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Bienvenido: r120vxr2
Producto: TR AC K-TYPE TR AC TO R Mode lo: D8T TR AC K-TYPE TR AC TO R J8B00390 C onfiguracin: D8T TR AC K-TYPE TR AC TO R J8B00001-UP (MAC HINE) PO W ER ED BY C 15 Engine

Operacin de Sistemas
D8T Track-Type Tractor Hydraulic System
Nmero de medio -RENR7527-10 Fecha de publicacin -01/08/2013 Fecha de actualizacin -28/08/2013 i03417921

Features
SMCS - 1400; 5050

Auto Blade Assist Function

Note: The Auto Blade Assist (ABA) capability is only available on machines equipped with dual tilt hydraulics. From the Settings Menu, use the appropriate Arrow button in order to highlight the Implement Setup option, then press the "OK" button. This will cause the Implement Setup Menu to be displayed on the screen. The Auto Blade Pitch option will display a submenu that allows the operator to adjust settings for the following Auto Blade Assist (ABA) functions: Pitch the blade for loading operations. Pitch the blade for carry operations. Spread operations These parameters may be adjusted in the same fashion as the adjustable parameters from the Implement Setup Menu. The following table describes the configurable settings for the implements. Table 1 Implement Settings Function Selectable Parameter Fine Blade Response STD Fast Select the desired blade response. Action

Blade Float

Enable Disable Single Dual Raise

Select the desired blade response.

Blade Tilt Mode

Select the desired blade response.

Ripper Auto Stow Function

Raise/ShkIn Raise/ShkOut Load

Select the desired ripper action.

Set position - Press OK to set load pitch Set position - Press OK to set carry pitch Set position - Press OK to set spread pitch Set position - Press OK to set return height

Auto Blade Pitch

Carry Spread

Return Height Spread Rate Bar Graph

Use left and right arrow keys to adjust - Press OK to set

If the operator manually changes the pitch of the blade, then the auto pitch function will be overridden. Note: During load and carry operations, the height of the blade is manually controlled by the operator. The operator uses the blade control handle in order to control the height of the blade. During the spread operation, the height of the blade can be controlled automatically by the ECM when Auto Carry has been installed. The ABA switch on the right hand console is used to activate the auto pitch function. The ABA switch on the right hand console is used to deactivate the ABA function. While ABA is armed, the ABA indicator on the instrument cluster is on. When ABA is disarmed, the ABA indicator on the instrument cluster is off. The Advisor informs the operator about the operations of the ABA function. The operator uses the mode select switch on the left side of the blade control handle to activate the different modes of ABA. The manual selector switch on the right side of the blade control handle is used to deactivate the ABA function. In order to reactivate the ABA function, the mode select switch is pressed again. Three positions for the blade pitch are available for a typical dozing cycle. The positions for the blade pitch are listed: The load position is used in order to load the blade. The load position is also used in the process of resetting the blade. The carry position is used in order to carry the load. The spread position is used in order to spread the load (dump). The ABA function will pitch the blade automatically to one of the positions at the beginning of the dozing cycle. The position of the blade can be set by the operator or the factory default values can be used. The ECM will monitor the height of the blade and the pitch of the blade when the ABA function has been armed. This tracking occurs even when ABA has been deactivated with the manual selector switch. In this way, the system is always ready to resume ABA. The ABA function will not operate properly when the following conditions exist:

The engine RPM is less than 600. A diagnostic code for the ABA is present. The implement lockout switch is in the LOCKED position. The key start switch is in the OFF position. The system is in the service mode of the Caterpillar Electronic Technician. Note: The ABA will function well to the RPM of 1000. The ABA will not work well from the RPM of 1000 to the RPM of 600. The position of the blade pitch is estimated by using a calculated pump flow for a measured period of time. Some of the factors that are included in the calculation are listed: the pressure of the tilt pump, engine speed and the pitch position for zero. The process of resetting the blade is performed before the blade is loaded. The reset process determines the position of zero pitch (full pitch back). The ECM will determine the amount of oil flow that is required in order to pitch the blade. The ECM will calculate the flow of oil that is required to adjust the pitch of the blade to a preset position.

Resetting ABA
In order to arm the ABA function, the ABA switch is depressed. When the ABA is armed initially, the ECM is unable to determine the position of the tilt cylinders. Therefore, when the ABA function is armed initially, the process of resetting must occur. The operator is prompted to start the process.

NOTICE
Once ABA is armed, depressing the mode select switch may cause the ABA to move the blade automatically.

After the ABA is armed initially, the message center will show the following display: "NOT RESET". Then, the operator will press the mode select switch on the blade control handle. Now, the ECM will automatically retract the tilt cylinders to the full back position. During this time, the message center will show: "RESETTING" The ECM will activate the pitch solenoid and the tilt left solenoid in order to ensure that the tilt cylinders are fully retracted. This fully retracted position is called the zero pitch position. Note: The process of resetting is faster when the engine is operating at higher engine speeds. After the tilt cylinders are fully retracted, the ECM automatically moves the pitch of the blade to the load position. At this time, the Advisor will show: "READY TO CARRY"

The ABA function is active. The ABA must be armed. Then, the ABA must be reset, before the ABA function will operate properly. Note: If the blade is being reset and the operator adjusts the pitch of the blade, then the ABA function will not operate properly. The operator must press the mode select switch again in order to restart the process of resetting. The ABA function will reset the pitch of the blade automatically for each dozing cycle in order to reduce errors. The resetting is done automatically while the machine is moving in reverse. When the ABA function is armed for the first time, the process of resetting between dozing cycles is faster than the initial process of resetting. The ECM already has the information regarding the position of the tilt cylinder.

Conditions That Cause Inaccuracies In The ABA

The following list contains examples of conditions that can cause inaccuracies in the operation of the ABA: The operator activates the ABA function and the operator deactivates the ABA function quickly. Pump efficiency has degraded. Failure of the seal in the tilt cylinders Low idle speed A significant hydraulic oil leak The operator does not allow the system to reset properly.

Disabling Conditions
The ABA function will be disabled if any of the following conditions are present. This condition will be reported to the operator on the Advisor. "SERVICE" - This message appears during any calibration procedure. This message appears regardless of arming of the ABA. "CHECK CONTROLS" - This message appears if the powerup test has failed. This message appears regardless of arming the ABA. "IMPLEMENTS OFF" - This message appears if the implement lockout switch is in the LOCKED position. This message appears regardless of the arming of the ABA. "LOW ENGINE SPD" - This message appears if the engine speed is less than 400 rpm for at least 2 seconds. This message appears only if ABA is armed. If the ABA function is armed and the conditions that may disable the machine have been resolved, the message "RESET" will be displayed in order to instruct the operator to reset the blade pitch. See the topic "Normal Auto Pitch Function".

Auto Spread Function

Note: This function applies to machines equipped with auto carry.

The auto spread function is used to automatically spread the material. The auto spread function adjusts the lift cylinders in order to control the height of the blade cutting edge. The operator is able to select various rates of spreading. The blade will raise approximately three inches at the beginning of each dozing cycle. See the topic System Operation, "Blade Settings". Note: The position of the blade pitch and the position of the lift cylinder determine the height of the blade cutting edge.

Auto Return Function

Note: This function applies to machines equipped with auto carry. The auto return function is used to control the height of the blade cutting edge while the machine is moving in reverse. The auto return function will attempt to maintain the height of the blade by adjusting the lift cylinders. See System Operation, "Blade Settings". The height of the blade cutting edge is 0% at the track line. The track line is drawn from the bottom of the rear idler to the bottom of the front idler. The height of the blade cutting edge is at 100%, when the following two conditions are present: The lift cylinders are retracted completely. The blade is pitched backward fully. Note: The blade pitch and the position of the lift cylinder determine the height of the blade cutting edge. The height of the blade cutting edge is affected by the pitch of the blade. The auto return function may not maintain the desired height of the blade cutting edge if the blade is pitched forward. The minimum setting for the height of the blade for the auto return function is 30%. The auto return function will disengage for the remainder of the dozing cycle, if the operator makes any height adjustments to the blade.

Normal Auto Pitch Function

The ABA switch will allow the operator to arm the auto pitch function. The ABA switch will also allow the operator to disarm the auto pitch function. The auto pitch indicator is illuminated when the auto pitch button is pressed. The message center will show: "AUTO PITCH CONTROL IS NOW ON" The position of the blade pitch must be reset, when the auto pitch function is activated initially. The reset is necessary so that the ECM can adjust the blade to the previously determined setpoints: "Load" "Carry" "Spread" The message center will inform the operator that the pitch of the blade has not been reset. The following message appears on the Advisor: "NOT RESET" Note: Verify that the blade can be moved safely.

Then, the operator should activate the reset by pressing the mode select switch on the blade control handle. The reset process is an automatic function that is performed by the ECM. The engine should be running at high idle. The blade is pitched backward automatically during the process of resetting. The following message appears on the message center: "RESETTING" Now, the ECM will retract the tilt cylinders fully. This position is defined as being the position of zero pitch. The ECM will use this position as a reference in order to calculate the blade pitch for the following operations: Loading Carrying Spreading Note: If the operator adjusts the pitch of the blade during the process of resetting, the process of resetting will not be correct. The blade must be reset again. Then, the tilt cylinders will extend to the loading position. The following message will be displayed on the message center: "READY TO CARRY" The blade is ready to be loaded. The operator will press the mode select switch after the blade is loaded in order to activate the carry mode. The tilt cylinders will move to the carry position. For machines equipped with auto carry, the machine will adjust the lift cylinders in order to control the height of the cutting edge to the desired height. The operator selects the height by using the blade control handle. Then, the following message will be displayed on the Advisor: "CARRY" The machine should be carrying the load. When the operator presses the mode select switch again, the spread mode will be activated. The tilt cylinders will move to the spread position. The operator selected the spread position previously. Also, the auto spread function of the ECM will retract the lift cylinders in order to raise the blade on machines equipped with auto carry. The message center will display the following message: Note: Auto Spread function is only in machines equipped with Auto Carry. "SPREAD" Note: Auto Spread function is only on machines equipped with auto carry. The machine should be spreading the load. If a spread rate has been selected by the operator, the lift cylinders will retract until the blade has been raised to the preselected height on machines that are equipped with auto carry. Next, the system will return to the return mode. The return process is performed in three steps: Ready to return Resetting of the blade Return When the machine has finished spreading the load, the return mode is initiated. The return mode is initiated when the operator

selects reverse gear. The following message will appear on the message center: "RETURN" Note: If the operator presses the mode select switch after spreading, the message center will display "READY TO RETURN" until the operator selects the reverse gear. The machine is usually in reverse at this time. When the ECM determines that the machine is moving in the reverse direction, the reset process for the blade will begin automatically. The ECM will retract the tilt cylinders. The ECM will define this position as the position of zero pitch. Now, the ECM will calculate the preset tilt position for the following operations: Loading operation Carrying operation Spreading operation Then, the tilt cylinders will be extended to the preset load position. During the process of resetting, the auto return function of the ECM will adjust the blade to a preset return height simultaneously for machines that are equipped with auto carry. When the operator selects the forward gear or the neutral gear, the ECM will activate the "ready to carry mode" automatically. Note: Auto Spread function is only in machines that are equipped with Auto Carry. The dozing cycle is now complete and the system is ready for the next dozing cycle.

Auto Blade Assist (ABA) Function

The Automated Blade Assist (ABA) is designed in order to reduce operator fatigue. The Automated Blade Assist includes a set of functions that are automated in order to improve the efficiency of the operator. The ABA will also improve the consistency of a normal dozing cycle. These functions are designed for basic stripping operations. These functions can also be applied to other applications of dozing. The functions that are available currently are listed: Auto Pitch Auto Spread Auto Return Auto Pitch Compensation Note: The Auto Spread, Auto Return, and Auto Pitch Compensation functions require Auto Carry to be installed. These functions are used in a normal dozing cycle. A dozing cycle consists of the following segments: "load", "carry", "spread" and "return". The operator will cycle through each segment by using the mode select button switch on the blade control handle. The functions of the ABA are armed by selecting the "ABA" switch. Then, the ABA is activated by pressing the mode select button switch. The button on the right hand side of the blade control handle is the manual select switch. The ABA feature will be armed and the ABA will remain in this state if the manual select switch is pressed. However, the ABA will not be active. The functions of the ABA may be activated or the functions of the ABA may be reactivated by pressing the mode select switch. The ABA will be activated at a standard initial point according to the gear of the machine. The segments of the ABA can be incremented by forward or reverse shifts of the machine. A machine that has the ABA function

will also have Auto Pitch. The auto spread function and the auto return function require the machine to be equipped with lift cylinder position sensors. Machines that are configured as single tilt machines cannot use the "ABA". After the "ABA" has been armed, the display of the Advisor will indicate the specific feature that are activated while the operator is using the ABA. The mode select switch is used to scroll through the following functions. The sequence of the functions for the ABA are listed: Table 2 Neutral Gear "Ready to Carry" (1) "Carry" "Spread" "Ready to Return" "Blade Resetting" "Return"
( 1 ) The ABA will enter this mode initially. ( 2 ) The ABA will automatically change from "SPREAD" to "BLADE RESETTING" when the gear is changed to reverse.

Forward Gear "Ready to Carry" (1) "Carry" "Spread" "Ready to Return"

Reverse Gear "Ready to Return" (1) "Blade Resetting" (2) "Return"

Normal Auto Blade Assist Operation

"RESETTING" Now, the ECM will retract the tilt cylinders fully. This position is defined as being the position of zero pitch. The ECM will use this position as a reference in order to calculate the blade pitch for the following operations: Loading Carrying Spreading Note: If the operator adjusts the pitch of the blade during the process of resetting, the process of resetting will not be correct. The blade must be reset again. Then, the tilt cylinders will extend to the loading position. The following message will be displayed on the Advisor: "READY TO CARRY" The blade is ready to be loaded. The operator will press the mode select switch after the blade is loaded in order to activate the carry mode. The tilt cylinders will move to the carry position. The machine will adjust the lift cylinders in order to control the height of the cutting edge to the desired height. The operator selects the height by using the blade control handle. Then, the following message will be displayed on the Advisor:

"CARRY" The machine should be carrying the load. When the operator presses the mode select switch again, the spread mode will be activated. The tilt cylinders will move to the spread position. The operator selected the spread position previously. Also, the auto spread function of the ECM will retract the lift cylinders in order to raise the blade. The Advisor will display the following message: "SPREAD" The machine should be spreading the load. If a spread rate has been selected by the operator, the lift cylinders will retract until the blade has been raised to the preselected height. Next, the system will return to the return mode. The return process is performed in three steps: Ready to return Resetting of the blade Return When the machine has finished spreading the load, the return mode is initiated. The return mode is initiated when the operator selects reverse gear. The following message will appear on the message center: "RETURN" Note: If the operator presses the mode select switch after spreading, the Advisor will display "READY TO RETURN" until the operator selects the reverse gear. The machine is usually in reverse at this time. When the ECM determines that the machine is moving in the reverse direction, the reset process for the blade will begin automatically. The ECM will retract the tilt cylinders. The ECM will define this position as the position of zero pitch. Now, the ECM will calculate the preset tilt position for the following operations: Loading operation Carrying operation Spreading operation Then, the tilt cylinders will be extended to the preset load position. During the process of resetting, the auto return function of the ECM will adjust the blade to a preset return height simultaneously. When the operator selects the forward gear or the neutral gear, the ECM will activate the "ready to carry mode" automatically. The following message appears on the Advisor: "READY TO CARRY" The dozing cycle is now complete and the system is ready for the next dozing cycle.

Auto Pitch

Illustration 1 Diagram of the normal ABA mode sequence

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The auto pitch feature controls the pitch of the blade according to the segment of the dozing cycle. The operator changes segments sequentially by using the mode select switch on the blade control handle. The auto pitch feature will maintain different settings of pitch for the "load", "carry" and "spread" portions of the dozing cycle. These settings can be set to the factory default values or customized by the operator. See System Operation, "Blade Settings". Within the topic "Blade Settings", see the information about "Setting The Setpoints For Pitch". The settings can be stored with the operator profile. A machine that has been configured as a single tilt machine cannot make effective use of the auto pitch feature. Auto pitch is available on machines that are equipped with dual tilt and operating in the single tilt mode. Note: The auto pitch will not operate properly below an engine rpm of 1000. The operations of the auto pitch are included in the following list: 1. "Activate"

a. In order to arm the "ABA", press the "ABA" rocker switch below the advisor screen. The display will display the message "ABA CONTROL IS NOW ON". Then, the message will change to "BLADE PITCH NOT RESET" on the first line. The second line will display "RESET WITH MODE SELECT". At this time, the mode is armed but the mode is not activated. The position of the blade must be initialized in order to activate the auto pitch feature. 2. "Initialize" a. Press the mode select switch on the blade control handle. The blade will return to the most rearward position of pitch (zero pitch). Then, the blade will extend to the "load" position. The display will change to "READY TO CARRY". The blade is in the "load" position, unless the machine is in the reverse gear. The mode will change to "ready to return" if the machine was in the reverse gear. 3. "Load" a. The display should show "READY TO CARRY". The operator proceeds to load the blade adequately with full control over all motions of the blade. The "auto pitch" feature does not perform any actions during the "Load" segment of the dozing cycle. At the end of the "Load" segment, the operator will press the mode select switch. The display will change to read "CARRY" and the preset pitch of the blade will move to the pitch for "carry". 4. "Carry" a. Now, the operator will carry the load for the "spread" segment to the spread area. 5. "Spread" a. During the "spread" segment, the ABA function will extend the tilt cylinders to the preset pitch for "spread". Unless the operator changes into the "Return" segment by shifting into the reverse gear, the blade pitch will increase until the blade reaches the preset position of pitch forward. The auto pitch will only pitch the blade forward when the machine is in the "spread" mode. The operator can pitch the blade rearward in order to slow the rate of blade pitch. auto pitch will continue to pitch the blade forward after the operator releases the blade control handle. See "Operator Override Of The Automated Blade Assist Function". During normal operations, the load will be spread. Then, the operator will shift into the reverse gear. The display will read "RESETTING" and auto pitch will begin to reset to the load position. 6. "Return" a. The blade pitch will move rearward to the zero pitch position during the "Return" cycle. Then, the blade pitch will move forward to the pitch position for "Load" operations. The display will read "RESETTING " when the blade is in a transition. The display will read "RETURN" after the blade has reset. This operation is in preparation for the next pass. The machine will change to the "ready to carry" mode, if the operator is in the "return" segment and shifts to the forward gear. Now, the machine is ready for the "load" segment. If the operator interrupts the blade resetting mode, the mode will change to "ready to return". The blade will reset again if the mode select switch is pressed again. Reset the blade after each cycle in order to maintain the accuracy of the auto pitch function.

Conditions That Cause Inaccuracies In The Auto Pitch

The following list contains examples of conditions that can cause inaccuracies in the operation of the auto pitch: The operator activates the auto pitch function and the operator deactivates the auto pitch function quickly. The pump efficiency has degraded. The pump has not been calibrated correctly. Failure of the seal in the tilt cylinders Low idle speed A significant hydraulic oil leak The operator does not allow the system to reset properly.

Auto Spread Function

The auto spread function is designed in order to control the height of the blade during the spread/dump segment of the dozing cycle. The auto spread function will raise the blade in order to spread the carried load at one of four speeds: none, slow, standard and fast. The blade will raise approximately three inches initially during each of these spread rates. The spread rate will vary according to the spread rate that was selected. The spread rate will also vary according to the speed of the track. The operator will choose the spread rate from a menu. The rate can be stored with the operator profile. The auto spread feature is automatically activated by the ABA, when the ABA changes to the spread mode. The auto spread feature will continue to raise the blade even though the tractor speed drops to zero. The operator can make manual height adjustments that will override the auto spread feature. The auto spread feature will resume after the manual correction is complete. In the "NONE" mode, manual adjustments that move the height of the blade past the normal target height for auto spread function will become the new target height for that pass. The auto spread function does not lower the blade. The auto spread function will compensate for the pitching of the blade. The auto pitch will affect the height of the blade during the auto spread operation. While the pitch of the blade is being changed, the auto pitch function changes the height of the cutting edge. The corrections will be added to the adjustments of the auto spread feature. Note: The operator will be prompted to save the current settings of operation. Note: The pitch forward movement of the blade will lower the height of the blade cutting edge. If the blade is loaded fully or the blade is loaded with heavy material, the auto spread function may not function properly. The auto spread function may not be able to raise the blade in time in order to compensate for the change in the height of the blade cutting edge. This condition is caused by the forward pitching of the blade. In this situation, the operator must tilt the blade manually in order to remove some of the material from the blade.

Auto Return
The auto return function is intended to raise the blade during the return portion of the dozing cycle. This will avoid back dragging of the blade. The height of the blade is set by the operator and the information can be stored within the operator profile. The auto return feature is activated by pressing the mode select switch on the blade control handle or the auto return feature is activated by shifting into reverse. The auto return does not affect the pitch of the blade. The auto return controls the height of the blade only. The auto return will bring the blade to full height first. After the auto pitch feature has reset the blade pitch,

the auto return feature will return the blade to a preset height. The return height setpoint is a factory default or the operator may set the return height setpoint by using the Advisor. This custom setting may be stored in a custom profile. The auto return feature will stop once the target position is reached. Then, the ABA will cycle to the "Return" mode. The blade will stop, if the operator makes a manual change to the height of the blade during the automatic operation. The cycle may be resumed by pressing the mode select switch.

Operator Override Of The Automated Blade Assist Function

The operator override is a feature of the implement system that overrides the ABA during certain conditions. Any manual control of the blade will take priority over the ABA functions. If the operator performs manual movement of the blade, the following effects will occur to the feature that is active: Auto Pitch Feature - If the operator manually adjusts the angle of pitch, the Auto Pitch Feature should hold any automatic adjustment of the blade pitch unless the machine is in the "spread" mode. The auto pitch feature will hold the blade pitch until a different mode has been selected by using the mode select switch or shifting to another gear. However, the auto pitch feature will calculate the pitch position of the blade in order to position the tilt cylinders correctly for the next segment. If the machine is in the "spread" mode, the auto pitch feature will continue to pitch the blade to the target pitch position. The pitching of the blade will be performed immediately after the operator completes the adjustments in pitch. If the operator makes a correction to the tilt, the auto pitch feature should delay the adjustments to the blade pitch. When the operator stops the correction to the tilt, the auto pitch feature will finish the adjustments to the blade pitch. Auto Return Function - If the operator makes an adjustment to the height of the blade within the first second of initiating the "Resetting", the ABA will continue to control the blade. The ABA will stop controlling the height of the blade when the operator continues to adjust the height of the blade beyond one second. The Auto Return Function will be suspended for the rest of the return cycle. Auto Spread Feature - If the machine is in the "spread" mode, the ABA will allow the operator to control the height of the blade unless the operator releases the blade control handle. If the blade control handle is released, the auto spread feature will raise the blade in order to maintain the desired height of the blade.

Automatic Pitch Compensation Function

Illustration 2

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Description of ABA Operations

APF - Auto Pitch Function ABA - Auto Blade Assist ABRF - Auto Blade Return Function ASF - Auto Spread Function

Blade Float
The blade float is an operating mode. The blade is allowed to "float" rather than being controlled by the hydraulics. The following instructions will assist in the operation of the blade float function: To activate "FLOAT", push the joystick forward past the joystick detent and release the joystick and allow it to return to the center. The "FLOAT" indicator in the instrument cluster will now be lit and the blade will be in "FLOAT". "FLOAT" is disabled by moving the handle in order to raise or lower the blade. The feature for "Blade Float" can be turned off in Advisor in the setup area. Refer to table 1. 1. The float feature may be disabled and system operations will return to the default operation if any of the following events occur: a. The blade control handle is moved in order to raise or lower the blade. b. Power to the implement control is turned off. The "float" key (9) is pressed. c. A calibration procedure or a diagnostic test is started. d. A failure which caused the system to be disabled e. The actuation of the implement lockout switch 2. The float feature will be overridden temporarily, if a request is made for ripper functions. The blade will stop at the current height, if a request is made for ripper functions. The blade operation will return to float after the ripper function has been performed. If the ABA is armed, the float feature will override the ABA. The status of the ABA will change to being armed and the ABA will not be active. The ABA will remain in the "armed" state. The ABA is not "active" when the blade float function is not "active". Note: If the pilot pressure is low or the handle required calibration, "Float" may not function properly.

Auto Carry Function

During a typical dozing cycle, an operator must make constant adjustments to the height of the dozer blade in order to maintain the optimum blade load. The peak operating efficiency is achieved near the maximum tractive effort for the machine. A change in the operating condition will reduce the capabilities of the machine to maintain an optimum efficiency. Auto carry will provide the operator with a semiautomatic method of controlling the blade load. Auto carry can improve productivity and

auto carry can reduce the slip on a Track-Type Tractor during the carry segment of a typical dozing cycle.

Blade Settings

Illustration 3

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Illustration 4

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The Advisor is an integral part of all electronic machine operations. The Advisor acts as an interface between the operator and the implement ECM. The present status of the implement functions are shown to the operator. An understanding of the Advisor is necessary in order to make full use of the Implement Electronic Control System. For more information, see

System Operation, RENR8170, "Monitoring System".

Setting The Spread Rate

The configuration for the spread rate is used to adjust the ratio of "blade raise" and "blade pitch". The operator will configure the setpoint for the spread rate. The setpoint is used in order to regulate the spread rate of the material. The configuration for the spread rate is accessed by the following steps: 1. Select "Settings" on the Advisor. 2. Select the Implement ECM. 3. Select Spread Rate. 4. Press the left or right arrow keys in order to change the spread rate.

Setting The Blade Response

The response configuration of the blade is used in order to select the speed of blade movement. The setpoint for the blade response will allow the operator to choose the speed of the blade. The setpoint is also used whenever the blade control handle is moved. There are three options for this setpoint. The three options are listed: standard, fine and fast. Refer to 1 for configuring the desired blade response. Note: In order for the configuration for the blade response to function correctly, the blade raise solenoid and blade lower solenoid valves must be within proper calibration.

Setting The Setpoints For The Auto Blade Pitch

The Auto Blade Pitch settings will allow the operator to change the setpoints for the following AUTO pitch functions: "load", "carry" and "spread". The position of the blade pitch must be reset in order to change the setpoints. The setpoints will not change unless the position of the blade pitch has just been reset. To reset the blade pitch, run the engine at high idle and ensure that the implement lockout switch is in the UNLOCKED position. Turn on AUTO pitch and follow the prompts in the message center. When the "READY TO CARRY" message appears, blade pitch has been reset. After an option is selected, A new corresponding message with a value of percentage about the pitch will be shown. A 0 value corresponds to fully retracted tilt cylinders. A 100 value corresponds to fully extended tilt cylinders. At this point, the operator adjusts the blade pitch to the desired position by using the pitch back switch and the pitch forward switch on the blade control handle. When the blade is at the desired position, the operator uses the "OK" key to accept the new setpoint. The Advisor will give a momentary message about the setpoint that is being changed and then return to the normal display. This process of selecting an option and then adjusting the pitch can be similarly repeated for the second and third options. These options are listed: "2:SET CARRY PITCH" "3:SET SPREAD PITCH"

Setting The Return Height Of The Blade

The "SET HT" key (5) allows the operator to change the "BLADE RETURN HEIGHT" setpoint of the AUTO pitch function. The AUTO pitch will adjust the height of the blade to the value of this setpoint during the "RETURN" mode. Note: The terminology "blade height" actually means the height of the cutting edge. The height of the cutting edge can be adjusted by using the height of the blade and/or the blade pitch. When AUTO pitch is in the ON position and the "SET HT" key (5) is pressed, the following message appears on the message center: "SET BLADE RET HT" "= 100%" The percentage value may be different. This value is dependent on the current height of the blade. The range of the height of the blade is from fully raised "100%" to fully lowered "-100%". At this point, the operator uses the blade control handle in order to raise the blade or the blade control handle is used in order to lower the blade to the desired height. As the height of the blade is changed, the percentage value should change accordingly. When the blade is at the desired position, the operator uses the "OK" key to accept the new value. Only a setting between 30% and 100% is allowed. Note: If the operator tries to accept a value less than 30%, the ECM will automatically select the minimum value of 30%. The message center will give a momentary message of the new setpoint value. Then, the message center will return to the normal message.

Ripper Function
The implement ECM controls all movement of the ripper. The operator uses the ripper control handle to request height and tilt movement of the ripper. The related sensors and switches within the ripper control handle are input into the ECM. The ECM responds to each input by adjusting the current that is sent to the related pilot solenoid valves. Pilot solenoid valves perform the following functions: raise, lower, shank in and shank out functions. These solenoid valves are proportional valves. The solenoid valves modulate the flow of pilot oil which causes movement of the ripper. An implement lockout solenoid is used in order to deactivate the implement hydraulic system. The implement lockout solenoid is energized during normal machine operation. When the operator moves the implement lockout switch into the LOCKED position, the implement lockout solenoid is de-energized and the solenoid blocks supply oil to the implement manifold. The hydraulic lockout LED on the instrument cluster will illuminate. No pilot pressure will be available for initiating movement of the blade or the ripper. This switch should be in the LOCKED position before any of the following conditions exist: The operator exits the machine. The machine is being serviced. The machine is left unattended. Note: The implement lockout solenoid is temporarily de-energized if the throttle switch is in the low idle position and no

command is being requested. The ECM will energize the lockout solenoid automatically, if the implement lockout switch is in the NOT LOCKED position and the throttle switch is in the high idle position. The pin puller is not controlled by the ECM. The pin puller will function regardless of the implement lockout solenoid. The ET is used to view the status of the rear attachment. The possible selections are as follows: Dual Axis Ripper Single Axis Ripper Towed Scraper Winch NOT INSTALLED For more information, see Troubleshooting, RENR8056, "Configuration".

Ripper Auto Stow Function

An additional function for the ripper is the auto stow function. The auto stow function is an aid to the operator. The auto stow function will raise the ripper automatically. The auto stow function is also designed to retract or extend the ripper. The operator can press the ripper auto stow switch, rather than holding the ripper lift control lever in the RAISE position. The ECM will raise the ripper automatically. The ripper auto stow function allows the operator to perform other tasks while the ripper is automatically stowed. The operator can configure the auto stow function to raise the ripper. The operator can configure the auto stow function so that the shank can be raised and the shank can retract or extend. refer to table 1. The auto stow configuration can be stored in an operator profile. Note: The auto stow function will be delayed if the blade is manually adjusted. This adjustment may cause incomplete stowing of the ripper.

Other Features
Controls Active Test
The controls active test is designed to prevent any unexpected movement of the implements, after the key start switch is turned to the ON position. The controls active test is one of the first tasks that is executed by the implement ECM. The test will start when the following conditions have been performed: Transition of the key start switch from the OFF to the ON position Engine cranking The implement lockout switch is changed from being LOCKED to being NOT LOCKED. A calibration or a diagnostic test has been completed. The ECM will test the following items during the controls active test: blade control handle and ripper control handle. A function of the blade control handle or the ripper control handle that fails the controls active test will be disabled.

The components that are tested during the controls active test are listed: Sensor (blade control raise/lower) Sensor (blade control tilt) Switch (pitch back) Switch (pitch forward) Trigger switch (pitch forward) Sensor (ripper raise/lower) Sensor (ripper shank in/out lever) Switch (ripper auto stow function) The possible causes for failing the controls active test are listed: The blade control handle is not in the HOLD position. The ripper control handle is not in the HOLD position.

Controls Active Test Override

The feature of controls active test override is provided as an aid to the service person. The service person uses this feature to open the radiator guard hydraulically. The controls active test override will disable the controls active test. The controls active test override allows the implements to be active during engine cranking. You should use caution when you use the controls active test override. The implements are always active. The controls active test override is activated by installing the crank without inject plug in the engine harness. The crank without inject feature provides a means of cranking the engine without starting the engine. A harness plug is located close to the engine ECM. The harness plug is changed in order to enable this feature. The crank without the inject plug is read only when the key is in the ON position. The engine ECM sends a signal to the implement ECM while the engine is being cranked. The signal is telling the implement ECM that the engine is cranking without injecting fuel. The implement ECM will override the controls active test and the ECM will allow activation of the electro-hydraulic system, when the implement ECM reads this status. This status can be viewed on the Caterpillar Electronic Technician (ET). Information about the engine cranking without injecting fuel is available in System Operation and Troubleshooting Engines For Caterpillar Built Machines for the C15 Engine.

Implement Lockout
The feature of implement lockout is used to deactivate the pilot supply of the implement system. The implement lockout solenoid is de-energized when the operator places the implement lockout switch in the LOCKED position. This solenoid valve blocks supply oil to the implement manifold. No pilot pressure will be available for initiating movement of the blade or the ripper. This switch should be in the LOCKED position when the following conditions exist: The operator is exiting the machine.

The machine is being serviced. The machine is left unattended. Note: The implement lockout solenoid is temporarily deactivated if the engine speed is less than 800 rpm. The ECM will automatically activate the lockout solenoid if the following conditions are present: The implement lockout switch is not locked. and The speed of the engine is greater than 800 RPM. The solenoid is energized during normal machine operation. The pin puller assembly will operate regardless of the implement lockout feature.

Lowering The Implement With The Engine OFF

Lowering the implement with the engine OFF is a feature that will allow the implements to be lowered, when the engine is not in operation and the key start switch is in the ON position. The ECM provides electrical power for the sensors, switches and solenoid valves. With the key start switch in the ON and the implement lockout switch in UNLOCKED position, the implements can be lowered by moving the blade control handle or the ripper control handle into the LOWER position. The implement will then lower until the implement is at rest. Note: With the engine off and the key start switch in the OFF position, all solenoid valves are de-energized. This protects against downward drift when the implements are left in a raised position.

Limp Home Mode

The "Limp Home Mode" allows the operator to move the implements if a failure occurs in order to move the machine to an area for service. The limp home mode will allow the movement of all implements if the system is capable of the movement. Note: The failure of an implement solenoid may cause an implement to move unexpectedly. For example, the blade will lower when the limp home mode is activated and the blade lower solenoid valve is shorted to the + battery. Follow the following steps in order to change the auto stow configuration: 1. From the "Home" menu, scroll to "Service" and press the "OK" button on the keypad. Select "Limp Home" from the menu items. 1. Select the desired Limp home mode. Blade Raise Blade Tilt Blade Pitch Ripper Raise Ripper Shank Winch In/Out

Winch Drum The operator can scroll through each option by using the arrow keys. The "OK" key is pressed in order to select the option. The display of the menu will change to one of the following examples, after the option has been selected: The disconnection of a failed component may be necessary in order to use the "Limp Home Mode", if the failed component prevents the use of this mode.

Illustration 5

g01123820

Illustration 6

g01123823

The implements will move in small increments when the arrow key for the desired direction is pressed. The corresponding solenoid will respond to the arrow key with a predetermined pulse time. The movement of the implement will be affected by

the speed of the engine. The controls of the implement are not used for the limp home mode. The "OK" key is pressed after the limp home mode is no longer needed. The operation of the "Limp Home Mode" will take priority over all other functions. A diagnostic code will not disable the "Limp Home Mode". All other implement functions will be available through normal operations of the blade control handle or ripper control handle.

Three Function Auxiliary Application

Note: The hydraulic configuration external to the tractor for this option is not supplied. The three function auxiliary application provides for a custom application to be hitched to the rear of the tractor. This configuration requires the tractor to be setup in the three function auxiliary arrangement. This configuration consists of changes to the software and to the hardware. A three axis joystick is required to take full advantage of this configuration. This application utilizes three valve sections for auxiliary applications. Each of these sections are identical. These sections are capable of providing full pump flow and have an adjustable pressure limiter. The pressure limiter can be used to limit the pressure that is sent from the attachment from the implement pump. The pressure limiters do not act as a relief valve. There is not any relief valves in these valve sections. This configuration will provide two hydraulic output ports at the rear of the tractor, per joystick axis. The hydraulic system should be configured by the customer to control the custom tool. When the joystick is moved in the Y axis, valve one should be actuated. When the joystick is moved in the X axis, valve two should be actuated. The thumb roller should actuate valve three. Depending on the direction of joystick actuation, there should be hydraulic flow available at the appropriate ports at the rear of the tractor. For each of the valves, the hydraulic output should be proportional to the displacement of the respective joystick from the center. Give careful consideration when you adapt the three function auxiliary circuit to work with your application. The requirements of the hydraulic flow for each function of the application must be carefully considered. The three function auxiliary application is selected within the ET configuration screen. Select "Three Function Auxiliary" within the configuration of the "Rear Attachment Installation Status". After the selection has been made, the power must be cycled in order to enable the application.

Towed Scraper Application

Note: The wiring and the hydraulic configuration for this option are not supplied. The towed scraper application provides a modified ripper hydraulic control system in order to operate the towed scraper bowl. The configuration is supported in the electronic software. The configuration requires a minor modification of the electrical system in order to make use of the configuration.

Illustration 7 Location of the Implement ECM

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Illustration 8 Electronic Control Module (ECM)

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The hydraulic system should be configured by the customer in order to provide the bowl raise/lower function on the thumb lever of the ripper control. The hydraulics should be configured to provide the bowl ejector in/out function on the finger lever of the ripper control. The configuration would use the ports of the ripper raise/lower function in order to provide the primary hydraulic power to the scraper bowl. In addition, this configuration would use the driver of the auxiliary solenoid in order to control an additional electrohydraulic solenoid. The electrohydraulic solenoid will switch the bowl raise/lower function to the bowl ejector in/out function. During the command for the finger lever from the ripper control, the implement electronic control will energize a driver for an auxiliary solenoid. The electrical connector for the auxiliary solenoid driver is not connected to the machine wiring. The customer must wire the auxiliary solenoid. The signal to the solenoid is wired to pin 61 on the connector "J1" on the implement ECM. The wiring and the hydraulic configuration for the towed scraper application are not supplied because of the wide range of

possible hydraulic configurations. Give careful consideration when you adapt the scraper bowl in order to work with the towed scraper application. The following considerations should be made: The driver for the auxiliary solenoid has normal Caterpillar diagnostics. The diagnostics depend on using a specific type of coil for the solenoid valve. The diagnostics have been tested for a 145-1144 Coil and a 156-6173 Coil. Another coil may cause a false diagnostic. A coil with a resistance between 7 ohms and 9 ohms is likely to function with the diagnostics. The electrical diagnostics perform the following checks: open circuits, short circuit to ground and short circuit to the battery. The driver of the solenoid will supply a maximum of 1 amp when this solenoid is on. The auxiliary solenoid driver is not adjustable. The requirements of the hydraulic flow for the scraper bowl must be carefully considered. Most solenoid valves will only supply pilot pressure to another valve that will do the actual splitting of the flow. Time delays have been included in the configuration of the towed scraper application in order to minimize pressure spikes in the hydraulic system. When the finger tip lever is activated, the auxiliary solenoid will be activated for 160 ms before the ripper raise solenoid. When the finger tip lever is released, the pressure compensation override solenoid will shut off. Then, the ripper raise solenoid and the auxiliary solenoid will shut off 60 ms later. In the configuration of the towed scraper application, the calibrations of the ripper solenoid are disabled and the calibrations are not required. The ripper shank in solenoid and the ripper shank out solenoid are disabled and the diagnostic of the ripper auto stow switch is disabled. All of the other diagnostics operate normally in this configuration. The towed scraper application is selected within the ET Configuration Screen. Select the "Towed Scraper" application within the configuration of the "Rear Attachment Installation Status". After the selection has been made, the power must be cycled in the implement control in order to enable the towed scraper application in the software. Table 3 The Towed Scraper Application and the Ripper Control Handle Function Scraper Bowl Raise Scraper Bowl Lower Ejector Extend Ejector Retract Ripper Control Handle Ripper Raise Function PCO (1) Auxiliary Solenoid Raise Solenoid Lower Solenoid

Active Active Active Active Active Active

Active Active Active Active

Ripper Lower Ripper Shank In Ripper Shank Out

( 1 ) The Pressure Compensation Override Solenoid

Note: All of the calibrations of the ripper solenoid are disabled. In addition, the ripper auto stow function is disabled.
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