SRI RAMAKRISHNA INSTITUTE OF TECHNOLOGY, COIMBATORE-10

(Approved by AICTE, New Delhi Affiliated to Anna University, Chennai)

Department of

e!hani!al En"ineerin"
Nu!"er o# Cre$its % )ro*r'!!e ,-E A+'$e!i+ Ye'r #/012#/0% a!hinery- $- aterial &!ien!e and etall4r"y

Course Title E #$%# DE&I'N () T*AN& I&&I(N &+&TE & %e&'rt!e(t e!hani!al En"ineerin" Se!ester &i.th Course I(stru+tor Dr-*- ohan34mar, 5rofessor 6 7ead 8 e!h )rere,uisite Courses 0-&tren"th of 1-Desi"n of Re#ere(+es Te.t ,oo3s: aterials #-9inemati!s of a!hine Elements

T0- &hi"ley ;-E and is!h3e C- *-, < e!hani!al En"ineerin" Desi"n=, &i.th Edition, Tata !'raw27ill , #//$T#- &4ndarara>amoorthy T- ?, &hanm4"am -N, @ a!hine Desi"n@, An4radha 54bli!ations, Chennai, #//$*eferen!e ,oo3s: *0- aitra '- -, 5rasad A-?-, <7and boo3 of e!hani!al Desi"n=, II Edition, Tata !'raw27ill, 0BC%*#- ,handari, ?-,-, <Desi"n of a!hine Elements=, Tata !'raw27ill 54blishin" Company Atd-, 0BB1*$- 5rabh4- T-;-, <Desi"n of Transmission Elements=, ani (ffset, Chennai, #///, *1- 7amro!3 ,-;-, ;a!obson ,-, &!hmid &-*-, <)4ndamentals of a!hine Elements=, !'raw27ill ,oo3 Co-, 0BBB *%- U"4ral A,C, @ e!hani!al Desi"n, An Inte"rated Approa!h@, !'raw27ill , #//$e2Aearnin" *eso4r!es :

http://www.maskapulleys.com/images/technical/technical.pdf http://en.wikipedia.org/wiki/Belt_(mechanical) http://www.martinsprocket.com/LIT /!T/pages/pt"#hts.pdf http://www.technology.heartland.edu/faculty/chrism/$echanical%&'$(I)%&'*'&/chain %&'"ristol%&'uni+ersity.pdf http://mguler.etu.edu.tr/ pur_,ear_-.ample.pdf http://engr."d.psu.edu/r.m/*/$-T&*'/Lecture/0hapter*'_helicalgears.pdf http://nptel.iitm.ac.in/courses/IIT#$(12( /$achine_1esign_II/pdf/&_*3.pdf http://www.hu"cityinc.com/documents//"#wormgeardri+es.pdf http://nptel.iitm.ac.in/courses/IIT#$(12( /$achine_1esign_II/pdf/&_*4.pdf http://ptumech.loremate.com/md&/node/4 http://nptel.iitm.ac.in/courses/IIT#$(12( /$achine_1esign_II/pdf/5_6.pdf
Instr4!tor ail : rm3D"vEyahoo-!o-in

Course O"-e+ti.es : At the end of the !o4rse the st4dent sho4ld be able to 0- &ele!t the ?2,elt, )lat belt, Fire *ope and !hain 6 &pro!3et for the reG4irement#- Desi"n the &p4r and 7eli!al 'ears ,ased on &tren"th and Fear Conditions $- Desi"n ,evel and Cross 7eli!al 'ears ,ased on &tren"th and Fear !onditions and Desi"n Form 'ears based on Thermal Capa!ity 1- Desi"n a 4ltispeed "ear bo. for the "iven reG4irements-

%- Desi"n Cams, Cl4t!hes and bra3es for the "iven appli!ation-

Course )l'( Sl/ No/ 0 # $ 1 % U(it To&i+s to "e %is+usse$ &ele!tion of ? belts and p4lleys U(it O"-e+ti.es To be able to sele!t the ?2 belts and 54lleys for the "iven appli!ationTo be able to sele!t the )lat belts and 54lleys for the "iven !onditions To able to sele!t the !hains and &pro!3ets for the "iven !onditions To able to sele!t the Fire ropes for the "iven !onditions Re#ere(+e T# T# T# T#

Page No
0H-0/20H-#$ 0H-020H-0/ 0%-02 0%-0I 0#-020#-0$

No/ o# )erio$s Re,uire$ # # # $ $

Unit I 2
%ESIGN OF TRANSMISSI ON SYSTEMS FOR FLE0IBLE ELEMENTS

&ele!tion p4lleys

of

)lat

belts

and

&ele!tion of Transmission !hains and &pro!3ets &ele!tion of Fire ropes

Tutori'ls 5roblems on ?2belt, flat belt and !hain drive

Tot'l 'ear Terminolo"y2&peed ratios and n4mber of teeth2)or!e analysis 2Tooth stresses Understand the "ear terms, and be able to do )or!e analysis and !al!4late the tooth stresses based on the type of load a!tin" on the toothTo 4nderstand the Dynami! effe!ts, fati"4e stren"th of "ears&ele!t the "ear materials based on the "iven load appli!ationTo 4nderstand the terms od4le and fa!ewidthTo be able to Desi"n a sp4r "ear based on the stren"th !onsiderations To be able to Desi"n a 7eli!al "ear based on the stren"th and other !onditions To able to !al!4late the dimensional parameters of sp4r and heli!al "ears-

11

*#

H1H 2 HH%

C B 0/ 00

Unit II2 S)UR GEARS AN% )ARALLEL A0IS HELICAL 5ower ratin" !al!4lations based on stren"th and wear GEARS
!onsiderations 5arallel a.is 7eli!al 'ears 5ress4re an"le in the normal and transverse plane EG4ivalent n4mber of teeth2 for!es and stresses Estimatin" the siJe of the heli!al "ears-

Dynami! effe!ts 2 )ati"4e stren"th 2 )a!tor of safety 2 'ear materials od4le and )a!e width

*#

HHH 2 HI0

*#

HI$ 2 HCC

*#

HB12I/H

Tutori'ls 5roblems on sp4r and heli!al "ears &trai"ht bevel "ear: Tooth terminolo"y, tooth for!es and stresses, eG4ivalent n4mber of teeth- Estimatin" the dimensions of pair of strai"ht bevel "earsUNIT III 2 BE2EL, 3ORM AN% CROSS HELICAL GEARS Form 'ear: erits and demerits2Terminolo"yThermal !apa!ity, materials2 for!es and stresses, effi!ien!y, estimatin" the siJe of the worm "ear pairCross heli!al 'ears : Terminolo"y2heli. an"les2 Estimatin" the siJe of the pair of !ross heli!al "earsTutori'ls problems on Desi"n of bevel, worm and Cross 7eli!al "ears
To able to 4nderstand the "ear terms and appli!ations of a bevel "earTo able to Desi"n a bevel "ear based on the stren"th and wear !onsiderations To able to 4nderstand the Form "ear terminolo"yTo able to Desi"n worm "ear drive for the "iven !onditions also be able to !al!4late the heat dissipated and effi!ien!y of a worm "ear drive To Understand the Terminolo"y of Cross 7eli!al "earsTo be able to desi"n !ross heli!al "ears based on the reG4irementsTo able to desi"n the "ear parameters

5
Tot'l 11

00

*#

I00 2 I#I

0#

*#

I$/ 2 I1C

0$

T#

0B-0#2 0B-0$

01 0%

5
Tot'l 11

0H

'eometri! pro"ression 2 &tandard step ratio 2 *ay dia"ram, 3inemati!s layo4t

To 4nderstand the !on!epts of step ratio 2 *ay dia"ram, 3inemati!s layo4t To 4nderstand the arran"ement of "ears to obtain different speeds in a "ear bo.To able to draw the ray dia"ram and 3inemati! layo4t for the "iven speed of a "ear bo.To be able to !al!4late the No- of teeth, od4le of "ears and !al!4late the shaft diameter of different shafts in a 'ear bo.-

T#

&'.* 7 &'.8

0I 0C

UNIT I? 2 %ESIGN OF GEAR BO0ES

0B

Desi"n of m4lti speed Constant mesh "ear bo.

and

T#

&'.8 7 &'.&3

#/

Tutori'ls problems on "ear bo. Cam Desi"n: Types2press4re an"le and 4nder !4ttin" base !ir!le determination2for!es and s4rfa!e stressesTo Understand the different types of Cams and their Nomen!lat4reTo be able to determine the for!es and stresses on CamsTo 4nderstand the types and power transmittin" !apa!ity of !l4t!hesTo able to Desi"n the plate

5
Tot'l 11

##

*$

0%-020%-$0

#$

#1

UNIT ? 2 %ESIGN OF CAM CLUTCHES AN% BRAKES

Desi"n of plate !l4t!hes a.ial !l4t!hes2!one !l4t!hes 2 internal e.pandin" rim !l4t!hes

T#

01-0201-0C

!l4t!hes , !one !l4t!hes 6 internal e.pandin" rim !l4t!hes

To 4nderstand the differen!e between !l4t!h and bra3e To able to 3now the torG4e absorbin" !apa!ity and a!t4atin" for!e on the bra3e shoe-

#%

Types of brea3s and appli!ations2 internal e.ternal shoe bra3es-

their and

T#

0$-020$-#/

5 5

#H

Tutori'ls problems on Cams, !l4t!hes and bra3es

Tot'l 11

A$$itio('l Co(te(ts o.er '($ '"o.e t4e +urri+ulu! Desi"n of 5ower s!rews #I od4le I &ele!tion of ( rin"s and oil seals $H od4le II

Understand the !on!ept of 5ower s!rews and be able to desi"n the sameUnderstand the !on!ept of seals and sele!t the same from !atalo" a!!ordin" to the reG4irement-

# 0

Tot'l 5 Tot'l $ur'tio( re,uire$ 60 &erio$s 7 6 &erio$s #or Tests 7 5 )erio$s #or '$$itio('l +o(te(ts 8 69 )erio$s Course Assess!e(t )l'( 0- Internal Assessment (#/) Internal Assessment Test 0 will be !ond4!ted for %/ ar3s- (%K#L0/ 6 #K#/L1/) Internal Assessment Test # will be !ond4!ted for %/ ar3s- (%K#L0/ 6 #K#/L1/) Internal Assessment Test $ will be !ond4!ted for %/ ar3s- (%K#L0/ 6 #K#/L1/) Tests as per the s!hed4le "iven by the 4niversity 2 ,est two performan!e is !onsidered for assessment o4t of 0%Co4rse Attendan!e assessment o4t of % ( Attendan!e per!enta"e BH20// : %M B02B% : 1M CH2B/ : $M C02C% : #M IH2C/ : 0) #- E.ternal Assessment (C/) University will !ond4!t end semester e.amination for 0// mar3s (0/K#L#/ 6 %K0HLC/) 5erforman!e will be !onsidered for assessment o4t of C/-

This 0ourse is conducted to achie+e the following Programme Educational Objectives (!-9s):

: :

PEO 1. Be a"le to apply the principles of $echanical engineering to sol+e real time pro"lems and succeed in their career. PEO 2.Be a"le to contri"ute and communicate effecti+ely in multidisciplinary pro;ects and perform ser+ices related to mechanical engineering to meet the customer re<uirements in "oth <uality and <uantity. PEO 3.Be a"le to update the modern trends in engineering and technology through continuous learning and "e the leaders in their profession

Program Outcomes (POs) : : : : : : : : : : PO1: (n a"ility to sol+e "asic -ngineering pro"lems "y applying mathematics= science= and engineering fundamentals. PO2: (n a"ility to conduct In+estigations using design of e.periments= analysis and interpretation of data to arri+e at +alid conclusions. PO3: (n a"ility to design a mechanical engineering component and processes within economic= en+ironmental= ethical and manufactura"ility constraints. PO4: ("ility to identify= formulate= analy>e and sol+e $echanical -ngineering !ro"lems. PO5: (n a"ility to communicate effecti+ely through written reports or oral presentations. PO6: (n a"ility to understand the impact of engineering solutions in a glo"al= economic= en+ironmental= professional and societal conte.t. PO : (n a"ility to recogni>e the need and to engage in independent and life#long learning. PO!: (n a"ility to ha+e knowledge of contemporary issues PO": (n a"ility to use the appropriate techni<ues and modern engineering tools necessary for engineering practice. PO1#: (n a"ility to apply the principles of management to manage pro;ects $ultidisciplinary en+ironment. $ourse Outcomes (t the end of course= a student will "e a"le to

1esign fle.i"le elements like ?lat "elts= @ "elts= Aire 2opes and chainsB sprockets. elect suita"le materials for gears and 1esign different types gears "ased on the re<uirement. 1esign gear "o.es for different applications. (naly>e the forces on 0ams and determine the stresses induced in it.
1esign the different types of clutches and "rakes "ased on the re<uirement.

$apping
5(0 C(0 C(# C($ C(1 C(% 5(# 5($ 5(1 5(% 5(H 5(I 5(C 5(B 5(0/

Note: :Us'*e o# )/S/G %esi*( %'t' Boo; is &er!itte$ i( t4e U(i.ersit< e='!i('tio(>

Course I(stru+tor

HO%-MECH

)RINCI)AL