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TABLE OF CONTENTS
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6ECE0002
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6ECE0002
Description Above 1 (Check after removing PCB Part) Above 1 (Check after removing PCB Part) Short circuit check Short circuit check
Description Wiring Check UUL, VVL, SCOM VVL, SCOM 6AA, 7AA, 8AA
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6ECE0002
(1.4) Resolver Wiring Method
RESOLVER ROTATING DIRECTION CAR UP in FORWARD DIRECTION CAR DOWN in FORWARD DIRECTION REACTOR PANEL - MOTOR U1 U V1 V W1 OUT1
S4
w h i t e - pinkblack black
w h i t e - whiteblack
Counter-clockwise direction when viewing from the motor sheave part is forward.
Sheave part
(2) C/P Safety Line Setup in Installation of Main Unit and INS Operation
(2.1) Motor Line Wiring (U,V,W) If the elevator runs in reverse direction of Up/Down or doesn't work normally, U & W phases of motor line should be exchanged in wiring.
(2.2) P.G Wiring Motor P.G Wiring Connect the wire to PG101 connector in MNCU PCB. Connctor for PG wiring is shown below (PG 102 only for GL).
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6ECE0002
CN No. 1 2 3 4 5 6 7 8 9 SIGNAL BP5A PG-B(GD only) E PG-D BNC2 PG-A(GD only) PG-C CN No. 1 2 3 4 5 SIGNAL BP5A E PG-D BNC2 PG-C
(2.4) Safety Line Jumper Jumper CNH5-1 (Y1:PC1) and CNK3-2 (Y10:RCAGE). Wire the Governor Line. Wire CNR1-1 (Y10) and CNR1-4 (Y11:XCC) to the Governor Line. Jumper CNH4-1 (Y11:XCC) and CNK3-7 (DCX).
(2.5) Power Supply Verify that each connector is connected properly, and take the following steps: Turn on (up) INSS Switch (INS Switch in MNCU). Apply 5S. After about 5 secs., check if LSM, LCCC LEDs on MNIO are On and CC Contactor is On. If CC is not On, check the status of LSM and LCCC and find the reason by using the Logic Monitor.
LED LSM LCCC Normal On On MNCU Error Off On DMCU Error On Off MNCU, DMCU Error Off Off
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6ECE0002
(3)
INS Operation
Recheck as described in above item 2 before starting INS Operation. (3.1) Remove the Safety Line Jumper. (3.2) Perform the following connector wiring necessary for INS operation. CNH1 (located in MNIO PCB) PAK, FIRE (cab for contingency) signal CNH2 (located in MNIO PCB) Slow Down Switch (1 ~ 17SD) signal CNH3 (located in MNIO PCB) Limit Switch (3,4,5,6LS) signal
CNH41 (located on CN Panel) Confirm Signal of Hall Door Inter-Lock (DS1 ~ DS44) CNH5 (located in MNIO PCB) Safety Line Power (PC1:DC100V) Supply & Shaft Safety Line Confirmed Signal CNK1 (located in MNIO PCB) Landing Signal (LS1,LS2,LU,LD,1WLS) & Car Door-related (DT,18DS,23DS,DLS,LDS) Signal CNK2 (located in MNIO PCB) Car Status (KINS,KNOR,KUP,KDN,KDO,KDC) Signal CNK3 (located in MNIO PCB) Car Safety Line Confirmed Signal & Car Door-related Signal CNR1 (located in MNIO PCB) Governor Safety Line Confirmed Signal (3.3) Setting of INS Speed INS operation speed will be set and confirmed in the following 2 ways: Setting by Mini-console - Move DCONS Switch of MNCU to DMCU side (upward). - Turn on DS2 of DMCU (Inhibit Write Switch). - Connect the console to CN5 of MNCU, and take the following steps in MODE3.
Symbol INSRATE Address SWD000 : 3E Data Range : 000F Factor Set Value: 08 (16M/Min)
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6ECE0002
Setting by Rotary Switch
- Set RS5 of MNCU at 5, and RS2 at 2. - The value displayed at FND 3, 4 is INS Speed (M/min). - Make DS2 (Inhibit Write Switch) of DMCU On. - Make ALTS Switch of MNCU On. - Set RS3 at 0, RS4 at the desired value, and press SET Switch. - Verify that the value displayed at FND 3. 4 has been changed to the value (value set by RS3, 4 x 2), and set RS5 at 0. If not changed, repeat the steps. - Make DS2 of DMCU Off.
Selection
LC DMCU- J2 LF
Detectors
Load cell Linear former
Application
Above 300m/min Below 240m/min
Precautions
Because there may be shock with startup if Linear Former is not adjusted in the state of Counter Weight loaded, set the Load voltage temporarily and be sure to set WTMODE(SWD000:0004) at 03.
Set by VR 12, VR13 at +2.5V for NL, 0 V for BL, and -2.5V for FL.
Setting by Console
Symbol WTMODE Address SWD000:04 Data Cut : 00 , Set : 03
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6ECE0002
- Set RS5 of MNCU at 8 . - The value shown at FND 3, 4 is the present data. - Make ALTS Switch of MNCU On. - Make DS2 (Inhibit Write Switch) of DMCU On. - Set RS3, 4 at 00, and press Set Switch. - Verify that the value displayed at FND 3. 4 has been changed to the value set by RS3, 4, and set RS5 at 0. If not changed, repeat the steps. - Make DS2 of DMCU Off.
(5) Checkup of Converter Operation If ready for INS operation, turn on lightly UP/DOWN Switch in INS Model. Check and adjust so that the following conditions are met: Precaution: Be sure to make measurement and adjustment when the Car is stopped.
Check-Pin VXREF VDCX P-N 7-10 PCB CONV CHLU VDU Terminal VR No. Set Value VR2 -7.0V Fixed VR16 -7.0V 700V Set by Gain VR of VDU so that 7.0 P-N and 7-10 terminals are 100:1.
VDU Setting (1) Supply 5S. (2) Verify that VDU Terminal 9(P15) - 12(COM) is of 15V DC. (3) Verify that VDU Terminal 7(VDC) - 10(COM) is of 0V DC. (if completely discharged between P and N) (4) In case of not 0V, adjust to 0V DC by NULL" VR. (5) (100:1 checking) Press AMC2 manually to be "ON". Check the voltage of P-N of CHLU. (about DC520V) (6) Turn On AMC2 manually, set by "GAIN" VR so that the voltage between VDU output terminals 7-10 is 1/100 of the voltage measure in above (5).
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6ECE0002
Without adjustment of PCB, connect the mini writer between check-pin R and COM5D on CONV board, and measure the waveform in Normal Down run. Adjust VR11 of CONV so
R - COM
(7) Execution of INS Operation * Note: In case of the first low-speed INS operation, set INS speed at 4M/Min because there may be a problem due to wrong Resolver direction, UVW direction or load setting. Be ready to power off for emergency, and run the Car down. Adjust and verify the Brake resistance, etc. for smooth operation of Brake. Verify normal operation by using the Car remote control in the front of hall. Ride at the Car top, and check the operating status of Safety Switch and any projection in the hoistway during Up/Down run.
Precaution (in case of INS operation impossible) (1) Recheck the wiring. (2) Check the Door Close signal. (LED of MNIO: LDCX) (3) Check the setting of switches. (Limit Switch, Car Top, M/R in Car) (4) Check the wiring of Current Sensor U,V,W-phase. (DMCU CN2) (5) Check the operating status of Brake. (6) Check if INS operation speed is not set at 00. (7) Check the weight Cut/Set status. (DMCU SWD000:04) (8) Checking the wiring of 3, 4 LS.
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(1) Preparation for High-Speed Operation Verify that the facilities relating to mechanical part have been adjusted. - Check the distance of Final Slow Down switch. - Disassemble the fixed roller guide. (free roller) - Adjust over-balance approximately. - Check the Hall and Car Door switch. - Adjust the Door speed properly. - Check the spacing of Inductor switch. - Adjust the Linear Former.
from 12LS
Above figure shows the upper part when the Car is stopped on the Level.
11LS(LD) = LANDING LIMIT SWITCH (DOWN) 12LS(LU) = LANDING LIMIT SWITCH (UP) 13LS(LS1) = LANDING DETECTION 14LS(LS2) = DOOR ZONE
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value
the
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6ECE0002
E/L UP Direction
4v
LEVEL
Zero-point Adjustment & Gain Adjustment (VR14, VR15) - Stop the Car at the position that the Landing Device is outside of Landing Vane. - Set VR15 at 10/10N(FULL), and adjust by using VR14 that LDOUT - COM5D is within 0.02V. - During INS(2M/Min) operation, find the maximum point of voltage in the Landing Vane and set it at 4.0V by using VR15. - After the above adjustment, adjust the following data for making Level Pattern to give good riding comfort.
VR No. VR14(DMCU) VR15(DMCU) Function Zero-point Adjustment LDOUT Gain Setting Check Pin
UG_LND(SWD000:A2) = UP Level Gain (0H ~ 1FFH) DG_LND(SWD000:A4) = DOWN Level Gain (0H ~ 1FFH)
3,4 LS (b contact) 30 mm
(5) SLS Line Check SLS Line consists of SLS1A,B SLS2A,B SLS3A,B and SLS4A,B, and is applied as follows:
SLS1A,B : CCU-20, Auto Announcer
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6ECE0002
SLS2A,B : Monitoring Panel, HPI SLS3A,B : Even floor of HCU34C, HCU36B; Even floor for the handicapped. SLS4A,B : Odd floor of HCU34C, HCU36B; Odd floor for the handicapped.
(6) HCU Structure HCU PCB is used for Hall B/T, Hall Lantern and Hall Chime, of which types are as below. HCU34C: Used for Hall B/T. (applicable to the handicapped) HCU36B: Used for Hall B/T, Lantern and Chime.
HCU Connection & Rotary Switch Setting In case of using HCU34C for Hall B/T only, or HCU36B for Hall B/T and Lantern.
HC NO. HB FL Location HC 20 19 18 17 16 15 14 13 12 11 HC 10 9 8 7 6 5 4 3 2 1 38,40 37,39 34,36 33,35 30,32 29,31 26,28 25,27 22,24 21,23 18,20 17,19 14,16 13,15 10,12 9,11 6,8 5,7 2,4 1,3 39 38 35 34 31 30 27 26 23 22 19 18 15 14 11 10 7 6 3 2
CONNECTION CABLE Even Odd Even Odd Even Odd Even Odd Even Odd Even Odd Even Odd Even Odd Even Odd Even Odd
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6ECE0002
HB FL 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
Location 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
CONNECTION CABLE Even Odd Even Odd Even Odd Even Odd Even Odd Even Odd Even Odd Even Odd Even Odd Even Odd Even Odd Even Odd Even Odd Even Odd Even Odd Even Odd Even Odd Even Odd Even Odd Even Odd
RS2 3 3 3 3 3 3 3 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 0
RS3 6 5 4 3 2 1 0 F E D C B A 9 8 7 6 5 4 3 2 1 0 F E D C B A 9 8 7 6 5 4 3 2 1 0 F
RS4 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2
See the PCB Manual for Rotary Switch & Address Setting. In case of using HCU36B for Lantern and Chime.
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6ECE0002
ADDR TABLE
HC NO. HB FL Location HC 20 19 18 17 16 15 14 13 12 11 HC 10 9 8 7 6 5 4 3 2 1 38,40 37,39 34,36 33,35 30,32 29,31 26,28 25,27 22,24 21,23 18,20 17,19 14,16 13,15 10,12 9,11 6,8 5,7 2,4 1,3 39 38 35 34 31 30 27 26 23 22 19 18 15 14 11 10 7 6 3 2
CONNECTION CABLE Even Odd Even Odd Even Odd Even Odd Even Odd Even Odd Even Odd Even Odd Even Odd Even Odd
RS2 3 3 3 2 2 2 2 2 2 2 2 1 1 1 1 1 1 1 1 0
RS3 4 3 0 F C B 8 7 4 3 0 F C B 8 7 4 3 0 F
RS4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4
For separate type HCU on the terminal floor, short-circuit CN1-1, 3 Pin.
(7) Car Duct Car Duct Structure It has two types of PCB; CDU-5A and CDU-6A, having the following functions.
CDU PCB is largely composed of 3 parts. - RY Part: There are Fan, Light, 1ES, ES, etc. and each RY enabling
signal is processed in on CCU PCB in COP. (ES & 1ES are the relays for emergency cap) - Travelling Cable Connector: Consistinf of CN10, 11, 12 & 13. - Other Signals: CN for COP (CN23, 24, 25, 28, SCV1, 2, 3),
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6ECE0002
CN for Doord CN (DCN1, DCN2), [CN17,BCN17], and CN for Harmonica wiring. The concerned Block Diagrams are in the PCB Manual.
CONNECTORS CN10 For T-CABLE wiring CN11 CN12 CN13 CN23 CN24 For COP wiring CN25 CN28 SCV 1~3 CN2 For DOOR wiring For DUCT S/W Input For Fan, Light signals For Landing signal For Chime wiring Battery Charger DCN1 DCN2 CN30 CN21 CN29 CN31 CN32 CN18A Harmonica Terminal Block
SIGNALS CN for Power of 21P MIC-CN P24D, PC1, NC, NC2D, U102, V102, R200, T200, etc. CN for 17P MIC-CN BGM, Interphone Line, etc. CN for 17P MIC-CN Main Safety Line Door, INS, UP, DN, etc. CN for 17P MIC-CN DOOR, INS, UP, DN, etc. CN for 13P MIC-CN COP Power. CN for 13P MIC-CN Interphone Power & RY driving signal, Car, Chime, etc. CN for 13P MIC-CN Door OP/CL Signal & Light, Fan Control. CN for 13P MIC-CN Rescue Operation only. CN for 13P MIC-CN SUB COP, Handicapped COP Wiring CN for 5P MIC-CN SLS Communication. CN for 17P MIC-CN Door Control Signal CN for 9P MIC-CN Door Control Signal CN for 13P MIC-CN INS S/W, PDC, PDO, Emergency S/W(2KS) Input CN for 13P MIC-CN Fan, Light & Emergency Power CN for 9P MIC-CN Landing Signal CN for 5P MIC-CN Car Chime Signal (CBZ,GUP,GDN,P24,NC2) CN for 5P MIC-CN Battery Charger
CN for Power of 17P MIC-CN PC1, P24, etc. (connected to Harmonica Block Terminal) CN for 9P MIC-CN Door Cam S/W & Door Motor Power Signal CN18 (connected to Harmonica Block Terminal) CN for 13P MIC-CN Photoelectric S/W, VOP, VON and other CN19 External Input Signal (connected to Harmonica Block Terminal) CN for 13P MIC-CN Safety Line Input Signal CN20 (connected to Harmonica Block Terminal)
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6ECE0002
(8) PDSET Take the following steps for PDSET: Make INSS Switch of MNCU On (Upper). Make DIP Switch 1 of MNCU On (Writable). Turn off DCONS Switch (Lower). Set F=1, F=2, F=3 & F=C in MNCU Console Mode 3. Make INSS Switch Off (NOR). Check PD at FND1 & 2. After Car Down, move up the Car and stop it on the Top Floor. It takes about 10 secs. to write the data in EEPROM, and then "PP" is indicated at FND 3 & 4 of MNCU. Thereafter, finish PDSET by re-leveling. Turn off DIP Switch 1. (inhibit write)
Precautions: Check Points in case of Error (1) Are the connection point of Limit Switch and signal input status correct? (2) Are the positions of Landing Switch LU, LD & LS1 and the signal input correct? (3) Verify that the Car Running direction is same as the direction of Pulse Counter. If they are reverse, exchange PGCN1 C-phase (No. 4) and D-phase (No. 8) on MNCU board. (4) Verify that the Floor Data (factory set value) are different from the Field Data. Even in case that the factory-set value is different 2% or more from the field value, move up to the top floor but without re-leveling. (5) In case of error from wrong floor height, change the data of ADDR 0112 & 0116. Ex) SW30: Change 32 of ADDR 0112 to 0A or 08. Ex) SW30: Change ADDR 0116 to twice of the existing data value.
(9) Over-Balance Check [120240 M/Min: 0.48, Above 300 M/Min: 0.425] - Set the Load Mode at 03. (DMCU SWD000:04 ) - Load BL in the Car and check for Over-Balance. - Install the ammeter at V phase of Motor side. - While moving Up/Down the Car in NOR mode, check if the current is same on the intermediate floor. - If different, adjust over or less C/W.
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6ECE0002
(1) Purpose This material is helpful in increasing or recovering the converter voltage, adjusting the riding comfort after express pilot operation, of DY-20L. or
(2) Analog Output Setting DY-20L is controlled by the software because speed control, current control, etc. are made by digital circuit. Therefore, D/A conversion is made to measure the
waveform by using Mini-Writer or Oscilloscope, etc. DY-20L has 2 D/A conversion channels, A01 & A02.
Setting Procedures a) Select the necessary one from Analog Output Symbol Table in the next page. b) Set the selected one at Output Address (DA1ADD & DA2ADD). c) Set the size of output gain at DA1GAIN & DA2GAIN. d) Connect the Mini Writer between A01- COM & A02 - COM, and then measure it.
A01
DA1ADD DA1GAIN
SWD000 : 6C SWD000 : 6E
000C 3000
A02
DA2ADD DA2GAIN
SWD000 : 70 SWD000 : 72
000A 3000
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6ECE0002
Analog Output Symbol Table Symbol
S_W0 WREF FR FRREF TM TLB T_SP FRH DSPH DIS VLND IDVTIM IDVDIS
Address
0002 0006 000A 000C 0014 0016 001C 0022 0026 007C 0082 285 28F
Gain Ref.
1000 400 3000 3000 400 400 3000 400 400
Description
Speed Feedback (1BIT = 0.05m/min) Speed Command (1BIT = 0.05m/min) Speed Feedback (S_W0 * KN / 1000D) Speed Command (WREF * KN / 1000D) Torque Command Load Signal Speed AMP Output Inertia System Output Speed Difference(vibration suppression) Remaining Distance Levelling Pattern Time-base Pattern Distance-base Pattern
The above are representative symbols, and it is possible to output all other RAM data output than the above. In case of output, see the Work RAM Area below.
Symbol
A_W0 S_W0 A_WREF WREF FR FRREF A_MFD
Description
Speed Feedback Absolute Value (1bit = 0.05m/min) Speed Feedback (1bit = 0.05m/min) FR/KN Speed Command Absolute Value Speed Command (1bit = 0.05m/min) Speed Speed Command(WREF * KN) MFD Absolute Value
SYMBOL
D_SP TM TLB T_SP Speed Deviation Torque Command Load Signal Speed AMP Output
Description
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6ECE0002
SW2200 : 1E SW2200 : 20 SW2200 : 22 SW2200 : 24 SW2200 : 26 SW2200 : 28 SW2200 : 42 SW2200 : 44 SW2200 : 46 SW2200 : 2A5 TA CURH FRH_H FRH_L D_SPH TLH I_SPL I_SPM I_SPH TLS Speed AMP Output (After Limit Process) Current Simulation Value (Vibration Control) Speed Simulation Value(H) (Vibration Control) Speed Simulation Value(L) (Vibration Control) Speed Deviation (for Vibration) Vibration Control Compensation Amount Speed Control Integral Value (L) Speed Control Integral Value (M) Speed Control Integral Value (H) Start Load Compensation Amount
Symbol
I1D I1Q FSHW FSLW VECFLG I0SH I0SL I0CH
Description
D-Axis Current Command Q-Axis Current Command Slip Frequency Comment (H) Slip Frequency Comment (L) Vector Control Flag Secondary Magnetic Flux Simulation Value (H) Secondary Magnetic Flux Simulation Value (L) Exciting Current Command Confirmed Value (H)
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6ECE0002
(3) Zero-point Adjustment of Current Sensor It needs exact adjustment and confirmation because zero-point adjustment of current sensor gives direct effect on riding comfort.
a) Turn on INSS (INS Switch). b) Apply the power to Control Panel. c) For IUF & IVF, set within 0.001 V by using VR5 and VR6. Check-Pin
IUF IVF IRF ISF
VR-No.
VR5 VR6 VR20 VR23
Set Value
0.001V 0.001V 0.001V 0.001V
PCB
DMCU CONV
(4) Speed Response Check Set the Data in the following steps: a) Set the weight of Car at BL, and move the car to the intermediate floor and set at INS Mode. b) Set the INS speed at 8m/Min. c) Block the Load gain G_WT. ( SWD000:3E --> 04H ) (SWD000:00 --> 00H)
d) Set the INS Speed Filter (KTS) at CUT. (SWD000:40 = 7FFFH) e) Set the Load Digital Gain at CUT. (SWD000:00=00H) f) Connect the Mini-Writer to A01, and output the WREF. (SWD000:6C --> 06H) g) Set the Output Gain at 3000. (SWD000:6E --> 3000H) h) Output FR at A02, and set the GAIN at 3000. (SWD000:70 --> 0AH, SWD000:72 --> 3000H) i) Make sure that Over-shoot rate should be 5~10% during Up or Down run in INS Mode. j) If not over-shoot, change the value of GA_SP(SWD000:0A). (When necessary, change GP_SP(SWD000:06) and GI_SP(SWD000:08.) k) After confirmation or adjustment, make sure to return KTS1, INS_RATE to the original position. l) Perform PDSET. m) Set the speed lower than the rated speed by using mini-console, and increase it to the rated speed step by step.
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6ECE0002
V VINS
100 (%)
This figure shows the names of symbols responding to Long Run Waveform.
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6ECE0002
(5.1) Inertia Gain Adjustment of Mechanic System a) Adjust the Car to have Balance Load. b) Set WREF(06) at A01 and DSPH(26) at A02, and connect Mini-Writer. c) Set GLC(vibration suppression proportional gain) at 00. d) Set GLA(vibration suppression anti-overshoot gain) at 00. e) Operate the Car in Normal mode, around the intermediate floor to measure the waveform during acceleration. V
line.(SWD000:12)
After adjustment, restore the GLA &
GLC values. After measuring the speed response waveform again, and
A02
DSPH
In case of setting GLA & GLC at 0, take the following procedures if the adjustment of G_JH is not possible.
a)
b) Set FR at A01, and FRH at A02. At this time, the gain should be same.
c) Adjust G_JH value so that the waveform of FR and FRH is overlapped. Verify that DSPH is straight line in
acceleration section.
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6ECE0002
This table shows the symbols and addresses relating to Speed Pattern. These are standard set values when the slope of acceleration/deceleration is 0.9 . Symbol
JERK1 JERK2L JERK3L TACC LSP_ACC TDEC DDEC RATE VLLP LSP_FLT
Address
SWD000 : 26 SWD000 : 2A SWD000 : 2E SWD000 : 32 SWD000 : 34 SWD000 : 36 SWD000 : 38 SWD000 : 44 SWD000 : 46 SWD000 : 48
Set Value
08 08 08 09 0C 05 09 ex)07 FF 00
Description
Time Base Pattern Acceleration Jerk Setting Acceleration Stop Jerk Setting (Long Run) Deceleration Start Jerk Setting (Long Run) Time Base Pattern Acceleration Setting Minimum Pattern Accel/Decel. Speed Setting Time Base Pattern Decel. Speed Setting Distance Base Pattern Decel. Speed Setting Rated Speed Setting Minimum Speed Pattern Setting Minimum Speed Primary Delay Filter
Address
SWD000 : 4E SWD000 : 50 SWD000 : A2 SWD000 : A4 S2200 : 2A7
Description
Advance Distance Base Slope Setting Distance Base Pattern Slope Setting UP Run Landing Pattern Digital Gain Down Run Landing Pattern Digital Gain Run Pattern Mode displayed. "D" in Distance Base Mode, "E" in Landing Mode
After setting for PTNMOD to be displayed, run the car to verify that it is shifted on the level error and distance base. "D" is displayed.) Change of PTNMOD in Long Run: 0 ->1 ->2 ->6 ->7 ->8 ->9(D) ->E Change of PTNMOD in Short Run: 0 ->1 ->2 ->3 ->4 ->5(D) ->E In case of Accel./Decel. Shock and Landing Level Error, make the adjustment in the following procedures. During Deceleration, make sure to shift of D to E. Note: If the riding comfort changes in LS2 section, sometimes the pattern may change of D --> 8(5) -->E. reduced. In such case, TDEC SWD000:36 should be (During deceleration, verify that
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6ECE0002
a) Set as A01 = WREF and A02 = TM(Torque reference). b) Measure the waveform of WREF & TM by using the Mini Writer.
WREF
TM
data (big)
Generally, G_LND data is 100h. If necessary, Adjust in the range of B0h to 120h..
data (small)
(5.4) Adjust DBIA(SWD000:4E) and VDBIA(SWD000:50) so that the distance base pattern and the landing pattern are connected smoothly. During landing, adjust the pattern so that the voltage between LDOUT and COM5D is 0.02V or less. parallel. DBIA can move the distance base pattern in
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6ECE0002
(5.5) Adjust the VDBIA data so that the tale part of TM waveform is smooth. There may be a shock at the joint part if the slope of Distance Base Pattern and the Landing Pattern is different. Therefore, it should be smoothly jointed with the Landing Pattern by changing the slope from Distance Base Pattern.
For doing this, it needs to change VDBIA value as showin in the figure below.
In the above Figure, if increasing VDBIA assuming that the waveform of "B" is the present waveform, it moves towards "A" side, and if decreasing VDBIA, it moves towards "C" side. When increasing, the riding comfort will be improved,
but the pattern may be loosened. Therefore, over increasing should be avoided. (5.6) Landing Level Adjustment
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6ECE0002
When the level is unstable due to Over-run or Roll-Back, increase the value of GI_SP(SWD000:08) or decrease the value of GA_SP(SWD000:0A), otherwise increase the value of GP_SP(SWD000:06).
If GP_SP value is too high, there may be vibration during express run.
(5.7) 80CS Adjustment 1) Adjustment of acceleration/deceleration, landing pattern, VDBIA, DBIA, etc., and setting of rated speed should be completed. 2) Change NL80CS to the original data by using the Mini-Console. (SW0030:02 of MNCU Board)
WREF
TM
B Check the point that it is changed from Time Base Pattern to the Distance Base Pattern during deceleration. In case of acceleration ending point in
TM waveform, adjustment of 80CS is satisfactory if the slope "B" at the starting of deceleration is almost same as "A". 3) If change from the Time Base to Distance Base is too fast, increase 80CS Data. 4) If such change is too slow, decrease 80CS Data.
In this case, the slope is same when the values of JERK2L and JERK3L are same.
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6ECE0002
(6) Short Run Adjustment
This figure shows the Short Run waveform and Responsive Symbol.
Address
SWD000 : 28 SWD000 : 2C SWD000 : 4A SWD000 : 4C
Set Value
See Table.
Description
Short Run Accel. Finish Jerk Setting Short Run Decel. Start Jerk Setting Short Run Comparison Bias Setting Short Run Speed Compensation Gain Setting
Description
Up Short Run Compensation Data Down Short Run Compensation Data
Adjust, by using FCMP, so that the peak of Time Base Pattern is a curve and there's no shock when shifted with Distance Base Pattern. Short Run are shifted to Distance Base. Verify that all of
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6ECE0002
Rounding is good.
(6.1) Adjustment Method a) Adjust so that short-run of 1 floor, 2 floors, ~ n floors is shifted to Distance Base Pattern after finishing the Time Base Pattern jerk(jerk2s, jerk3s). b) Set CMPG DATA at 00, by using Mini Console. c) Measure WREF, TM waveform of short-run at the top floor and bottom floor, respectively. d) Change FCMP data by using Mini Console so that all of short-run are shifted from the Time Base to Distance Base.
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6ECE0002
e) Then, input CMPG data, and adjust so that all of short-run is shifted from the Time Base Pattern to the Distance Base Pattern in almost same position.
Shifting Point
Shifting Point
f) If all of short-run are shifted to the Distance Base Pattern at the same position, adjust FCMP so that have the shifting point around finishing of deceleration jerk.
* Adjust so that the acceleration finish jerk and deceleration start jerk are of almost stright line.
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6ECE0002
g) Short Run Compensation Measure all of short-run, and, if any short run is found to be poor in shifting between Distance Base Pattern and Landing Pattern, check the floor height and change USRNDAT and DSRNDAT of MNCU applicable to the floor height so to make optimal Short Run Pattern.
small data
big data
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6ECE0002
<SHORT RUN CHECK DATA & U/D SHORT RUN DATA> Mode 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 SRNCHKDAT Address SW30 : 04 SW30 : 06 SW30 : 08 SW30 : 0A SW30 : 0C SW30 : 0E SW30 : 10 SW30 : 12 SW30 : 14 SW30 : 16 SW30 : 18 SW30 : 1A SW30 : 1C SW30 : 1E SW30 : 20 SW30 : 22 SW30 : 24 SW30 : 26 SW30 : 28 SW30 : 2A SW30 : 2C SW30 : 2E SW30 : 30 SW30 : 32 SW30 : 34 SW30 : 36 SW30 : 38 SW30 : 3A SW30 : 3C SW30 : 3E SW30 : 40 SW30 : 42 SW30 : 44 SW30 : 46 SW30 : 48 SW30 : 4A SW30 : 4C SW30 : 4E SW30 : 50 SW30 : 52 Data 0096H 00FAH 015EH 01C2H 0226H 0287H 02EEH 0352H 03B6H 041AH 047EH 04E2H 0546H 05AAH 060EH 0672H 06D6H 073AH 079EH 0802H FFFFH FFFFH FFFFH FFFFH FFFFH FFFFH FFFFH FFFFH FFFFH FFFFH FFFFH FFFFH FFFFH FFFFH FFFFH FFFFH FFFFH FFFFH FFFFH FFFFH Distance 1.5 M 2.5 M 3.5 M 4,5 M 5.5 M 6.5 M 7.5 M 8.5 M 9.5 M 10.5 M 11.5 M 12.5 M 13.5 M 14.5 M 15.5 M 16.5 M 17.5 M 18.5 M 19.5 M 20.5 M 21.5 M 22.5 M 23.5 M 24,5 M 25.5 M 26.5 M 27.5 M 28.5 M 29.5 M 30.5 M 31.5 M 32.5 M 33.5 M 34.5 M 35.5 M 36.5 M 37.5 M 38.5 M 39.5 M 40.5 M UP (USRNDAT) Address SW30 : 54 SW30 : 56 SW30 : 58 SW30 : 5A SW30 : 5C SW30 : 5E SW30 : 60 SW30 : 62 SW30 : 64 SW30 : 66 SW30 : 68 SW30 : 6A SW30 : 6C SW30 : 6E SW30 : 70 SW30 : 72 SW30 : 74 SW30 : 76 SW30 : 78 SW30 : 7A SW30 : 7C SW30 : 7E SW30 : 80 SW30 : 82 SW30 : 84 SW30 : 86 SW30 : 88 SW30 : 8A SW30 : 8C SW30 : 8E SW30 : 90 SW30 : 92 SW30 : 94 SW30 : 96 SW30 : 98 SW30 : 9A SW30 : 9C SW30 : 9E SW30 : A0 SW30 : A2 Data 1 2 3 4 5 6 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 DOWN (DSRNDAT) Address SW30 : A4 SW30 : A6 SW30 : A8 SW30 : AA SW30 : AC SW30 : AE SW30 : B0 SW30 : B2 SW30 : B4 SW30 : B6 SW30 : B8 SW30 : BA SW30 : BC SW30 : BE SW30 : C0 SW30 : C2 SW30 : C4 SW30 : C6 SW30 : C8 SW30 : CA SW30 : CC SW30 : CE SW30 : D0 SW30 : D2 SW30 : D4 SW30 : D6 SW30 : D8 SW30 : DA SW30 : DC SW30 : DE SW30 : E0 SW30 : E2 SW30 : E4 SW30 : E6 SW30 : E8 SW30 : EA SW30 : EC SW30 : EE SW30 : F0 SW30 : F2 Data 1 2 3 4 5 6 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7
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6ECE0002
(h) Explanation of Short Run Data
Mode 1 2 SRNCHKDAT Address Data SW30 : 04 0096H SW30 : 06 00FAH Distance 1.5 M 2.5 M UP (USRNDAT) Address Data SW30 : 54 1 SW30 : 56 2 DOWN (DSRNDAT) Address Data SW30 : A4 1 SW30 : A6 2
20 21
SW30 : 2A SW30 : 2C
0802H FFFFH
20.5 M 655.35 M
SW30 : 7A SW30 : 7C
7 7
SW30 : CA SW30 : CC
7 7
40
SW30 : 52
FFFFH
655.35 M
SW30 : A2
SW30 : F2
(i) If set as above, Ex 1) SW30: Data 96H of Address 04 means that it was converted into HEX value when applying 10mm PG for 1,500mm. SW30: Data FAH of Address 06 means that it was converted into HEX value when applying 10mm PG for 2,500mm. Whereas, if the running distance is between 1.5M and 2.5M, in Up run, run by subtracting the value stored in SW30 : 54 and in Down run, run by subtracting the value stored in SW30 : A4. If the present data shows 1, run by subtracting 1 from the pulse to run. If the compensation data at the moment of stopping is 2 repeatedly, revise this value to 3. Ex 2) SW30: Data 802H of Address 20 means that it was converted into HEX value when applying 10mm PG for 20.5M. SW30: Data FFFFH of Address 21 means that it was converted into HEX value when applying 10mm PG for 653.35M. Whereas, if the running distance is between 20.5M and 653.35M, in Up run, run by subtracting the value stored in SW30 : 7A, and in Down run, run by subtracting the value stored in SW30 : CA. (ii) Basically, data is up to 20.5M in the unit of 1M, but you can input the data according to the present situation and slip degree. (iii) SW30: There may be no trip during Long Run when Address 52 or less has FFFF value.
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6ECE0002
(8) Adjustment of Vertical Vibration (8.1) Reason of Vertical Vibration in CAR a) Incorrect zero-point adjustment of IUF, IVF, IRF and ISF (incorrect zero-point of current sensor) b) Incorrect adjustment of IVF Feedback Gain c) Incorrect adjustment of inertia gain of mechanical system. d) Incorrect adjustment of vibration control data. e) Wrong eccentricity and dynamic balance of revolving system. (main, compen, car top, c/w sheave, roller guide, etc.) f) Incorrect adjustment of compensation device guide shoe. Check and adjust the above items to control vibration. (8.2) Measurement of Vibration Judge the situation by measuring the vertical vibration in the car. It is recommended to adjust while watching the waveform. measuring instrument. At the same time, measure IUF(DMCU-5A). a) At the place having vibration, compare every frequency of vertical vibration of IUF and Car. - If vibration frequency equals to IUF frequency, check the zero-point of IUF & IVF. - If vibration frequency is twice of IUF frequency, check IVF feedback gain. (DMCU VR11) - If vibration frequency is about 10HZ, check the mechanical system inertia (G_JH) and vibration control data. - If vibration frequency has constant frequency, check for wrong dynamic balance of eccentricity of revolving device. (Calculate and compare the frequencies of every revolving device.) (8.3) IVF Feedback Gain Adjustment a) Vertical vibration is caused by bad balancing between phases if there is a gap of current feedback gain between U-phase and V-phase. b) Change VR11 of DMCU and set it at the position with minimal vibration. c) During adjustment, remember the initial status, and observe the change in vibration while changing it by about 1/4N horizontally. d) Check the zero-point adjustment of ISF & IRF of CONV board.
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Set up the
vibroscope in the car, connect the output to the machine room and connect the
6ECE0002
(8.4) Adjustment by Vibration Control Data a) Factory-set values of -CUR(1st order delay filter), fine-adjustment because of different field conditions. (9) Protection Circuit Setting & Checkup (9.1) Setting of VPSOC, VMTOC & VDCOC Symbol
FIL_SP -CUR GLC GLA
GLA(anti-overshoot
gain) and GLC(proportional gain) are almost satisfactory data, but it needs
SWD000:
0A 10 16 18
Standard Set
0FFF 4000 0100 1000
Adjustment Range
04FF ~ 0FFF 3000 ~ 5000 0080 ~ 0200 0800 ~ 2000
a) Cut 1WLS. b) Set the car at 110%, and connect the mini writer to IPS, IMT <--> COM5D. IPS( CONV PCB IC13-1), IMT( DMCU PCB CHECK PIN) At CRL635, 640, 100A at stack with measured 2V of IPS & IMT. At CRL670, 100A at stack with measure 1.5V of IPS & IMT. c) Measure the waveform during UP run at 110%.
IPS ISFLACCMAX
IMFLACCMAX
IMT
IMFLU
d) Set VPSOC & VMTOC at 1.15 times based on the measured values of IPS & IMT. VR No.
VR12 VR2 VR13
PCB
CONV DMCU CONV
Criteria of Adjustment
1.15 time of IPS in 110% full-up run 1.15 times in 110% full-up run Setting at 1.5 times of bigger one out of IPS and IMT.
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6ECE0002
(9.2) VMCC Setting Motor
CRL-635 CRL-640 CRL-670
ID (SWD000:1A)
38E 40D 6F0
Current
16A 20A 67.1A
VMCC VR No.
-0.36 -0.45 -1.05 VR3 (DMCU)
Conversion Formula
2* ID * 1.6/100 2* ID * 1.6/100 2* ID * 1.6 * 0.69/100
(9.3) I1MAX Setting The value of I1MAX is below VMTOC(motor over-current) value. Set it at 1.1 times of IMFLACCMAX. MAX Current = IMFLACCMAX * 1.1 (A)
I1MAX =
4096
ratingcurrent * 2
* MAXcurrent
Motor
CRL-635 CRL-640 CRL-670
I1MAX (SWD000:1E)
1C00H 1C00H 1C00H
Rating Current
72A 79A 155A
Conversion Formula
set the value of I1MAX at 15FF(H). (9.4) Checkup of Protection Circuit Operation After setting for protection, run up/down the car with 110% load to check for abnormal operation. If no fault is found, make sure to restore 1WLS. Check the operation of protection circuit while changing one by one of the following items. At this time, it's recommended to make the car balanced. After finishing the checkup, make sure to clear all the errors. Item
VMTOC VMCC VPSOC VDTL VDTM VDTH
VR
VR2 VR3 VR12 VR14 VR15 VR17
PCB
DMCU DMCU CONV CONV CONV CONV
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6ECE0002
(9.5) Compulsory Slowdown Circuit Checkup This function is to slow-down the speed for safety if deceleration is not made on the terminal floor.
Compulsory MNIO Slowdown CNH2 SDS 1,2 3,4 5,6 7,8 9,10 11,12 13,14 15,16 17,18 1 2 3 4 5 6 7 8 9 102.4 131.2 163.2 188.8 217.6 246.4 291 339.2 Rating Speed (M/Min) 90 120 150 180 210 240 300 360 1,500 2,500 4,000 5,500 7,000 9,000 420 1,500 2,500 4,000 5,500 7,000 9,000
1,500 1,500 1,500 1,500 1,500 1,500 1,500 2,500 2,500 2,500 2,500 2,500 2,500 4,000 4,000 4,000 4,000 4,000 5,500 5,500 5,500 5,500 7,000 7,000 7,000 9,000 9,000
Each SDS input through DMCU board can be confirmed by setting the following addresses. a) Operation Checkup Move the car to an intermediate floor. While moving it at normal speed, short-circuit each contact from NC2, at MNIO. decelerates the speed and lands. Check that the car
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6ECE0002
(10) VAVR Check (CONV PCB)
Note:
If VAVR, VDCX, VDU, etc. are not set properly, there may be erroors of OV(F8), VLF(converter). Check them carefully.
Set by using VR7, so that VAVR is 0.001V with CONV not enabled.
The following volume is relating to VAVR and VDCX, affecting the stability of voltage between P-N. VR No.
VR2 VR5 VR6 VR3 VR8 VR9 VR11 VR16 CONV VCMP VLCMP VDCX VAVR
PCB
Check-Pin
VXREF
Description
Set at -7V, which is basic P-N voltage. ANTI-HUNT volume is adjusted (Over Shoot). Proportional integration gain (slope is adjusted. Set the Limit in the condition having reverse run. Set the Limit in the condition recovered. Check for -9.0V. Transformation, Recovery Compensation Commend Should be the same value as VDU 7-10, but with different polarity (avoid careless access).
Increase VR11 just if all other VRs have no error. VR No. PCB Check-Pin Description
Change VR11 while check the status of VAVR. Set it in the range not exceeding 80% of maximum limit of VAVR. <Probability of Error of OV. VLF, etc. in case of exceeding 80%> Motor Set Limit 80% Value CRL-635 3.8 3.04 CRL-640 CRL-670 4.2 5.2 3.36 4.16
Connect the mini writer to VDCX - COM and VAVR-COM. Observe the change of waveform while making up/down run with full load. Check the value if VAVR is saturated by the limit value while running. If the value is appropriate, increase VR11 and set it not to exceed 80% of maximum limit value.
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6ECE0002
<Standard Table for Accel/Decel. & Normal Speed>
DATA 09H 0AH 0BH 0CH 0DH 0EH 0FH DJERK 10H 11H 12H 13H 14H 15H 16H 17H 18H JERK(m/s**3) 0.480 0.533 0.587 0.640 0.693 0.747 0.800 0.853 0.907 0.960 1.013 1.067 1.120 1.173 1.227 1.280 MODE 00 01 02 03 04 05 06 07 08 09 0A 0B 0C 0D 0E 0F DACC DATA 12H 14H 16H 18H 1AH 1CH 1DH 1EH 1FH 20H 21H 22H 24H 26H 2AH 2DH ACC(m/s**2) 0.480 0.533 0.587 0.640 0.693 0.747 0.773 0.800 0.827 0.853 0.880 0.907 0.960 1.013 1.120 1.200 MODE 00 01 02 03 04 05 06 07 08 09 0A 0B 0C 0D 0E 0F
DATA 088H 08FH 097H 09DH 0A3H 0AAH 0ACH DDEC 0AFH 0B3H 0B5H 0B8H 0BBH 0C0H 0C5H 0CFH 0D7H
JERK(m/s**2) 0.482 0.533 0.594 0.642 0.692 0.753 0.770 0.798 0.834 0.853 0.882 0.911 0.960 1.011 1.116 1.204
DATA 0000H 0028H 0050H 0078H 00A0H 00C8H 00F0H 0118H 0140H 0168H 0190H 01B8H 01E0H 0208H 0230H 0258H
Speed(m/min) 00 02 04 06 08 10 12 14 16 18 20 22 24 26 28 30
MODE 00 01 02 03 04 05 06 07 08 09 0A 0B 0C 0D 0E 0F
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6ECE0002
DATA 0258H 0384H 04B0H 0708H 0834H 0960H 0BB8H DRATE 0E10H 1068H 12C0H 1770H 1C20H 20D0H 2580H 2A30H 2EE0H (m/min) 30 45 60 90 105 120 150 180 210 240 300 360 420 480 540 600 MODE 00 01 02 03 04 05 06 07 08 09 0A 0B 0C 0D 0E 0F
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6ECE0002
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6ECE0002
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6ECE0002
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6ECE0002
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6ECE0002
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6ECE0002
DY-20L TROUBLESHOOTING
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6ECE0003
1. Purpose
This manual describes the status checkup and error code examples of DY-20L System which is helpful to solve the troubles and faults exactly and promptly in the field maintenance so to minimize the inconvenience of customers.
Method of Error Deletion Use the command F=2' in Terminal Mode. With 'ALTS' switch On, set RS1-5 at F2009, and then press SET' switch.
2-2. Error Recovery If "EE" and "FD" of MNCU are flickering together, the error occurred with CC tripped. Reset the latched flag, in one of the following manners. 1) Power off and then on.. 2) Input the command 'F=1' at mini console. 3) Power on 'ALTS' of MNCU, set RS1-5 at F1009 and then press SET' switch.
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6ECE0003
3. On-Board Monitoring
MNCU board has 4 FNDs mounted through which you can check the values of system memory, Input/Output data status, Logic and error codes, etc. For On-board Monitoring (hereafter "OBM"), select the mode through RS5 on MNCU and set RS1-4, and then the mode and values set at FND1-4 will be displayed. The mode set according to the value of RS5 is as below:
FND Display Status FND1 FND2 FND3 Status E S U U U U 5 6 7 8 9 A B C D E F Speed Confirm Mode SLS Confirm Mode1 SLS Confirm Mode2 Load Compensation Setting Mini Console reserved RTC Confirm Mode PORT Confirm Mode RAM Confirm Mode EEP Confirm Mode ROM Confirm Mode r I r E r t o A o o Time Data Port Value RAM Value PROM Value RTC Timer Setting Confirm Input Port Data Confirm RAM Data Confirm Program ROM Data Confirm U L L H rs4 L E 2 D L E S F P A FND4 Present Floor Error Status Logic Latch Data Data Logic Latch Speed Value Data Data Data
RS5 0 1 2 3
Mode Basic Mode Pulse Confirm Mode Error Confirm Mode Logic Confirm Mode
Display Present Status of Elevator Pulse Count Value Saved Error Logic Status MNCU Latch Logic Confirm DMCU RAM Data Confirm DMCU EEPROM Data Confirm DMCU Logic Confirm DMCU Latch Logic Confirm Speed-related Data Confirm SLS Interface Data Confirm SLS DP-RAM Data Confirm
Note: 1. English letter 'I' is displayed as . 2. The dot at FND1 means 'DT' signal, and the dot at FND2 means 'DC' signal. 3. Turn MNTS Switch On and set all of RS1-5 at 'F', FND1, 2, 3 & 4 indicate the status performing the program task.
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6ECE0003 3-1. Basic Mode In the basic OBM mode, FND1-2 display the followings alternatively according to the operation status of elevator, and FND3-4 display the present floor in decimal number. In this mode, RS1-4 are not used.
FND1 FND2 E I P A U d S F P E E F P H H I A E A C S P E S d U P n P d A C S C C C P d d F r L A P Status of Elevator Some error saved INS Operation PDSET Operation NORMAL Operation UP Run DOWN Run Stopped FD Trip Parking Earthquake Control Operation Emergency Operation Fire Control Operation Emergency Power Operation Temperature Control Operation Rescue Operation IND Operation ATT Operation Every Floor Stop Operation ARD Operation Latch Clear SINGLE-AUTO Operation EEPROM DATA Write Processing <FND Display Status at RS5=0>
3-2. Pulse Confirm Mode If you set RS5 at 1 and the Pulse OBM Mode is selected, FND1-4 displays the position pulse value of cage in hexadecimal number. RS1-4 are not used.
FND Display Status FND1 FND2 FND3 FND4 Pulse Counter Value
In this mode,
Function
RS1
RS2
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6ECE0003 3-3. Error Confirm Mode If any error occurs during operation of elevator, the system produces the error code and saves it in the memory. and FND2 displays the RS4 number. check through FND3-4. Set RS5 at '2', FND1 displays 'E', The error code and sub-data can be
In this mode, if you select the error saving number The selection range of RS1-2 is 00-3B, and
through RS1-2, FND3-4 displays the detailed information selected through RS4, in hexadecimal number. the displays by RS4 on FND3-4 are as follows:
FND Display Status FND1 FND2 0 1 2 3 2 E 4 5 6 7 8 9 FND3 Error Counts Error Code Condition Code Sub Data 3 Sub Data 4 Sub Data 5 Sub Data 6 Sub Data 7 Sub Data 8 Sub Data 9 FND4
Function RS1 RS2 RS3 RS4 RS5 0 1 2 3 Error Error Confirm Saving No. (00 - 3B) 4 5 6 7 8 9
RS4 0 1 2 3 4
Description Error Saving No. Error Code DI_DT1 Low Data of Table 1 DI_DT1 High Data of Table 1 DI_DT2 Low Data of Table 1
RS4 5 6 7 8 9
Description DI_DT2 High Data of Table 1 DO_DT1 Low Data of Table 1 DO_DT1 High Data of Table 1 SEQFL4 Low Data of Table 1 SEQFL4 High Data of Table 1
<Conditions & Sub-Data with DMCU ERROR (E0 - FF)> When checking the error code in OBM mode, the time of error occurrence can not be checked. practical as possible. Therefore, it is recommended to use the console as
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6ECE0003 3-4. Logic OBM Mode In Logic OBM Mode, you can check SM procedures, and the present logic status and latch logic status of MNCU. Mode is selected and FND1 displays S'. of RS1-4 are as below.
FND Display Status FND1 FND2 FND3 FND4 S 3 S L L E Flow No. Logic
Set RS5 at 3, then Logic OBM In Logic OBM Mode, the functions
RS1 0 0 0
RS2 0 0 1
RS3 0
RS4 0
RS5
Logic No.
<FND Display at RS5 = 3> (1) Safety Line Flow Checkup When checking SM Flow, the number displayed at FND3-4 in hexadecimal number is the flow No. of signal inactive in the table below; i.e., if it's 16, the numbers up to No. 15 are active and No. 16(SCC) is inactive. If all of signals are active, '20' is displayed at FND3-4.
No. 00 01 02 03 04
No. 05 06 07 08 09
No. 0A 0B 0C 0D 0E
No. 0F 10 11 12 13
No. 14 15 16 17 18
<Displays at RS12345 = 00003> When check the present logic or latch logic of MNCU, the form of number displayed at FND3-4 is the bit number, in which each segment of FND represents a logic symbol. If you set RS3 at '0', and then the present logic status will be displayed, and at '1', the latched logic status will be displayed. If you set the logic number of MNCU through RS3-4, the status of each symbol will be displayed in each segment of FND3-4 applicable to the symbol No. segment of FND3, and one's Ten's digit of symbol No. means the digit means the segment of FND4. each logic symbol is
Meanwhile, if you set RS1-2 between 10 and 1C, displayed at FND3-4 in bit number, as follows:
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RS12345 0s103 (LOGIC) 0s113 (LOGIC) 0s123 (LOGIC) 0s133 (LOGIC) 0s143 (LOGIC) 0s153 (LOGIC) 0s163 (INPUT) 0s173 (INPUT) 0s183 (INPUT) 0s193 (INPUT) 0s1C3 (INPUT) 0s1A3 (OUTPUT) 0s1B3 (OUTPUT)
{UAWS} {DAWS} HDC PC2 KDN BDLS FIRE PINS FDSC X4 XCC BKA DLS RTH PNOR PDO {RCC} {RSQ2} {RQ4} UA SMR {RC} -
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6ECE0003 3-5. DMCU OBM Mode Various data of DMCU board can be checked through FND. according to setting of RS1-4, or RAM, EEPROM data, etc. as follows, according to setting of RS1-4: If you set RS4 FND will display at 4, it becomes DMCU Mode in which you can check the logic status
FND Display Status Displays DMCU LOGIC DATA DMCU RAM DATA DMCU E2ROM DATA DMCU LATCH LOGIC RS1 0 2 D E RS2 RS3 RS4 RS5 FND1 FND2 FND3 FND4 LOGIC ADDRESS RAM ADDRESS E2ROM ADDRESS LOGIC 4 4 U 4 4 D E DATA LOGIC(Bit) L 2 DATA DATA
<FND Displays at RS5 = 4> 3-6. SPEED OBM Mode In SPEED OBM Mode, you can check and set the speed in INS operation, and check the speed in NORMAL operation. The speed of INS operation can be changed by changing EEPROM data of DMCU. RS1-4. If you set RS5 at 5, it INS Mode only. Set becomes SPEED mode, it will perform the followings according to setting of The speed of INS operation can be set in RS1-4 as follows, turn EEPROM WRITE ENABLE DIP switch On, and then press the SET' switch. 6m/min. The speed set at this time is double of RS4 value. For example, if you set RS4 at 3, the speed of INS operation will be
FND Display Status Function Present run speed INS set speed INS operation speed setting Unused RS1 RS2 0 1 2 RS3 RS4 FND1 FND2 FND3 FND4 Unused Unused U Unused Speed S Set speed S S S Run speed Set speed
of MNCU.
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6ECE0003 3-7. MEMORY & SLS OBM Mode This is the mode to use to check the contents of each memory device or check the SLS communication data. Set the Rotary Switch as below, according to MNCU-1A/1B and MNCU-5A/6A. 1) MNCU-1A & MNCU-1B
Function SLS Communication Data Check SLS DPRAM Check RAM Data Check EEPROM Data Check EPROM Data Check RS1 RS2 RS3 RS4 RS5 SLS Address RAM Address EEPROM Address EPROM Address 6 7 D E F FND Display Status FND1 FND2 FND3 FND4 L F L P r A Hex Data E o r o
3-8. RTC OBM Mode This is the mode to check the data of RTC(Real Time Clock) Chip mounted on MNCU. For checkup, set it as follows:
FND Display Status FND1 FND2 FND3 FND4 Year Month Date B r T Day Hour Minute Second Summer Time
Function
RS1
RS2
RS3
RS4 RS5 0 1 2 3 4 5 6 7
Unused
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6ECE0003
4. Console
DY-20L System uses the mini console to revise EEPROM data, to check memory data, PDSET, error, etc. this manual. Mini console is same as the one used in CV-60 and CL-70 in the same manner, but is not supported of the functions not specified in For further details on function and use, refer to "Mini Console Instruction Manual". 4-1. Connection of Console In DY-20L System, main PCBs, MNCU and DMCU have the function connect the console, but the optical connector to connect the console is at CN5 of MNCU only. Therefore, it need to plug the optical cable from the console DCONS into CN5 of MNCU even in connecting the DMCU and the console. MNCU or DMCU.
on MNCU board is toggle switch to select the function of CN5 enabled at If you position DCONS lever down (Off), the console will be connected to MNCU, and if up(On), it will be connected to DMCU. Position the lever according to your purpose, and then supply to power to the console.
CONSOL Connection Board MNCU DMCU DCONS Lever Position OFF(down) ON(up)
4-2. Driving of Console MNCU uses PUS access function of mini console, and DMCU ahs PUM access function. When driving it, PUS ATTACH' or PUM ATTACH' message will be displayed, and the prompt uses PUS access mark as S' and PUM access mark M'.
Command FUNC 0 FUNC 1 MOD 3 MOD 4 MOD 7 Access Cancelled Consol Access Start MEMORY DATA READ/WRITE Mode ERROR BANK READ Mode CAR CALL Input Mode Function
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6ECE0003 4-3. Memory Access When the console is connected to MNCU, S>" is displayed on the screen, and when connected to DMCU, M>" is displayed. not-connected("-") status is The command used in In MOD 3, "FUNC 1" only, and the rest commands can be
you can access to the memory or set the timer by using the following
<MODE 3 Commands of Console> 1) Access to MNCU Memory When accessing the MNCU memory by using the consol, the following rules are applied: Access to memory should be done in MOD3, i.e., S:' status. Byte unit command(S command) is applicable in any address. Word unit command(SW command) is applicable in even addresses only. Memory domain of MNCU is as below:
Memory Device ROM SRAM EEPROM Memory Domain 0000:0000 - 0003:FFFF 0010:0000 - 0011:FFFF 0030:0000 - 0030:3FFF Console Segment 0000 - 0003 0010 - 0011 0030
<Memory Segment of MNCU> MNCU processes the data in Big-Endian Mode, so, in 16-bit data, higher byte is saved in lower address and lower byte in higher address. Ex) If you input sw30:2000=1234, 12h is saved in 30:2000 address, and 34h is in 30:2001 address. S:S30:100 -- EEPROM's Address 100 Data Check/Change S:SW30:101-- Error due to designation of Word data at odd address. S:SW30:110-- EEPROM's Address 110 Word Data Check/Change
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6ECE0003 2) Access to DMCU Memory In case of accessing DMCU memory by using the console, it should be done in MOD3, i.e. M:' status as in MNCU. Memory Address domain of DMCU.
Memory Device ROM SRAM EEPROM Memory Domain F000:0000 - F000:FFFF 2200:0000 - 2200:3FFF D000:0000 - D000:01FF Console Segment F000 2200 D000
<Memory Segment of DMCU> DMCU processes the data in Little-Endian Mode, so, in case of 16-bit data, higher byte is saved in higher address and lower byte in lower address. Ex) If you input swD000:0100=1234, 34h is saved in Address D000:0100, and 12h in Address D000:0101. 4-4. Command-F MNCU has memory domains which latche and store the data like error code and error flag, according to the system status. In these memory domains, It can the saved contents can be deleted only by clearing of the operator. be done in MODE 3 ("S:" status) by setting F=1, F=2, F=3, F=4.
F= Command F=1 F=2 F=3 F=4 F=B F=C Function ERROR FLAG Clear ERROR BANK Clear TRACE DATA Clear CONSOL DATA Clear CHECK-SUM DATA Production PD-SET Command
<Command-F List> Also, MNCU periodically screens the program ROM EEPROM's check-sum and checks if they are normal. If EEPROM's data has been changed, produce the check-sum newly by using the console not to have check-sum error. 4-5. PD-SET In express operation at the field, do PD-SET operation first. DY-20L System allows PD-SET operation by using the console only. Input F=C in MOD 3.
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6ECE0003
overlapped from the beginning. Error code represents the meaning of error. The error between are added. Error between 0 - FF occurred in DMCU, to which 8-byte subordinate data is added only without condition code. Condition code represents the system status when the error occurs, of which each bit has the meaning as follows: 00 - DF
occurred in MNCU to which 1-byte condition code and 7-byte subordinate data
Bit Contents
7 SU
6 SD
5 DZ
4 DC
3 UDX
2 CC
1 80%
0 SLD
---------
Run status with error occurred (ON: Acceleration or Normal Speed) Load status with error occurred (ON: 3WLS ON status) CC status with error occurred (ON: CC ON status) Run status with error occurred (ON: Run status) Door status with error occurred (ON: DOOR CLOSE status) Zone with error occurred (ON: DOOR ZONE) UP/DOWN status with error occurred (ON: DOWN status) UP/DOWN status with error occurred (ON: UP status)
7-byte subordinate data generated by MNCU has different meaning depending on the error code, but all of 8-byte subordinate data generated by DMCU have same meaning regardless of error code. For more details on error codes and subordinate data, refer to the Error Code Manual. The error saved in the error bank can be checked by using the Rotary Switch of MNCU and the Mini Console. However, the time when the error occurred cannot be checked with the Rotary Switch. so it's desirable to use the console.
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6ECE0004
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6ECE0004
Table of Contents
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6ECE0004
(1) Function As main circuit board of DY-20, DY-20A and DY-20L systems, the operating switch is mounted on C/P. PCBs. Board. It has the functions of serial communication and processing of call and options, so having data communications with the following Also, it inputs signal processing of added peripherals through Serial I/F
PCB DMCU PUG20 MNIO EIF20 CCU20, HCU LCO20, LCI20 Voice Synthesizer etc.
Communication Type Parallel, Serial Parallel Parallel Parallel Serial Serial Serial
Remark
RS-485 Type
(1.1) Main Components 1) Main Processor 2) Main Program Memory : MC68302 (32/16bit CPU) PD78310A (16/8bit CPU) : 27C210 (16bit 64K) 2 ea. (IC12,13) Communication Processor :
Communication Program Memory : 27C512 (8bit 64K) 1 ea. (IC37) However, one 27C210 is used at MNCU-1A, 1B, 5A Board. 3) Field Data Memory 4) Program Data memory 5) Pulse Counter 6) Real Time Clock : 28C64 (8bit 8K) 2 ea. : 62256 (8bit 32K) 4 ea. : 4 UP/DOWN Counters : DS12C887
7) 4 SLS Communication Drivers (1.2) Connector Specifications (1.2.1) Power Connector Power is supplied of 5V, 24V, 3.6V(Battery) and 8.4V(Battery) from 3 connectors. The specifications of connector are as below.
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6ECE0004
PIN 1 2 3 4
PIN 1 2 -
PIN 1 2 3 4
<CN1 - 5V>
<CN2 - P24>
<CN3 - BATTERY>
<Precaution> In wiring the connector, confirm the numbers not to damage the PCB due to wrong wiring. (1.2.2) Connector for DMCU & PUG20: CN6, CN8 MNCU and DMCU transmit and receive the serial and parallel data through Connector CN6 (40Pin HIROSE Type). In configuring the group system, PUG20 Board is added, and MNCU and PUG20 communicate the data through Connector CN8 (50Pin HIROSE Type). CN8 is attached only on MNCU-2A, 2B, 6A Board. (1.2.3) Connector for MNIO: CN7, CN9 MNCU and MNIO communicate the parallel data through Connector CN7 (50Pin HIROSE Type), and Connector CN9 (40Pin HIROSE Type) used only in the gearless system. (1.2.4) Connector for EIF20: CN10 MNCU and EIF20 are connected through Connector CN10 (26Pin HEADER Type). In case of group system, EIF20 receives the control data and status data in serial from the monitoring panel(CRT) through ECU20 Board, and transmits and receives the data from/to MNCU in parallel. (1.2.5) Conector for P.G: PGCN1 For the connectors connected with P.G, there are PGCN1 (MIC-9 Pin) connected to the Motor P.G. and PGCN2 (MIC-5 Pin) connected to the Governor P.G. cf.) In case of using the Governor P.G, two signals of PG-C and PG-D are input through PGCN2, so PG-C and PG-D of PGCN1 are not wired.
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6ECE0004
PIN 1 2 3 4 5
PIN 6 7 8 9
PIN 1 2 3
PIN 4 5
<PGCN1 Connector>
<PGCN2 Connector>
(1.2.6) SLS communication Connector MNCU are 4 nos. of SLS communication Connector and each Connectors are 2 nos. of SLS LINE.
No. 1 2 3 Signal SLS-1A Earth SLS-1A' No. 4 5 Signal SLS-1B SLS-1B' No. 1 2 3 Signal SLS-2A Earth SLS-2A' No. 4 5 Signal SLS-2B SLS-2B'
<SLS1 Connector> No. 1 2 3 Signal SLS-3A Earth SLS-3A' No. 4 5 Signal SLS-3B SLS-3B' No. 1 2 3
<SLS2 Connector> Signal SLS-4A Earth SLS-4A' No. 4 5 Signal SLS-4B SLS-4B'
<SLS3 Connector>
<SLS4 Connector>
(1.2.7) Optical Communication Connector MNCU has 2 optical connectors; CN4 and CN5. Console, but CN4 is mounted only on CN5 Optical Connector is always mounted for communications with the Mini MNCU-2A, 2B, 6A which is for communications with the other car in case of 2-car system. (1.3) On-Board Switch MNCU board is mounted of 8 Toggle Switches and 4 Push Button Switches to operate the system functions. Also, If you set the mode by using 5 Rotary Switches, you can check signals and data that are needed.
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6ECE0004 For Toggle Switches, it's ON status when the lever is moved upward, and for Push Button, it's ON status when pressed. * This table shows the details of such toggle switches.
Switches UDS INSS PDOS BPDOS FDS DCONS MNTS ALTS TOPSW BOTSW SET RES DIPSW-1 DIPSW-2 Function ON (Up) Up Run Command Inspection Status Door Open Back Door Open FDS Cut OFF (Down) Down Run Command Normal Status Door Close Back Door Close Normal Switch Type 3-step Auto-Return Type 2-step Toggle Type 3-step Auto-Return Type 3-step Auto-Return Type 2-step Toggle Type
DMCU Consol Connection MNCU Consol Connection 2-step Toggle Type Maintenance Mode Function Change Top Floor Car Call Bottom Floor Car Call Mode Setting System Reset EEPROM Write reserved Normal Mode Normal EEPROM Write Prohibit 2-step Toggle Type 2-step Toggle Type Push Button Type Push Button Type Push Button Type Push Button Type DIP Switch DIP Switch
Provided, BPDOS, MNTS, TOPSW and BOTSW are applicable only to MNCU-2A, 2B, 6A. (1.4) Operating Status (1.4.1) FND Displays MNCU is mounted of 4 segments in which Main Processor drives. program, it is displayed as follows: After applying the power, if any fault is found during execution of initialization
Contents of Display Main CPU Inside section Check Error RAM1 (IC14, IC15) Check Error RAM2 (IC16, IC17) Check Error Program Stack Check Error Power Failure Detection
Others
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6ECE0004 If the initialization program is executed normally, it goes into the main program. At that time, Strt" is displayed at FND for about 2 seconds, and then the content set in OBM Mode is displayed. (1.4.2) LED Displays MNCU is mounted 3 LEDs in which the communication processor drives, and repeats reserve turn in the status as follows.
LED LED1 LED2 LED3 Operating Status Data Transmission CRC Check Error of Received Data Normal Data Receiving
The faster LED2 flickers, more noise will be generated on SLS Line, so that may give a trouble to operation. It needs to check the wiring
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6ECE0004
you need to take the connector name carefully. (1) Function MNIO board consists of 3 relays, a number of hybrid IC & MIC Connector, and protection circuit, taking the role to convert the voltage level of parallel signal input or output between the cage, shaft, C/P, etc. and MNCU. (2) Relay (2-1) SM Relay SM Relay driven by MNCU works when you intend to turn CC On in normal case, i.e. in the status that the safety line is established. normal status including parking, etc., this relay will be off. If CC is off in When SM Relay
is On, LSM LED is lit so that can check the operating status of the relay. (2-2) CCC Relay CCC Relay driven by DMCU is On when the safety signal sensed by DMCU is in normal status. To make CC On, SM Relay and CCC Relay should be all On. When CCC Relay is On, LCCC LED is lit. (2-3) ES2R Relay This Relay is for operation of elevator in case of secondary fire operation of emergency cab in Door Open status. this Relay is On. (2-4) DODR Relay This Relay is used at MNIO-5A(for gearless), which checks if the car is in the door zone, and is On in the door zone. Relay is On. (3) LED MNIO board is mounted of LED so that can visually check the safety line signals input from the cage and shaft. When 'DODR' LED is lit, this If this Relay is On, it is judged When 'L2ESR' LED is lit, that the door is closed even in Door Open status.
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6ECE0004
(4) Connector MNIO has MIC Connector to connect with field signals, and HIROSE Type Connector to connect with MNCU and DMCU. (4-1) Power Connector MNIO works by receiving 3 types of power, DC100V, DC24V and DC5V. Power connector uses 4-Pin MOLEX Type and 6-Pin MOLEX Type.
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6ECE0004
No. 1 2 3 4
Signal
<PWR1 Connector>
<PWR2 Connector>
(4-2) Connector for MNCU (50-Pin HIROSE Type) MNIO-1A & 2A use CN1, and MNIO-5A uses CN2.
(4-3) Connector for DMCU (10-Pin HIROSE Type) MNIO-1A & 2A use CN2, and MNIO-5A uses CN1. (4-4) MIC Connector MIC Connectors of MNIO are for connecting the signals with the cage, shaft, control panel, machine room, etc., which are named in the following rules.
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6ECE0004
Connector for Hall No. 1 2 3 Signal PC1 NC2 PARK No. 4 5 FIRE Signal RSHAFT No. 1 2 3 4 5 <CNH101> No. 1 2 3 4 5 Signal XCC(o) HDCn1 HDCn2 HDCn3 HDCn4 <CNH103> No. 6 7 8 9 Signal RFHDC HDCn7 HDCn6 HDCn5 No. 1 2 3 4 5 Signal SD1 SD3 SD5 5LS 6LS No. 6 7 8 9 Signal P24 NC2 4LS 3LS
<CNH102> Signal RFHDC(o) BHDCn1 BHDCn2 BHDCn3 BHDCn4 No. 6 7 8 9 Signal RHDC BHDCn7 BHDCn6 BHDCn5
Connector for Cage No. 1 2 3 4 5 Signal RSHAFT(o) RHDC(o) RCAGE DCCI DCX No. 6 7 8 9 Signal KDO KDC DLS DT No. 1 2 3 4 5 Signal KINS KNOR KUP KDN <CNK206> Signal KBDO KBDC BDLS BDT No. 6 7 8 9 Signal LU LD LS1 -
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6ECE0004
Other Connectors
No. 1 2 3
4 5
No. 6 7 -
No. 1 2 3
No. 6 7 8 9
RCAGE(o) RCAGE(o)
8 9
BDT(o) DT(o)
4 5
spr(o) TAM
<CNP308> No. 1 2 3 Signal RCAGE(o) NC2 No. 4 5 Signal XCC RTH No. 1 2 3
No. 4 5
Signal XCC
DCX
<CNR310>
(4-4-2) MNIO-5A Board MNIO-5A Board applicable to the gearless type is composed as below.
Connected To Hall Cage Panel Machine Room Monitoring Panel Auxiliary Connector Symbol CNH CNK CNP CNR Connector No. 15 13 14 1
Connector for Hall No. 5 4 3 2 1 Signal CBS FMR FIRE APAK PARK No. 9 8 7 6 HISPR1 HISPR2 Signal NC2 /HOSPR1 No. 7 6 5 4 3 2 1 < CNH1 > Signal SD13 SD11 SD9 SD7 SD5 SD3 SD1 No. 13 12 11 10 9 8 < CNH2 > P24 SD17 SD15 Signal NC2 NC2 P24
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6ECE0004
No. 3 2 1
No. 5 4
Signal NC2
No. 3 2
Signal XCC
No. 5 4
Signal X12
6LS
No. 3 2 1
No. 5 4
Signal X5
Connector for Cage No. 7 6 5 4 3 2 1 Signal 23DS100V 23DS24V LS1 1WLS /DT LDS DLS No. 13 12 11 10 9 8 < CNK1 > LS2 LU LD < CNK2 > Signal 18DS100V 18DS24V ISPR4 No. 5 4 3 2 1 Signal NC2 KDN KUP KNOR KINS No. 9 8 7 6 KDC KDO Signal RSQ2 RSQ1
No. 5 4 3 2 1
No. 9 8
Signal RCC -
DCX X12
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6ECE0004
Connector for Panel No. 5 4 3 2 1 Signal ISPR2 ISPR3 ARD No. 9 8 7 6 < CNP1 > /OTMP3 /OTMP4 Signal /OTMP1 /OTMP2 No. 5 4 3 2 1 Signal RQ4 EDH1 EDM1 EDL1 BKA No. 9 8 7 6 < CNP2 > /RCK /RC Signal ISPR1 /ERS
No. 3 2 1
Signal X3A
No. 5 4
Signal -
X4
Connector for Machine Room No. 3 2 1 Signal X3A No. 5 4 < CNR1 > X4 Signal -
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6ECE0004
(1) Overview DMCU is the board for motor control, which controls VVVF-Vector. control is made digitally, enabling precise control. (2) PCB Classification PCB Name
DMCU-1A DMCU-1B DMCU-2B DMCU-3B DMCU-5A DMCU-6A CRL-635, 640 CRL-670 Gearless Classification Geared by functions
Most of
Classification
Application
Motor Control of DY-20L Protection Protection, Linear Former Protection, Potential Meter Protection Protection
In case of using for elevator control of other specification in the field, it's changeable by adjusting IG, VMCC, MTOC only by motors, according to separate data (applicable to Geared only). field. However, EEPROM should be matched to the
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U1
EPROM (27C64/27C512)
U49
CPU (80186)
U28(EVEN) U30(ODD)
EPROM (27C512)
U22(EVEN) U25(ODD)
U107
(5) Jumper
JUMPER J1 LC J2 LF Description Inserted in Jig Test at factory (On) Removed when released from factory (Off) Attached when LOAD CELL applied (usually applied to above 300m/min) Attached when LINEAR FORMER applied (usually applied to below 240m/min)
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LD1
WDT
LD2
UC
If the program works normally, it flickers every 0.5sec. If the interval is irregular or not 0.5sec., PCB and EEPROM are abnormal. If it's Off, it is also abnormal. If Safety Mode and Logic status of DMCU are normal, it's On. If it's Off, there should be Logic Error. Error should be analyzed and repaired by Logic Monitoring. If the voltage between P-N of IGBT Stack is above 430V, it's On. Whenever CC is On and AMC is On, this LED should be always On. When it's On, the elevator is in the condition ready to work. Only when the Inverter works, it's On. When E/L stops, it's Off. If MTOC Error is stored in DMCU Error MAP, it's On. If the present status is not in MTOC condition even though this is On, E/L is operated normally. But, it indicates that the final error is MTOC error. If OV Error is stored in DMCU Error MAP, it's On. If the present status is not in OV condition even though this is On, E/L is operated normally. But, it indicates that the final error is OV error. If PSF Error is stored in DMCU Error MAP, it's On. If the present status is not in PSF condition even though this is On, E/L is operated normally. But, it indicates that the final error is PSF error. This may occur in case of power failure. This LED is On when ARD signal works. It's Off in case of common power supply.
LD3
CC
LD4
LD5
LD6
MTOC
LD7
OV
LD8
PSF
LD11
ARD
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6ECE0004 (7) Variable Resistor IG, VMTOC, VMCC Setting (VR1, VR2, VR3)
Motor Capacity 5.5KW 7.5KW 9.5/11KW 13/15KW 18.5KW 22KW CRL-635 CRL-640 CRL-670 IG(VR1) 7.5[V] 7.0[V] 7.5[V] 8.0[V] 6.5[V] 7.5[V] 5.25[V] 5.74[V] 8.44[V] VMTOC(VR2) -8.0[V] -4.8[V] -5.6[V] -5.6[V] -5.6[V] -5.6[V] -4.31[V] -4.31[V] -7.43[V] VMCC(VR3) -0.282[V] -0.185[V] -0.376[V] -0.247[V] -0.185[V] -0.235[V] -0.36[V] -0.45[V] -1.05[V] Sensor Capacity 50A/4V 50A/4V 50A/4V 50A/4V 100A/4V 100A/4V 100A/1V 100A/1V 100A/1V No. of Turn 2T 1T 1T 1T 1T 1T 1T 1T 1T IGBT Capacity 75A 75A 100A 100A 200A 200A
IG is gain against the motor command current. The size of I1 (Motor Command Current Value) varies in proportion to IG. Set VR1 according to variation. VMCC is motor exciting current confirm reference value when INV signal is output by Exciting Current Command. VMTOC is set by adjusting Current Limit through VR3, in order to detect overcurrent of motor.
Iuf, Ivf Zero-Point Adjustment (DMCU VR5, VR6) Check Pin Input Condition 0[V] (when stopped) 0[V] (when stopped) Adjustment 0.01[V] 0.01[V] VR VR5 VR6
Iuf Ivf
Iuf, Ivf Gain Adjustment (DMCU VR4, VR11) Check Pin GD Input Condition Adjustment 6.25[V] 5[V](CN2 : A2) 10.0[V 7.5[V 6.25[V] 5[V](CN2 : A5) 10.0[V 7.5[V VR11 VR4 VR
Iuf
CRL-635/640 CRL-670 GD
Ivf
CRL-635/640 CRL-670
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6ECE0004
Carrier Frequency Setting (DMCU VR9, VR10) Check Pin TOSC TOSC VR VR9 VR10 Adjustment Zero-Point Adjustment of TOSC Adjustment of Frequency Amplitude = 7[V]
Slope Setting of Current Command Signal U, V (DMCU VR7, VR8) Check Pin U V VR VR8 VR7 Adjustment Slope of U-phase Slope of V-phase
Linear Former Adjustment (DMCU VR12, VR13) Check Pin LIFO LIFO VR VR12 VR13 Adjustment Zero-Point Adjustment of LIFO ( 0.02V) Gain Adjustment of LIFO
Landing Device Adjustment (DMCU VR14, VR15) Check Pin LDOUT LDOUT VR VR14 VR15 Adjustment Zero-Point Adjustment of LDOUT ( 0.02V) Gain Adjustment of LDOUT
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IG
VMTOC
MTOC (F7)
VMCC
IUF
Zero-point Adjustment of 5 Inverter U-phase Current Feedback Zero-point Adjustment of 6 Inverter V-phase Current Feedback Inverter V-phase 7 Slope Inverter U-phase 8 Slope Setting of Voltage 9 Compensation for Inverter Control Setting of Inverter 10 Side Triangle-wave Amplitude Setting of Inverter 11 IVF Current Feedback Zero-point 12 Adjustment of Load Detection Device Gain Adjustment of 13 Load Detection Device Zero-point 14 Adjustment of Landing Device 15 Gain Adjustment of Landing Device
IUF
Vibration
IVF
Vibration
In case of control problem, check and adjust precisely. In case of check and In case of check and control problem, adjust precisely. control problem, adjust precisely.
V U TOSC
TOSC
14.0V (P-P) CRL635 (5:10) CRL640 (5:10) CRL670 (5:7.5) 0.001V NL= + BL= 0.00V FL= 0.001V Vibration Motor Noise OSL (F6) OSL (F6) Landing Fault Landing Fault
IVF
LIFO
LIFO
LDOUT
Needs field resetting. Zero-point setting out of zone. Needs field resetting. Adjust at the position of the biggest value.
LDOUT
GAIN = 4.0V
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6ECE0004
4. CONV (CONVERTER)
(1) Overview CONV is the board to control transformation and recover the DC link voltage between P-N. This is applied to DY-20L only. (2) PCB Classification
PCB
CONV-1A CONV-2A
Classification
CRL-635, 640 CRL-670 GEARLESS
Application
(4) Memory
IC No. U22 U16,U18 U2,U52 Type CPU (8751) MPU (8041/8042) BPROM (28S42/28S147) Description MAIN CPU, ROM/RAM Built-in Type EPROM Type Processor. Commonly used regardless of Spec.
(5) Jumper
Jumper JP1,JP2 No function applicable Description
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FND1
UCK
PS VL
VM
(7) Variable Resistor VPSOC, VDCOC, VDCX, VDTL, VDTM, VDTH (CONV)
Motor CRL-635 CRL-640 CRL-670 VPSOC (VR12) -3.37[V] -3.37[V] -5.27[V] VDCOC (VR13) -5.4[V] -5.4[V] -9.0[V] P-N(100):1[V] -4.3[V] -6.5[V] -7.5[V] VDCX (VR16) VDTL (VR14) VDTM (VR15) VDTH (VR17)
For VPSOC, it is temporarily set as above, but set 1.15 times of the max. acceleration current during 110% Up run in the field. For VDCOC, set 1.5 times of the bigger one of IPS and IMT occurred during 110% Up run. Zero-point Adjustment of IRF, ISF (CONV VR20, VR23)
Check Pin IRF ISF Input Condition 0[V] (When stopped) 0[V] (When stopped) Adjustment 0.01[V] 0.01[V] VR VR20 VR23
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ISF
5[V](CN3 : A4)
VR22
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BIT8
BIT7
BIT6
BIT5
BIT4
BIT3
BIT2
BIT1
P : Converter stop(normal) d : Converter operation (normal) t : Converter error (abnormal) - Remove the error and retry. DCCX DMTINV DVDM DVDL DPSINV DAMC1 DAMC2 DSPSINV
Unused VDL TEST1 PSINV SSMC VLF PSF ISSMD VDMCK DCOC SPSINV FAN VDLCK PSOC MTINV AMC2 PLLCK PLL CCX AMC1 HSMD
Error occurred before the first time (contents are same as 8 below) TVDMCK TVDLCK TPLLCK TVLF TDCOC TPSOC TPLL
Content of Signal When the converter works, No. 8(CCX) is On first, followed by 1 ->2 ->3 ... -> 7 in that order.
In case of converter error, the error code FB" is saved in MNCU. Definition of Main Terms SPSINV : (Soft Power Supply Side Inverting) Converter Drive Command Signal input from DMCU --> Set upon command TPSINV : Off Delay Signal of SPSINV (50 sec.) FAN : Converter, Inverter Fan Drive Command Signal (It's On by AMC1 with 20 sec. Off Delay) MTINV : (Motor Side Inverting) Inverter Drive Command Signal produced in DMCU --> Set upon command
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6ECE0004
PSF : (Power Supply Fault) Signal produced in DMCU. +15,-15, 3-phase(R,S,T) Check. Sensed by power failure detection --> It's set in abnormal status. PLL : (Phase Lock Loop) Detection of Reverse/Open-phase of 3-phase(R,S,T) --> It's set in abnormal status. Check Points: R,S,T Sequence check VLF : (Voltage Loss Fault) After MTINV enabling signal output, P-N voltage drops below VDTM during motor operation --> Error if it's set Check Point: P-N voltage, VDTM, VAVR Limit setting CONVCK: (Converter Check) It's set when there's no error in the converter. Check Point: Set RS1 at 8 and check for error. PSOC : (Power Supply Over-Current) Detection of over-current of power supply --> Error if it's set. Check Point: VPSOC, Converter Current Sensor & Cable DCOC : (Direct Current Over-Current) Detection of over-current in DC Link (P-N) --> Error if it's set. Check Point: VDCOC, CS-DC Current Sensor Fault, P-N Insulation, Inverter Stack Damage, Current Leakage PLLCK : Detection of open/reverse-phase of input 3-phase without power off --> Error is it's set. R,S,T Sequence Checkup VDLCK : After AMC2 On, P-N voltage does not reach to 430V or more within 1 sec. --> Error if it's set. Check Point: VDTL, RCL Resistance, P-N Insulation, Converter/Inverter Stack, RST Voltage VDMCK: After AMC1 On, P-N voltage does not reach to 650V or more within 2 sec. --> Error if it's set. Check Point: VDTM, AMC1 Contactor, Converter Stack, Converter PCB VDL VDM VDH : Voltage Detect Low (P-N Voltage of above 430V) detected. : Voltage Detect Middle (P-N Voltage of above 650V) detected. : Voltage Detect High (P-N Voltage of above 750V) detected. --> Error if it's set. Check Point: VDTH, VDU "NULL""GAIN" VR adjustment, VXREF,
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3 5 6
Do not change the setting. Adjust precisely if required. (Regenerating Side) Do not change the setting. (Set with converter OFF.) Do not change the setting. (Set with converter ON.) Reset as per the Manual. Readjust Manual. error) Readjust Manual. capacity and input as per Adjustment (Check in case of PSOC and input as per Adjustment (Set according to stack of MT side.)
VAVR
VCMP
VLF
10
VCMP
-9.0V
VLF
11
VLCMP
0.0/10N CRL635= -3.37 CRL640= -3.37 CRL670= -5.27 300A= -2.7 600A = -5.4 1200A = -9.0 -4.3V -6.5V P-N:VDCX (100 : 1) -7.5V CRL635 (5:10) CRL640 (5:10) CRL670 (5:7.5) 5/10N 0.001V when stopped 5/10N CRL635 (5:10) CRL640 (5:10) CRL670 (5:7.5) 0.001V when stopped 18V(P-P)
VLF
12
VPSOC
PSOC
13 14 15 16 17 18 19
Set even if AMC2 is ON only. Set when the converter works. Do not handle.
Converter R-phase slope Converter IRF current 20 feed-back zero-point adjustment Converter S-phase 21 slope 22 Converter ISF current feed-back gain
Over-voltage protection level. Vibration In case of control problem, check and motor adjust precisely. noise In case of control problem, check and adjust precisely. Vibration In case of control problem, check and adjust precisely. In case of control problem, check and adjust precisely. Motor noise In case of control problem, check and adjust precisely. In case of control problem, check and adjust precisely. Do not change the setting.
ISF
ISF OSCPS
Vibration Noise
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6ECE0004
(1) Overview PUG20 attached at the lower part of MNCU on main C/P is the board necessary for group operation of above 3 cars, and gives and takes the data to/from MNCU through 50Pin flat cable. (2) Reading of RAM Address Data with Rotary Switch
RS RS1 ~ RS4 RS5 RS6 Data 0 ~ F 0 0 1 5 Description Used when the segment & offset address are set. Unused (set at 0 always) Used when the segment address is set. Used when the offset address is set. Used when outputting the data through LED2, in bit.
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- If you take the above steps from 1-1 to 1-3 in that order, you can read the data of Address 2E00:0130 through LED2 on real time basis, and the data of Address 2E00:0131 is output through LED1. - To see the data of other offset address under the same segment address, you can start the steps from 1-2 (setting of offset address). segment address is different, start from the beginning step. However, if the
(5) Connectors (5-1) Optical Connector (5-1-1) ELOC1 & ELOC2: Connected to Common Board ELCUP - Optical connector for ELNET communication (5-1-2) GLSOC: Connected to Common Board LSCUP - GLS Communication Line (5-2) CNMN Connector: Connected to MNCU-CN8 - 50 PIN HIROSE Connector - Data Bus Line with MNCU
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Pin No. 1 2 3
(6) S/W1: RESET Swtich (7) VR1 & VR2 Setting: Volume resistance to control light quantity of ELOC1 & ELOC2 Connectors Usually set in 5 notches. (8) LD1-3
Description WDT SET Communication RXD Trouble Normal Communication TXD Trouble Normal
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6ECE0004
(1) Function This is the board in charge of interfacing various data to check the group control and operation status between the CRT (or monitoring panel) and the elevator in the group control system. (2) System Block Diagram Block Diagram of ECU20 is shown below: [Figure 1] System Block Diagram
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6ECE0004 (3) PCB (3-1) The parts layout of ECU20 Board is shown below:
[Figure 2] Parts Layout (3-2) Main Parts 80C154(IC4) is main micro-controller of ECU20-1A which performs control operation, data production and data exchange between SLS and VLS. 78310A is the communication master of system, having data communication function. Precaution: The program of 80C154(IC4) is stored in IC7(27C512), and 78310A is stored in IC15(27C512). Be careful when exchanging the ROM. (3-3) LED Indications
LED P5D M1 M2 D1 D2 Indications This is On when +5V power is input. Indicates loop execution of main program. Data write/read of dual port RAM Flickers when transmitting the data. Flickers when data receiving is abnormal. Others
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CN11
PIN No. 1, 6 5, 9 2, 3, 4, 7, 8 Signal P5D GND -
(4) Rotary Switch Setting (4-1) In Normal operation, set the Rotary Switch at 0000. etc.) and the number of operating cars set in ROM. (4-2) In case of internal data checkup, check the data according to each address. (5) Addresses Displayed by FND (5-1) In case of internal data checkup, set the address of memory domain to check as below:
Memory External RAM Dual RAM Internal RAM External ROM Address RS1 RS2 RS3 RS4 0000 7FFF 8000 8FFF D000 D07F F000 FFFF FND Display Domain Sr Dr r Co Address to check the data Data Remark
[Table 4] Designated Domain of Memory by Addresses (5-2) Memory access domain is determined by RS1 Switch, and it is divided for convenience regardless of actual I/O. (6) Internal Data Checkup (6-1) ECU20 enables to check all internal data of ROM, RAM and dual-port RAM through its FND. If you fit the assigned address of each memory with Rotary Switch, it will repeat to display the memory domain and data value being displayed at FND at present. (6-2) For Rotary Switch, RS1 side is higher address and RS4 is applicable to lower address. (6-3) All of the data displayed at FND are of hexadecimal number, the data beyond the range assigned to each memory would be meaningless.
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6ECE0004 (6-4) Data Checkup Data Check of Address F001 of External ROM Set RSW1 to RSW4 at F', '0', '0', '1' in that order. FND. Data Check of Address 607B of External RAM Set RSW1 to RSW4 at 6', '0', '7', 'B' in that order. FND. The address or data beyond the range of assigned address displayed at FND would be meaningless. (7) FND Display by Operation Status FNDs will display as below, according to the operation status of elevator:
FND Display
[1] [2]
Symbol blp upp xhup upp2z dpp drsp drsp2 phps hfrf restp spefp chki chko fir ed ep mrth
Description Operation in daytime Operation during morning rush hour Separate operation during morning rush hour Separate Operation on start floor during morning rush hour Operation during evening rush hour Former operation during lunch hour Later operation during lunch hour
U
h U
P
U 2
d d d P h
R S h h F E E t
P r 2 h F
E F
O
Private operation for restaurant Concentrated operation for certain floor Hotel check-in operation Hotel check-out operation Fire control Earthquake control Self-generation control Temperature control Control Operation Mode
r d P h
test
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6ECE0004 (8) External EPROM Data Setting (8-1) Adjustment Symbol of External ROM
Address F000 F001F003 F010F017 F020F027 F030F037 F050 F051 F052 Symbol CarNoData rtnRunCar rtnTable(1) rtnTable(2) rtnTable(3) IrdRstTimDat IrdErrTimDat CrtErrTimDat Byte 1 3 8 8 8 1 1 1 Meaning Designation of number of car in group operation Designation of car to continue operation in Self-generation Operation Designation of releveling order to reference floor in Self-generation Operation - Table1 " Table2 " Table3 ECU-EIF communication error reset delay time (in sec.) ECU-EIF communication error delay time (in sec.) ECU-CRT communication error delay time (in sec.)
[Table 6] ROM Symbols (8-2) Symbol Data Setting CarNoData(F000) * It can be set up to 8 cabs. In case of other value, it is set automatically for one-cab operation. rtnRunCar(F001F003) * It can be set at 18 without order, up to 3 cabs. One cab is set for each address. (Ex: 1 is for A cab, 8 is for H cab) * The data of xdRtnRunCar(6001 Addr.) indicates the cab under continuous operation. (in bit) Precaution: Check the capacity of emergency power in case of power failure, and then set the number of car to operate. rtnTable(1) (F010F017) * Set at 1~8, one cab for each address. * This is the address designating the order of releveling to the reference floor. First, the summed data at the first addresses F010, F020 & F030 of rtnTable(13) is designated to the releveling cab. Second, the summed data at the 2nd addresses F011, F021 & F031 is designated to the next cab..... In such a manner, it can be designated to the 8th cab, in that order. * Address without the cab to designate is set at 00, and the data of cab should not be duplicated. * xdRtnTable(60026009) indicates the releveling order, and finally verify that the date of ROM is noamrlly set by the value of rtnTable. IrdRstTimDat(F050): Increment Return Data Reset Time Data * This is time setting to register each car as normal operating car after checking the communication status between EIF20 and ECU20 of each car. * It can be set at 210 sec. in sec., and be set at 3 sec. beyond setting range.
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6ECE0004 IrdErrTimDat (F051) * This is time setting to exclude some cab from normal operation, after checking the communication status between EIF20 and ECU20 of each car. * It can be set at 210 sec. in sec., and be set at 5 sec. beyond setting range. CrtErrTimDat (F052) * This is time setting to control XCRT signal while CRT operates normally, after checking the communication status between CRT and ECU20 of each car. * It can be set at 210 sec. in sec., and be set at 5 sec. beyond setting range. (9) RAM Data
Address 6000 6001 6002 6009 6376 636C 636F 6372 Symbol subCarNo xdRtnRunCar xdRtnTable MaskData xdIrdRstTim xdIrdErrTim xdCrtErrTim Byte 1 1 8 1 1 1 1 Meaning No. of operating cars (car response by bits) Car to continue operation in Self-generation Operation RTN Signals Order Arrangement Table in Self-generation Operation
INS, FD, PARK, or Communication Fault of operating cars are indicated.
637F
SumBadRtnDat
ECU-EIF communication return delay time confirm (in sec) ECU-EIF communication error delay time confirm (in sec) ECU-CRT communication error delay time confirm (in sec) Saving of releveling disabled car in Self-generation Operation (car response by bits)
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6ECE0004
Address 6063 6064 6065 6066 6067 6068 6069 606A 606B 606C 606D 606E 606F 6070 6071 6072 6073
Symbol sumpak sumrtn summgr sumcbs sumind sumefls sumsfls sumemg sumrsq sumseq sumglss sumps_a sumps_b sumps_c sumfdbc sumGrpK1
Byte 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
Meaning Sum of pak signal input from the Monitoring Panel Sum of rtn signal input from the Monitoring Panel Sum of mgr signal input from the Monitoring Panel Sum of cbs signal input from the Monitoring Panel Sum of ind signal input from the Monitoring Panel Sum of efls signal input from the Monitoring Panel Sum of sfls signal input from the Monitoring Panel Sum of emg signal input from the Monitoring Panel Sum of rsq signal input from the Monitoring Panel Sum of seq signal input from the Monitoring Panel Sum of glss signal input from the Monitoring Panel Sum of ps_a signal input from the Monitoring Panel Sum of ps_b signal input from the Monitoring Panel Sum of ps_c signal input from the Monitoring Panel Sum of fdbc signal input from the Monitoring Panel Group control signal of Monitoring Panel
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6ECE0004
(1) Function This is the board for communication only that receives the control data from the Monitoring Panel to each elevator through ECU20 board, and transmits the status data to ECU20 board, having the present elevator status data. (ECU20 works as communication master, and EIF20 works as communiction slave.)
(2) PCB (2-1) Main Parts IC5 is used for communication, as 78310A micro-controller of NEC. IC3 uses 27C512 as EPROM, in which control program is saved. (2-2) LED Display
LED LD1 LD2 LD3 Display Input Status of +5V Power Flickers in case of receiving data error Flickers in case of transmission of data Other
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6ECE0004
CN No.
PIN No. 1
Signal B A -
CN2
4 2, 3, 5
[Table 11] Communication Connector (3) Internal Data Checkup (3-1) EIF20 board has the present status data and control data of each car, which can be checked through ECU20 or MNCU board. (3-2) All data of various communication maps of DY20 series can be checked as below, by setting the Rotary S/W at 1XXX-7.
[Table 12] SLS/VLS/GVLS Data Checkup cf.) The data of EIF20 and PUG20 is available of the present assigned car only.
[Table 13] VLS Data Checkup cf.) All VLS/GVLS data of all operating cars are available.
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6ECE0004
SLS Master (IC03) V3.0 27C512 HCU-34B/36B: Hall Controller. SLS Master (IC03) V5.0 27C512 Master ROM (U5,6,19,20) PUG20-1A : Group Operation V1.0 27C512 SLS Master EIF-1A : Group Monitoring (IC3) V5.0 Panel 27C512 MIPU-75A (INVERTER 75A), MIPU-100A (INVERTER100A) GDU-24B (INVERTER 200A), GDU-25B (INVERTER 300A) MNIO-1A : General, MNIO-2A: 2-Way, Pass-through, ARD LPS-1A CDU-22A : Linear Former Power Supply Unit : General, CDU-23A: Emergency
CDO-1B,2B,3B CCS1 : 116STOP(20P application), CCS2 : 132STOP(40Papplication) CCS3 : 148STOP(60Papplication), CCS4 : 160STOP(60Papplication)
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6ECE0004
Classification Model
PCB
ROM Master ROM (IC12,13) 27C210 SLS Master (IC37) 27C512 Master ROM (IC28,30) 27C512 Master ROM (IC28,30) 27C512 Master ROM (IC22) 8752 Master ROM (IC28,30) 8751 SLS Master (IC05) 27C512
Check Sum
Description DY-20L Main Master ROM DY-20L Communication ROM DY-20L MOTOR Control DY-20L MOTOR Control DY-20L MOTOR Control DY-20L MOTOR Control
MNCU-6A
DMCU-5A : CRL-635/640 DMCU-6A : CRL-670 CONV-1A : CRL-635/640 CONV-1A : CRL-670 LCORY-20 : Data Output(C/P) LCO20-1A : Data Output(C/P) LCO20-1B : Monitoring Panel only MNIO-5A : General
8862
Master ROM (U5,6,19,20) 27C512 SLS Master EIF-1A : GROUP Monitoring Panel (IC3) 27C512 PUG20-1A: GROUP application CHLU-5A DY-20L CDU-5A : General CDU-6A : Emergency RDC-1A : CL-70/75 application VDU CCU-20 : CL-70/75 application : General Master (U10) 27C512
V1.0 V5.0
DY-20L(in Car Duct) DY-20L(in Car Duct) R/D Converter P/N Voltage Detection V5.0 5902 DY-20L(COP PART) DY-20L(COP PART) application) application) application) application) SLS Master (IC3) 27C512 V5.0 F748 DY-20L(COP PART)
HCU-34B/36B :Hall Controller. GLGDU75-1A : 300A GLGDU75-1A : 600A GLGDU75-1A : 1200A IDUIF-1A
DY-20L
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6ECE0004
Classification Model
PCB
Check Sum
RLCU-1A
RLIO-1A MRL-20 CDU-22A : General CDU-23A : Emergency (Top Type) CCU-20 : General Master (U10) 27C512 V5.0 MRL-20(in Car Duct) MRL-20(COP PART) MRL-20(COP PART) MRL-20(COP PART) Master (IC7) 27C256 ECU20-1A SLS Master (IC7) 27C512 PU186-2A DY-200 DY-2000 PU186-4A MM186-1A MBL-70 BBU-5 LCU-13 LCU-15 LCU-16 V5.0 DY-200/2000 Group Monitoring Panel Main ROM DY-200/2000 Group Monitoring Panel Communication ROM DY-200/2000 GROUP CPU-G DY-200/2000 GROUP CPU-L DY-200/2000 GROUP Memory DY-200/2000 Chassis MB. DY-200/2000 Battery PCB
V1.0
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6ECE0005
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6ECE0005
DATA 3-9 = Other Error Information Car location at the time of fault, reason of fault detection, etc. are container in these data. All data is of HEX. (Ex) Car Service Floor OA = 10th Fl. Car location(pulse data) is reverse as 00, 01 from the bottom floor. Do not confuse because the contents of CONDITION and DATA 3-9 are different between the error code of DMCU-related ERROR(E0 ~ FF) and the MNCU ERROR
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6ECE0005
Code 01
Content or Cause 3 = 00 LSMA 01 SSMAI 02 XSMA 3 = 00 LSMB 01 SSMB1 02 XSMB 3 = 00 LSMC 01 SSMC1 02 XSMC 3 = 00 LSMD 01 SSMD1 02 XSMD 3 = 00 LSME 01 SSME1 02 XSME 3 4 5 7
DATA
3-9
SMA Trip SMA 02 SMB Trip SMB 03 SMC Trip SMC 04 SMD Trip SMD 05 SME Trip SME After SMD relevel time out SDM trip, it doesn't reach to the level in a certain time. SM Trip by SMSI ON.
4 = Car Position Floor 5 . 6 = Car Position Floor 7 - 9 = Unused 4 = Car Position Floor 5 . 6 = Car Position Pulse 7 - 9 = Unused 4 = Car Position Floor 5 . 6 = Car Position Pulse 7 - 9 = Unused 4 = CCar Position Floor 5 . 6 = CCar Position Pulse 7 - 9 = Unused 4 = Car Position Floor 5 . 6 = Car Position Pulse 7 - 9 = Unused
06
0F
2 = 02 Bus Error 3 - 9 = Unused 03 Address Error 04 Illegal Command Conduct 05 0-division 06 CHK Command Conduct 07 TRAPV Command Conduct 08 Prestige Command Error 09 Trace Occurred 76 SDMA Interrupt Occurred
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6ECE0005
Code
Content/Cause - Brake Error (CRT Error Code 10) Brake Open with UDX OFF Check Delay Time: 2 sec. Brake Error; 1BK Contact Error; BKA, BKAH Signal Error. - Brake Error (CRT Error Code 10) SDRL ON with Brake Check Delay Time: 3 sec. 1BK Contact or BKA, BKAH Signal Error - Brake Signal Error BKA & BKAH signals are different. Check Delay Time : 3 sec. 1BK Contact Error, Brake Error, MNIO Error. - Brake Signal Error (Gearless) Brake Contactor is enabled but Actual Brake is open. Brake Line Error, BLS Contact Error. - PIT submersion (MRL-20 only) Pit has water.
Data
3 - 9
10 SMD
11 SMD
3 - 9 = Unused
12 SMD
13 SMD
3 = BLS Signal 4 = Contactor Signal 5 - 9 = Unused Check Time : 1 sec. 3 - 9 = Unused Check Time : 1 sec. Call Service Disabled
1F
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6ECE0005
Code 20 SMD
Content/Cause - Pulse Error (Terminal Floor Slow-down Error) Check SLD & SDRH OFF with 5LS or 6LS ON. Check Delay Time : 0.5 sec. Pulse Error. 5, 6LS Fault. - Pulse Error(Sheave Wear) Check the pulse error by sheave wear during non-stop run through top & bottom floors. Check this when using mini console for wearing check, and when the error is above maximum (100mm). - Pulse Error (CRT Error Code 16) When the pulse wear is above max. compensation value (600mm) in leveling. (Pulse Compensation Error) Pulse Counter Fault (Hardware Adjustment) CPU Fault(noise, etc.) Sheave Wear - Pulse Error (CRT Error Code 16) Check for no advance or reverse advance (Advance Error) Software Error. Check Delay Time: 3 sec. - Pulse Error (CRT Error Code 16) When two readings of P.G Pulse Data are different. (Pulse Input Error) Pulse Counter Error (3 attempts) - Pulse Error (CRT Error Code 16) Pulse Counter does not change during run or counting in reverse direction. (No Pulse Error) Speed Check Time Below 8m/min -> No check 60m/min -> Within 100 msec. Below 300m/min->20 msec. If not changed, Above 300m/min->10 msec. it's of error. Pulse Counter Error(Hardware, Adjustment), P.G Error. - Pulse Write Error (CRT Error Code 16) After writing the data into the Pulse Counter, read and check if it's right. (6 attempts) Pulse Counter Error - Pulse Error Pulse value is beyond travel, for above a certain value. Top/Bottom Fl: 400mm Pulse Counter Error, Excessive Slip. - Compulsory Slow Down Compulsory slow down by FSLD Signal
Data
3 - 9
21
22 SME
3 .4 = ADCPD Pulse Data 5 .6 = Compensation Pulse Data 7-9 = Unused Compensation: amemax(SW30:0120) 3, 4 = Advance Position (Pulse Data) 5, 6 = CAR (Pulse Data) 7 - 9 = Unused 3, 4 = Input Data 1 (Pulse Data) 5, 6 = Input Data 2 (Pulse Data) 7 - 9 = Unused
23 SMC
24 SME
25 SME
26 SMC
27 SME 28
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6ECE0005
Code
Content/Cause - Door Error (Door Open Command Error) DT Signal On with Door Close Disabled. Check Delay Time : 500 MNCU Software Error - Door Error (Software DCLT) Door Open with Door Open Disabled. (DC Signal OFF) Check Delay Time : 1000 DC Contact Trouble. Door Error (Hardware)
Data
3 - 9
30 SMD
3 - 9 = Unused
31 SMC
3 = Car Position Floor 4, 5 = Car Pulse Position 6 - 9 = Unused delay time : dcltdat(SW30:0B84)
32
- Door Error Hall Door closed but Car Door open. Check Delay Time : 5000 DC Signal Error (Input Gate Damage, Disconnection, etc.) Input Signal Error (Door Sw Error) - Door Controller Error Power Confirmed Signal of Door Controller (DCCI) not confirmed. Check Delay Time : 5000 DCCI Signal Line, Door Controller - Retire Cam Error Retire Cam is turned On or Off, Cam Confirm Signal is not correct. Check Delay Time : 1 sec. RC/RCK Relay, Cam Signal or Wiring Error - Real Time Clock Error RTC Data is abnormal or not readable. - Real Time Clock Error Data cannot be written in RTC normally. - Task Initial Error OS Task doesn't work normally. MNCU Error, BUS Error by noise, etc.
33
34
3 = Stop Floor 4 = Retire Cam Control Signal 5 = Retire Cam Confirm Signal
38
3 - 9 = Unused
39 3E WDT
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6ECE0005
Code
Content & Cause All Error Codes of 40s indicates input signal error of Door Switch, of which reasonableness is determined by the following table. 8 4 2 1 0 DC 23DS 18DS Ex) In 43, forty means Door S/W error, and 3 indicates that 23DS and 18DS are ON at the same time, in the above table.
Data
3 - 9
4n
43 44 45 47
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6ECE0005
Code
Content & Cause - UP/DN Logic Signal Error (CRT Error Code 22) Check UA On with U On; DA On and UA Off with DA Off and D On. Check Delay Time : 1000 U/D Sequence Error(MNCU software) - Input Signal Error (SM Error) CC is not Off with SM signal Off or in Permanent Fault Mode. Check Delay Time : 1500 SM Signal Error, MNIO Fault, Permanent Fault Flag On by noise, etc., PC2 Signal Error - Input Signal Error (CRT Error Code 23) CC is not off under CC OFF command. Check Delay Time : 1500 MNIO Fault, PC2 Signal Error - Input Signal Error (CRT Error Code 24) Pulse position error and terminal floor detection signal reasonableness error. Check Delay Time : 500 5LS/6LS Error, Pulse Counter, PG Error - Input Signal Error DC signal is not Off 18CS is On, with DT signal On. Check Delay Time : 1000 DC Signal Error - Input Signal Error(Door Sw Error) Error code 404F remains for above 10 sec. - Input Signal Error(Door Sw Error) Error Code 404F occurs 5 times or more within one hour. - Input Signal Error (CRT Error Code 25) Error Code 607F remains for above 3 sec. - Input Signal Error(Landing Sw Error) Error Code 607F occurs 5 times or more within one hour.
Data
3 - 9
50 SMC
3 - 9 = Unused
51
3 - 9 = Unused
52 SMA
3 - 9 = Unused
54 SME
59 SMA
3 - 9 = Unused
3 - 9 = Unused
3 - 9 = Unused
3 - 9 = Unused
3 - 9 = Unused
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6ECE0005
Code
Content & Cause All Error Codes of 60s are Input Signal Errors of Hoistway Limit Switches, of which the reasonableness is determined by the following table. In leveling zone, it's normal that LU & LD are off and LS1 & SDZ are On. 8 4 2 1 LS1 SDZ LU LD Ex) Out of 68, sixty means Hoistway Limit S/W error, 8 indicates that LS1 is only On, in this table. Level Van Signal Error SDZ Error (Pulse Count Error) SDZ Error (Pulse Count Error) LS1 Error SDZ Error (Pulse Count Error) SDZ Error (Pulse Count Error) SDZ Error (Pulse Count Error) LS1 Error LU/LD Error
Data
3 - 9
6n
3 = Unused 4 = Car Position Floor 5, 6 = Car Pulse Position 7-9 = Unused Set lvzcdat(SW30:0116) at 600[mm].
60 61 62 64 68 69 6A 6B 6F
Same as above SMC Same as above Same as above Same as above Same as above Same as above Same as above Same as above Same as above SMC
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6ECE0005
Code
Content & Cause All Error Codes of 60s & 70s are Input Signal Errors of Hoistway Limit S/W, of which reasonableness is determined by the following table. In leveling zone, it's car position floor that LU & LD are Off and LS1, LS2 & SDZ are On.
Data
3 - 9