Next Planned Update: 1 pril 200!

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3addle "linds or spectacle "linds shall "e used to isolate the test sections. They shall "e the same class rating of the system or may "e fa"ricated "ased on appropriate calculations. Fhen this is not practical, closed "loc) valves (gate, glo"e, plug, "all) may "e used to isolate equipment or piping sections (provided the valves are not passing, otherwise the spectacle plate("lind shall "e installed in the closed position). -f closed "loc) valves are used in lieu of "linds, provisions shall "e made to ensure no overpressure can occur in the system that is not "eing tested, due to possi"le lea) through the valves. Fhen a "loc) valve is used for isolating test sections, the differential pressure across the valve seat shall not exceed the seat test pressure during pressure testing and shall not exceed the rated seat pressure during tightness test. $oth sides of this valve shall "e protected "y relief valves during the test. /.* 7ents and 0rains /.*.1 7ents shall "e provided at all high points in the tested system as needed. /.*.' !xcluding scrapa"le, su"marine and "uried pipelines, drains shall "e provided at all low points in the system and immediately a"ove chec) valves in vertical lines. /.*.% Enless the chec) valve has a "y-pass valve, the disc of the chec) valve shall "e removed, and securely attached to the outside of the chec) valve prior to the pressure test. /.. Temporary 1onnections and Supports /...1 Temporary connections shall "e provided for depressuri=ing and draining of the system to the sewer or disposal area. /...' Temporary supports shall "e installed prior to hydrostatic testing, and flushing of the piping if they were determined to "e required per S !S-;-1.4. These supports shall not "e removed until after the system has "een fully drained. The structural support system for stac)ed equipment shall "e verified for hydrostatic loads prior to testing.
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Document Responsibility: Inspection Department Issue Date: 30 (arc# 2001 Next Planned Update: 1 pril 200!

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est Procedures @.1 The test procedures shall "e conducted in accordance with the applica"le code. -n addition, the following requirements shall apply. @.1.1 5illing and pressuri=ing shall "e done on the upstream side of chec) valves in the system. The test fluid shall "e in<ected at the lowest point in the system to minimi=e entrapped air. Fhen filling at the lowest point is not practical, the -nspection 0epartment( +perations -nspection !ngineering Enit shall "e consulted. ll vents shall "e open during filling. @.1.' fter the test pressure is reached and "efore commencement of inspection of the system, the isolation valve "etween the temporary test manifold(piping and the piping(equipment under pressure test shall "e closed and the test pump disconnected. The isolation valve downstream of the manifold shall "e opened after the pump is disconnected.

@.1.% 0uring the application of the test pressure, all in-line valves if not used as test isolation valves shall "e in an open position. @.' ll piping and equipment shall comply with the lay-up procedures per S !S- -44/. Test 2ecords shall "e recorded on 3ressure Test 2eport 5orm 'B*'-!86 and the applica"le >Safety -nstruction Sheet> per S !S- -44..

@.%

+ After %om#letion of Pressure est fter pressure testing has "een successfully completed and approved "y the +wner&s -nspector, the following operations shall "e made. D.1 0raining of Test 5luid

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Document Responsibility: Inspection Department Issue Date: 30 (arc# 2001 Next Planned Update: 1 pril 200!

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2elease of pressure and draining shall "e done on the downstream side of chec) valves. ll vents shall "e opened "efore draining to facilitate drainage and to prevent formation of a vacuum. 8o test fluid shall remain in low spots. D.' 0isposal of Test 5luid The test fluid shall "e disposed in accordance with S !3-%'/ or as directed "y the +wner. D.% Test 7ents and 0rains 7ents and drains used only for the pressure test shall "e plugged, seal welded and penetrant tested. D.* 2emoval and 2econnection of 1omponents ll temporary items installed for testing purposes (e.g., manifolds, valves, "linds, spacers, supports) shall "e removed. -tems that were removed from testing shall "e reinstalled. -tems, such as instrument air tu"ing, chec) valve discs which were disconnected "efore testing shall "e reconnected. -solation valves closed for the test purposes and that are required to "e in the open position for process reasons shall "e opened. -f the valve cavity has a drain, the cavity shall "e drained.
Re'ision Summar, 0a2or revision.

3/ 0arc1 2//5

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Document Responsibility: Inspection Department Issue Date: 30 (arc# 2001 Next Planned Update: 1 pril 200!

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A##endi- . / Sam#le 0orm of Request for 1on-!estructi'e esting .n-2ieu of 3,drostatic est
4 5R 4 5M or 4 5P D%T.8 9999999999999

3'4564768 999999999999999999999999999999999999999999999999999999999999 6R'G'*%T6R8 99999999999999999999999999999 6RG%*':%T'6*8 99999999999999999999999999

+6C%T'6*899999999999999999999999999999999999999 T'T+. 99999999999999999999999999999999999999999 %DDR.SS 9999999999999999999999 #,6*. 999999999

;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;; #R.S.*T S'T<%T'6*8 5<ST')'C%T'6*8 '*S#.CT'6* C600.*TS8 C6*D'T'6*S 6) %##R6=%+8 R.%S6*S )6R D'S%##R6=%+8 9999999999999999999999999999999999999999999999999999999 9999999999999999999999999999999999999999999999999999999 9999999999999999999999999999999999999999999999999999999 9999999999999999999999999999999999999999999999999999999 9999999999999999999999999999999999999999999999999999999 9999999999999999999999999999999999999999999999999999999 9999999999999999999999999999999999999999999999999999999 9999999999999999999999999999999999999999999999999999999 9999999999999999999999999999999999999999999999999999999

C6*C<R8

99999999999999999999999999999999999999 R.S#6*S'3+. .*GRG. GR6<#

%##R6=.D 3>?*ote 3@8

99999999999999999999999999999999999999A or #+%*T 0%*%G.R

9999999999999999999999999999999999 0%*%G.RA '*S#.CT'6* D.#%RT0.*T

16 ES7 1. 2. 3. %ttac1 sBetc1 or draCin s1oCin location of Celds to De radio rap1ed. Desi n information suc1 as Call t1icBnessA materialA service conditionsA operatin pressure and temperature s1all also De included. T1e plant mana er Cill si n t1e form for e&istin facilities and t1e 'nspection Department 0ana er Cill si n for neC construction pro2ects.

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Document Responsibility: Inspection Department Issue Date: 30 (arc# 2001 Next Planned Update: 1 pril 200!

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A##endi- .. / Sam#le of SA 2(42-E1G Pressure est Re#ort 0orm

S E0- 2 #1+ 32!SSE2! T!ST 2!3+2T
/ UDI R (34 2-.2,0N) 5036017 2eference 0etails: Plant Name: 8888888888888888888888888888Plant No': 888888888889I No': 888888888888888 Pro:ect Name: 88888888888888888888888 Responsible Inspection Unit: 88888888888888 02uipment Description: 88888888888888888888888 ;ocation o$ &est: 8888888888888888888 /ystem No': 88888888888888888 Purc#ase6<or% 4rder No': 8888888888888888888888 ;etter6Dia"ram No': 8888888888888888888888888 =erbal Report &o: Name: 8888888888888888888888888 Position: 888888888888888 9ad"e No': 888888888888 Date: 8888868888886888888 Test 0etails: Initial &est Revalidation &est &ype: >ydrostatic &est Pneumatic &est Pre /tart,up ;ea% &est

&est Procedure No': 888888888 In ccordance ?it#: 88888888888 ( 4P: 88888888P/I) (D(&: 888888888E@ &est @luid &ype: 88888888 &est @luid Auality: p>: 8888/R9: 8888 4xy"en /caven"er: 888888 &est Pressure: 8888888 &est &emperature: 8888E@ &est Duration: 88888 Relie$ =alve &est Date: 88888886 888888 6 888888 888888888888 Relie$ =alve /et Pressure: 8888888888P/I) Relie$ =alve &a" No':

No' o$ Pressure )au"es: 8888 Pressure )au"e 3alibration Date: 888888 6 888888 6 888888 to88888888P/I) 5lushing(1leaning: (et#od Used: 8888888888888888888888888888888888888888888888

Pressure )au"e Ran"e:

ccepted:

Re:ected:

Inspectors Name: 888888888888888888888/i"nature: 888888888888888888888889ad"e No': 888888888888 Date: 88888868888886888888 ;ay-Ep 3rocedure: None: mbient ;ay,Up: <et ;ay,Up: Dry ;ay,Up: 4t#er (et#od: 8888888888888888888 IIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIII IIIS)etch:

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Document Responsibility: Inspection Department Issue Date: 30 (arc# 2001 Next Planned Update: 1 pril 200!

/ 0/, ,00. )eneral Re2uirements $or Pressure &estin"

IIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIII III3ressure Test 2esults: ccepted: Re:ected: Inspectors Name: 8888888888888888888888 /i"nature: 88888888888888888888888 9ad"e No': 888888888888 Date: 888868888886888888 @ield /upervisor Name: 88888888888888888 /i"nature: 88888888888888888888888 9ad"e No': 888888888888 Date: 888868888886888888 1omments: IIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIII I IIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIII I IIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIII I IIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIII I IIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIII I IIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIII I

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