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Rev D (9/12/1005)
TABLE OF CONTENTS
Section
Page
1 - Introduction 1.1 General Information 1.2 Description 1.3 Technical Data 2 - Operation 2.1 Preperation 2.2 Installation 2.3 Operation 3 - Maintenance 3.1 Inspection 3.2 Lubricants 4 - Shop Repairs 4.1 General Use 4.2 Replacement of Slip Inserts 4.3 Replacement of Bushings 4.4 Replacement of Crankshafts 4.5 Replacement of Slip Assembly
5-8
Assembly, Parts Breakdown and Replacement Parts Certificate of Warranty and Guarantee to Quality
9-10 11
Rev D (9/12/2005)
1 - INTRODUCTION 1.1 GENERAL INFORMATION This technical manual contains operation and maintenance instructions for AOT 125 Ton and 55 Ton Air Spiders with complete parts breakdown. It provides a guide for proper field use, disassembly, and repair. 1.2 DESCRIPTION Access Oil Tools, Inc. has two models of the pneumatic spider available. They handle a range of O.D.s with the simple installation of slips and proper size inserts.
Any overloading of the recommended rating or misuse Of this equipment can cause serious injury or death.
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2 - OPERATION 2.1 PREPARATION In order for the pneumatic operated spider to operate properly, it is necessary to install the proper size inserts corresponding to the size O.D. it is to catch. Follow the procedures on page 7 replacement of slip inserts. 2.2 INSTALLATION The spider is easily installed around the tubing on the rig floor. Disassemble the gate by removing the two gate pins. With the slips in the up position place the spider around the tubing and reinstall gate with both pins. Next install the regulator in a safe and convenient location. Hook up the male end of one of the hoses provided to an air source and the other to the matching connection on the filter. Hook another hose to the male end of the lubricator and the other to the bottom male connection on the foot control valve. Next, hook up the remaining two hoses to the matching connections on the air cylinder. (see following illustration). 2.3 OPERATION Caution: Before operating the spider insure that the inserts are the correct size for the type of tubing you will be using. Also, never exceed the maximum load rating of the spider, and check the air regulator pressure setting to insure that it is set to 40-45 PSI. The backs of the slips and I.D. of the bowl should be cleaned and greased before use, and daily during use. To operate the spider, simply depress the foot control valve pedal, and this will either lift or lower the slips around the tubing depending on their previous orientation. The foot control valve has a pawl driven ratchet with a spring, so that once you depress the pedal you can remove your foot and the pedal will return to its original position, and doesnt redirect the air flow to the cylinder. Therefore, to reverse the cylinder, just depress the pedal again.
34-631 AIR CYL. ON SPIDER
FOOT CONTROL
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3 - MAINTENANCE Caution: Practice safety at all times when servicing the equipment and use of Access Oil Tools, Inc. equipment. Always use proper safety methods, materials and tools, and always wear protective gear for eyes, head and hands. 3.1 INSPECTION To insure optimum performance from your pneumatic spider the following checks should be made once a week. 1. Check for worn gate pins, slip segment ear bolts, pins on cranks, keepers, link arms, cylinder yoke bolt, and cylinder pivot bolt and replace as necessary. 2. Check inserts for wear and replace as necessary. 3. Spiders should undergo a magnetic particle inspection a minimum of once a month when in use and after every job. 3.2 LUBRICATIONS Lubricate the spider regularly during usage and storage to prevent corrosion. Use an extreme pressure, multi-purpose, lithium base grease of no. 1 or no. 2 consistency and multiweight motor oil. When the tool is in use, lubricate the spider according to the following schedule or annually while in storage. Daily Weekly Clean and grease slip backs and bowl I.D. Grease link arm, crank and body bushing grease zerts
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Rev D (9/12/2005)
6. Move lifting arm (34-606/34-506) into position to drive out the tapered pins (34-616) from both lifting arms (34-606/34-506). 7. Use hex wrench to unscrew the setscrews (34-615) which fixes the lifting arms (34-606/34506) to the left/right crankshaft (34-605/34-505 and 34-606/34-506). 8. Lightly tap on the ends of the left/right crankshafts, to remove them from the spider body (34601/34-501). 9. Use press or bushing puller to remove the four bushings (34-619/34-519) from the spider body (34-601/34-501). 10. Install four new crank shaft bushings (34-619/34-519) into the spider body. 11. Install two new link bushings (34-620/34-520) into the link (34-603/34-503). 12. Install left crankshaft (34-604/34-504) into the spider body (34-601/34-501) with spacer (34621/34-521) and lifting arm (34-60634-506) in proper position. Install right crank shaft (34605/34-5005) into spider body (34-601/34-501) with spacer (34-621/34-521) and lifting arm (34606/34-506) in proper position. 13. Install link (34-603/34-503) onto the ends of the left/right crankshafts (34-605 & 34-606/34-505 & 34-506)). Install the retainer rings (34-617/34-517) on crankshafts to retain the link. 14. When looking at the link, move the link to the far left position. Shift and position the lifting arm on the left crank shaft and install the two tapered pins (34-616) into the mating holes in the lifting arm and crankshaft. Screw in the set screw (34-615) located on this lifting arm to fix the lifting arm to the shaft. Repeat this process for the right crankshaft and its lifting arm. 15. Use yoke bolt (34-611) and nut (34-612) to attach yoke (34-607) to the link (34-603/34-503). 16. Attach the slip assembly halves to the lifting arms (34-606/34-506) by the description in the replacement of slip assembly procedure, which is described below.
Doc. 20-1715 Pneumatic Spider Operating Procedure Manual 6 Rev D (9/12/2005)
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Figure 1
Figure 2
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Rev D (9/12/2005)
SLIP ASSEMBLIES
P/N 34-121 34-122 34-123 34-125 34-126 No. 28 29 30 31 No. 32 32 32 32 32 32 32 32 32 32 Description 3-1/2 Slip Assembly (1.315 3-1/2) Less Inserts for 55 Ton 3-1/2 Slip Assembly (1.315 3-1/2) Less Inserts for 125 Ton 4-1/2 Slip Assembly (3-1/2 4-1/2) Less Inserts for 55 Ton 5 Slip Assembly w/ Mill Cut Teeth for 125 Ton 5-1/2 Slip Assembly w/ Mill Cut Teeth for 125 Ton
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CERTIFICATE OF WARRANTY AND GUARANTEE TO QUALITY Seller warrants all materials, products and supplies manufactured or furnished by it to be free from defects in material and workmanship, under normal use and service, when installed, used and serviced in the manner provided and intended by seller for a period of twelve (12) months after installation or delivery, whichever shall occur first. Sellers obligations under this warranty are expressly limited to repair or replacement, at its option, of any materials, products or supplies returned to sellers plant, Broussard, Louisiana, and which are determined by seller to be defective. All freight charges for return and reshipment shall be paid by customer. A new warranty period shall not be established for repaired or replaced materials, products or supplies; such items shall remain under warranty only for the remainder of the warranty period on the original materials, products or supplies. This is the sole warranty of seller and no other warranty is applicable, either expressed or implied, in fact or by law, including any warranty as to merchantability or fitness for a particular use or purpose. In case of goods or parts not wholly of sellers manufacture, seller shall make available to the customer whatever warranty or guaranty is extended to seller for such goods or parts by the supplier or manufacturer thereof. Seller will not assume responsibility or liability for any repairs, rebuilding, welding or heat treating done to its material, products or supplies outside of sellers plants, such work shall void any all warranties. All parts used in the manufacture and/or final assembly of sellers materials, products and supplies are necessary for both safety and operational performance. Omission of any part or failure to replace any part may result in a malfunction and a consequent safety hazard for which seller disclaims any responsibility or liability for injuries or damage as a result thereof. Buyers sole and only remedy in regard to any defective materials, products or supplies shall be the repair or replacement thereof as herein provided, and seller shall not be liable for any consequential, special, incidental or punitive damages resulting from or caused by any defective materials, products or supplies.
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