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98
4/2 and 4/3-Way Directional Control Valves Pilot Operated Model 4WEH Externally Piloted, Model 4 WH
Size 10 to 32 up to 5100 PSI (350 bar) up to 290 GPM (1100 L/min) Features:
Solenoid pilot operated directional valves (WEH) Hydraulic pilot operated directional valves (WH) Mounts on standard ISO 4401-5, 7, 8 or 10, NFPA T 3.5.1 M R1 and ANSI B 93.7 D 05, D 07, D 08 or D10 interfaces For subplates, see data sheets RA 45 045 ... RA 45 060, may be ordered separately 3-position spring centered (sizes 10 to 32) 3-position spring or hydraulic centering (sizes 16, 25 and 32) 2-position hydraulic or spring offset (sizes 10 to 32) Wet pin AC or DC solenoids as required Manual overrides standard (WEH) Individual solenoid plug-in connectors or central wiring box to NEMA 4 specifications, (see data sheet RA 08 000) Optional meter-in or meter-out pilot choke option Optional stroke limiter for main spool (size 10) Optional stroke limiter and/or spool position indicator upon request (Size 16 or 32), see data sheet RA 24 830 Optional mechanical or indicator limit switches on main spool position, upon request, see data sheet RA 24 830 "P" port pilot pressure insert (sizes 16 to 32), for open center spools
H/A/D 5559/96
RA 24 751/12.95
Replaces: 05.94
K 4091/13
K 3481/4
K 3477/2
1/22
RA 24 751/06.98
Functional description
4 5.2 8
5.1 8
10
1 2 3
A
7
C
T
Directional Controls Model 4WEH
2-Position Valves, Example 4WEH 22C7X/6... In this model, the main spool (2) is normally hydraulically offset by a 2-position pilot valve (4). The end cap chambers (6) are supplied without springs (3). The pilot valve may be a 2-position, single solenoid (spool type "D"); 2-position, double solenoid (spool type "D/O"); or double solenoid with detent (spool type "D/OF"). Please refer to data sheet RA 23 178 for additional information on the pilot valve. A spring offset, 2-position main spool (not shown) is also available. This option assures the position of the main spool (2) during start-up and is particularly intended to be used with externally piloted systems, where the main pumps are started before the pilot oil supply system. Directional Controls Model 4WH... Directional control valves Model 4WH... are identical to Model 4WEH... except that the solenoid operated pilot valve (4) is replaced by a cover plate (10). The cover plate connects pilot port "X" to chamber (6) on "A" port side and pilot port "Y" to chamber "6" on the "B" port side. Pilot pressure on port "X" provides shifted position "a", while pilot pressure on port "Y" provides shifted position "b". During system design, please consider the following: To achieve center position, the spring centered version requires venting both end cap chambers (6). The pressure centered version requires pressurization of both end cap chambers (6); and two-position hydraulically offset versions, spool (2) position can only be assured by maintaining a pilot pressure on either "X" or port "Y".
Directional valves Model 4WEH... are solenoid pilot operated spool type valves. In the standard version, 3-position spools are spring centered, while 2-position spools are hydraulically offset. A spring offset two-position, and hydraulically centered threeposition, option is also available for most sizes. Directional control valves control the start, stop and direction of fluid flow. 3-Position Valves,Example 4WEH 22 E-7X/6... In spring centered versions, the pilot valve vents both chambers (6) to tank in center position. This allows return springs (3) to center spool (2) with respect to housing (1). Pilot valve (4) is supplied via passage (7), either internally from main port "P" or externally through pilot port "X". When a solenoid is energized, one of the two end caps (6) is pressurized, while the other is drained to tank. Main spool (2) moves to a shifted position, (flow pattern "P" to "A" and "B" to "T" or "P" to "B" and "A" to "T"), depending on which solenoid (5) is energized. Please refer to symbols on page 6, 7, and 8 for exact flow patterns/solenoid relationships. Pilot valve (4) can be internally drained through main port "T" or externally drained through pilot port "Y". Manual overrides are provided to operate the valve without electrically energizing the solenoid. For three-position valves (except sizes 10 and 22), a hydraulic centered option is available (not shown). In this model, hydraulic centering requires both end cap chambers (6) be pressurized in the non-energized condition. An "L" drain port (not shown) is provided through the main valve interface.
2/22
RA 24 751/06.98
Functional description
4 5.2 9
10
5.1 9
1 2 3.2 7 3.1
8
Model 4WEH 16 H...
12
4/3-way directional valve with pressure centring of the main control spool, type 4WEHH The main control spool (2) in the main valve is held in the neutral position by pressurisation of the two front faces. A centring sleeve (12) is supported in the housing and holds the spool in position. By removing the pressure from one of the spool ends, the main control spool (2) is moved to the shifted position. The unloaded spool area displaces the returning pilot oil via the pilot valve into the Y channel (external).
3/22
RA 24 751/06.98
3
P X
Cover
P X
2
Main valve
Pilot fluid supply external: P plugged internal: P open Pilot fluid drain external: 1 plugged internal: 1 open
Pilot valve
Y
P T
Pilot valve
P T
X Y
Cover Main valve Pilot fluid supply external: 2 plugged internal: 2 open
Size 10
Section A A, see page 18 Section B B Pilot valve
Size 32
P X Y T T
Pilot valve
2
T
P
Pilot fluid supply external: 2 plugged internal: 2 open
T
Main valve Pilot fluid drain external: 1 plugged internal: 1 open Pilot fluid supply external: 2 plugged internal: 2 open Pilot fluid drain external: 1 plugged internal: 1 open
4/22
RA 24 751/06.98
16
14
12
13
15
1
Model 4WEH 10..4X/S or S2
16
17
Main valve P7
18
p-qv Curves of Pilot Pressure Insert "P4.5", measured at = 190 SUS (41 mm2/s) and t = 122 F (50 C)
(14) 200 180 160 (10) (8) (6) (4) (2) 20 0 20 (100) 40 (200) 60 80 (300) 100 (400) 120 (500) 140 160 (600) 180 (700) 140 120 100 80 60 40 (12)
3 2
1 2 3 4
5/22
RA 24 751/06.98
Ordering code
1 2 3 4 5 6 6.5 7 9 10 11 12 13 14 15 16 17 19 20 21 22 23
4100 PSI (280 bar) = no code 5100 PSI (350 bar) = H 4-way (Four service ports) = 4 Operation: Solenoid operated pilot valve = WEH Hydraulically operated = WH Size: 10 (D 05) = 10 16 (D 07) = 16 = 22 22 (D 08)6) = 25 25 (D 08)7) 32 (D 10) = 32 Spool return: 9) (main body) Spring return (size 10 to 32) = no code Hydraulic return (size 10 to 32)* =H *(Size 10 and 22 with spool types C, D, K, Z, Y only) Spool type (ex. C, E, etc.) for possible spool configuration, see page 6 3-position valve = no code =A 3-position valve with position "a" only10) =B 3-position valve with position "b" only10) Series: Size 10 Series 40 to 49* = 4X Size 25, 32 Series 60 to 69* = 6X Size 16, 22 Series 70 to 79* = 7X *externally interchangeable Variation to the pilot valve: For 2-position valves with 2 solenoids: Only possible with spool types C, D, K, Z, and hydraulic spool return "H" in the main valve Without spring return =O Without spring return with detent = OF Pilot valve WE 6 (D 03), with wet-pin solenoids = 6A With removable solenoids = 6E AC voltage: 1) 120 Volts AC, 60 Hz* = W 120 - 60 120 Volts AC, 50/60 Hz = W 110 8) DC solenoid with rectifier = W 110 R for AC operation (only for voltages 110 V and with Z 55 (Z5) plug-in connector* DC voltage: 1) (Ex. 24 V DC = G 24)* = G + voltage *For other available voltages and frequencies see RA 23 177 Without manual overrides = no code =N With manual overrides1) (standard 6A)11) = N9 With protected manual overrides1) (standard 6E) = no code Externally piloted, externally drained5) =E Internally piloted, externally drained2; 5) = ET Internally piloted, internally drained2) Externally piloted, internally drained5) =T (On sizes 16, 25, 32 models "ET" and "T" with hydraulically centered three-position valves, are only possible if: ppilot 2 x ptank + ppilot min
ppilot = pilot pressure ppilot min = minimum pilot pressure
1) 2) 3) 4) 5)
ptank po
Further details to be written in clear text no code = NBR seals, suitable for petroleum oils (HM, HL, HLP) V= FPM seals, suitable for phosphate ester (HFD-R) no code = without pilot pressure control valve D1 = Fixed ratio pressure reducing valve1; 3) D3 = Adjustable pressure reducing valve1; 3) (recommended with meter-out pilot chokes) no code = Without pilot pressure insert P4.5 = po = 65 PSI (4.5 bar)4; 3) P7 = po = 100 PSI (7 bar)4; 3) (For spool types C, F, G, H, P, T, V, Z, S) Orifice insert no code = Without orifice insert B 08 = Orifice 0.031" (0.8 mm) B 10 = Orifice 0.039" (1.0 mm) B 12 = Orifice 0.047" (1.2 mm) B 15 = Orifice 0.059" (1.5 mm) Auxiliary accessories Mechanical limit switch, stroke limiters, end position monitor, etc. see RA 24 830 Auxiliary accessories Inductive limit switch, see RA 24 830 Electrical connections: to data sheet RA 08000, meets or exceeds NEMA 41) Central electrical connections DA = Terminal box with 1/2" NPT conduit connection DAL = Terminal box with 1/2" NPT conduit connection and light(s) DZA = Terminal box with angled plug connector DZAL = Terminal box with angled plug connector and light(s) ANSI B 93.55 M plug-in type connections (without female end) DK23 = Terminal box w/3-pin connector (single solenoid) DK25 = Terminal box w/5-pin connector (double solenoid) DK23L = Terminal box w/3-pin connector & light (single sol.) DK25L = Terminal box w/5-pin connector & light (single sol.) Individual solenoid plug-in electrical connectors For cable or conduit, (1/2" NPT) K4 = without angled plug connector(s) Z45 = angled plug Z55 = large angled plug Z55L = large angled plug with light no code = without pilot choke adjustment S= With meter-in pilot choke adjustment S2 = With meter-out pilot choke adjustment
Model 4W.H 22 7X...(standard model) Model 4W.H 25 6X...(high flow model) Removable solenoids (6E) are dual frequency Defines method to return to main spool Defines 3-position spool, i.e. J, E, W, M where only one side is required. See pg. 6 Example 4WEH22-EA-7X/6E For WE6.6X/E pilots, N is a covered override with rubber boot
Enter only for solenoid operated valves, Model WEH With internal piloting, note the minimum pilot pressure values, see pg. 9 When combining a pressure reducing option D1, D3 with a pilot pressure insert, use Model P7 only For size 10 valves a pilot pressure sandwich plate Model Z1S 10 P3-3X S01 may be used With externally piloted or drained size 10 valves, order sandwich plates (ZDB..., ZDR..., Z2FS...) with "SO 30" designation at the end of the model code, for X & Y through ports
11)
6/22
RA 24 751/06.98
../..
a, X
A a P A a, y a P A 0 0
B b T B b T B 0 b b b, X b, Y
../..
WH
WH
..H../..
..H../..
../..
a
..H../..
a
P T B A a 0 P T B A
.A *)
WEH
..H../O
.B
WEH
..H../OF
a a
P T B A 0 P T A B 0 P T B A 0 P T b b b b
H../..
H.A
H.B
= E 1 1)
A B a P A a a P T B A a a P T b b T B b b b b, Y
WH
a, X
../..
=F =G =H
../..
WEH
..H../.. =J
=Y
=L =M
=P =Q =R = S 2 2) =T
1)
Example: spool "E", 2-position valve with position "a" only (solenoid on side A) Ordering example: H-4WEH 16 HEA6X/6AG24NETSZ4..B10..V..
=U = V 3 3) =W
2) 3)
Spools only for size 16, 32 Spools only for size 10, 16, 22, 25
7/22
RA 24 751/06.98
Simplified and detailed symbols for3-position valves (to DIN ISO 1219)
Spring centered valve X = external; Y = external
A a 0 B b
Model 4WEH../..
b, Y
Model 4WEH..H../..
b, Y
a, X
A a a 0
B b b
a, X
A a a 0
B b b
a P X A a 0 Y B
b T
Y
L
a P X A a 0 Y B b
b T
X = internal; Y = external
Model 4WEH../..E..
a, X b b, Y
Model 4WEH..H../..E..
b, Y
A a a P
a P X A a 0 Y B b T
B 0 T b Y b
a, X
A a L a P 0
B b T b Y
a L P X Y
b T
X = internal; Y = internal
Model 4WEH../..ET..
a, X b b, Y
A a a P 0
B b T b
a P X A a 0 Y B
b T
X = external; Y = internal
Model 4WEH../..T..
a, X b b, Y
A a
a P X Y b T
B 0 b T b
a X P
8/22
RA 24 751/06.98
Simplified and detailed symbols for 2-position valves (to DIN ISO 1219)
Model 4WEH.../...ET...
A B b
Model 4WEH..H.../...ET...
A a b B
Model 4WEH..H.../O...ET...
A a b B
Model 4WEH..H.../OF...ET...
A a b B
Y = internal
a, X
b, Y
a, X
b, Y
a, X
b, Y
a, X
b, Y
b X Y T P
a X Y
b T P
a X Y
b T P
a X Y
b T
X = internal
A a a b
B b
a a
A b
B b a a
A b P
B b T
A a a P b
B b T
P T
P T
Model 4WEH.../...T...
A B b
Model 4WEH..H.../...T...
A a b B
Model 4WEH..H.../O...T...
A a b B
Model 4WEH..H.../OF...T...
A a b B
Y = internal
a, X
b, Y
a, X
b, Y
a, X
b, Y
a, X
b, Y
b X Y T
a P X Y
b T
P
a X Y
b T
a P X Y
b T
X = external
A a X a b
B b
a X a
A b
B b
A a X a b
B b T a X a
A b
B b T
P T
P T
Model 4WEH.../...E...
A B b
Model 4WEH..H.../...E...
A a b B
Model 4WEH..H.../O...E...
A a b B
Model 4WEH..H.../OF...E...
A a b B
Y = external
a, X
b, Y
a, X
b, Y
a, X
b, Y
a, X
b, Y
b X Y T P
a X Y
b T P
a X Y
b T P
a X Y
b T
X = internal
A a a b
B b
A a a b
B b a a
A b
B b T Y
a a
A b
B b
P T Y
P T Y
P T Y
Model 4WEH..H.../...
A a b B
Model 4WEH..H.../O...
A a b B
Model 4WEH..H.../OF...
A a b B
a, X
b, Y
a, X
b, Y
a, X
b, Y
a, X
b, Y
X = external
a P X Y
b T
a P X Y
b T P
a X Y
b T P
a X Y
b T
A a a b
B b a a
A b
B b a a
A b
B b a a
A b
B b
P T Y
P T Y
P T Y
P T Y
9/22
RA 24 751/06.98
Technical data (For applications outside these parameters, please consult us!)
Sizes Maximum permissable operating pressure Ports P, Model 4WEH A, B Model H-4WEH Port T (externally drained) (internally drained) PSI (bar) PSI (bar) PSI (bar) PSI (bar) PSI (bar) 10 (D 05) 16 (D 07) 22 (D 08) 25 (D 08) 5075 (350) 3625 (250) 32 (D 10) 4060 (280) 5075 (350) 3625 (250)
3-position valve hydraulically centered Port Y (externally drained)1) with DC solenoids, Type E solenoids6) PSI (bar) with DC solenoids, Type A solenoids7) PSI (bar) with AC solenoids, Type E solenoids6) PSI (bar) with DC solenoids, Type A solenoids7) PSI (bar) Model 4WH PSI (bar) Maximum pilot pressure* PSI (bar) *for higher pilot pressures a pressure reducing valve is required, see page 4 Minimum pilot pressure5) externally piloted, internally drained (applicable with spools: C, F, G, H, P, T, V, Z, S2)) 3-position valve, spring centered PSI (bar) 3-position valve, hydraulically centered PSI (bar) 2-position valve, with spring offset PSI (bar) 2-position valve, with hydraulic offset PSI (bar) internally piloted (applicable for spools C, F, G, H, P, T, V, Z, S2)) PSI (bar)
1) 2) 3)
4060 (280) 4060 (280) 4060 (280) 5075 (350) 5075 (350) 5075 (350) 4570 (315) 3625 (250) 3625 (250) 2320 (160) with DC solenoids 1450 (100) with AC solenoids no yes no 3000 (210) 2320 (160) 2320 (160) 1450 (100) 3625 (250) 3625 (250) 3000 (210) 2320 (160) 2320 (160) 1450 (100) 3625 (250) 3625 (250) 3000 (210) 2320 (160) 2320 (160) 1450 (100) 3045 (210) 3045 (210)
yes 3000 (210) 2320 (160) 2320 (160) 1450 (100) 3625 (250) 3625 (250)
yes 3000 (210) 2320 (160) 2320 (160) 1450 (100) 3625 (250) 3625 (250)
180 (12.5) 150 (10.5) 205 (14) 160 (11) 115 (8) 65 (4.5)4)
S2) (with
In a 3-position valve, hydraulic centering is only possible if ppilot 2 x ptank + ppilot min Spool S only available with size 16 valve Internally piloted valves with spool types C, F, G, H, P, T, V, Z will only shift if the flow from P to T in the center position (3-position valves) or during spool crossover (2-position valves) is large enough that the pressure drop from P to T reaches a minimum of 95 PSI (6.5 bar), which is required to shift the pilot valve.
For spools C, F, G, H, P, T, V, Z, pilot pressure insert or considerably high flows) External pilot for closed center valves is greater than tandem center valves, required due to pressure and flow influences during shift. For pilot valves with removeable solenoids, 6E For pilot valves with wet pin solenoids, 6A
Petroleum oils (HM, HL, HLP) Phosphate ester fluids (HFD-R) NBR seals: 22 to +176 (30 to +80) FPM seals: 4 to +176 (20 to +80) 35 to 2320 (2.8 to 500) Class 18/15 according to ISO 4406. Therefore, we recommend a filter with a minimum retention rate of 10 75. 0.124 (2.04) 0.349 (5.72) 0.466 (7.64) 0.866 (14.2) 1.794 (29.4) 0.249 (4.08) 0.699 (11.45) 0.932 (15.28) 1.733 (28.4) 3.588 (58.8) WH WEH WH WEH WH WEH 0.173 0.173 0.436 0.436 0.879 0.879 (2.83) (2.83) (7.15) (7.15) (14.4) (14.4) 0.177 0.35 0.865 0.427 1.794 0.921 (2.9) (5.73) (14.2) (7.0) (29.4) (15.1) 0.349 0.35 0.865 0.865 1.794 1.794 (5.72) (5.73) (14.2) (14.2) (29.4) (29.4) 0.173 0.522 1.213 0.35 2.624 0.879 (2.83) (8.55) (19.9) (5.7) (43.8) (14.4) 9.2 (35) 9.2 (35) 9.2 (35) 9.2 (35) 11.9 (45) 25.4 (11.5) 38.8 (17.6) 14.1 (6.4) 18.3 (8.3) 26.2 (11.9) 39.7 (18) 15 (6.8) 19 (8.6) 15 (6.8) 19 (8.6) 26.2 (11.9) 41.9 (19) 23.1 (10.5) 36.4 (16.5) 12.1 (5.5) 16.1 (7.3) 1.8 (0.8) 1.8 (0.8) 1.8 (0.8) 1.8 (0.8) 1.1 (0.5) 1.1 (0.5) 1.1 (0.5) 1.1 (0.5) optional; valve with hydraulic spool return H (spools C, D, K, Z, Y) horizontal 89.3 (40.5) 90.4 (41) 90.4 (41) 87.1 (39.5) 1.8 (0.8) 1.1 (0.5)
Pilot fluid volume for valve operation 3-position valve, spring centered 2-position valve 3-position valve, hydraulically centered from center to position a from position a to center from center to position b from position b to center
(in3) cm3 (in3) cm3 (in3) cm3 (in3) cm3 (in3) cm3 (in3) cm3
Pilot fluid flow qv (approx.) for shortest shifting time GPM (L/min) Weight (approx.) Valve with 1 solenoid lbs (kg) Valve with 2 solenoids, spring centered lbs (kg) Valve with 2 solenoids, hydraulically centered lbs (kg) hydraulically operated (4 WH) lbs (kg) pilot choke adjustment lbs (kg) pressure ratio valve lbs (kg) Mounting position
10/22
RA 24 751/06.98
Technical data, operating time1) (For applications outside these parameters, please consult us!)
1) Operating
time of valve from center to shifted position (for AC and DC solenoids) PSI (bar) AC 1015 (70) DC AC 2030 (140) DC AC 3045 (210) DC AC 3625 (250) DC ms ms ms ms PSI (bar) ms ms solenoid operated ms "a" 30 30 35 30 35 40 30 35 25 30 20 25 65 80 25 30 60 75 20 25 55 70 15 20 50 65
Size 10
3-position valves, spring centered 2-position valves 3-position valves, spring centered 2-position valves
1) Operating
time of valve from center to shifted position (for AC and DC solenoids) AC 725 (50) DC 35 45 "b" 30 "a" 65 65 65 "b" 65 "a" 25 AC 2175 (150) DC 30 35 "b" 25 55 60 55 "a" "b" 63 "a" 20 AC 3625 (250) DC 30 30 "b" 25 "a" 55 58 50 "b" 60
Size 16
Operating time of valve from shifted back to center position 3-position valves, spring centered 2-position valves 3-position valves, hydraulically centered
1)
ms 30 to 45 for AC / 30 for DC ms from ms 4560 "a" "b" "a" 20 2035 45 "b" 3550 "a" "b" 2035 35 "a" 20 "b" 3045 "a" "b" "a" 20 2035 30 "b"
Operating time of valve from center to shifted position (for AC and DC solenoids) PSI (bar) ms ms AC 510 (35) DC AC 1015 (70) DC AC 2030 (140) DC AC 3045 (210) DC 50 110 100 160 40 90 80 110 35 75 65 95 30 70 60 85
Size 22
3-position valves, spring centered 2-position valves 3-position valves, spring centered 2-position valves
1) Operating
Operating time of valve from shifted back to center position ms 35 to 50 for AC / 35 for DC ms 90105 95 6580 70 5065 55 4560 50
time of valve from center to shifted position (for AC and DC solenoids) PSI (bar) AC 1015 (70) DC AC 2030 (140) DC AC 3045 (210) DC AC 3625 (250) DC ms ms 50 120 85 160 40 100 75 130 35 85 70 120 30 70 65 105
Size 25
Solenoid operated "a" "b" "a" "b" "a" "b" "a" "b" "a" "b" "a" "b" "a" "b" "a" "b" ms 30 35 55 65 30 35 55 65 25 30 50 60 25 30 50 60 ms 40 to 55 for AC / 40 for DC ms 120 125 85 100 85 90 75 80 from "a" "b" "a" "b" "a" "b" "a" "b" "a" "b" "a" "b" "a" "b" "a" "b" ms 3050 30 35 3050 30 35 3050 30 35 3050 30 35 PSI (bar) ms ms Solenoid operated ms 55 "a" AC 725 (50) DC 65 100 "b" 60 "a" 80 130 "b" "a" 40 100 105 AC 2175 (150) DC 50 75 "b" 45 90 100 "a" 85 "b" 95 "a" 35 AC 3625 (250) DC 35 60 "b" 40 105 115 "a" 85 "b" 95
Operating time of valve from shifted back to center position 3-position valves, spring centered 2-position valves 3-position valves, hydraulically centered
1) Operating
Size 32
Operating time of valve from shifted back to center position 3-position valve, spring-centered 2-position valve 3-position valve, hydraulically centered ms 60 to 75 for AC / 50 for DC ms 115130 from ms "a" "b" "a" 30 3065 90 "b" 40 85100 "a" "b" 6090 70 "a" 30 "b" 30 6580 "a" "b" "a" 50 105155 65 "b" 50
1)
Shifting time = from start of energization of the pilot valve solenoid, to start of opening of control land in main valve.
11/22
RA 24 751/06.98
p-qv curves, Model 4WEH 10, measured at = 190 SUS (41 mm2/s) and t = 122 F (50C)
(11) (10) 140 7 6 5 4 3 2 1
(8)
120 100
(6) 80 60 40 (2) 20
(4)
10 (40)
20 (80)
30 (120)
40
42 (160)
Spool type E, Y, D F G, T H, C J, K L M P Q, V, W, Z R U
PA 2 1 4 4 1 2 4 4 2 2 3
Shifted position PB AT 2 4 2 4 2 3 4 1 2 2 3 4 1 2 1 1 1 3 3 3 3 3
BT 5 4 6 4 3 4 4 4 5 5 4
Spool type F G, T H L P U
AT 3 1 3
Central position BT PT 3 7 4 6 7 5 5
Power limits, Model 4WEH 10, measured at = 190 SUS (41 mm2/s) and t = 122 F (50 C) General:
Flow qV in GPM (L/min)* Operating pressure in PSI (bar) spool types E, J, L, M, Q, R, U, V, W, C, D, K, Z, Y H G, T F, P * * * * 42 (160) 42 (160) 42 (160) 2900 (200) 3625 (250) 4570 (315) 42 (160) 40 (150) 42 (160) 37 (140) 32 (120) 37 (140) 32 (120) Because of silting, the shifting function of the valves is dependent upon filtration. To obtain the maximum flow values shown, full filtration of 25 m is recommended. The flow forces acting within the valve also influence performance. In 4-way valves, the data provided is for applications with 2 directions of flow (flow from P to A and an equal, simultaneous return flow from B to T) (see left). If only one direction of flow is required, for example, when a 4-way valve has one port plugged, or unbalanced flows from large rod cylinders, permissible flow in critical cases can be considerably lower. Performance limits measured with solenoids at operating temperature, 10% undervoltage and without tank port pressure.
12/22
RA 24 751/06.98
p-qv Curves, Model 4WEH 16, measured at = 190 SUS (41 mm2/s) and t = 122 F (50C)
Spool type E
Pressure drop p in PSI (bar) Pressure drop p in PSI (bar)
(14) (12) (10) (8) (6) (4) (2) 0 200 180 160 140 120 100 80 60 40 20 10 (50) 20 30 (100) 40 (150) 50 (200) 60 70 (250) (300) PB PA
(14) (12) (10) (8) (6) (4) (2) 0
Spool type R
200 180 160 140 120 100 80 60 40 20 10 (50) 20 30 (100) 40 (150) PA 50 (200) 60 70 (250) (300) PB
BT AT
BA
AT
Spool type S
Pressure drop p in PSI (bar)
(14) (12) (10) (8) (6) (4) (2) 0 200 180 160 140 120 100 80 60 40 20 10 (50) 20 30 (100) AT
BA
40 (150)
50 (200)
60
70 (250) (300)
Power limits, Model 4WEH 16, measured at = 190 SUS (41 mm2/s) and t = 122 F (50C)
See General on page 11 also. Note: When using hydraulically centered 4/3 valves above the given power limits, a higher pilot pressure is required. With an operating pressure of p = 5075 PSI (350 bar) and a flow of qv = 80 GPM (300 L/min), a pilot pressure of approx. 230 PSI (16 bar) is required. Flow in GPM (L/min) * 3-position valve: spring centered PSI (bar) Spool types
1015 (70) 2030 (140) 3045 (210) 4060 (280) 5075 (350)
1)
The max. flow of these valves is therefore only dependent on the actual pressure drop across the valve in a particular system. Flow in GPM (L/min) * 2-position valve: spring offset PSI (bar) Spool types
2)
1015 (70) 2030 (140) 3045 (210) 4060 (280) 5075 (350)
C, D, Y, K, Z * 80 (300) 80 (300) 80 (300) 80 (300) 80 (300) Flow in GPM (L/min) * 2-position valve: spring offset PSI (bar) Spool types C* D, Y * K* Z HC, HD, HK HZ, HY
1015 (70) 2030 (140) 3045 (210) 4060 (280) 5075 (350)
E, H, J, L, M, 80 (300) 80 (300) 80 (300) 80 (300) 80 (300) Q, U, W, R * F, P * G, T * S V 80 (300) 66 (250) 48 (180) 45 (170) 40 (150) 80 (300) 80 (300) 63 (240) 55 (210) 50 (190) 80 (300) 80 (300) 80 (300) 66 (250) 58 (220) 80 (300) 66 (250) 55 (210) 80 (300) 48 (180) 3-position valve: hydraulically centered (at minimum pilot pressure of 230 PSI (16 bar) for all spool types 80 (300) 80 (300) 80 (300) 80 (300) 80 (300)
1) 2)
80 (300) 80 (300) 80 (300) 80 (300) 80 (300) 80 (300) 71 (270) 69 (260) 66 (250) 61 (230) 80 (300) 66 (250) 63 (240) 61 (230) 55 (210) 80 (300) 69 (260) 50 (190) 48 (180) 42 (160) 2-position valve: hydraulically offset 80 (300) 80 (300) 80 (300) 80 (300) 80 (300)
Pilot pressure insert (P4.5) required for internally piloted models, with spool types H, F, P, G, S and for spool types V, C, Z and flows up to 42 GPM (160 L/min). The flow values shown are limiting values at which the spring would return the valve to its starting positon should pilot pressure fail.
The flow values shown are obtained with a minimum pilot pressure of 175 PSI (12 bar).
13/22
RA 24 751/06.98
p-qv Curves, Model 4WEH 22, measured at = 190 SUS (41 mm2/s) and t = 122 F (50C)
Spool type E F G H J L M PA 2 1 2 2 2 2 2 Shifted position PB AT BT 2 2 2 2 2 2 2 1 1 2 1 1 1 1 4 2 4 3 3 2 4 Spool type P Q R U V W T Shifted position PA PB AT 2 2 1 2 2 2 2 2 2 2 2 2 2 2 1 1 1 1 1 1 2 BT 4 4 4 4 3 4 Spool type F G H L P T U Neutral position AT BT PT 4 6 4 6 2 6 5
(14)
5 200 180 160 140 120 100 80 60 40 20 0 20 (100) 40 (200) 60 80 (300) 100 BA Spool type
6 4 3 2 1
Power limits, Model 4WEH 22, measured at = 190 SUS (41 mm2/s) and t = 122 F (50C)
See General on page 11 also.
Pilot pressure insert (P4,5) required for internally piloted PSI (bar) models with Spool types 1015 (70) 2030 (140) 3045 (210) 4060 (280) 5075 (350) these spools
Pilot pressure insert (P4.5) required for internally piloted PSI (bar) models with Spool types 1015 (70) 2030 (140) 3045 (210) 4060 (280) 5075 (350) these spools
E, H, J, L, M, 119 (450) 119 (450) 119 (450) 119 (450) 119 (450) Spool type: Q, U, W, R * C-G-T H* G* F* V* T* P* 119 (450) 119 (450) 106 (400) 92 (350) 119 (450) 71 (270) 119 (450) 80 (300) 106 (400) 80 (300) 119 (450) 71 (270) 80 (300) 67 (250) 46 (175) 63 (240) 63 (240) 47 (180) 69 (260) 53 (200) 34 (130) 58 (220) 53 (200) 45 (170) 61 (230) 47 (180) 29 (110) 42 (160) 42 (160) 29 (110)
HC-HD-HK HZ-HY * HC../O.. * HD../O.. * HK../O.. * HZ../O.. * HC../OF.. * HD../OF.. * HK../OF.. * HZ../OF.. *
1) 2)
119 (450) 119 (450) 119 (450) 119 (450) 119 (450) 119 (450) 119 (450) 119 (450) 119 (450) 119 (450)
F-G-H
119 (450) 119 (450) 119 (450) 119 (450) 119 (450)
1) C, D, K, Z, Y * 119 (450) 119 (450) 119 (450) 119 (450) 119 (450)
2) C *
Spool type: V, Z to approx. 2-position valve with main spool spring offset 47 GPM 119 (450) 119 (450) 84 (320) 66 (250) 53 (200) (180 L/min)
2-position valve with main spool spring offset 40 (150) 77 (290) 32 (120) 69 (250) 26 (100) 42 (160)
D,Y * K* Z*
119 (450) 119 (450) 119 (450) 106 (400) 84 (320) 119 (450) 57 (215) 92 (350) 80 (300)
The flow values shown are obtained with a minimum pilot pressure of 160 or 203 PSI (11 or 14 bar). The flow values shown are limiting values at which the spring would return the valve to its starting positon should pilot pressure fail.
14/22
RA 24 751/06.98
p-qv Curves, Model 4WEH 25, measured at = 190 SUS (41 mm2/s) and t = 122 F (50C)
(14) (12) (10) (8) (6) (4) (2) 20 0 0 20 (100) 40 60 (200) 80 (300) 100 (400) 120 140 (500) 160 (600) (650) 8 200 180 160 140 120 100 80 60 40 1 7 6 5 4 3 2
Spool type E F G H J L M P Q R U V W T
Shifted position PA PB AT BT 1 1 3 4 2 2 4 4 2 2 2 4 1 3 1 4 1 4 2 2 4 1 2 1 1 4 1 1 1 3 2 3 3 3 1 1 3 1 1 3 1 2 3 3 4 4 5 3 4 5 5 6 6 3 4
Power limits, Model 4WEH 25, measured at = 190 SUS (41 mm2/s) and t = 122 F (50C)
See General on page 11 also.
2-position valve with main spool spring offset 1 PSI (bar) Spool types
1) C, D, K, Z, Y* 185 (700) 185 (700) Pilot pressure insert (P 4.5) required for internally piloted Models with these spools 1015 (70) 2030 (140) 3045 (210) 4060 (280) 5075 (350)
Pilot pressure insert (P 4.5) required for internally piloted Models with Spool types 1015 (70) 2030 (140) 3045 (210) 4060 (280) 5075 (350) these spools
3-position valve: spring centered PSI (bar) 185 (700) 185 (700)
2-position valve no springs on main spool HC, HD, HK HZ, HY * HC../O.. * HD../O.. * HK../O.. * HZ../O.. * HC../OF.. * HD../OF.. * HK../OF.. * HZ../OF.. *
2)
E, L, M, * Q, U, W G, T *
185 (700)
185 (700)
185 (700)
106 (400) 106 (400) 106 (400) 106 (400) 106 (400) 172 (650) 145 (550) 114 (430) 87 (330) 79 (300) 185 (700) 172 (650) 145 (550) 106 (400) 95 (360) 185 (700) 185 (700) 172 (650) 158 (600) 137 (520) 172 (650) 145 (550) 114 (430) 87 (330) 79 (300) 172 (650) 145 (550) 106 (400) 92 (350) 82 (310) 185 (700) 185 (700) 185 (700) 172 (650) 153 (580) 3-position valve hydraulically centered (at minimum pilot pressure of 260 PSI (18 bar))
F* H* J* P* V* R*
185 (700)
185 (700)
185 (700)
185 (700)
185 (700)
E, F, H, J * L, M, P, Q R, U, V, W G, T *
185 (700)
185 (700)
185 (700)
185 (700)
172 (650)
2-position valve with main spool spring offset C* D, Y * K* Z* 185 (700) 185 (700) 185 (700) 172 (650) 185 (700) 172 (650) 185 (700) 185 (700) 185 (700) 185 (700) 172 (650) 106 (400) 111 (420) 92 (350) 98 (370) 79 (300) 84 (320)
106 (400) 106 (400) 106 (400) 106 (400) 106 (400) at > 435 PSI (30 bar) pilot pressure 185 (700) 185 (700) 185 (700) 185 (700) 172 (650)
G, T *
1)
The flow values shown are obtained with a minimum pilot pressure of 190 PSI (13 bar). The flow values shown are limiting values at which the springs would return the valve to its starting position should pilot pressure fail.
2)
15/22
RA 24 751/06.98
p-qv Curves, Model 4WEH 32, measured at = 190 SUS (41 mm2/s) and t = 122 F (50C)
Spool types E, R and W
Pressure drop p in PSI (bar)
(16) (14) (12) (10) (8) (6) (4) (2) 0 40 40 80 120 160 200 240 240 200 160 120 80 PA PB 280 AT BT 2)
(18)
280
Power limits, Model 4WEH 32, measured at = 190 SUS (41 mm2/s) and t = 122 F (50C)
See General on page 11 also. Note: When using hydraulically centered 4/3 valves above the given power limits, a higher pilot pressure is required.
Flow qV in GPM (L/min) * 2-position valve with main spool spring offset PSI (bar) Spool types 1015 (70) 2030 (140) 3045 (210) 4060 (280) 5075 (350)
1) C, D, K, Z, Y* 290 (1100) 275 (1040) 227 (860) 198 (750) 179 (680) 2) Pilot pressure insert (P 4.5) required for internally piloted
Flow qV in GPM (L/min) * 3-position valve: spring centered PSI (bar) Spool types E, J, L, M, * Q, R, U, W V* H, G, F, * T, P 1015 (70) 290 (1100) 290 (1100) 238 (900) 2030 (140) 275 (1040) 264 (1000) 238 (900) 3045 (210) 227 (860) 179 (680) 221 (800) 4060 (280) 5075 (350) 198 (750) 132 (500) 172 (650) 179 (680) 119 (450) 119 (450)
3-position valve: hydraulically centered (at minimum pilot pressure of 125 PSI (8.5 bar)) for all spool types 290 (1100) 275 (1040) 227 (860) 198 (750) 179 (680)
models with spool types C, G, T, F, P, H For spool types V and Z for flows up to 47 GPM (180 L/min) C* D, Y * K* Z* HC, HD, HK HZ, HY*
1)
290 (1100) 290 (1100) 290 (1100) 290 (1100) 290 (1100)
275 (1040) 275 (1040) 275 (1040) 275 (1040) 275 (1040)
227 (860) 143 (540) 227 (860) 227 (860) 227 (860)
211 (800) 127 (480) 132 (500) 185 (700) 198 (750)
185 (700) 111 (420) 119 (450) 172 (650) 179 (680)
The flow values shown are obtained with a minimum pilot pressure of 145 PSI (10 bar).
2)
The flow values shown are limiting values at which the springs would return the valve to its starting position should pilot pressure fail.
16/22
RA 24 751/06.98
4.1 Pilot valve Model 4WE 6 D6X/.E... is used with the main spools C, D, K, Z and HC, HD, HK, HZ Pilot valve Model 4WE 6 JA6X/.E... is used with the main spools EA, FA etc. Pilot valve Model 4WE 6 MA6X/.E... is used with the main spool HEA, HFA etc. 4.2 Pilot valve Model 4WE 6 Y6X/.E... is used with the main spool Y and HY Pilot valve Model 4WE 6 JB6X/.E... is used with the main spools EB, FB etc. Pilot valve Model 4WE 6 MB6X/.E... is used with the main spool HEB, HFB etc. 4.3 Pilot valve Model 4WE 6 J6X/.E... is used with all 3 position spring centered spools Pilot valve Model 4WE 6 M6X/.E... is used with all 3 position hydraulic centered spools 5.1 Solenoid a, grey plug 5.2 Solenoid b, black plug 8 Optional manual override, see operational data, Page 6, Item 2, or RA 23 178.
12 Optional pilot choke adjustment, Model Z2FS 6-2-4X/1QV, see RA 27 506 17 Optional pressure reducing valve option "D1" shown, see RA 26 570 for option "D3" 18 Height of interconnecting cover plate for hydraulically operated valves 19 Machined valve mounting face 20 Interface port pattern related to directional valve main stage 21 Nameplate for pilot valve 22 Nameplate for complete valve 23 O-Rings for ports P, A, B, T X, Y R-Rings for ports P, A, B, T X, Y
24 3-position vaves, sring centered 2-position valves, hydraulically offset 25 2-position valves, spring offset (spool types C, D, K, Z) 26 3-position valves, hydraulically centered 27 2-position valves, spring offset (spool type Y) Note: A/F = wrench size across flats
Required surface finish of interface when mounting the valve without our surplate
0.0004/4.0 in 0.01/100 mm 32
(Rmax 4)
17/22
RA 24 751/06.98
19
2.126 (54) 2.22 (56.5)
1.062 (27)
Y
1.811 (46) 2.76 (70)
X T 20
B T
T
T A P B T
4.251 (108)
4.2
4.1
0.65 (16.5)
1.73 (44)
8 4.3
Pg 11
12
0.472 (12)
4
T A P B T
4 18 1
1.378 (35)
3.27 (83)
0.6 (15)
5.2
21
5.1
22
3.386 (86)
6.57 (167)
1.24 (31.5)
23
Porting pattern to ISO 4401-5 NFPA T 3.5.1 M R1 and ANSI B 93.7 D 05 Subplates, see data sheet RA 45 054; Internally piloted, internally drained valves only: G 534/05 (3/4" NPT); G 534/12 (SAE-12; 1 1/16-12); G 535/05 (3/4" NPT); G 535/12 (SAE-12; 1 1/16-12); G 536/05 (1" NPT); G 536/12 (SAE-16; 1 5/16-12); For description of numbered items, see page 17 Valve Mounting Bolts 4) 1/4-20 UNC x 1 3/4" (M6 x 45 mm) (UNC bolt kit # US00 833 367) Socket head cap screws, SAE grade 8 or better Tightening torque 11.5 lb-ft (15.5 Nm) Subplates and valve mounting bolts must be ordered separately Note: Pilot valve dimensions for designation 6A; for 6E (removable solenoids), see data sheet RA 23 178
18/22
2.874 (73)
0.905 (23)
0.531 (13.5)
RA 24 751/06.98
0.063 (1.6)
1.342 (34.1)
0.0004/4.0 in 0.01/100 mm 32
P
3.8 (91)
X
A
1.378 (35) 2.752 (69.9)
(Rmax 4)
P T
A
1.969 (50)
B Y
4 (101.6)
0.063 (1.6)
Required surface finish of interface when mounting the valve without our subplate
19
T 20
9.19 (233.5) 4.51 (114.5)
X
3.7 (94)
L
0.472 (12)
A
0.826 (21)
5.59 (142)
5.2
Pg 11
21
5.1
8
0.6 (15)
18 4
0.472 (12) 336 (85.5)
13
4.3
B Y
1 22
24 26
0.75 (19) 2.72 (69) 8.31 (211) 9.31 (236.5) 9.25 (235) 9.25 (235) 4.15 (105.5)
18 23 25 27
0.118 (3)
1.693 (43)
0.118 (3)
Porting pattern to ISO 4401-7 NFPA T 3.5.1 M R1 and ANSI B 93.7 D 07 Subplates, see data sheet RA 45 056; G 172/05 (3/4" NPT); G 172/12 (SAE-12; 1 1/16-12); G 174/05 (1" NPT); G 174/12 (SAE-16; 1 5/16-12); G 174/08 (3/4" ISO flanged ports); For description of numbered items, see page. 17
Valve Mounting Bolts 2) 1/4-20 UNC x 2 1/4" (M6 x 60 mm) Tightening torque 11.5 lb-ft (15.5 Nm) 4) 3/8-16 UNC x 2 1/4" (M10 x 60 mm) Tightening torque 55 lb-ft (75 Nm) (UNC bolt kit # US00 833 395) Socket head cap screws, SAE grade 8 or better Subplates and valve mounting bolts must be ordered separately Note: Pilot valve dimensions for designation 6A; for 6E (removable solenoids), see data sheet RA 23 178
0.787 (20)
3.78 (96)
1.575 (40)
19/22
RA 24 751/06.98
T
4.61 (117) 3.622 (92)
Y
4.803 (122)
B
1.811 (46)
P T
0.59 (15)
4.2
4.1
20
A
32 0.0004/4.0 in 0.01/100 mm
(Rmax 4)
T
3.9 (99)
Required surface finish of interface when mounting the valve without our subplate
0.6 (15)
4
Pg 11
21 B A
4.3 22
0.02 (0.5)
12
1
4.331 (110)
0.551 (14)
0.236 (6)
Porting pattern to ISO 4401-8 NFPA T 3.5.1 M R1 and ANSI B 93,7 D 08 Subplates, see data sheet RA 45 058; G 153/05 (1" NPT); G 153/12 (SAE-16; 1 5/16-12); G 154/05 (1 1/4" NPT); G 154/12 (SAE-20; 1 5/8-20); G 156/05 (1 1/2" NPT); G 156/12 (SAE-24; 1 7/8-20); For description of numbered items, see page 17
Valve Mounting Bolts 6) 1/2-13 UNC x 2 1/2" (M12 x 60 mm) (UNC bolt kit # US00 833 387) Socket head cap screws, SAE grade 8 or better Tightening torque 83 lb-ft (112 Nm) Subplates and valve mounting bolts must be ordered separately Note: Pilot valve dimensions for designation 6A; for 6E (removable solenoids), see data sheet RA 23 178
20/22
0.787 (20)
1.575 (40)
3.27 (83)
RA 24 751/06.98
20
19
P
P A T
Y
3.622 (92)
A B
3.031 (77) 5.118 (130)
0.551 (14)
4.2
4.1
A
32
0.0004/4.0 in 0.01/100 mm
(Rmax 4)
T
3.9 (99)
Required surface finish of interface when mounting the valve without our subplate
0.6 (15)
4
B
Pg 11
21
A
8
3.27 (83) 1.575 (40) 0.16 (4) 1.614 (41) 0.236 (6) 1.28 (32.5)
12 22
4.961 (126)
0.75 (19)
8.86 (225) 11.69 (297) 12.78 (324.5) 13.07 (332) 12.78 (324.5) 1.08 (27.5)
23
25 27
24 26
Porting pattern to ISO 4401-8 NFPA T 3.5.1 M R1 and ANSI B 93,7 D 08 Subplates, see data sheet RA 45 058; G 153/05 (1" NPT); G 153/12 (SAE-16; 1 5/16-12); G 154/05 (1 1/4" NPT); G 154/12 (SAE-20; 1 5/8-20); G 156/05 (1 1/2" NPT); G 156/12 (SAE-24; 1 7/8-20); G 154/21 (1 1/4" ISO flanged ports) For description of numbered items, see page 17
Valve Mounting Bolts 6) 1/2-13 UNC x 2 1/2" (M12 x 60 mm) (UNC bolt kit # US00 833 387) Socket head cap screws, SAE grade 8 or better Tightening torque 83 lb-ft (112 Nm) Subplates and valve mounting bolts must be ordered separately Note: Pilot valve dimensions for designation 6A; for 6E (removable solenoids), see data sheet RA 23 178
0.787 (20)
4 4.3
4.724 (120)
4.61 (117)
21/22
RA 24 751/06.98
27
12.4 (315.5)
19
1.299 (33) 0.866 (22)
20
0.7
5(
2.992 (76)
19
T
T
7.76 (197) 6.26 (159)
P
B PA T
Y
3.13 (79.5)
Y
7.874 (200) 3.27 (83) 0.6 (15)
0.807 (20.5)
4.2
4.1
5.61 (142.5)
4.2 4 18 22
B
21
A
Pg 11
4.1 4.3
3.39 (86) 2.24 (57)
12
5.984 (152)
17 1
1.929 (49)
0.16 (4)
0.846 (21.5)
23
12 25
24
26
Porting pattern to ISO 4401-10 NFPA T 3.5.1 M R1 and ANSI B 93,7 D 10 Subplates, see data sheet RA 45 060; G 157/05 (1 1/2" NPT); G 157/12 (SAE-24; 1 7/8-12); G 158/34 (1 1/2" ISO flanged ports) For description of numbered items, see page 17.
Valve Mounting Bolts 6) 3/4-10 UNC x 3 1/4" (M20 x 80 mm) (UNC bolt kit # US00 833 394) Socket head cap screws, SAE grade 8 or better Tightening torque 295/320 lb-ft (400/430 Nm) Subplates and valve mounting bolts must be ordered separately Note: Pilot valve dimensions for designation 6A; for 6E (removable solenoids), see data sheet RA 23 178
Mannesmann Rexroth Corporation Rexroth Hydraulics Div., Industrial, 2315 City Line Road, Bethlehem, PA 18017-2131 Tel. (610) 694-8300 Fax: (610) 694-8467 Rexroth Hydraulics Div., Mobile, 1700 Old Mansfield Road, Wooster, OH 44691-0394 Tel. (330) 263-3400 Fax: (330) 263-3333
22/22
0.984 (25)
1.575 (40)