Annexure IV NDCT

Maharashtra State Power Generation Co.
Ltd, Maharashtra State Power Generation

Co. Ltd.
MAHA GENCO
ANNEXURE-IV TECHNICAL SPECIFICATIONS FOR NATURAL DRAUGHT COOLING TOWER 1.00.00 Intent of the Specification A single Natural Draught Cooling Tower (NDCT) with dedicated Cooling ater !asin" #utlet Channel" sludge re$o%al su$& and %al%e &it" etc. shall 'e &ro%ided (or the )00 M *nit. This s&eci(ication co%ers the re+uire$ents o( design and construction o( natural draught rein(orced concrete h,&er'olic cooling tower. This section o( 'idding docu$ent deals with the technical s&eci(ications (or the design and &re&aration o( detailed wor-ing drawings and getting the$ a&&ro%ed ', the #wner and the ci%il construction wor-s. The &ro%isions o( this technical s&eci(ication are general in nature and co%er 'road as&ects. Technical s&eci(ication outlines the $ini$u$ re+uire$ents. .owe%er" it would 'e the a'solute res&onsi'ilit, o( the 'idder to collect" inter&ret" anal,/e all necessar, in(or$ation 0 data (or the success(ul design and construction o( the cooling tower. Structural sa(et, and success(ul o&eration o( the tower shall 'e the total res&onsi'ilit, o( the 'idder notwithstanding the a&&ro%al o( the #wner. 1.00.00 Scope of Wo ! The sco&e o( this wor- shall consist o(" 'ut not li$ited to" the design and construction o( rein(orced concrete dou'le cur%ature h,&er'olic shell" ra-er colu$ns" ring 'ea$s" (oundations including &iling wor(%ertical0ra-er &iles)" cold water 'asin with &artition walls" hot water ducts" drain su$&s" e2ternal drain cha$'er with associated &i&e wor-" cold water channels with sluice gates and re$o%a'le screens as s&eci(ied elsewhere" hoists 3 $onorails" &ri$ar, and secondar, hot water distri'ution troughs" (ill su&&ort s,ste$s including colu$ns 3 'ea$s" dri(t eli$inators (i( re+uired)" testing o( cold water 'asin (or water tightness" e2ternal stairs" cage ladders" handling (acilities at tower to& with wal-wa, &lat(or$ and C channel" &lat(or$s" wal-wa,s as s&eci(ied or re+uired (or o&eration and $aintenance" access doors" MS handrails" steel (ittings" (i2tures" inserts including (a'rication" gal%ani/ing and erection o( associated steel wor- and other che$icals on the co$&leted structures etc. all co$&lete as &er (unctional re+uire$ents and as &er directions o( #wner. The sco&e o( wor- under this s&eci(ication shall include &ro%iding engineering design and drawings" all la'our" su&er%ision" $aterials" shuttering and sca((olding" construction e+ui&$ents including tower
Khaperkheda TPS Expansion Project 1 x 500 MW, Balance of Plant Package ol!"e # $$ # %&0 Section&$, 'nnex!re&$
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cranes" hoists" 'atching &lants etc. tools and &lant" su&&l, and trans&ortation o( all incidental ite$s not shown or s&eci(ied 'ut reasona'l, i$&lied (or success(ul co$&letion o( the wor-. The nature o( the wor- shall generall, in%ol%e (oundation0&iling" e2ca%ation" dewatering" shoring and strutting" 'ac-(illing around underground structures and &linth (illing" sand (illing" dis&osal o( sur&lus soil outside &lant 'oundar," concreting o( grade as s&eci(ied" (or$wor- including auto$atic cli$' (or$" laser 'ea$ instru$ents" (a'rication" gal%ani/ing and erection o( steel structures and inserts" (inishing anchor 'olts" 5CC su$&0duct" la,ing and testing o( hot water &i&e line" water &roo(ing" &ro%iding P6C water sto&s and 7oint (ilters" drainage and other ancillar, ite$s connected with cooling towers as a&&ro%ed. The sur(ace &rotection that would include all inner (ace o( h,&er'olic shell" ra-er colu$n (aces" inner (aces o( cold water 'asin" (ill su&&ort structures" hot water distri'ution ducts 3 channels" cold water channels etc. This list is indicati%e and the sco&e shall also include the &re&aration and su&&l, o( all wor-ing drawings re+uired (or this wor-. 8.00.00 De"i#n Pa a$ete " The design &ara$eters (or the NDCT shall 'e as (ollows9 :uantit, T,&e o( Tower ater (low rate Cooling 5ange Design et !ul' Te$&erature A&&roach 5elati%e .u$idit, A%aila'le &u$&ing head >.00.00 De"i#n Con"i%e ation" The cooling tower shall 'e designed (or continuous o&eration. The hot water distri'ution s,ste$ shall 'e designed to ensure e+ual distri'ution o( heat load and (low all o%er the (ill area. ood0ti$'er $aterial shall not 'e used in an, &art o( the cooling tower. ).00.00 &ate ia'" of Con"t (ction Cooling tower 'asin Cooling tower shell @nternal su&&orting structure" stair cases" etc. Lou%ers 0 !a((les
Khaperkheda TPS Expansion Project 1 x 500 MW, Balance of Plant Package
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#ne Counter (low with P6C (il$ (ill ;8")00 $80hr 10<C 1;.=<C ).1<C >0? 18 M C (ro$ N L
9 9 9 9
5CC 5CC 5CC 5CC

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Ail$ Aill Aill su&&orts No//les Dri(t eli$inators (!lade t,&e) .ot water inlet &i&es .ot water distri'ution s,ste$ Distri'ution trough Sluice gates Side guides and $ountings Miscellaneous steel structures Screens ;.00.00 ;.01.00 Coo'in# To)e St (ct( e
9 9 9 9 9 9 9 9 9 9 9
P6C 5CC Pol,&ro&,lene P6C Mild Steel to @S 10;1 AC 5CC MS Gal%ani/ed SS 81; MS Gal%ani/ed SSB80>
The cooling tower shell shall 'e h,&er'olic &ara'oloid. The shell o( the cooling tower shall 'e su&&orted ', a set o( diagonal colu$ns" which shall 'e su&&orted ', &iles and a &eri&heral &ile ca& or (oundation as the case $a, 'e. .ot water inlet shall 'e through a &air o( MS &i&es suita'l, &rotected. The &i&es shall ha%e 'utter(l, %al%es and also re+uired nu$'ers o( ther$owel with 5TD" &ressure and (low $easuring instru$ents. !lowB down shall 'e ta&&ed (ro$ the . &i&ing. Se&arate &i&ing (or hot water inlet (ro$ AC circuit into the NDCT shall 'e &ro%ided ', the side o( hot water inlet &i&ing (or CC circuit. The AC &i&ing shall also ha%e 'utter(l, %al%es. Painting and &rotection o( hot water &i&ing shall 'e done as &er rele%ant @S codes. To control the h,draulic (orces at the change o( align$ent o( the hot water (. ) inlet &i&e" a 5CC thrust 'loc- shall 'e &ro%ided at ground le%el near the cooling tower along with suita'le other su&&orts. The hot water distri'ution shall 'e ', 5CC $ain and secondar, ducts which carr, the lateral distri'ution &i&es (itted with no//les (or uni(or$ distri'ution through the (ill. The concrete $ain distri'ution ducts shall 'e accessi'le and are to 'e &ro%ided with nonBcorroding" &ressureBsealed ins&ection o&enings. Cleaning and sludgeBre$o%al o&enings are to 'e included on each run at the end o( the duct in the $ain distri'utor. The . distri'ution arrange$ent shall 'e su&&orted inde&endent o( the shell ', internal colu$ns su&&orted on the (loor o( the cold water 'asin. The &ro(ile o( the dri(t eli$inators is to 'e selected to ensure a $a2i$u$ degree o( &reci&itation and a $ini$u$ o( air &ressure loss.
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Access to the hot water distri'ution &lat(or$ and (urther access to the shell to& should 'e &ro%ided with two Gal%ani/ed Steel cage ladders. The $aterial used (or access (acilities including steel co$&onents (or ste&s" ladders" &lat(or$s" catwal-s" railings" doors" 'ase (ra$es" $ountings" etc $ust 'e gal%ani/ed and resistant to corrosion. All 'olted connections and attach$ents to concrete $ust 'e $ade out o( suita'le stainless steel $aterial. The 'asin shall 'e designed (or a water de&th" as &er the GA Drawing" with a (ree 'oard o( at least 0.8 $ a'o%e $a2i$u$ water le%el. The cooling tower 'asin shall 'e di%ided into two e+ual &arts ', watertight 5CC &artition (or the cleaning and $aintenance o( one hal( while the other hal( is in ser%ice. Arrange$ents (or water drainage shall also 'e &ro%ided. Suita'le o%er(low arrange$ent" to $aintain the $a2i$u$ water le%el at 800 $$ 'elow the sill in 'oth the co$&art$ents" shall 'e &ro%ided. The cold water (ro$ the 'asin shall 'e ta-en out through an o&ening connected to the $ain C closed Channel0duct" which in turn leads to a (oreB'a, o( the C su$&. The cold water (ro$ the 'asin shall (low ', gra%it, to o&en a&&roach channel leading to the (oreB'a,. The cold water channel shall 'e &ro%ided with a sluice gate. Suita'le handling arrange$ents with a $onorail and a chainBo&erated hoist with a tra%eling trolle, shall 'e &ro%ided (or handling o( the sluice gate. @n (ront o( the outlet structure" &ro%ision shall 'e $ade (or deBsludging (acilities so that sedi$ents can 'e withdrawn (ro$ the 'asin. @n order to clean the cooling tower 'asin" sludge su$&s are to 'e &ro%ided along its &eri$eter" (ro$ where the sludge can 'e &u$&ed out. Two sludge &u$&s shall 'e &ro%ided (or the re$o%al o( sludge (ro$ the NDCT to drain su$&s. All the drains shall 'e ter$inated in the 4TP.
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Fi'' S(ppo tin# A an#e$ent The su&&orting o( the (ill is to 'e achie%ed ', a series o( 5CC colu$ns arranged in suita'le grid s&acing and 5CC 'ea$s in orthogonal directions. Loads (ro$ (ills" hot water ducts" &i&es including water load" wall 'loc-s" etc. shall 'e considered (or colu$nB'ea$ design. To ta-e care o( hori/ontal loads due to seis$ic and thrust (ro$ hot water header" a suita'le s,ste$ o( %ertical 'racings is to 'e designed and &ro%ided in either direction.
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Concrete" which is i$&er$ea'le to water" is to 'e used (or all co$&onents" including rein(orced concrete co$&onents. The
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co$&osition o( the concrete and the ce$ent are to 'e chosen de&ending on the che$ical anal,sis o( the cooling tower water0cooling tower $a-eBu& water. 11.00.00 A*iation O+"t (ction Li#ht" @n accordance with @CA# regulations" a%iation warning lights are to 'e installed along the &eri$eter o( the NDCT o&ening. #&erating and reser%e a%iation warning lights are to 'e &ositioned ne2t to each other. The, are to 'e connected to co$&letel, se&arate &ower circuits and to 'e $onitored ', rela,s. Suita'le &hotoBelectric sensors" alar$ and annunciation s,ste$s" etc. shall also 'e &ro%ided along with the re+uired au2iliaries (or co$&leting the s,ste$ in all res&ects. 11.00.00 Ea thin# an% Li#htnin# P otection A suita'le s,ste$ o( earthing and lightning &rotection" including re+uired hoo-Bu& with the &lant grid0s,ste$" etc. shall 'e &ro%ided co$&letel,. All the electrical re+uire$ents" including ca'les shall 'e as &er &lant electrical s&eci(ications. 18.00.00 G(a antee% Pa tic('a " The contractor shall guarantee the (ollowing &ara$eters9 Co'% )ate te$pe at( e At the design &oint o( the cooling tower" the cold water te$&erature guaranteed ', the Contractor in accordance with the &er(or$ance cur%e (cooling tower characteristic cur%e) shall 'e achie%ed. The (unda$ental &ara$eter (or the design %alue o( the cold water te$&erature during acce&tance $easure$ent shall 'e that $easured at the cooling tower 'asin outlet. D ift 'o""e" At the design &oint" the total water $ass (low entrained in the air shall not e2ceed 0.01? o( the $ass o( water circulating. @n case the dri(t eli$inator &ac-ing is to 'e used (or achie%ing the s&eci(ied dri(t loss then" the sa$e shall 'e &ro%ided ', the 'idder. @( dri(t eli$inators are &ro%ided then" the dri(t shall 'e $easured at the to& o( the dri(t eli$inators. &ate ia' e"i"tance
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All $aterials (including 'uilding $aterials) are to 'e chosen and geared to each other such that no da$age will 'e occurred as a result o( o&erational e2&osure to cooling water. 1).00.00 Latest %ersions o( the (ollowing codes and standards shall 'e used (or conducting the &er(or$ance tests9 D@N 1=>C E 6D@ !S9 >>D) !S9 10>1 !S9 8>8) ASM4 E 1=.) A&&aratus 1;.00.00 9 9 9 9 9 Acce&tance test code (or water cooling towers S&eci(ication (or ater Cooling towers Methods (or the $easure$ent o( (luid (low in &i&es Measure$ent o( electrical &ower and energ, in acce&tance testing Su&&le$ents on @nstru$ents and
Contractor shall arrange (or all the test instru$entation re+uired (or conducting the &er(or$ance guarantee tests. All instru$ents used (or testing shall 'e cali'rated 'e(ore the tests as &er the rele%ant codes. Should the acce&tance tests not &roduce the guaranteed %alues" the Contractor shall 'e granted the right to $a-e i$&ro%e$ents. The re&eated acce&tance $easure$ents shall then 'e carried out at the ContractorFs e2&ense. &ate ia'" All $aterials including ce$ent" rein(orce$ent steel 3 structural steel re+uired under this 'id shall 'e &ro%ided ', the 'idder. No $aterials shall 'e issued ', the #wner.
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La,o(t an% Le*e'" The la,out (i2ing the location and le%els o( all structures shall 'e $ade ', the 'idder (at his own cost) w.r.t. &lantFs grids and 'ench $ar-s gi%en ', the #wner. The !idder shall e2tend all hel& in &ro%iding the instru$ents" $aterials and $en to the #wner (or chec-ing the correctness o( the la,out and le%els. .owe%er" the 'idder shall 'e solel, res&onsi'le (or correctness o( la,out and le%els and #wnerFs a&&ro%al in no wa, shall relie%e the 'idder o( his res&onsi'ilit, towards correctness o( la,out and le%els.
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App o*a' of De"i#n an% D a)in#" The 'idder shall su'$it detailed ther$al design 'asis and calculations in the (or$ o( a re&ort to $eet !S9 >>D) re+uire$ents. The #wner0Consultant shall chec- and a&&ro%e the ther$al design. #nce
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the ther$al design is a&&ro%ed" the 'idder shall su'$it detailed anal,sis 3 design calculations (or the cooling tower structures including design assu$&tions along with arrange$ent drawings (or the a&&ro%al o( the #wner0Consultant. The theoretical 'ac-ground utili/ed (or de%elo&ing the co$&uter &rogra$$es shall 'e $ade a%aila'le to the #wner. This will 'e gi%en ', the 'idder 'e(ore a&&ro%al o( designs. #ne set o( anal,sis 3 design calculation0drawings dul, a&&ro%ed 0 $ar-ed with co$$ents ', the #wner shall 'e returned to the 'idder. A(ter recei&t o( a&&ro%al (ro$ the #wner the 'idder shall su'$it co&ies o( (inal detailed construction0(a'rication drawings as &er Distri'ution Schedule (or the a&&ro%al o( the #wners. #ne set o( drawings shall 'e returned dul, a&&ro%ed which will 'eco$e the 'asis (or ta-ing u& construction. The 'idder shall also (urnish to the #wner one good +ualit, &er$anent negati%e ((il$ t,&e) o( each o( the (inal a&&ro%ed drawings. Additionall," all drawings shall 'e &re&ared in A*T#CAD and CDs to 'e su'$itted to the #wner (or record. The a&&ro%al o( the #wner shall not relie%e the 'idder (ro$ the res&onsi'ilit, o( ade+uac, o( the design and correctness o( the drawing. 10.00.00 Gene a' Re-(i e$ent" All Aoundations shall 'e designed in accordance with &ro%isions o( rele%ant &arts o( the latest re%isions o( @ndian Standards and according to geotechnical in%estigation re&ort" a&&ro%ed ', #wner. 11.00.00 Gene a' De"i#n C ite ia Loading The (ollowing loads shall 'e considered (or the design o( cooling towers9 a) Dead loads ') ind loads c) 4arth+ua-e (orces d) Loads due to te$&erature and shrin-age e((ects. Te$&erature e((ects due to solar radiation shall also 'e considered. e) Construction load () Aoundation settle$ent etc. g) An, other load li-el, to co$e on cooling tower. Dea% Loa% Aor assessing the sel( weight o( the structure" the s&eci(ic weight o( the concrete shall 'e ta-en as 1)00 -g0$8. All other dead loads shall 'e assessed in accordance with rele%ant codal &ro%ision. Dead load shall include the sel( weight o( structure" weight o( (ill $aterial" weight due to
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&lugging0choc-ing o( (ills" weight o( (alling water" weight o( hot water &i&e" weight o( water in hot water channel and distri'ution s,ste$ including the sel( weight o( channel and distri'ution s,ste$" weight o( dri(t eli$inators etc. Secondar, stresses" i( an," due to &er$anent (i2tures on the shell shall also 'e considered. @n addition" li%e load on the su&&orting structure due to $aintenance acti%ities related to (ills 0ducts0distri'ution s,ste$ shall 'e considered. Win% P e""( e The wind &ressure on the towers shall 'e assessed on theoretical 'asis as well as with the hel& o( Model tests in a wind tunnel o( tur'ulent 'oundar, la,er. All the theoretical $ethods outlined hereunder (or esti$ating wind load on cooling tower shell shall 'e %alid onl, i( the towers s&aced at clear distance o( greater than 0.) ti$es the 'ase dia$eter at the (inished graded ground le%el. The theoretical $ethod outlined herein (or$s the 'asis onl, (or assessing lowest li$it o( wind (orces and shell structure interaction. Aor conducting $odel tests" 'idders should sur%e, the whole terrain and $a-e their own assess$ent o( li-el, critical wind (orces 3 wind structure interaction. General to&ogra&h, o( the area is une%en. @t would 'e the res&onsi'ilit, o( the 'idder to collect necessar, $eteorological data dul, %etted (ro$ the recogni/ed go%t. agencies0institutions. A(ter collection o( necessar, $eteorological data" $ost critical wind s&eed" wind &ressure distri'ution and other necessar, &ara$eter shall 'e deter$ined ', the 'idder and get the sa$e %etted ', the a'o%e agenc,0a&&ro&riate agenc,(s). Then with the hel& o( &h,sical $odel tests in a wind tunnel" o((ering a&&ro&riate aerod,na$ic si$ilitude" the 'idder shall o'tain the $ost critical (orces" stresses etc. with cooling tower at %arious le%els and locations. Such $odel test shall also include all ad7acent to&ogra&hical (eatures" 'uildings" and other structures which are li-el, to in(luence the wind load &attern on the tower signi(icantl,. The $odel test shall 'e carried out in a well re&uted institute0testing la'orator, a(ter o'taining &rior a&&ro%al (ro$ the #wner. The testing agenc, selected ', the 'idder shall ha%e re+uisite e2&erience and should ha%e success(ull, carried out tests in the &ast (or at least one cooling tower o( si$ilar ca&acit,. The $odel tests shall 'e dul, witnessed and a&&ro%ed ', the #wner0consultant. The $odel test results shall 'e $ade a%aila'le 'e(ore (inal a&&ro%al o( the design. The co$&lete cooling tower shall 'e designed (or all &ossi'le wind directional and on the 'asis o( worst load conditions as o'tained (ro$
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Model test and theoretical $ethods. *nder the theoretical $ethod" the circu$(erential net wind &ressure distri'ution and wind &ressure coe((icient (&1) (or the tower shell (without $eridional ri's) shall 'e o'tained (ro$ the GCriteria (or structural design o( 5ein(orced concrete Nature Dra(t Cooling Towers @S911)0>B1=D). The a'o%e circu$(erential wind &ressure coe((icient (&1) shall 'e increased ', $ulti&l,ing it ', 1.>8 to account (or tur'ulence in the incident wind and load intensi(ication due to tur'ulence induced ', the ad7acent cooling tower or the other structures o( signi(icant di$ensions. There(ore" the actual design circu$(erential net wind &ressure coe((icient (&) shall 'e co$&uted as &H1.>8(&1)" where (&1) is the wind &ressure coe((icient as &er @S9 11)0>B1=D). This design net &ressure coe((icient (&) and the distri'ution along the circu$(erence o( tower shall 'e used at all heights o( the tower. The a'o%e design net &ressure coe((icient (&) shall include the e((ect o( internal suction. @n order to co$&ute the +uasiBstatic design wind &ressure at a gi%en height along the circu$(erence o( the tower" the net design &ressure coe((icient (&) shall 'e $ulti&lied ', the wind &ressure acting at that height IP(/)J. Aor details" re(erence shall 'e $ade to GCriteria (or ind 5esistant Design o( Structures and 4+ui&$entsK &laced under Pro7ect Data and as gi%en 'elow. The wind &ressure at a gi%en height IP(/)J shall 'e co$&uted as &er the sti&ulations o( @S9 DC) (Part 8)B1=DC. Aor co$&uting the design wind &ressure at a gi%en height the 'asic wind s&eed (6') shall 'e ta-en as 6'H)0 $0sec at 10.0 $eters height a'o%e $ean ground le%el. Aor co$&uting design wind s&eed (6/) at a height /" the ris- coBe((icient L1H1.11 shall 'e considered. Aor coe((icient L1" Terrain categor, 1 and class MCF as &er ta'le 1 o( @S9 DC) (PartB8) E 1=DC shall 'e considered. Coe((icient L8 shall 'e deter$ined ', ta-ing into account o( the &resence o( hilloc- near', the &lant site and other (eatures o( the station 3 to&ogra&h,. The wind direction (or design &ur&oses shall 'e the one which would induce the worst load conditions. .owe%er" coe((icient L8 shall 'e less than one under an, circu$stances. The wind &ressure at a gi%en height shall 'e co$&uted theoreticall, in accordance to the @S Codal &osition gi%en as under9 1 P/ H 0.; 6/ N0$$1 The 'idder shall also co$&ute the wind &ressure (&/) along the wind direction ', Gust Aactor (GA) or Gust e((ecti%e (actor $ethod (G4A). Method (or esti$ating the wind load on the tower and other ele$ents" shall 'e 'ased on @S9 DC) (PartB8)B1=DC. hile calculating the gust (actor" the ter$ M'F shall 'e ta-en as the dia$eter o( the throat in Aig. 10 o( @S9 DC) (PartB8)B1=DC.
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Design o( the tower shall satis(, +uasiBstatic $ethod 3 G4A $ethod. D,na$ic e((ects on the tower due to wind action shall also 'e in%estigated to ascertain the wind induced oscillation such as o%alling and e2citation along and across the wind direction. !idder shall carr, out detailed anal,sis (or the tower and consider the worst co$'ination o( static 3 d,na$ic e((ects. @n case the 'idder &ro&oses to ado&t aerod,na$ic rough sur(ace such as &ro%ision o( $eridional ri's in the cooling tower shell" the &ressure coe((icients as gi%en in the 6G!B!T5 L*.LT*M54 G45MAN SP4C@A@CAT@#NS (latest) (structural design o( cooling towers) shall 'e &er$itted. The &ro%isions o( !T5 $a, 'e ado&ted (or choosing the %alue o( circu$(erential wind &ressure coe((icient (&1) onl,. The wind &ressure coe((icient (&1)" as o'tained (ro$ !T5 a(ter accounting (or internal suction shall 'e $ulti&lied ', a (actor 1.>8 to arri%e at the net design &ressure coe((icient (&). The 'idder shall (urnish authori/ed 4nglish Translation o( 6G!B!T5 L*.LT*5M4 G45MAN SP4C@A@CAT@#NS (latest) (or the re%iew o( the #wner. All other sti&ulations as s&eci(ied in these s&eci(ications shall 'e $et with. 4ntire anal,sis and designs ado&ted shall 'e (ull, su&&orted with authenticated literatures0docu$ents along with rele%ant re(erences where the sa$e has 'een success(ull, i$&le$ented. Ea th-(a!e Fo ce" The seis$ic anal,sis shall 'e carried out in accordance with @S91D=8 ', $odal anal,sis (or the h,&er'olic cooling towers or an, other $ethod as a&&ro%ed ', the #wner. The earth+ua-e anal,sis o( the shell and its su&&ort colu$ns including the (oundations shall 'e carried out ', res&onse s&ectru$ $ethod. Aor the (ill su&&orting structures (5CC (ra$es) res&onse s&ectru$ $ethod is &er$itted. The $odulus o( elasticit, (or concrete shall 'e o'tained (ro$ @S9 >);B1000 Clause ;.1.8.1 with an Age Aactor o( 1.0. All the anal,sis shall 'e carried out as &er the theor, o( elasticit,. 4ntire anal,sis and designs ado&ted shall 'e (ull, su&&orted with authenticated literatures0docu$ents along with rele%ant re(erence where the sa$e has 'een success(ull, i$&le$ented. Loa%" %(e to te$pe at( e effect" Stresses due to te$&erature e((ects9 The cooling tower shell shall 'e designed (or stress due to a2iB s,$$etric te$&erature distri'ution corres&onding to e2ternal a$'ient
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te$&erature %ariation (ro$ 11oC to )0oC. .owe%er" the detailed anal,sis o( actual ther$al gradient ', considering te$&eratures inside the tower and e2ternal a$'ient te$&eratures shall 'e carried out (urnishing detailed re(erences and 7usti(ication (or the sa$e. The shell shall also 'e chec-ed (or ther$al stresses arising due to &artial o&eration o( the tower in case the o&erational &hiloso&h, so de$ands. The anal,sis (or the stresses resulting (ro$ nonBa2iB s,$$etric te$&erature loading shall 'e carried out. @n such nonB s,$$etric te$&erature loading" the calculation shall 'e 'ased u&on the o&erating s&eci(ication. !esides" the shell shall also 'e designed (or one sided solar radiation e((ect. Ne%ertheless an e((ecti%e te$&erature di((erence o( at least 1)0 C across the shell thic-ness constant o%er the height and (ollow a sine (unctions along hal( the circu$(erence shall 'e considered. 4ntire anal,sis and designs ado&ted shall 'e (ull, su&&orted with authenticated literatures 0 docu$ents along with rele%ant re(erences where the sa$e has 'een success(ull, i$&le$ented. Con"t (ctiona' Loa%in#" The $ethod o( construction and the t,&e o( (or$wor- to 'e used shall 'e decided ', the 'idder in ad%ance and should 'e enclosed in the 'ids su'$itted. Construction loadings that $a, occur during e2ecution o( wor- shall 'e considered in the design o( the cooling tower structure. Aactors causing te$&orar, loading $a, include the (ollowing de&ending u&on the $ethod o( construction. a) !arrowing o( concrete ') Sca((olding and (or$worc) Loads &roduced ', anchoring de%ices o( cli$'ing sca((olds. d) .oist (i2ings e) Storage o( $aterials on sca((olding ') Te$&orar, access c) Tower crane (i2ings d) or-s te$&oraril, o$itted (or access &ur&oses. An, other load such as (oundation settle$ent" etc. All loads li-el, to act on cooling tower 'ut not s&eci(ied herein shall also 'e considered (or the design o( cooling tower structures. @n case di((erent degrees o( su'soil sti((ness e2ist" e((ect o( the sa$e shall 'e ta-en into account. @n such a case" (or co$&uting settle$ents" load distri'uting ca&acit, o( the shell $a, 'e considered. Di((erential
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settle$ent 'etween ad7acent sections o( (oundation shall 'e considered under $ost un(a%oura'le load co$'ination. 11.00.00 Loa% Co$+ination" Aollowing $ini$u$ load co$'inations shall 'e considered (or the design o( cooling towers structures. a) DL N L N SL ') DL N Se L c) DL N TL d) DL N L N TL N SL e) DL N Se L N TL N SL () 1.0 DL N 1.) L here DL H Dead Load L H ind Load SL H Settle$ent Load Se L H Seis$ic Load TL H Ther$al Load @n addition to a'o%e" construction loads shall 'e dul, accounted (or. *nder TL %arious t,&es o( ther$al loads" as descri'ed a'o%e" shall 'e considered se&aratel,. !esides a'o%e load co$'ination" other load co$'inations as &er rele%ant @S codes shall also 'e (ollowed. 11.00.00 Pe $i""i+'e St e""e" Aor load co$'ination (a) to (e) the stresses in concrete and rein(orce$ent shall 'e restricted as &er li$it state $ethod o( @S9 >); with ser%icea'ilit, criteria o( crac- width li$ited to 0.8$$. Aor the load case (() the shell o( cooling towers shall 'e designed ', li$it state $ethod as &er @S9 >);. The stress in the rein(orce$ent steel shall not e2ceed DC? o( the s&eci(ic characteristic strength o( rein(orce$ent steel and the co$&ressi%e stress in the concrete shall not e2ceed >)? o( the s&eci(ied 1D da,s cu'e strength o( the concrete as &er @S9>);. @n the design o( the cooling tower shell" colu$n" &ile ca&s" &edestals" ring 'ea$s etc. no increase in the strength with the age o( the concrete shall 'e &er$itted. The age (actor e+ual to >.0 shall 'e considered. Per$issi'le stress (or steel structures shall 'e as &er @S9 D00 (latest) 'ased on wor-ing stresses. 18.00.00 To)e De"i#n Con"i%e ation
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i)
General The co$&lete cooling tower" including the shell" colu$ns" ring 'ea$ and (oundation" shall 'e structurall, anal,/ed using a &ro%en (inite ele$ent $odeling techni+ue or an a&&ro%ed alternati%e $ethod including %alidation o( so(tware used (or anal,sis. Aor elastic anal,sis" concrete $a, 'e assu$ed to 'e uncrac-ed" ho$ogenous and isotro&ic. The design geo$etric &ro(ile" thic-ness %ariation and su&&ort conditions o( shell shall 'e considered in the structural anal,sis. 5egardless o( anal,sis $ethod ado&ted" the e+uili'riu$ chec-s o( internal (orces and e2ternal loads shall 'e &er(or$ed. Anal,sis 'ased on a recogni/ed 'ending theor, o( the elastic shells shall 'e ado&ted (or the design o( the tower and su&&orting structures. Geo$etric i$&er(ections" i( e2ceed the &er$issi'le li$it" then the anal,sis o( shell shall ta-e into account o( such i$&er(ections and resu'$itted (or #wnerFs a&&ro%al. !oundar, conditions shall 'e realistic and 'ased on actual con(iguration. The $agnitude o( the calculated dis&lace$ents should 'e within li$its o( the a&&lied theor,. A detailed d,na$ic anal,sis shall 'e carried out (or co$&lete tower (or seis$ic (orces ', res&onse s&ectru$ $ethod. Cooling tower shall also 'e designed (or cross wind oscillations (wind induced %i'ration) i( the (unda$ental natural (re+uenc, o( the tower is less than or e+ual to 1 ./. Are+uenc, calculation (or (ree %i'ration anal,sis shall also 'e (urnished ', 'idder during detailed engineering.
@@)
Si/e and Sha&e The 'ase dia$eter" air inta-e o&ening height" tower height and throat dia$eter shall 'e deter$ined ', ther$al design consideration ', the 'idder and su'$itted to #wner (or a&&ro%al. As the range o( &ossi'le h,&er'olic shell sha&es is in(inite" the sa$e shall generall, con(or$ to the (ollowing $a7or &ro&ortions" which ha%e 'een e2tensi%el, ado&ted in cooling tower constructions. .0D H 1.1 to 1.)) here . is the total tower height a'o%e 'asin sill le%el
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.'0. H 0.C) to 0.D) .' is the %ertical distance (ro$ the throat to 'asin sill le%el and MDF is the 'ase dia$eter at 'asin sill le%el. .owe%er" other &ro%en &ro(iles $a, 'e &er$itted su'7ect to a&&ro%al (ro$ the #wner. !idders shall su'$it along with the o((er co$&lete details o( the &ro(ile" in case the &ro(ile is not within the li$its stated a'o%e" and the na$es o( the sites where such shell &ro(iles ha%e 'een success(ull, constructed. Notwithstanding what is stated a'o%e" the #wner reser%es the right to acce&t 0 re7ect the shell &ro(ile. @@@) Tower Shell !oundar, Conditions A. Shell Anal,sis and Design The (ollowing 'oundar, conditions shall 'e assu$ed (or the design o( cooling tower shell9 a) At *&&er 4dge The to& edge o( the shell shall 'e graduall, thic-ened to (or$ a ring 'ea$ to guard against &ossi'le insta'ilit, o( the to& o( the shell due to high %elocit, wind gusts. To& edge shall 'e considered as a (ree edge in the anal,sis. ') At Lower 4dge The lower edge o( the shell shall 'e thic-ened to (or$ a lower ring 'ea$. The thic-ness transition (ro$ shell to lower ring 'ea$ shall 'e s$ooth and shall 'e considered as an integral &art o( the shell. The lower 'oundar, o( the shell shall 'e considered as elasticall, su&&orted ', discrete colu$ns. The in(luence o( 'oth su&&ort structure (le2i'ilit, and (oundation settle$ent shall 'e considered in the anal,sis and design o( cooling tower shell. The shell anal,sis should include (ollowing in(or$ation at 10o &lan angle and o( not $ore than 0.0) o( the shell height. i) ii) iii) !. Meridional and circu$(erential direct stress resultants and the tangential shear stress resultants. Meridional and circu$(erential 'ending $o$ents. Dis&lace$ents nor$al to the shell $idBsur(ace.
!uc-ling o( Tower Shells
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Critical d,na$ic &ressure (wind &ressure) at 'uc-ling shall 'e alculated (ro$ !S9 >>D) PartB>91==;. The shell 'uc-ling shall 'e chec-ed using the design d,na$ic wind &ressure and other rele%ant loads acting on the tower. The (actor o( sa(et, against 'uc-ling shall 'e not less than ) (or the co$&leted tower as well as while under construction. !esides a'o%e" a 'uc-ling anal,sis with wind (orces should 'e $ade using the theoretical tower geo$etr, and 'oundar, conditions" including the in(luence o( dead weight" ', the $ethod o( 'uc-ling stress state (!SS) a&&roach in accordance with the &ro%isions o( 6G!. The 'uc-ling sa(et, (actor shall 'e at least ).0 (or load co$'inations o( dead load N wind load. hen i$&er(ections in the shell geo$etr, are larger than s&eci(ied tolerances" the anal,sis should 'e rechec-ed to account (or such i$&er(ections and ensure that the desired 'uc-ling ca&acit, re$ains. C. #&ening in Shells #&ening through the shells should 'e a%oided as (ar as &ossi'le. The, should 'e o( s$allest re+uired di$ensions and shall 'e sha&ed such that stress concentration is $ini$i/ed at the 'oundar, o( the o&ening. Should thic-ening o( the edges 'e necessar," it shall 'e s$oothl, te$&ered 'ac- to the shell thic-ness. #&enings shall 'e &ro%ided with additional edge rein(orce$ent o( a $ini$u$ cross sectional area at each edge e+ual to C)? o( the rein(orce$ent interce&ted ', the o&enings in the direction &arallel to the edges. @n addition diagonal rein(orce$ent shall 'e &ro%ided at each corner as close as &ossi'le. The total crossB sectional area in c$1 o( this rein(orce$ent shall 'e 0.)d" at each corner whereMdF is the shell thic-ness in c$. No hori/ontal thrust due to the inlet &i&ing shall 'e trans$itted to the shell. D. Mini$u$ Thic-ness o( Shell The $ini$u$ thic-ness o( the shell shall not 'e less than 100 $$.
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4.
Mini$u$ 5ein(orce$ent in Shell S&acing and Place$ent The rein(orce$ent used shall 'e cold wor-ed steel high strength de(or$ed 'ars o( grade Ae >1) con(or$ing to @S9 1CD; E latest. All rein(orce$ent steel shall 'e corrosion resistant steel o( Marine grade suita'le (or $arine a&&lication. 5ein(orce$ent steel higher than Ae>1) grade $a, 'e used i( &er$itted ', the #wner. The $ini$u$ rein(orce$ent to 'e &ro%ided shall 'e as (ollows9 To& one third &ortion o( shell9 0.>? o( concrete cross sectional area along circu$(erential direction and 0.8)? o( concrete cross sectional area along $eridional direction. 5e$aining twoBthird &ortion9 0.8)? o( concrete cross o( shell sectional are in 'oth $eridional and circu$(erential directions. Mini$u$ 'ar dia$eter shall 'e 10 $$ in trans%erse direction and 11 $$ in $eridional direction. S&acing o( rein(orcing 'ars should not e2ceed 100 $$ in circu$(erential direction and 1)0 $$ in $eridional direction. The two la,ers o( rein(orcing $eshes shall 'e ade+uatel, 7oined ', SBhoo- o%er the total shell sur(ace. At least two SBhoo-s in each s+uare $etre area o( shell sur(ace shall 'e &ro%ided. The hoo-s shall 'e o( $ini$u$ ; $$ dia$eter 'ars. The concrete co%er shall 'e )0 $$ $ini$u$. The rele%ant &ro%isions o( @S9 1110 E Criteria (or the design o( rein(orced concrete shell structures and (olded &lates and @S9 110> E Code o( Practice (or construction o( rein(orced concrete shell roo( shall also 'e dee$ed to 'e a&&lica'le. All other design criteria (or the cooling tower shell which are not s&eci(ied a'o%e shall 'e in accordance with !S9 >>D) Part > and !T5.
A.
Pro%ision o( $eridional ri's in Cooling Tower Shell Meridional ri's in the cooling tower shell $a, 'e &ro%ided su'7ect to the (ollowing conditions9 a) ') Mini$u$ thic-ness o( shell e2cluding ri's shall not 'e less than 100 $$. CoBe((icients (or &ressure distri'ution around the cooling tower circu$(erence including suction $a, 'e ta-en as &er 6G!B!T5 L*C.LT*5M4N SP4C@A@CAT@#NS
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(latest). All other (actors including load intensi(ication (actors shall 'e as s&eci(ied else where in these s&eci(ications. c) d) e) Shell 'uc-ling and strength shall 'e chec-ed as &er clauseB' a'o%e without considering the e((ect o( ri's. All other sti&ulations as s&eci(ied in these s&eci(ications shall 'e $et with. !idder shall (urnish an authori/ed 4nglish translation o( the 6G!B!T5 L*.LT*5M4 G45MAN SP4C@A@CAT@#NS (Latest) during detailed engineering stage.
@6)
5a-er Colu$ns @nclination o( the colu$n shall closel, $atch the $eridional slo&e at the shell so that the load trans(er to (oundation ta-es &lace through &redo$inantl, a2ial (orce in colu$ns. 5a-er colu$ns shall 'e designed (or the $ost critical (orces trans(erred to an indi%idual ra-e colu$n (ro$ su&erstructure considering %arious load co$'inations as s&eci(ied in this docu$ent. Aor selecting e((ecti%e length o( the ra-er colu$ns" (ollowing restraints shall 'e considered9 a) @n case colu$ns restrained at 'oth the ends" the e((ecti%e length shall 'e 0.D and 0.; ti$es the length o( the colu$n radiall, and tangentiall, res&ecti%el,. @n case colu$ns are restrained at one end onl," the e((ecti%e length o( colu$ns shall 'e 0.= and 0.C ti$e the length o( colu$ns radiall, and tangentiall, res&ecti%el,. The colu$ns shall 'e designed 'ased on wor-ing stress $ethod e2ce&t (or the (orces (ro$ DL N 1.) L which shall 'e designed as &er li$it state o( strength $ethod o( @S9>);. idth Control
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c)
6)
Crac-
*nder wor-ing stress $ethod the $a2i$u$ crac- width o( tower shell" lintels" ra-er colu$ns" cold water 'asin and (ill su&&ort structure shall 'e controlled u& to 0.8 $$ on 'asis o( (or$ulas as &er @S9>); and rele%ant !ritish codes.
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Aill su&&ort structures and Dri(t 4li$inators shall 'e designed as &er the load co$'inations s&eci(ied in this docu$ent. A&&ro&riate Li%e Loads and i$&osed loads shall also 'e considered in addition. The design shall con(ir$ to li$it state $ethod as &er @S9 >);. Aor (ill su&&ort structure" the design shall 'e done considering the weight o( (ills" (alling water" &lugging0scaling load and the li%e load due to the $aintenance acti%ities. 6@) Prestressed Concrete Me$'ers Design construction and wor-$anshi& o( &restressed concrete" $e$'ers shall 'e in accordance with @S9 18>8 (Latest re%ision). Steel wire (or &restressing shall con(or$ to @S9 1CD) (Part 1) (latest edition) or @S9 ;008 (latest edition). Crac- width control shall 'e li$ited to 0.1 $$. Particular attention shall 'e &aid to achie%e an e((ecti%e 'ond o( the wires in &retensioned concrete units. Aor this &ur&ose" indented wire shall 'e used. ires shall 'e corrosion resistant ($arine grade) or should ha%e coating s,ste$ (it (or seawater dut, condition. 6@@) Li+uid 5etaining Structures a) The cold water 'asin including sludge &its" cold water channels" shall 'e designed as &er @S9>); (latest) with crac- width control o( 0.1 $$ (or outer (ace o( the wall and inside (ace o( the wall shall 'e designed as &er @S 88C0.
The structures shall 'e designed (or the (ollowing conditions9 i. ii. ater (illed inside u& to $a2i$u$ le%el and no earth outside. 4arth &ressure with surcharge load o( 1.) t0$1" as a&&lica'le" and with0without ground water ta'le at (inal graded ground le%el outside and no water inside.
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c) d) e)
The 'asin and associated structures shall 'e chec-ed against u&li(t (or 'asin e$&t, condition. Sta'ilit, shall 'e chec-ed during construction stage as well as $aintenance stage. The (actor o( sa(et, shall 'e as &er @S9 88C0. Loads during construction" erection and $aintenance stage shall also 'e considered. Te$&erature (luctuations (ro$ o&eration shall 'e o'tained (ro$ the design data. .ot water te$&erature inside and cold air te$&erature outside shall 'e considered. !asin (loor sla' shall 'e designed to rest on &iles or ra(t0$at (oundation including (illB&ac- su&&ort structures. The sti((ness o( the su'soil shall 'e ta-en into account. The (ounding le%el o( the ra(t0$at shall 'e either on %irgin ground le%el or shall 'e &laced at higher le%el onl, a(ter
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()
g) 6@@@)
scoo&ing out (illed u& soil u& to %irgin ground and then (illing 'ac- with well co$&acted sand (D0? o( relati%e densit,) u& to the (ounding le%el o( the ra(t0$at. The 'idder shall ascertain the sa(e 'earing ca&acit, o( the stratu$ at the (ounding le%el and $a, ado&t the sa$e su'7ect to #wnerFs a&&ro%al. Mini$u$ thic-ness o( 'asin sla' shall 'e 800 $$ with $ini$u$ rein(orce$ent 0.8)? o( gross sectional area in 'oth the directions. 5ein(orce$ent shall 'e &laced in two la,ers" to& and 'otto$ sur(ace. The e((ect o( &ro%ision o( (la& %al%es0&ressure release %al%es shall not 'e considered in the design o( C 'asin. @n the s&ace underneath the 'asin (loor sla' a la,er o( at least 100 $$ thic- PCC o( $i2 1989; shall 'e &ro%ided. All rein(orce$ents used shall 'e corrosion resistant steel o( $arine grade. ater Distri'ution S,ste$ The structural design o( the water distri'ution s,ste$ shall consider the worst co$'ination o( (ollowing loads9 i) Sel( weight" other i$&osed loads and li%e load. ii) .,draulic &ressures during nor$al o&erations including &ressure surges. iii) .,draulic &ressure due to $alBo&eration o( the tower or su&&l, &u$&s. The water distri'ution s,ste$ shall 'e &ro%ided with ade+uate &ressure surge relie( (acilities to &re%ent &ressure loading in e2cess o( %alues used in the design. @( such (acilities are not &ro%ided" a (urther increase in loading shall 'e considered in the design. Aor the structural design the &ressure le%el to 'e considered shall not 'e less than 1.) ti$es the design &ressure. The design o( water distri'ution s,ste$ and its su&&orts shall 'e ca&a'le o( acco$$odating all ther$al stresses and $o%e$ents due to changes in inlet water te$&erature and a$'ient te$&erature. The &ossi'ilit, o( %i'rations 'eing i$&osed on the distri'ution s,ste$ shall 'e in%estigated in the design. Seis$ic loading on the water distri'ution s,ste$ shall also 'e ta-en into account. The design shall 'e carried out 'ased on uncrac-ed section as &er @S9 88C0 under nor$al o&erating conditions. Strength chec- (or worst loading including $al(unctioning shall 'e carried out with stress li$itations as &er @S9 88C0. The construction shall 'e co$&letel, water tight without the use o( (illets" sealing co$&ounds etc. The $ethod o(
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construction shall 'e such so as to a%oid e2cessi%e rise in te$&erature o( concrete due to release o( heat o( h,dration. @O) Plat(or$s" al-wa,s" Stairwa,s" Staircases" @nternal Grillage etc.
These shall 'e designed as &er wor-ing stress $ethod @S9 >);B1=CD and @S9 D00 (Latest). The crac- width in all 5CC structures shall 'e li$ited to 0.1 $$. A $ini$u$ li%e load o( >00 -+0s+$ shall 'e considered (or the design o( all &lat(or$s" wal-wa,s" staircases etc. in addition to their own weight. O) Steel Structures These structures shall 'e designed" (a'ricated and erected as &er @S9 D00 (latest re%ision) and other rele%ant @ndian Standard codes (or structural steel wor-. All steel structures shall 'e coated with antiB corrosi%e s,ste$. O@) Slide Gates and Screens Slide Gates and Screens" as &er @S9 );10 con(or$ing to @S9 10;1 Gr. A" shall 'e designed (or worst co$'ination o( o&erating and $aintenance condition. All steel co$&onents shall 'e coated with antiBcorrosi%e &aint s,ste$. .owe%er" all guides o( slide gates and screens shall 'e o( stainless steel o( Grade A@S@ 80>L. O@@) Aoundations The design o( the tower (oundation structures shall 'e 'ased on @S9 >); as er wor-ing stress $ethod (or worst load co$'ination as &er clause 1).C.D. @n case o( load co$'ination DL N 1.) L" the li$it state $ethod as &er @S9 >); shall 'e ado&ted. Aoundation shall 'e chec-ed (or sa(et, against o%erturning" sliding and u&li(t. hile chec-ing sta'ilit, o( the structures" neglect (a%oura'l, acting loads (ro$ water (ill" soil co%er 'e,ond the edge o( the (oundation. .igh ground water le%el u& to (inal graded ground le%el shall 'e considered to ta-e into account 'uo,anc, e((ect. The (oundation shall 'e o( $ini$u$ MB1) grade concrete resting o%er 100 $$ thic- PCC 1989; la,ers. Clear co%er o( concrete shall not 'e less than )0 $$. Pile (oundation i( ado&ted shall 'e designed in accordance with @S9 1=11(PartB@ 0 SecB@" @@ and @@@).
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Generall, net tension should 'e a%oided in the (oundations0&iles (or the shell su&&ort (oundation unless s&eci(icall, &er$itted ', the #wner. hile accounting (or o%er 'urden o( the soil (or chec-ing the (oundation against u&Bli(t" dead weight o( the soil directl, a'o%e the &ile ca& or ring ra(t" as the case $a, 'e" shall onl, 'e considered" neglecting the weight o( soil in the cone o( u&Bli(t a'o%e the (oundation. The (oundation structures will 'e su'7ected to (ollowing loading and e2tre$e load co$'ination case shall 'e considered (or design. 1. 1. 8. >. ). ;. Most critical (orces trans(erred (ro$ su&erstructure (or the %arious load co$'inations. *&li(t (orces Loading due to (oundation settle$ent Concentrated local loading (ro$ colu$n nodes Ther$all, induced local loading where su&&l, cul%erts &ass through the (oundation structures without structural isolation. Surcharge o( 1.) t0s+.$.
C 'asin surcharge load shall also 'e considered in addition to the other rele%ant loads (or the design. O@@@) Aill Su&&ort Structures and #ther Structures The sel( weight o( the &ac- su&&ort structures shall 'e 'ased on the weight o( the &ac-ing including weight o( standing" running and dri&&ing water" other o&eration and &lugging0choc-ing (de'ris0scaling) loads" etc. in accordance with $anu(acturerFs data. @n addition" a li%e load o( 100 -g0$1 shall also 'e considered (or the design o( su&&orting structures. Aor other structures li-e wal-wa,s" &lat(or$s" etc. a li%e load o( >00 -g0s+.$ shall 'e considered. .and railings shall 'e designed (or hori/ontal load o( ;0 -g0$1. ind de(lector walls and an, other structural ele$ents shall 'e designed (or a hori/ontal wind load o( D0 -+0s+$ or as &er $anu(acturerFs reco$$endations" whiche%er is higher. Ther$al loading shall 'e as &er $anu(acturerFs reco$$endations. 4arth+ua-e loading shall 'e considered 'ased on criteria gi%en (or cooling tower. 5es&onse s&ectru$ anal,sis shall 'e considered. Design o( 5CC $e$'ers shall 'e 'ased on @S9 >);91000 with li$iting crac- width o( 0.1 $$. The cold water 'asin sla'0ra(t shall (or$ the co$$on (oundation (or the &ac- su&&ort structures. The (oundation shall 'e designed (or the $ost
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Co. Ltd.
MAHA GENCO
critical (orces trans(erred (ro$ C 'asin 3 (ill su&&orting structures including loads introduced ', constructional e+ui&$ents and crane de&lo,ed (or (ill su&&orting structure or shell erection. O@6) 5e+uire$ents (or Concrete and 5ein(orce$ent Structural concrete shall 'e o( design $i2 co$&l,ing with the rele%ant &ro%isions o( @S codes or an, @nternational Code o( Practice as a&&ro%ed ', the #wner. Dura'ilit, o( the concrete shall con(or$ to se%ere e2&osure categor, as &er Ta'le 1= o( @S9 >); e2ce&t noted s&eci(icall, otherwise. Mini$u$ ce$ent content o( all 5CC structures shall 'e 8;0 -g0cu$ e2ce&t in case o( concrete 'lended with GG!S s&eci(ied a'o%e 3 &iling. 5ein(orce$ent shall con(er to grade Ae >1) as &er @S9 1CD; e2ce&t noted otherwise. All rein(orce$ents used in 5CC structure shall 'e corrosion resistant o( $arine grade. Colu$n rein(orcing 'ars shall 'e care(ull, anchored in the shell and (oundation. The anchoring length shall not 'e less than D0 ti$e the dia$eter o( the 'ars. All (oundations structures shall 'e &ro%ided on all sides with a $ini$u$ rein(orce$ent o( 0.11? o( gross crossBsectional area distri'uted o%er to& and 'otto$ (aces. The $ini$u$ grade o( concrete o( structural co$&onents o( cooling towers shall 'e as (ollows in accordance with @S9 >);. a) ') c) d) e) () g) Shell and 5a-er Colu$ns PreBcast &reBstressed ele$ents All other 5CC concrete PCC encase$ent concrete e2ce&t &iles Piles (with #PC0PPC0PAC) Tower (oundation Mud $at PCC 9 MB>0 grade 9 MB8) grade 9 MB80 grade 9 MB1) grade 9 MB1) grade 9 MB1) grade 9 MB10 grade
Coarse and (ine aggregates shall 'e s&eciall, selected to ensure that the, are not susce&ti'le to al-ali0chloride attach or &rone to disintegration at high te$&eratures. @n &articular li$estone aggregates shall ne%er 'e used. The $a2i$u$ si/e o( coarse shall not 'e larger than 10Dth narrowest di$ension 'etween rein(orce$ent 'ars not $ore than 10 $$. ashing and screening o( coarse and (ine aggregates to re$o%e (ines" dirt or other deleterious $aterials shall 'e carried out ', a&&ro%ed $eans as directed ', the 4ngineerBinBcharge.
PAG4
22 o( 40
Co. Ltd.
MAHA GENCO
The water ce$ent ratio ', weight shall 'e 0.>) $a2i$u$ including (ree $oisture in the aggregates" and slu$& should 'e suita'l, decided to &ro%ide good +ualit, concrete wor-. O6) Ad$i2tures Ad$i2tures $a, 'e &er$itted to 'e used in accordance with rele%ant @S codes to $odi(, the rate o( hardening or setting" to i$&ro%e wor-a'ilit, or as an aid to control concrete +ualit,. The #wner reser%es the right to direct the contractor to conduct la'orator, tests or use test data" or other satis(actor, re(erence 'e(ore granting a&&ro%al. The cost o( all tests conducted shall 'e 'orne ', the contractor. The ad$i2ture shall 'e used in strict accordance with the $anu(acturerFs directions and0or as directed ', the #wner. No e2tra &a,$ent will 'e $ade to the contractor on account o( using ad$i2tures. Particular attention $ust 'e gi%en to concrete &lace$ent 'ecause o( the thin wall section and the &resence o( rein(orcing steel. Consolidation o( concrete shall 'e ', %i'ration. 5e$o%al o( air and water at the (or$ sur(ace shall 'e ', %i'ration and rodding. Particular attention shall 'e &aid to accuratel, sha&e the corners at all o&enings. Point o( discharge o( the concrete in to the (or$s 'e 1)00 $$ $a2. a'o%e the concrete sur(ace. Concrete shall 'e de&osited in a&&ro2i$atel, le%el la,ers not greater than >00 $$ dee& unless &er$itted otherwise. Concrete in the cooling tower shell in each li(t shall 'e so laid that the no. o( %ertical or inclined construction 7oints are $ini$i/ed to the e2tent &ossi'le. .ori/ontal construction 7oints shall 'e $aintained at uni(or$ s&acing throughout the height o( the cooling tower as &er the directions o( the #wner. S&ecial attention shall 'e &aid to &ro&er curing o( %ertical (aces o( the cooling tower shell so that these do not re$ain dr,. All thin walled structural $e$'ers shall 'e &rotected ', $eans o( curing agents. @t is reco$$ended to use a curing agent (or the cooling tower shell &ro%iding additional &rotection li-e a single trans&arent cooling with a $aterial 'ased on %in,l $i2ed &ol,$er. @nside (ace o( the shell should 'e &rotected ', a second &ig$ented coating o( the na$e 'ase $aterial. An, other $ethod o( curing" i( &er$itted ', the #wner $a, 'e used. Sa$&ling and testing o( concrete shall 'e carried out as stated in Technical S&eci(ication elsewhere and as &er rele%ant @ndian Standard Codes. .owe%er" (ollowing $ini$u$ tests shall 'e carried out" irres&ecti%e o( whate%er stated otherwise9
PAG4
23 o( 40
Co. Ltd.
MAHA GENCO
Test o( co$&ressi%e strength Colu$ns E 1 Set o( 8 cu'es &er colu$n ShellB1 sets o( 8 cu'es &er cli$'ing section O6@) Co%er to 5ein(orce$ent *nless indicated otherwise the clear concrete co%er (or rein(orce$ent shall 'e as &er @S Codes. The correct co%er shall 'e $aintained ', ce$ent $ortar s&acers0cu'es or other a&&ro%ed $eans" rein(orce$ent (or (ooting0&ile ca&s" grade 'ea$" and sla's on su'Bgrade shall 'e su&&orted on &reBcast concrete co%er 'loc- as a&&ro%ed ', 4ngineerBinBcharge. The use o( &e''les or stones as co%er 'loc-s shall not 'e &er$itted. The 1D da,s crushing strength o( ce$ent $ortar cu'es0&reBcast concrete co%er 'loc-s shall 'e at least e+ual to the s&eci(ied strength o( concrete in which the cu'es 0 'loc-s are e$'edded. The $ini$u$ clear distance 'etween rein(orcing 'ars shall 'e in accordance with @S9>); (latest edition) or as s&eci(ied elsewhere in this s&eci(ication. All la&&ing o( rein(orce$ent 'ars in the cooling tower shell shall 'e ', la&&ing as &er rele%ant codal &ro%isions. Prior a&&ro%al o( the #wner shall 'e ta-en (or deciding the $ethod o( la&&ing the rein(orce$ent 'ars in the shell. Tolerances (or the cooling tower construction shall 'e in accordance with the (ollowing9 i) ii) iii) i%) %) O6@@) Shell wall centerline in hori/ontal &lane $easured radiall, at $id &oint on a 8$ wide chord is N 1) $$. Shell wall centerline in $eridional &lane $easured o%er a height o( 1$ is N 10 $$. Shell thic-ness is N 10 $$ or B)$$. .ori/ontal radius o( shell at an, section other than shell 'ase is P )0 $$. .ori/ontal radius at shell 'ase is P >0 $$.
Chec-ing o( shell geo$etr, Chec- (or a'solute &ositions $a, 'e carried out (ro$ ground stations arranged at not $ore than 10 degree &lan angle a&art. 5eadings o( hori/ontal radius shall 'e ta-en at e%er, ;$ height or wee-l, during construction &eriod whiche%er is $ore (re+uent.
PAG4
24 o( 40
Co. Ltd.
MAHA GENCO
@( the &er$issi'le di$ensional tolerance are e2ceeded the #wner will instruct the contractor" in writing" to sto& construction o( the shell. The Contractor shall then e2a$ine the situation and su'$it a re&ort to the #wner who $a, re+uire the contractor to de$onstrate ', calculations that the structural integrit, o( the shell will not 'e i$&aired as a result o( the i$&er(ections. The calculations shall 'e su'$itted to the #wner" (or a&&ro%al" 'e(ore construction will 'e &er$itted to &roceed. @( in the o&inion o( the #wner the calculations show that the integrit, o( the shell could 'e threatened" the Contractor will 'e re+uired to su'$it to the #wner detailed arrange$ent and su&&orting calculations to set right the shell geo$etr, (or a&&ro%al" 'e(ore construction will 'e &er$itted to &roceed. The cost o( carr,ing out the calculation" an, re$edial wor- re+uired and idle ti$e or an, dela,s to the construction &rogra$$e as a result o( di$ensional tolerances 'eing e2ceeded will 'e 'orne ', the contractor. Ad7ust$ent to the tower shell line on the 'asis o( the sur%e, results shall 'e $ade graduall,Q li$iting the $a2i$u$ change o( direction (ro$ the e2isting %ertical shell &ro(ile to 'e not $ore than an angular change o( 10 $$ $easured o%er 1$ o( height. An, such ad7ust$ent shall 'e $ade with (ull -nowledge and consent o( the #wner. The contractor shall carr, out an asB'uiltBsur%e, o( each li(t o( the shell. The results o( these chec-s will 'e recorded on a suita'l, de%elo&ed drawing o( the shell (ro$ which it will 'e &ossi'le to locate the sur%e, chec- &oint. A co&, o( these results will 'e &resented to the #wner &rior to co$$encing the ne2t shell &our. The contractorFs shell construction &rocedures shall include (or &ro%iding the #wner with the (acilities and a reasona'le ti$e &eriod as $a, 'e re+uired to carr, out an inde&endent chec- o( the co$&leted wor-s. Suita'le co$$unication s,ste$ such as tele&hone" wireless e+ui&$ents" etc. shall 'e &ro%ided ', the contractor so that the co$$unications are C&ossi'le at di((erent ele%ations o( the tower (ro$ the ground during construction. All &iling wor- shall 'e carried out ', s&ecialist su'contractor a&&ro%ed ', the #wner. @nitial &ile load test shall 'e carried out (or at least 8 sets o( &iles (or direct co$&ression and lateral load. Since the e((ecti%e action o( the &iles will de&end on the ado&ted $ethod o( construction" the contractor shall guarantee that the &iles" as
PAG4
25 o( 40
Co. Ltd.
MAHA GENCO
constructed ', the su'Bcontractor" shall e((ecti%el, trans$it the $a2i$u$ loads which can 'e i$&osed on the (oundation soil and corres&onding $a2i$u$ de(lections. O6@@@) General 5e+uire$ents i) The 'asin sla' shall 'e di%ided into two e+ual &arts ', a &artition wall designed to withstand (ull h,drostatic &ressure" with one side e$&t,. The 'asin construction 7oints shall 'e $ade watertight ', in7ection o( che$ical grout through ni&&les. The 'asin construction shall 'e tested (or water tightness" in accordance with @S9 88C0 (Part @) (Latest edition). The cost o( the test and an, recti(ication and reBtest i( re+uired is dee$ed to 'e included in the contractorFs +uoted &rice. An, cost o( (illing and e$&t,ing o( the 'asin and to recti(, de(ects shall also 'e 'orne ', the contractor. P6C ri''ed water sto&s with central 'ul' shall 'e used where e2&ansion 7oints are en%isaged. The $ini$u$ thic-ness o( P6C ri''ed water sto&s with central 'ul' will 'e 10 $$ and $ini$u$ width 1)0 $$. The 'asin (loor o( each co$&art$ent shall 'e &ro%ided with a slo&e o( not less than 1 in )00 towards su$& (or dewatering. Aro$ su$&" the water will 'e drained ', C.@. drain &i&e" e$'edded 'elow the 'asin (loor" into a drain cha$'er outside the tower 'asin or as &er the arrange$ents descri'ed elsewhere in the tender docu$ent. Suita'le sluice gates (rising s&indle t,&e) con(or$ing to @S9 80>1 or sluice %al%es shall 'e &ro%ided in the drain cha$'er or an, other arrange$ent s&eci(ied elsewhere in the tender docu$ent. Suita'le o&erating &lat(or$ with access ladders (or o&erating the gates or %al%es and &i&es" shall 'e &ro%ided in the drain 'o2. A 1)0 $$ high sill shall se&arate the &ond (loor (ro$ the tower outlet. *ni(or$ sur(ace on the to& o( 'asin (loor shall 'e &ro%ided. @n case undulated sur(ace is o'ser%ed" a to& o( la,er o( $ini$u$ 1) $$ thic- 1.8 $i2 $ortar to 'e &ro%ided to achie%e uni(or$ sur(ace. Aill will 'e o( (il$ t,&e su&&orted on 5CC 'ea$. Ail$ (ill should 'e characteri/ed ', reduced air &ressure losses" and shall not susce&ti'le to clogging. Design and (acing o( the (il$ (ill shall 'e such as to e2&ose high air0water sur(ace with $ini$u$ air &ressure dro&.
PAG4
ii)
iii)
i%) %)
%i)
26 o( 40
Co. Ltd.
MAHA GENCO
The sluice gate s shall 'e structural steel with antiBcorrosi%e coating s&eci(ied elsewhere. Nu$'er o( sluice gates and re$o%a'le screen shall 'e two (1) &er tower. Pro&er ru''er seal shall 'e &ro%ided so as to a%oid an, lea-age o( water. The ru''er seal &ro%ided (or the sluice gate s 'e tested in accordance with the rele%ant @ndian Standard Code. Sluice gate s shall 'e chec-ed (or water tightness and s$ooth o&eration in dr, and wet conditions. Suita'le (acilities" as a&&ro%ed ', the #wner" shall 'e &ro%ided (or handling o( sluice gates and screens. A screed or concrete la,er not less than 100 $$ thic- and o( grade not wea-er than 1989; $i2 con(or$ing to @S9 >);B1000 shall 'e &ro%ided 'elow the cold water 'asin and other li+uid retaining structures. Lean concrete 'elow other (oundations and underground structures" unless noted otherwise shall 'e 1989; no$inal $i2 (with aggregate o( no$inal si/e >0 $$ $a2i$u$) and shall 'e at least 100 $$ thic-. All e2&osed sur(aces o( concrete including sur(ace o( cooling tower shell shall 'e gi%en two or $ore coat o( water&roo( ce$ent &aint o( a&&ro%ed $a-e and colour. *nless noted otherwise all concrete sur(ace which are in contact with the earth shall 'e a&&lied with anticorrosi%e coat s,ste$. ater &roo(ing and &lastici/er ad$i2tures con(or$ing to rele%ant @S codes $a, 'e added as &er $anu(acturerFs instruction to the concrete su'7ect to a&&ro%al o( the #wner. The tower shall 'e &ro%ided with two nu$'ers e2ternal 5C staircase" leading to a hea%, dut, door gi%ing access to the distri'ution s,ste$. Staircase shall 'e $ini$u$ 1000 $$ wide (clear)" with landings o( $ini$u$ width o( 1000 $$ at not $ore than 1)00 $$ height inter%als unless a&&ro%ed otherwise. The ste&s shall ha%e a rise o( a'out 11) $$ and tread o( a'out 1)0 $$. AntiBs-id nosing at each ste& shall 'e &ro%ided. Mini$u$ si/e o( all doors shall 'e 1100 $$ high (clear) and 1100 $$ wide (clear). The door shall 'e o( steel with antiBcorrosi%e coating o( &ol,urethane as s&eci(ied elsewhere. .owe%er" A5P $aterial or e+ui%alent $a, also 'e used su'7ect to a&&ro%al o( the #wner. The door shall 'e air tight when closed.
PAG4
27 o( 40
Co. Ltd.
MAHA GENCO
The hand railing on 'oth sides o( the staircase shall 'e gal%ani/ed with three rails o( 81 $$ N! &i&es con(or$ing to $ediu$ class as &er @S9118=" and &osts con(or$ing to $ediu$ class as &er @S9118= o( 81 $$ dia gal%ani/ed &i&es s&aced not $ore than 1.1 $ centers. The to& hand rail shall 'e at 1000 $$ a'o%e the ste&s. Co$&lete hand rails shall 'e a&&lied with antiBcorrosi%e coating s,ste$ as s&eci(ied elsewhere. All gal%ani/ation wor- shall ha%e ;10 g$0s+.$ o( de&osit. A&&ro%ed wal-wa,s and &lat(or$s shall 'e &ro%ided inside the tower at distri'ution &i&e le%el. These wal-wa,s and &lat(or$s shall &ro%ide sa(e and clear access to all s&ra,ers and all distri'ution &i&es. A rein(orced concrete &lat(or$ o( 1)00 $$ clear width shall 'e &ro%ided around the tower %al%es. #ther wal-wa,s shall 'e at least ;00 $$ wide with )0 $$ ($ini$u$) sa(et, -er's along each edge. Access wa,s shall 'e clear o( all o'structions such as distri'ution &i&e su&&ort 'ea$s" dri(t eli$inator su&&ort 'ea$s etc. The wal-wa,s shall 'e &ro%ided with trans%erse slots or other o&ening which will &er$it the (ree &assage o( air and water. .ot dou'le di& gal%ani/ed handrails as descri'ed a'o%e shall 'e &ro%ided on all sides where there is a ris- o( (alling through the (ill. 5ein(orced concrete &lat(or$s 1.1 $ clear width all around the tower circu$(erence shall 'e &ro%ided on the tower (or (i2ing o( a%iation warning light at le%els s&eci(ied elsewhere. Two (1) dia$etricall, o&&osite gal%ani/ed MS caged ladders" ;00 $$ wide" $ade out o( ; $$" 2 10 $$ (lats (or (ull height o( the tower shall 'e &ro%ided as &er @S9 8;=;. The ladder shall ha%e 10 $$ dia rungs at 800 $$ centers" with sta,s at e%er, 11)0 $$" connected to the concrete shell and gal%ani/ed MS caging consisting o( )0 $$ 2 C0 $$ %ertical cage (lats on the e2terior sur(ace o( each cooling tower u& to throat. A'o%e throat le%el" these ladders shall 'e continued along the inside sur(ace o( the tower u& to the to& o( the tower. A 5CC landing o( $ini$u$ si/e 1$21$ with gal%ani/ed handrails and gal%ani/ed steel door at the throat (or interchange to 'e &ro%ided. @n addition to the to& &lat(or$" inter$ediate landings o( 1.0$ 2 1.0$ with handrails 'e &ro%ided at e%er, D to 10 $ height o( the MS ladders throughout. So$e o( these landing le%els shall 'e suita'l, ad7usted to gi%e access to a%iation warning 'eacons (or $aintenance. .andrails as descri'ed a'o%e shall 'e &ro%ided on all &lat(or$s. The ladder leading to the to& &lat(or$ shall ha%e a&&roach (ro$ ground %ia the 5CC staircase.
PAG4
28 o( 40
Co. Ltd.
MAHA GENCO
@n order to &ro%ide a&&roach (or $aintenance o( shell (inside 3 outside (orces)" all &lat(or$s shall ha%e 10 $$ wide radial o&enings shall 'e &ro%ided in the &lat(or$ (loor at locations a&&ro%ed ', #wner. Ade+uate nu$'ers o( C) $$ internal dia$eter &uddle (langed C.@. &i&es shall 'e e$'edded in this &lat(or$ (or &assing ro&es during $aintenance o( tower shell. Steel gratings" where re+uired" shall 'e (a'ricated out o( steel (lats with $ini$u$ thic-ness o( ; $$ thic-ness o( (a'ricated grating shall 'e 81 $$ with (lats so arranged as to ha%e a $a2i$u$ o&ening or 1) $$ or less. Treads (or staircases" where needed" shall 'e o( si$ilar grating construction 'ut &ro%ided with toe (lats o( ; $$ thic-" and nonBs-id nosing in an a&&ro%ed $anner e2tending u& to 100 $$ a'o%e the wal-wa, sur(ace. All steel gratings shall 'e gal%ani/ed and a&&lied with anticorrosi%e coating s&eci(ied elsewhere. The $ild steel &arts o( structures used in cooling towers shall 'e hot dou'le di& gal%ani/ed unless it is coated with a se&arate antiBcorrosi%e coating s,ste$. The $ini$u$ coating shall 'e ;10 g$0s+.$ and shall co$&l, with rele%ant @S codes. Gal%ani/ing shall 'e chec-ed and tested in accordance with @S9 1;1=. The gal%ani/ed shall 'e (ollowed ', the a&&lication o( an etching &ri$er and antiBcorrosi%e .iB'uild e&o2, coating s,ste$ o( DAT 1;0 $icrons. All welding shall 'e done 'e(ore gal%ani/ing. An, site 7oints re+uired to 'e carried out a(ter gal%ani/ing shall 'e either (langed or screwed 7oints. Nails" nuts" 'olts and all co$&onents co$ing in direct contact with water shall 'e o( stainless steel o( A@S@ 80> or e+ui%alent. The (urnished ground le%el shall 'e &a%ed (or 1.0$ width all round the outer edge o( the cold water 'asin. The &a%ing shall consist o( 1)0 thic5CC sla' o( MB10 grade. The $ini$u$ rein(orce$ent shall 'e 10 $$ dia s&aced 1)0 $$ center to center 'oth wa,s to& and 'otto$. The 5CC sla' shall 'e o%erlaid 100 $$ thic- MB10 PCC $at and 800 $$ well co$&acted sand la,er. All around &eri&heral 5CC drain leading to drain cha$'er shall 'e suita'l, &ro%ided. Ite$" to +e p o*i%e% .Gene a'/ a. Mini$u$ two nos. Cage ladder con(or$ing to @S9 8;=;" ;00 $$ wide and $ade o( hot dou'le di& gal%ani/ed ;0 $$ 2 ; $$ thic- (lats with 10 $$ dia$eter rungs at 800 $$ centres with sta,s at e%er, 1.C) $ connected to the wall. The ladder shall 'e &ro%ided with hot dou'le di& gal%ani/ed MS cage consisting o( C) $$ 2 D $$ stra&s at D00 $$ centres with (i%e nos. o( )0 $$ 2 ; $$ %ertical cage (lats throughout the co$&lete length o( the ladders. The cage ladders shall 'e co$&lete with all the necessar, accessories" e$'edded &arts" hardware" etc. hot
PAG4
29 o( 40
Co. Ltd.
MAHA GENCO
dou'le di& gal%ani/ed as &er @S9 >C)= with ;10 g$0s+.$ o( Rinc coating as &er s&eci(ications and drawings or as directed ', 4ngineerBinBcharge" co$&lete in all res&ects. '. G@ .andrails o( 1.1 $ high with &osts $ade o( 81 N! hea%, dut, class &i&es con(or$ing to @S9 118= &laced at 1.1$ c0c $a2. and three hori/ontal rails ('etween an, two &osts) o( 81 N! hea%, class con(or$ing to @S9 11;1. The handrails shall 'e co$&leted with all the necessar, accessories" e$'edded &arts" hardware" etc. hot dou'le di& gal%ani/ed as &er @S9 >C)= with ;10 g$0s+.$ o( /inc coating as &er s&eci(ications and drawings or as directed ', 4ngineerBinBcharge" co$&lete in all res&ects. Two nos. Slide gates o( suita'le o&ening si/e con(or$ing to @S9 );10 co$&lete with e$'edded &arts o( SS 80>L" guide (ra$es o( SS 80>L" gate con(or$ing to @S9 10;1 Gr. A" side seal o( 4PDM Musical Note" 'otto$ seal o( 4PDM" all other accessories and hardware necessar, to install and o&erate the s,ste$ as &er s&eci(ications and drawings or as directed ', 4ngineerBinB charge" co$&lete in all res&ects. The slide gates shall generall, $eet the (ollowing re+uire$ents9 Standard De&th o( water colu$n (or design Guide (ra$e (4$'edded in Concrete) Gate (including su&&orting (ra$e) Slide &lates o( gate Slide Seal !otto$ Seal Painting Aasteners 0 0 0 0 0 0 0 0 0 @S9 );10 8$ MS.DG with SS 81; L sealing sur(ace @S 10;1 Gr. A SSB80> L 4PDM Musical note con(ir$s to @S9 11D)) 4PDM con(ir$s to @S9 11D)) S&eci(ied elsewhere SS 80>
c.
1. 1. 8. >. ). ;. C. D. =. d.
Two nos. Coarse Screens with guide (ra$e to 'e suita'l, installed in the cold water channel and $ade o( ; S G wire $esh o( SS 80>L ha%ing 1; $$ 2 1; $$ o&enings with trash tra, and e$'edded &arts o( SS 80>L" screen (ra$e o( CS (gal%ani/ed to ;10 g$0s+.$)" guide (ra$e o( SS 80>L and all other accessories and hardware necessar, to install and o&erate the s,ste$ as directed ', 4ngineerBinBcharge" co$&lete in all res&ects.
PAG4
30 o( 40
Co. Ltd.
MAHA GENCO
1. 1. 8. >. ). ;. e.
Materials Mesh Si/e Su&&orting Ara$e Guide Ara$e (4$'edded in Concrete) Trash Tra, Aasteners
0 0 0 0 0 0
SS 80> L 1; $$ 2 1; $$ s+uare o&enings with ; S G wire MS.DG with SS 80>L slide &arts MS.DG with SS 81; L sealing sur(ace MS.DG SS 80>
Two nos. Aine Screens with guide (ra$e to 'e suita'l, installed in the cold water channel and $ade o( D S G wire $esh o( SS 80>L ha%ing 11 $$ 2 11 $$ o&enings with trash tra, and e$'edded &arts o( SS 80>L" screen (ra$e o( CS (gal%ani/ed to ;10 g$0s+.$)" guide (ra$e o( SS 80>L and all other accessories and hardware necessar, to install and o&erate the s,ste$ as &er s&eci(ications and drawings or as directed ', 4ngineerBinBcharge" co$&lete in all res&ects. 1. 1. 8. >. ). ;. Materials Mesh Si/e Su&&orting Ara$e Guide Ara$e (4$'edded in Concrete) Trash Tra, Aasteners 0 0 0 0 0 0 SS 80> L 11 $$ 2 11 $$ s+uare o&enings with D S G wire MS.DG with SS 80>L slide &arts MS.DG with SS 81; L sealing sur(ace MS.DG SS 80>
(.
g. .andling (acilities o( a&&ro%ed $a-e in Cold ater Channel including (a'rication" erection co$&lete with all the necessar, accessories" e$'edded &arts" hardware" etc. hot dou'le di& gal%ani/ed as &er @S9 >C)= with ;10 g$0s+.$ o( /inc coating as &er s&eci(ications or as directed ', 4ngineerBinBcharge" co$&lete in all res&ects. h. Monorails (or Slide gates and Screens shall 'e @SM! 800. Monorail trolle,s ($anual t,&e) $o%ing o%er @B'ea$s. Chain &ulle, 'loc- (8.0Ton ca&acit, with ) $ chain) con(or$ing to @S98D81 with )$ load chain con(or$ing to @S9 810= co$&lete with necessar, accessories such as hoo-s" slings etc with hardware as &er s&eci(ications or as directed ', 4ngineerBinBcharge" co$&lete in all res&ects. i. .andling Aacilities on to& o( cooling tower including (a'rication" erection co$&lete with all the necessar, accessories" e$'edded &arts" hardware" etc. hot dou'le di& gal%ani/ed as &er @S9 >C)= with ;10 g$0s+.$ o( /inc coating as &er s&eci(ications or as directed ', 4ngineerBinBcharge"
PAG4
31 o( 40
Co. Ltd.
MAHA GENCO
co$&lete in all res&ects (or !rac-ets" hot dou'le di& gal%ani/ed as &er @S9 >C)= with ;10 g$0s+.$ coating. Swi%eling t,&e li(ting ar$ co$&lete with swi%eling 'rac-ets" &ins" etc. along with 1)0 $$ dia$eter CS &ulle,s" and all the necessar, e$'edded &arts" inserts" hardware" etc. hot dou'le di& gal%ani/ed as &er @S9 >C)= with ;10 g$0s+.$ coating. 7. 1) $$ dia$eter MS rungs" hot dou'le di& gal%ani/ed as &er @S9 >C)= with ;10 g$0s+.$ coating and co$&lete with all accessories as &er s&eci(ications or as directed ', 4ngineerBinBcharge.
-. MS structural su&&orts in trusses (or . &i&e with all 'racings" 'rac-ets" cleats" gusset &lates" etc. as &er detailed drawings or as directed including cutting" (a'ricating" hoisting" erecting" (i2ing in &osition" welded connections and &ainting with 5ed #2ide Rinc Chro$ate &ri$er etc. co$&lete as &er s&eci(ications or as directed ', 4ngineerBinBcharge. l. MS.DG Access Door with (ra$e in hollow $etal construction o( 1.1$ clear height 2 1.1$ clear width 2 >)$$ th- with gal%ani/ing to ;10 g$0s+.$ coating and o( 1D Guage sheet with suita'le sti((eners o( sa$e $aterial including accessories 3 (i2tures li-e (ra$e" hinges" latches" hardware etc co$&lete as &er s&eci(ications or as directed ', 4ngineerBinBcharge.
$. Mini$u$ two nos. o( 800N! (langed C@ &i&es o( Class SAS t,&e con(ir$ing @S9 1)8; as directed ', 4ngineerBinBcharge shall 'e &ro%ided in the drain su$&s (or sludge re$o%al n. At least two nos. o( 800 $$ dia. Sluice gates con(or$ing to @S9 80>1 ClassB@ as directed ', 4ngineerBinBcharge shall 'e &ro%ided (or sluice o&erations. o. All the MS &i&ing con(or$ing to @S9 8)D= and MS &lates as &er @S9 10;1 including 'ends" Ts" el'ows" reducers etc. co$&lete with all the necessar, .DGS hardware" gas-ets etc. including (a'rication" cutting" aligning" welding" lowering" la,ing" h,droBtesting etc. shall 'e &ro%ided as &er s&eci(ications or as directed ', 4ngineerBinBcharge (or all dia$eter &i&es. &. Two nos. Dou'le Alanged !utter(l, %al%es o( suita'le dia$eter and o( a&&ro%ed $a-e con(or$ing to A A CB)0> 0 !S9 )1)) with $ating (langes and co$&lete accessories and hardware as &er s&eci(ications including aligning" erecting" testing etc. co$&lete in all res&ects shall 'e &ro%ided se&aratel, in the CC and AC . &i&ing res&ecti%el,. +. Suita'le MS.DG drain ni&&le with suita'le drain &lug (or (lushing o( Pri$ar, . ducts and co$&lete with accessories and hardware as &er s&eci(ications including aligning" erecting" testing etc. all as directed ', 4ngineerBinBcharge.
PAG4
32 o( 40
Co. Ltd.
MAHA GENCO
r.
5e+uired nos. o( D0N! 2 100$$ long MS hea%, dut, Stu' connections as &er @S9 11D= with isolating 'all %al%es as &er @S9=D=0 o( threaded t,&e (or (low $easure$ent in . &i&es and co$&lete with accessories 3 hardware as &er s&eci(ications including aligning" erecting etc. and as directed ', 4ngineerBinBcharge.
s. At least (our nos. o( Dial t,&e &ressure gauges o( ;T dial si/e as &er @S98;1> including stu' connection with isolation 'all %al%e as &er @S9=D=0 and co$&lete accessories" hardware as &er s&eci(ications including erecting" testing etc necessar, (or installing 3 o&erating the s,ste$ shall 'e &ro%ide. t. All the underBground &i&ing shall 'e suita'l, sur(ace &re&ared and Gcoated and wra&&edK with e&o2, and (i'erglass S5PS tissue as &er rele%ant s&eci(ications and as directed ', the 4ngineerBinBcharge.
u. All the a'o%eBground &i&ing shall also 'e sur(ace &re&ared and &ainted on outside sur(ace as &er rele%ant s&eci(ications and as directed with a&&ro%ed $a-e and t,&e o( &aints" all as directed ', 4ngineerBinBcharge. %. The P6C (il$ (ills $ade (ro$ %irgin P6C shall 'e *6 sta'ili/ed and o( a&&ro%ed $a-e in 'lac- colour ha%ing 1C01= $$ cross (lutes with 0.1) $$ uni(or$ thic-ness and dou'le edge (olding to $eet the re+uire$ents o( CT@ code STDB18;. @t shall ha%e a heat trans(er area not less than 1>D $ 10$8. *6 test shall 'e conducted as &er @S# >D=1 and i$&act test as &er ASTMBDB1);. The re+uired a$ount o( gluing co$&ound to $a-e $odules o( (ills shall also 'e &ro%ided ', the 'idder. The $ini$u$ total height o( (ill shall not 'e less than 1.) M and shall 'e su&&lied in (i%e ()) la,ers. w. AC &i&es o( suita'le dia$eters and o( class 1) grade as &er @S91)=1 with s&igot end including drilling o( holes (or (i2ing no//les" hoisting" grouting in 5CC ducts" erecting" 7ointing with re+uired accessories" testing etc. including end ca&s co$&lete as &er s&eci(ication and as directed (or the (ull (unctionalit, o( the s,ste$ shall 'e &ro%ided. 2. 5e+uired nu$'er o( Pol,&ro&,lene No//les o( suita'le o&ening si/es to cater to %aried water (low rate as &er s&eci(ication or as directed ', 4ngineerBinB charge" co$&lete with all the necessar, hardware re+uired (or (astening the no//les to the AC &i&es including accessories" hardware etc. shall 'e &ro%ided. ,. Ther$al &er(or$ance Test in%ol%ing $easure$ent o( water (low as &er !S910>1 using &itot tu'e con(ir$ing to @S#98=;;" air te$&eratures ( !T 3 D!T) using $echanicall, as&irated Ps,chro$eter" water te$&eratures (. T 3 C T) using $ercur, in glass ther$o$eters" air (low using ane$o$eter as &er s&eci(ications and as directed ', the 4ngineerBinB Charge shall 'e done ', the 'idder. All the instru$ents shall 'e cali'rated (at @@T 0 @@SC) within ; $onths &rior to test.
PAG4
33 o( 40
Co. Ltd.
MAHA GENCO
/. Mini$u$ eight nos. o( .igh intensit, L4D t,&e red0white (lashing t,&e a%iation o'struction light as &er @CA# and Director General o( ci%il a%iation re+uire$ents and with corrosion resistant alu$inu$ casting (inished in sto%e ena$eled control gear suita'le (or 10001>06" )0./ su&&l," co$&lete as &er s&eci(ication shall 'e &ro%ided. The li(e o( A#Ls shall 'e $ore than 10 ,ears and with all the necessar, (i2ing accessories as directed ', 4ngineerBinBcharge. The A#L s,ste$ shall 'e &ro%ided with Photoelectric light detectors to $onitor north s-, (or controlling the a%iation warning lights. The lights should 'e switched on when the a$'ient light goes 'elow 8) candelas and switched o(( when the intensit, is $ore than )D candelas. The lights should not 'e switched o(( due to $o$entar, increases in light intensities due to lightning (lashes or an, other short 'ursts o( light. The detectors should 'e co$&lete with all the accessories" hardware etc. necessar, (or installation. The (acilit, (or Auto0Manual o&eration shall 'e &ro%ided. aa. All ca'les shall 'e hea%, dut, P6C insulated" G@ wire 0 (lat ar$ored" P6C sheathed" ;)0011006 grade A5LS co&&er ca'le as &er @S9 1))> PartB@ with ownerSs a&&ro%al. The ca'le shall 'e cla$&ed at e%er, C)0 $$ along its run and will include all the hard ware re+uired (or its (i2ing and ter$inations etc. The Uunction0Ter$inal 'o2es should 'e &ro%ided where%er re+uired. The ca'le schedule shall 'e as under9 >C 2 10 s+.$$ Co&&er Ca'le (or a%iation warning lights >C 2 ; s+.$$ Co&&er ca'le (or &ower rece&tacles" stair case lighting and tail end a%iation warning lights etc. 1C 2 1.) S+.$$ co&&er ca'le (or local connection (ro$ local Uunction 'o2 to a%iation warning lights. ''. The 'idder shall also &ro%ide 1>06 2 1)A single &hase 8B&in outdoor" weather &roo(" industrial t,&e switchB Bsoc-et outlets with interBloc- switches and (itted with $etal ca&. 5e+uired nos. o( weather 3 dust &roo( (@PB))) 100 $$ 2 1)0$$ 2 100$$ dee& 7unction 'o2 (1080> wa,) $ade out o( 1$$ thG.S. with 4LM4O t,&e ter$inals" glands etc. co$&lete shall also 'e &ro%ided. cc. A Lighting Distri'ution !oard and Control Panel (or A%iation arning Lights (a'ricated (ro$ 1$$ th- sheet steel" dust and %er$in &roo( and re$o%a'le gland &lates at to& and 'otto$ with 4LM4O t,&e connectors and with suita'le earthing including 1 nos. 81A TPN inco$ers" .5C (uses and 1 nos. 81A outgoing connections with .5C (uses and Co$$on Alasher shall 'e &ro%ided. Two in&uts will 'e &ro%ided ', the #wner E one the $ain su&&l, and the other as stand ',. Auto$atic change o%er with
PAG4
34 o( 40
Co. Ltd.
MAHA GENCO
suita'le dela, ti$ers with Auto0Manual o&eration shall 'e &ro%ided ', the 'idder. dd. To care o( @CA# and DGCA re+uire$ents" the 'idder shall &ro%ide Te$&orar, A%iation arning Lights during construction a'o%e the )0$ le%el (ro$ general ground le%el. ee. The earthing and lightning &rotection s,ste$ shall 'e as &er @S9 80>8 in general. Air ter$inators $ade out o( 1$ long >0 dia MS.DG round 'ar with &ointed to& and cla$&ed at $ini$u$ 8 &oints with hea%, dut, G.@. cla$&s shall 'e &ro%ided. @t shall 'e ensured that 1.1 $ o( the air ter$inator shall 'e &ro7ecting a'o%e the to& o( the cooling tower. ((. A )0 2 ; th- G@ (lat Coronal 'and connecting all air ter$inator on one side and to the down conductor on the lower side co$&lete with all the necessar, (i2tures" hardware etc. re+uired (or installation shall 'e &ro%ided. The cla$&s used shall 'e G@ and hea%, dut, and shall 'e (i2ed a&&ro2 1$ 'elow the to& o( the cooling tower and cla$&ed at the s&acing not $ore than 1$ C0C. Also" a )0 2 ; th- G@ (lat down conductor co$&lete with all the necessar, (i2tures" hardware etc. re+uired (or installation shall 'e included. The down conductors on the to& shall 'e connected to the coronal 'and and on the lower side the, shall 'e connected to the test lin-s. The cla$&ing shall 'e at 1$ C0C with hea%, dut, G@ cla$&s. The down conductors shall 'e in one &iece as (ar as &ossi'le. The necessar, 7oints shall 'e o( (ull, welded t,&e and not 'olted t,&e e2ce&t at the test lin-. These conductors shall 'e e$'edded in the concrete o( the shell with a $ini$u$ co%er o( )0$$ and shall co$e out o( the concrete at the to& and 'otto$ o( ring 'ea$. gg. The 4arth conductor to 'e &ro%ided ', the 'idder shall 'e $ade out o( >0 $$ Dia. MS round 'ar co$&lete with all the necessar, (i2tures" hardware etc. re+uired (or installation and shall 'e su&&lied and installed 'etween test linon one side and to the earth $at on the other side. 4arthing electrode o( dia. >0 $$ MS rod 2 8$ long and $a-ing o( earth &it as &er @S980>8 co$&lete with all the necessar, (i2tures" hardware etc. re+uired (or installation and connection to the earth $at shall also 'e in the sco&e o( the 'idder. hh. Te$&orar, lightning &rotection s,ste$ during construction to $eet @CA# and DGCA re+uire$ents shall 'e &ro%ided ', the 'idder" co$&lete with all the necessar, (i2tures" hardware etc. re+uired (or installation. ii. The 'idder shall conduct tests on circuit as &er s&eci(ication or as directed ', 4ngineerBinBcharge. 77. 5e+uired nos. o( ther$owel co$&lete with all the necessar, (i2tures" hardware etc. re+uired (or installation shall 'e &ro%ided ', the 'idder and he shall
PAG4
35 o( 40
Co. Ltd.
MAHA GENCO
also &ro%ide re+uired nos. o( Te$&erature and Pressure Gauges" 5TDs" Alow Measuring De%ices" etc. co$&lete with all the necessar, (i2tures" hardware etc. re+uired (or installation. --. The 'utter(l, %al%es shall 'e &ro%ided with 1N#N1NC &otential (ree li$it switches (or !A %al%es co$&lete with all the necessar, (i2tures" hardware etc. re+uired (or installation. ll. The %al%es shall generall, $eet the (ollowing re+uire$ents9 !utter(l, 6al%es9 T,&e Standard P#D (Proo( o( Design) Test #&erating Aluid Design Pressure Ma2. di((erential &ressure .ead loss coe((. !od, Sha(t !earing t,&e Disc seat !od, Seat @nternal .ardware 42ternal .ardware Aasteners Gland Pac-ing Gas-ets" 5ings" etc. Accessories 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 Manuall, o&erated Dou'le (langed !utter(l, 6al%e A A C E )0>0 !S9 )1)) A A C E )0> ater at >0 deg. C to >) deg. C ).0 Lg.0S+.c$. ).0 Lg.0S+.c$. Ma2. 0.8 Cast @ron con(ir$s to @S9 110 Grade AG 1;0 or Aa'ricated steel con(ir$s to @S910;10@S91001 Stainless Steel A@S@ >10 Sel( lu'ricated t,&e Nitrile 5u''er SS E 81; Stainless Steel .igh Tensile Steel SS E 80> 0 SS E 81; Te(lon Nitrile 5u''er 1 Nos. o( 1N# N 1NC li$it switches M#P4NF 3 MCL#S4F.
All the 'utter(l, %al%es shall 'e co$&lete with graduated &osition indicator" arrow indicating the (low direction. The %al%es shall 'e suita'le (or erection in an, &osition (.ori/ontal 0 6ertical" etc.). The o&erating $echanis$ shall 'e $ounted directl, on or su&&orted (ro$ %al%e 'od,. All the 'utter(l, %al%es shall 'e &ro%ided with hand wheel. !utter(l, %al%es o( si/e 8)0 N! and a'o%e shall 'e &ro%ided with reduction gear units. 6al%es shall close in cloc-wise direction. The hand controls shall 'e di$ensioned to guarantee an eas, $aneu%er under $ost se%ere conditions. The hand controls shall 'e &ro%ided with loc-ing s,ste$s to a%oid the dis- assu$ing a not desired &osition during o&eration. The &ulling (orce re+uired on the hand wheelBri$ shall not e2ceed 80 Lg. when o&erating the %al%e under (ull (low and o&erating &ressure. The
PAG4
36 o( 40
Co. Ltd.
MAHA GENCO
reduction units shall 'e watertight" co$&lete with lu'rication and &osition indicator. !all 6al%es9 Standard T,&e Pattern and Construction No$inal si/e Design &ressure Material o( construction $$. Alanges Aor %al%es designed as &er A A CB)0>" %al%e (langes shall con(or$ to ANS@ !1;.1 Class 11) (or C@ %al%es and A A CB10C Class D (or (a'ricated steel %al%es. The counter (langes shall con(or$ to A A CB10C Class D. Aor %al%es designed as &er !S9 )1)) the (langes shall 'e as &er !S9 >)0>. All the (langes shall 'e o( sli&Bon and (latB(ace t,&e. Alanges shall 'e (a'ricated (ro$ steel &lates con(or$ing to @S9 10;1. 1>.00.00 Pe fo $ance G(a antee Per(or$ance0Acce&tance test shall 'e carried out (or deter$ination o( the ther$al ca&a'ilit, and %eri(ication o( the guarantee o( the cooling tower constructed at the &ro7ect. (i) Test shall 'e conducted ', accredited re&resentati%es o( the contractor and owner. The contractor shall 'e gi%en &er$ission to ins&ect the tower in ad%ance. ContractorFs re&resentati%es shall witness all &hases o( the test and record the data 7ointl, with #wnerFs re&resentati%e. The res&onsi'ilit, (or conducting the test will 'e with the contractor. All test instru$ents re+uired (or the Per(or$ance test will 'e &ro%ided ', the contractor. The cali'ration o( the test instru$ents will 'e o( the res&onsi'ilit, o( the contractor. Cali'ration o( the test instru$ents will 'e carried out ', an a&&ro%ed inde&endent agenc,. The cali'ration o( the e+ui&$ent should not 'e older than si2 $onths 'e(ore the test and should 'e %alid at the ti$e o( testing. 0 0 0 0 0 0 @S9 =D=0 Threaded Aull 'ore in single &iece As s&eci(ied elsewhere ) Lg".0s+.c$. Car'on Steel 6al%es con(ir$s to @S9 =D=0
(ii) (iii)
(i%)
PAG4
37 o( 40
Co. Ltd.
MAHA GENCO
(%)
The &er(or$ance o( cooling tower shall 'e co$&ared with the &er(or$ance re+uired on the 'asis o( the Per(or$ance cur%es (or D0?" =0?" 100? and 110? o( design water (low. The &er(or$ance test will 'e generall, as &er CT@ Code ATCB10) 0 !S9 >>D) PartB@@ 4%er, e((ort shall 'e $ade to conduct the test when the conditions are %er, close to the design condition. The station &ower load will 'e $aintained at its near $a2i$u$. ACC4PTANC4 C5@T45@A9 @( the test cold water te$&erature is less than or e+ual to the &redicted cold water te$&erature" the tower is dee$ed to ha%e $et the guarantee.
(%i) (%ii)
(%iii)
1).00.00
Pena'tie" Penalt, (or (ailure in res&ect o( ther$al guarantee in ter$s o( recooled water te$&erature shall 'e 5s. #ne (1) Crore (or e%er, 0.1 0 C increase in guaranteed recooled water te$&erature. Prior to a&&lication o( the &enalties as a'o%e the contractor will 'e gi%en a chance to correct the cooling tower as constructed ', the contractor ', su'stitution o( $aterials 0 $odi(ications o( construction solel, at his cost and the &er(or$ance test shall 'e conducted once again a(ter such $odi(ications. #n test indicating success(ul &er(or$ance the contractors will 'e dee$ed to ha%e deli%ered the goods in the &ro&er $anner and in that case the contractor will 'e allowed to re$o%e (ro$ the site such o( the $anu(actured $aterials as ha%e 'een rendered to 'e in e2cess due to su'stitution thereo( ', (resh asse$'lies. The &er(or$ance test shall 'e ta-en two ti$es %i/. at the end o( Ma, when the at$os&heric te$&erature is $a2i$u$. .owe%er" no credit will 'e gi%en (or an, uncalled i$&ro%e$ents in the guarantee &er(or$ance and to this e2tent contractor will not 'e eligi'le to recei%e an, &a,$ent (or inter&retation o( the &er(or$ance clause in o&&osite direction. @n case the contractor re(uses to carr, out an, $odi(ications ins&ite o( the initial &er(or$ance test ha%ing shown de(initel, incorrect results" it shall 'e right(ul (or owner to ta-e o%er the entire cooling tower along with all &lants and tools $ade a%aila'le ', hi$ at site o( wor- and $odi(, the cooling tower in accordance with that o( #wnerFs own notions a'out ad7ust$ents0redesign as re+uired and in that case contractor will ha%e no clai$ on the #wner. @t shall also 'e right(ul (or the #wner to a&&oint at contractorSs ris- and cost an, se&arate consulting and0or contracting agenc, in res&ect o( such ad7ust$ents0$odi(ications. Contractor will 'e considered not to ha%e acted in &ositi%e $anner in res&ect o( the (ailure to gi%e the goods
PAG4
38 o( 40
Co. Ltd.
MAHA GENCO
during the initial &er(or$ance test in the e%ent o( contractors not ha%ing ta-en de(inite action within a &eriod o( one $onth o( such initial &er(or$ance test. 1;.00.00 &ini$($ The $a' Si1in# of NDCT !idder to note that the $ini$u$ si/e o( NDCT shall 'e as that indicated in the tender drawing attached with this docu$ent and as such an, si/e s$aller than this shall not 'e acce&ted. .owe%er the 'idder is (ree to o((er NDCT o( an, higher si/e with necessar, 7usti(ication in the (or$ o( design 'asis" calculations" cur%es" re(erences etc. 1C.00.00 Ven%o Li"t .S(##e"ti*e/ DESCRIPTION A@LL VENDORS !54NT ##D 0 M*NT45S 4*5#A#5M 0 PA.A5P*5 0 .AM#N 0 MMA:*A 0 C##LD4CL AS P45 A@LL MAN*AACT*545FS 54C#MM4NDAT@#N S5@5AM LA!S" N4 D4L.@ 0 0 C@P4T" C.4NNA@ A*DC# 0 A#*54SS 0 L4VST#N4 0 @L 0 @NT45 6AL64 0 L@5L#SLA5 GM 0 MACMAT0 MA.@ND5A ASS#C@AT4S SA@L0 TATA0 U@NDAL0 6@RAG ST44L A@N#L4O 0 S*P54M4 C.4MPLAST 0 P5@NC4 M@ 0 @ND4A MAPC#M@NF #A AS@AN PA@NTS 0 !@S#N *N@645SAL #A !5@T@S. PA@NTS 0 F8100F #A UANS#N 3 N@C.#LS#N 0 SVNT.4T@C R@NC C.5#MAT4 #A S.AL@MA5 PA@NTS
A@LL GL*4 T4ST@NG AG4NCV A#5 P6C A@LL !*TT45ALV 6AL64S SL@D4 GAT4S ST44L P6C P@P4S P*S. T5#LL4V" C.A@NP*LL4V !L#CL" .##L 3 C.A@N 54D #O@D4 R@NC C.5#MAT4 P5@M45
4P#OV P5@M45 4P#OV PA@NT A6@AT@#N L@G.TS A5N@NG
.@ND*STAN C@!A G4@GV0 Dr.!4CL 3 Co0 C.4M.4.L44L0 4:*@6AL4NT .@ND*STAN C@!A G4@GV0 Dr.!4CL 3 Co0 4:*@6AL4NT !@N#V #PT# 4L4CT5#N@CS
PAG4
39 o( 40
Co. Ltd.
MAHA GENCO
The a'o%e is onl, a Msuggesti%eF %endor list. !idder shall o'tain a&&ro%al o( %endors during wor- e2ecution (or all ite$s irres&ecti%e o( whether or not the sa$e are s&eci(ied in the a'o%e list.
PAG4
40 o( 40

Annexure IV NDCT

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Annexure IV NDCT

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Maharashtra State Power Generation Co.

Ltd, Maharashtra State Power Generation

5CC 5CC 5CC 5CC

ol!"e # $$ # %&0 Section&$, 'nnex!re&$

Khaperkheda TPS Expansion Project 1 x 500 MW, Balance of Plant Package

Khaperkheda TPS Expansion Project 1 x 500 MW, Balance of Plant Package

Khaperkheda TPS Expansion Project 1 x 500 MW, Balance of Plant Package

ol!"e # $$ # %&0 Section&$, 'nnex!re&$

Khaperkheda TPS Expansion Project 1 x 500 MW, Balance of Plant Package

ol!"e # $$ # %&0 Section&$, 'nnex!re&$

Khaperkheda TPS Expansion Project 1 x 500 MW, Balance of Plant Package

ol!"e # $$ # %&0 Section&$, 'nnex!re&$

Khaperkheda TPS Expansion Project 1 x 500 MW, Balance of Plant Package

Khaperkheda TPS Expansion Project 1 x 500 MW, Balance of Plant Package

ol!"e # $$ # %&0 Section&$, 'nnex!re&$

!uc-ling o( Tower Shells

Khaperkheda TPS Expansion Project 1 x 500 MW, Balance of Plant Package

ol!"e # $$ # %&0 Section&$, 'nnex!re&$

Khaperkheda TPS Expansion Project 1 x 500 MW, Balance of Plant Package

ol!"e # $$ # %&0 Section&$, 'nnex!re&$

Khaperkheda TPS Expansion Project 1 x 500 MW, Balance of Plant Package

Khaperkheda TPS Expansion Project 1 x 500 MW, Balance of Plant Package

ol!"e # $$ # %&0 Section&$, 'nnex!re&$

Khaperkheda TPS Expansion Project 1 x 500 MW, Balance of Plant Package

Khaperkheda TPS Expansion Project 1 x 500 MW, Balance of Plant Package

ol!"e # $$ # %&0 Section&$, 'nnex!re&$

Khaperkheda TPS Expansion Project 1 x 500 MW, Balance of Plant Package

ol!"e # $$ # %&0 Section&$, 'nnex!re&$

Khaperkheda TPS Expansion Project 1 x 500 MW, Balance of Plant Package

ol!"e # $$ # %&0 Section&$, 'nnex!re&$

Khaperkheda TPS Expansion Project 1 x 500 MW, Balance of Plant Package

ol!"e # $$ # %&0 Section&$, 'nnex!re&$

Khaperkheda TPS Expansion Project 1 x 500 MW, Balance of Plant Package

ol!"e # $$ # %&0 Section&$, 'nnex!re&$

Khaperkheda TPS Expansion Project 1 x 500 MW, Balance of Plant Package

Khaperkheda TPS Expansion Project 1 x 500 MW, Balance of Plant Package

ol!"e # $$ # %&0 Section&$, 'nnex!re&$

Khaperkheda TPS Expansion Project 1 x 500 MW, Balance of Plant Package

ol!"e # $$ # %&0 Section&$, 'nnex!re&$

Khaperkheda TPS Expansion Project 1 x 500 MW, Balance of Plant Package

Khaperkheda TPS Expansion Project 1 x 500 MW, Balance of Plant Package

ol!"e # $$ # %&0 Section&$, 'nnex!re&$

Khaperkheda TPS Expansion Project 1 x 500 MW, Balance of Plant Package

Khaperkheda TPS Expansion Project 1 x 500 MW, Balance of Plant Package

ol!"e # $$ # %&0 Section&$, 'nnex!re&$

Khaperkheda TPS Expansion Project 1 x 500 MW, Balance of Plant Package

ol!"e # $$ # %&0 Section&$, 'nnex!re&$

Khaperkheda TPS Expansion Project 1 x 500 MW, Balance of Plant Package

ol!"e # $$ # %&0 Section&$, 'nnex!re&$

Khaperkheda TPS Expansion Project 1 x 500 MW, Balance of Plant Package

ol!"e # $$ # %&0 Section&$, 'nnex!re&$

Khaperkheda TPS Expansion Project 1 x 500 MW, Balance of Plant Package

ol!"e # $$ # %&0 Section&$, 'nnex!re&$

4P#OV P5@M45 4P#OV PA@NT A6@AT@#N L@G.TS A5N@NG

Khaperkheda TPS Expansion Project 1 x 500 MW, Balance of Plant Package

ol!"e # $$ # %&0 Section&$, 'nnex!re&$

Khaperkheda TPS Expansion Project 1 x 500 MW, Balance of Plant Package

ol!"e # $$ # %&0 Section&$, 'nnex!re&$

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