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Airframe Aerodesigns Pvt. Ltd.

Possibilities Beyond Expectations

AAPL Service Spectrum


AAPL offers through a multidisciplinary approach a full spectrum of design capabilities and enables efficient collaboration through the design community to encourage innovation across the extended enterprise. We focus on the collaborative definition of a product across its different views from requirements, to conception, to production up to operation.

AAPL- VCAD uses RFLP approach (Requirements, Functional, Logical and Physical Design) upholds a full traceability during product development and product introduction. This helps shortening the gap between requirements analysis and the choice of the right solution.

AAPL VFEA solutions from GIESC AAPL provide the ability to simulate every structural aspect of a product, including linear/nonlinear, static/dynamic, steady/transient Structural & Thermal analyses to evaluate the stresses or deformations, modal analysis that determines vibration characteristics. The fidelity of the results is achieved through the wide variety of material models available, the quality of the elements library, the robustness of the solution algorithms and the ability to model every product from single parts to very complex assemblies with hundreds of components interacting through contacts or relative motions which is all incorporated in the superior CAE Tools used by AAPL.

AAPL- V Flow fluid dynamics solutions are a comprehensive Engineering Simulation suite for modelling fluid flow and related physical phenomena. The solution offers unparalleled fluid flow analysis, providing all the Knowledge needed to design and optimize new equipment and to troubleshoot already existing installations. The V Flow Solutions from AAPL have a high degree of interoperability and are assessed to be fitted efficiently in any company's Simulation Driven Product Development processes.

AAPL Simulia helps you to improve the way you dream, create and distribute your product information. AAPL Simulia allows you to repurpose existing design data to more rapidly create and update high quality product deliverables including documentation, technical illustrations, animations and interactive 3D experiences. By leveraging the power of 3D, you can provide your customers, partners and stakeholders with more clear, easily understandable product communications that significantly improve their ability to understand and retain complex information. AAPL Simulia also helps product deliverables to be created earlier in the design process, improving time to market and minimizing costs associated with rework when designs change.

AAPL PEngg which is essentially Plant Engineering Provides Design and engineering of efficient plants and systems involve effective planning, visualization and collaboration. AAPL offers cross-industry expertise, state-of-the-art 3D plant design and lifecycle management solutions. This particular service segment offers services from plant layouts to equipment design and piping.

AAPL HVAC initiates its service with effective design for clean air concepts, Renewable energy techniques, power saving and eco friendly techniques using VRF/VRV systems, solar power utilization in HVAC operation, Vapour absorption concepts for eliminating the most power consuming compressor from the cycle and much more..

AAPL HVAC intends to provide an error free, energy optimized, cost optimized and efficient design consulting service where the customer can visualize the simulation and be aware of the actual situation. We also intends to provide Life Cycle Cost Calculation (LCC) of the system, Zone wise Indoor Air Quality (IAQ) and Comfort monitoring.

AAPL-VCAD
GA-VCAD stimulates creative and inventive solutions to problems through imaginative engineering coupled with feasibility study of each elements necessary for successful design We have a Customer Centre Process, where the need of the customer is engineered towards developing an innovative solution. The exact objective of design is identified, followed with Conceptual Design & Design Modelling carried out with the Right Design Intend. The technicalities of design is validated & optimised through VFEA & VFLOW, there-by an effective & accurate solution is derived towards the physical problem.

Cross domain services are listed below,


Preliminary Design - Conceptual planning, Concept design & Feasibility study Product Design - Concept modelling & Detailed Design with theory of inventive problem solving Embodiment Engineering - Product Teardown, Virtual, Validation & Design Simulation GD & T Design to Reality - Methods Engineering, GA drawings, Schedule of quantities (BOM), Model Migration Reverse engineering- Experimentation of actual performance followed with Re-Design, Design Validation & Optimization with CAE & CFD Re-Design - Design corrections & rectifications/recommendations for repairs, alterations or Re-rating of existing vessels/equipments for a new set of design parameters with improvised performance. Design Life Cycle - Evaluate Fitness-for-service for process equipments to ensure the structural integrity for the intended design parameters and product Life Cycle.

AAPL VCAD combines product design with DFM, DFA, VA & DOE towards developing a robust design. The concepts of concurrent engineering and embodiment engineering are applied not only while refining the product vision into technical specification but throughout the journey from Designers Desk to Physical Existence of design.

Verticals
Industrial & Process Equipment Design
Design of Pressure vessels, Storage tanks & Mixing chambers Boiler Design - Heating boilers, Power Boilers, Splitter re boilers HRSG etc Design of Heat exchangers, Flow tubes, Channels, Baffles, channel fixed & floating heads, valves, orifices etc Cooling Towers, Fractionators and Columns Innovative technologies towards optimized design, analysis & testing when dead load, live load, wind loads or combination of all loads are applied. Design Standards ASME, TEMA, AWS, API-650 and API-620, EN 14025, API-653

Mechanical System Design

GA-VCAD Design Cycle

Control systems design-Hydraulic Pneumatic Environmental Control System, Mechanical Linkages & Fuel System Rotary mechanics Design of Industrial Gas Turbine, Axial and centrifugal flow compressors and fans, Inlet & exit Ducts, Nozzles & Diffusers, Wind turbine blades and mechanism. Design & Trouble shooting of centrifugal, axial and mixed flow pumps and drive systems including electric motors, gear-drives, clutches, drive shafts, and bearings, seal chambers & bearing housings Design of Heavy lifting equipments, spreader bars, crane hooks & sling mechanisms. Calculation of hydraulic thrust loads, Shaft stress, deflection and bearing life. Tool Design - Component Design & Detailing, Generation of As-Build dwg. & Reverse Engineering Design of bolted, riveted and welded joints Design of structural systems - roof trusses, gantry girders etc

AAPL VFEA Service for confidently predicting your product behaviour.


Predictability is Paramount Computing the response of a structural system involves analysing a wide range of physics: stresses, deformations, vibration characteristics, reaction forces and residual strains. To get an accurate answer, simulation must take into account all interactions between the various parts of a product, its working environment (such as thermal conditions), and the effects of other forces such as electromagnetics and fluid dynamics. And capturing materials is critical. AAPL VFEA Service category addresses all of this complexity and is handled efficiently by advanced FE Tools that are reliable to capture all subtleties, such as material properties changes, contacts status and erosion of parts. Structural mechanics solutions from AAPL VFEA provides all the required industry standard in engineering, providing you and your industry with the ability to simulate every Structural aspect of a product using linear and nonlinear static analyses or mechanisms analysis. GA VFEA Service incorporate extensive dynamic solution capabilities, including modal analysis for calculating natural frequencies and mode shapes, harmonic analysis for determining harmonically time-varying load response, linear and nonlinear transient dynamic analysis, and spectrum analysis For random vibrations. Using the Advanced tools used by GA team helps to model any type of geometry, from slender and thin structures to massive parts, using the latest generations of beams, shells and solid finite elements formulations. Nonlinear geometric effects assist in performing large deformations or nonlinear stability analyses. Because complex systems are made of multiple parts, AAPL VFEA Service enables you to capture the critical interactions between parts. Whether using contacts, special connections (including springs, dampers and spotwelds) or joints defining the kinematic relationship between bodies, our solutions lead to insight into the most complex interactions.

Analysis Capabilities
Structural: Static Modal Buckling Transient Spectrum Harmonic Random vibration Thermal: Steady state Transient Conduction Convection Radiation Phase change

AAPL VFLOW
AAPL VFlow Solutions are a comprehensive Engineering Simulation suite for modelling fluid flow through equipments or pipes/ducts to evaluate the flow parameters related to physical phenomena. The solution offers unparalleled options for design optimization of new equipments and to troubleshoot already existing installations. The V Flow fluid dynamics suite contains both general purpose computational fluid dynamics analysis and additional specialized analysis to address specific industry applications. The V Flow Solutions from AAPL AAPL have a high degree of interoperability, and are assessed to be fitted efficiently in a company's Simulation Driven Product Development processes

VFLOW - Domains:
CFD Applications to Process Equipments-Boilers, Fired Heaters & Heat Exchangers CFD Applications to Process Piping CFD Applications to Chimneys and Silos & ducts Refractory's Layered Equipment. CFD Applications for HVAC CFD Applications to Wind Engineering CFD Applications to Combustion Processes CFD Applications to Aerospace & Automobile Aerodynamic Design CFD Applications to Turbo machinery Axial and Centrifugal flow devices AAPL V Flow encompass itself with various preprocessors , solvers and post processors with full featured simulation environments which allows us to perform advanced quantitative analysis or create high-quality visualizations and animations. GA V Flow fluids dynamics solutions delivers high productivity and easy to use workflows.

AAPL Simulia for Validating and Optimizing the Digital Product


Today's manufacturers have never been under more pressure. Competition is global, customers are fickle and financial markets unforgiving. Beating the competition, creating customer loyalty and delivering strong business results are essential to survival. These factors depend on repeatedly delivering the right product at the right time and at the right price. However, delivering the right product is far from easy successfully balancing increasing complexity with rising performance and quality requirements is a challenge. As 80 percent of development and product costs are determined early in the product lifecycle, many companies are looking for ways to front-load product development decisions to help meet these time-to-market, quality and cost issues. Seamlessly integrated the GA Simulia Service solutions enables real-time visualization and review of the 3D product as it evolves, streamlining collaborative review and decision-making. It allows the client to digitally build the product mock-up and its environment, and then analyse it to gain early insight into key factors determining design quality, product performance, and ultimate market success. The service enables a digitally mock-up workbench in which the testing and analysis can be carried out and thereby reduces and even eliminate the time and cost invested in build it, break it scenarios requiring multiple physical prototypes, allowing them to spend more time innovating. The service is Integrated and designed for multi-CAD environments and facilitates digital mock-up validation and simulation from detail design to maintenance. It provides extensive support for engineering processes such as interference detection and analysis, hybrid mock-upreview, packaging and product synthesis, engineering data visualization and technical publication. Features: AAPL Simulia for 3D Master product Leverages 3d Rich information Provides a 3D master product definition Eliminates all 2d to 3d mismatch AAPL Simulia for advanced product simulation Validates complex product designs Accelerates mock up resolution issues Optimise the size and reusability of mock up Reduces the cost in prototyping AAPL Simulia for design review Streamline digital product validation Facilitates innovation and improve product quality Accelerates decision making on product changes AAPL Simulia for Realistic appearance simulation Allows quick iterations between design and product appearance Real time visualisation and animations for all products with walk through.

AAPL PEngg for Plant Design and Analysis Solutions


Plant design and Management Systems AAPL PEngg gives the power to tackle the most challenging and complex projects with greater ease and with superior results that were never before achievable. Our plant design and analysis solutions are at par with ASME Codes, extremely scalable, and reliable to go with. The comprehensive series of design tools adopted by team AAPL includes structural steel, equipment, process and instrument diagrams and design review plus automatic isometrics and bills of material. Pipe stress Analysis Team AAPL uses the world's most widely used pipe flexibility and stress analysis tools that allow quick and accurate analysis of piping systems subjected to a wide variety of loads, taking into account weight, pressure, thermal, seismic and other static and dynamic conditions, based on user-defined variables and accepted industry guidelines. Equipment Design and Analysis AAPL PEngg provides engineers, designers, estimators, fabricators and inspectors around the world with solutions that match their equipment design needs. The service is a complete solution for the quick and intuitive design of new pressure vessels Boilers, Heaters, Heat Exchangers we also evaluates and re-rates existing vessels, including Fitness for Service analysis.

Service features: Efficient Plant Design. Structural Steel and Equipment Ducting and Cable Trays Change Size and Spec Automatic Isometrics Collision Checking Database Links Model and P&ID Synchronization Walkthrough Capabilities Stress Analysis and Stress Isometrics Error Checking and Reports

Application Areas Architectural Chemical Equipment Food Offshore Petrochemical Piping Power Process and Plant Design Steelwork Water Treatment

AAPL-HVAC
AAPL offers energy conservation oriented solutions for HVAC that duly comply with ASHRAE, NBC, ECBC and similar international standards. AAPL Functional Methodology for HVAC Design is built on three stages, Pre-Design Stage, Design Stage & Display/Exhibition Stage. Pre-Design Stage - This includes the preliminary project study and evaluation by conducting site survey, input document study & basic data fixation. Design Stage - This begins with Load calculations, followed by preparation of DBR suggesting feasible schemes along with load summary, unit configuration, estimated cost and relative merits. Multiple client review/discussion is carried out onto equipment finalization along with application of energy management systems and design optimization for cost/energy through CFD of critical areas. Display /Exhibition Stage - This includes detailed technical report generation, GFC-CAD drawings/As built drawing preparation, quality inspection report and testing the system as a whole to verify achievement of core design objectives like Comfort, Power saving, Capacity optimization etc.

AAPL provides effective and informative deliverables in HVAC Design as listed below:
1 2 3 4 5 6 7 8 9 Detailed Material Specification Report(MSR) Heat/Cooling Load calculation Report (HLR) Conceptual single line drafting (CAD-1) Design Optimization Report (DOR) for critical area ducting-CFD based CFD Flow Simulation Report(FSR) for critical rooms Energy management conceptual study and Feasibility Report (EFR) HVAC Shop drawing layout(CAD-2) Detailed bill of Quantities(BOQ) Periodic Quality Inspection, Testing & Commissioning Report (QTR)

Verticals
1. HVAC -COMFORT Heat/Cooling load calculations. Centralized chilled water system (Air Cooled / Water Cooled). VAV /VRV / VRF system for residential & commercial buildings. Mechanical Ventilation for Car Parking & Basement area. Cold Storage refrigeration system Design of Warehouses & Industrial Ventilation System. Passive natural ventilation design. Thermal Storage System Design. CFD analysis and optimization for critical areas. HVAC CLEAN ROOM Clean Room Environment technology. Optimizing airflow, filteration, room air patterns, sensible cooling load and CFD optimizing for pressure, temperature, velocity and sound. Air handling systems segregation. Personal flows, product flow, clean/dirty equipment flow. Gowning regime, Validated cleaning and changeover procedures. Validation on Air Velocity Measurement, Containment, Air Exchange Rate, Noise Level, Light Intensity , Temperature and Humidity, Airflow Visualization, Room Pressurization , particle count , DOP/PAO HEPA Filter Integrity. HVAC POWERZONING Air-conditioning concept using Vapor absorption refrigeration cycle (VAR) incorporated with solar power. Hydro power, wind energy, Geo thermal energy, Biomas & waste recycling. ENVIRONMENTAL ENGINEERING Water & waste water process Engineering. Industrial Waste Water Management. Storm water management / Rain Water Harvesting System. Water distribution & sanitary collection system. Water & sewerage piping design. Flow Monitoring System.

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AAPL strictly adopts a qualification approach complemented with DQ, IQ OQ and PQ with Good Engineering Practice.

Our Approach:
Our approach is founded on a series of strongly shared beliefs. We bring the following to our client engagements: Philosophy of evidence, not opinion - The correct solution is dynamic and requires up-to-date data - Previous experience informs the starting point, but the correct solution is always deduced from the data analysis. Thorough analysis - The AAPL team ensures that consulting advice is founded on a high level of analytical capability

Our approach ensures


Maximum certainty of solution being implemented Accelerated pace of decision-making and change A high level of confidence in, and commitment to, a course of action Strong bias towards action, following speedy analysis

Our Purpose
To power industries into a major global economy by accelerating growth in the companies we provide Engineering Consultation with.

Our Aspiration
To be the premier Engineering strategy consulting boutique In all that we do we impose the highest order of professional integrity and this has earned us our clients' trust and loyalty To build an enduring institution dedicated to the profession of defining and implementing solutions to our clients' business challenges.

Airframe Aerodesigns Pvt. Ltd.


312, 3rd Floor, Connection Point HAL Airport Exit Road, Bangalore, India +91 80 41256010, +91 80 41256105 Email : info@airframeaerodesigns.com 2nd floor, Ranjesha, Alinchuvadu Junction, Cochin, India Phone: +91-484-4030 999

www.airframeaerodesigns.com

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