ELECTRICAL & ELECTRONIC DEPARTMENT /DEPARTAMENTO ELECTRICO ELECTRONICO

REPORT OF CAUSE OF EQUIP MENT / INVESTIGACIN DE CAUSAS DE INCIDENTES

Incidente No. / INCIDENT No. PLANTA / PLANT GENERAL

L10 Electrico

FECHA DE OCURRENCIA / DATE OF OCURRENCE HORA DE OCURRENCIA / TIME OF OCURRENCE FECHA DEL INFORME / REPORT DATE

3-Jan-12 2:22 PM 5-Jan-13

DEPARTAMENTO / DEPARTMENT Mantenimiento LUGAR /PLACE \

TDO

EFECTOS Y TIPO DE DAO AL EQUIPO / EFFECTS AND TYPE OF EQUIPMENT DAMAGE:

TIPO DE DAO AL EQUIPO / TYPE DAMAGE TO EQUIPMENT

PERMANENT CDIGO o TAGS EQUIPO QUE ALIMENTA / EQUIPMENT : EQUIPO A ANALIZAR / EQUIPMENT TO BE ANALYZED: TIPO DE ESTUDIO O TRABAJO A REALIZAR / TYPE OF STUDY OR WORK TO BE DONE: TEMPORARY GRAVE TIEMPO DE OPERACIN / TIME OPERATION DAMAGE SLIGHT ACCIDENT

HPM-9918-O

2 AOS

PUESTO EN MARCHA / START UP ULTIMO MANTO PREVENTIVO O CORRECTIVO / LAST PREVENTIVE OR CORRECTIVE MAINTENANCE. DAS DE PARO POR POSIBLE DAO / DAYS OF SHUTDOWN BY POSSIBLE DAMAGE:

BBA HIDRAULICA DEL GUIA BORDE DE LADO OPERADOR.

Motores
CAMBIO DE MOTOR y COPLE CON SU ELEMENTO DE SACRIFICIO. CHANGED OF MOTOR AND COUPLING WITH PLASTIC ELEMENT OF COUPLING.

FUENTE QUE PUEDE CAUSAR CAUS EL DAO / SOURSE CAUSING OR CAUSED THE DAMAGED:

MECHANICAL FATIGUE OF PLASTIC COUPLING ELEM COUPLINGS MECHANICAL.

EFECTOS CAUSADOS POR LA FUENTE / EFFECTS CAUSED BY THE SOURSE:

Incremento en los costos de operacin. / Increased operating costs. Capacidad de operacin reducida del motor con relacin a su nominal. / Reduced operating of motor with respect to its niminal. Inversin en capital adicional. / additional capital investment. Incremento en la temperatura, excediendo los lmites de elevacin sobre la temperatura ambiente, provocando fallas premat disparo por sobre corriente . / Temperature increase, exceeding the limits of elevation above the ambient temperature, causing prema and over-current trip. Increm los costos de mantenimiento por servicio y por reemplazo. / Increased maintenance costs and replacement service. Reduccin de la productividad de la empresa por paros inesperados / Reduced productivity of the company by unexpected shutdown Incremento de las prdidas de aislamiento del motor. / Increased losses of motor insulation GIRISH GOVIND / FRANCISCO HDZ.
COSTO / COST

TIPO PRDIDA (CONSEC. DEL DAO) / LOSS TYPE (DAMAGE CONSEC.) RESPONSABLE DEL DPTO. / RESPONSIBLE DEPARTMENT

POR CUANTIFICAR / TO QUANTIFY

DETERIORO AL EQUIPO / DAMAGE TO EQUIPMENT

PERMANENT DETERIORO AL EQUIPO / DAMAGE TO EQUIPMENT CDIGO o TAGS EQUIPO QUE ALIMENTA / EQUIPMENT : EQUIPO A ANALIZAR / EQUIPMENT TO BE ANALYZED: TIPO DE DETERIORO DEL EQUIPO SI NO SE ATIENDE A TIEMPO / TYPE OF DAMAGE TO EQUIPMENT IF NOT ATTEND TIME TIPO DE DETERIORO DEL EQUIPO SI NO SE ATIENDE A TIEMPO / TYPE OF DAMAGE TO EQUIPMENT IF NOT ATTEND TIME TIPO DE DETERIORO DEL EQUIPO SI NO SE ATIENDE A TIEMPO / TYPE OF DAMAGE TO EQUIPMENT IF NOT ATTEND TIME TEMPORARY

HPM-9918-O

TIEMPO DE OPERACIN / TIME OPERATION

2 AOS

PUESTO EN MARCHA / START UP ULTIMO MANTO PREVENTIVO O CORRECTIVO / LAST PREVENTIVE OR CORRECTIVE MAINTENANCE. DAS DE PARO POR POSIBLE DAO / DAYS OF SHUTDOWN BY POSSIBLE DAMAGE: EQUIPO A UTILIZAR

BBA HIDRAULICA DEL GUIA BORDE DE LADO OPERADOR.

Motores
Prdidas adicionales en el cobre del bobinado / Additional losses in the cooper winding. Sobrecalentamiento./ Overheating. Problemas de aislamiento en devanados / Winding insulation problems. MECHANICAL FATIGUE OF PLASTIC COUPLING ELEMENT AND COUPLINGS MECHANICAL.

MEDIDORES DE CALIDAD DE ENERGIA

Prdida de eficiencia por temperatura / Efficiency loss for tempature. Falla en la jaula de rodamientos / Failure cage bearings.

FUENTE QUE CAUS EL DETERIORO / SOURCE THAT CAUSED THE DAMAGE

Consideracion inadecuada sobre el dao de rodamiento ESPECIFIQUE LA FUENTE / SPECIFY THE La Valoracion inadecuada de la exposicion a perdidas / SOURSE: consideration on motor bearing damage and valuation inadequa to losses. COSTO / COST

RESPONSABLE DEL DPTO. / RESPONSIBLE DEPARTMENT

GIRISH GOVIND / FRANCISCO HDZ.

POR CUANTIFICAR / TO QUANTIFY

MEDIO AMBIENTE / ENVIRONMENTAL

DAO AL MEDIO AMBIENTE /ENVIRONMENTAL DAMAGE

POTENCIAL DE DAO A: MEDIO AMBIENTE SIST. DE PREVENCIN / SYST. OF PREVENTION

TIPO DE DAO / TYPE OF DAMAGE ESPECIFIQUE EL TIPO DAO / ESPECIFY OF TYPE DAMAGE FUENTE QUE CAUS EL DAO / SOURSE THAT CUASE DAMAGE RESPONSABLE DEL DPTO. / RESPONSIBLE DEPARTMENT

ESPECIFIQUE LA FUENTE / ESPECIFY THE SOURSE COSTO / COST

NO CONFORMIDAD /DO NOT CONFORMITY

NO CONFORMIDAD / DO NOT CONFORMITY POSIBLE IMPACTO / POSSIBLE IMPACT LEY, CDIGO, NORMA, PRACTICA, REGLA O PROCEDIMIENTO AFECTADO / LAW, CODE, NORM, PRACTICE, RULE OR PROCEDURE AFFECTED: RESPONSABLE DEL DPTO. / RESPONSIBLE DEPARTMENT: POSIBLE SEALIZACIN / POSSIBLE SIGNALING: DESCRIPCIN DE LA NO CONFORMIDAD / DESCRIPTION OF THE DO NOT CONFORMITY : POSIBLE CONSECUENCIA DE LA NO CONFORMIDAD / POSSIBLE CONSEQUENCE OF THE NON-COMPLIANCE: LESIN LABORAL / HURT ON THE JOB DETERIORO A LA SALUD / IMPAIRMENT TO HEALTH DAO AL MEDIO AMBIENTE / ENVIRONMENTAL DAMAGE

DESCRIBA OTROS EVENTOS DERIVADOS DE ESTE, DE SER NECESARIO REALICE UNA INVESTIGACIN APARTE:

OTROS / OTHERS CRITICIDAD / CRITICALITY

A flexible coupling is a device that connects two shafts and which transmits Rotational movement of the drive machine to the driven machine, but accepting a small angular misalignment can be parallel to a combination of both. That is why it is falsely not need to line up perfectly to pump with your drive machine (motor), without but the misalignment is always undesirable and not must be tolerated permanently, since it causes beat up (chicoteo) in the Shaft thrust increases in the bearings and drive machine (motor) giving with result to maintenance excessive and electrical equipment failure (motor)

EVALUACIN POTENCIAL DE PERDIDA SI NO ES CORREGIDA / POTENTIAL EVALUATION LOSS IF NOT CORRECTED POTENCIAL DE GRAVEDAD DE PERDIDA / POTENTIAL LOSS OF GRAVITY PROBABILIDAD DE OCURRENCIA / PROBABILITY OF OCCURRENCE GRAVE/GRAVE FRECUENTE / FRECUENT SERIO/SERIUS OCASIONAL/ OCCASIONAL LEVE / MILD RARO / RARE

30-DESCRIPCIN DEL SUCESO SEGN TESTIGOS TESTIMONIOS / TESTIMONIALS INVESTIGACIN DE CAUSAS / INVESTIGATION OF CAUSES Implicado / involved: NOMBRE / NAME

TESTIGO 1 / Witness NOMBRE / NAME 1:

DESCRIPCIN DEL SUCESO SEGN LA INVESTIGACIN (EVITE SUPOSICIONES) / EVENT DESCRIPTION ACCORDING TO RESEARCH (AVOID ASSUMPTIONS)

is attending called of production attending for to review and reset edge guide motor operator side , dismantling the motor and confirm that it is free, but is that the couplings are wear having the plastic coupling element, tests are done the electric motor and there is no load on the bearing hears noises at load side which decides to change the motor and the mechanical change of coupling. The flexible coupling is called this way because it can absorb forces and movements generated by the equipment and stands, some of these movements are due to ther expansion, deflection temperature, torque variations and many other operating conditions of the equipment installed . Sometimes you do not take into account the conditions under which coupling interacts and creates problems in the system when coupling flexible element is damaged or worn out by fatigue, as such as bearing failure in electrical motor , broken arrows, vib low coupling durability, among others, as: Erratic mo the rolling elements of motor; High temperature motor operation; significant reduction in production by the machine stops; higher energy consumption for the same amount of useful work; Major damage to the motor, for not giving due attention at the right moment and inaccurate evaluation of exposure to loss due to poor decision making.

CAUSAS INMEDIATAS / IMMEDIATE CAUSES

ESPECIFICAR CAUSA INMEDIATA / SPECIFY IMMEDIATE CAUSES

Uso de mquina o equipo defectuoso / Using machine or faulty equipment

Cople daado junto con el elemento de sacrificio / Coupling damaged along with the sacrificial element

CAUSAS BSICAS / BASIC CAUSES

ESPECIFICAR CAUSA BSICA / SPECIFY BASIC CAUSE

Uso y desgaste. / Wear and Tear. Standares de trabajos Inadecuados. / Inadequate standards of work.
SISTEMA ADMINISTRATIVO / ADMINISTRATIVE SYSTEM

Extension inadecuada de la vida util y carga de trabajo exigencia de uso inadecuado. / Extension inadequate shelf life and workload Mantto inadecuado de los standares al seguimiento del flujo de trabajo. / Poor maintenance of standards and monitoring of workflow
ESPECIFICAR / SPECIFY

PLAN DE ACCIN / ACTION PLAN

PLAN DE ACCIN (REMEDIALES, CORRECTIVAS, PREVENTIVAS) / PLAN OF ACTION ( REMEDIAL,CORRECTIVE, PREVENTIVE)

QUIEN? WHOM?

CUANDO? / WHEN?

NOMBRE DEL INVESTIGADOR / INVESTIGATOR NAME

FIRMA / SIGNATURE

NOMBRE DEL INVOLUCRADO / NAME INVOLVED

FIRMA / SIGNATURE

NOMBRE DEL GERENTE DEL REA / AREA MANAGER'S NAME

Ing. Jose Francisco Hernandez Mezquida.

FIRMA / SIGNATURE

NOMBRE GERENTE DE MANTTO E/E: / MAINTENANCE MANAGER NAME E/ E:

FIRMA / SIGNATURE

FECHA PARA SEGUIMIENTO / DATE TO FOLLOW

Ing. Jose Francisco Hernandez Mezquida.

RONIC DEPARTMENT /DEPARTAMENTO ELECTRICO ELECTRONICO Rev. 01

EQUIP MENT / INVESTIGACIN DE CAUSAS DE INCIDENTES

20 DE JULIO 2011 16-Nov-12 0

MECHANICAL FATIGUE OF PLASTIC COUPLING ELEMENT AND COUPLINGS MECHANICAL.

los costos de operacin. / Increased operating costs. operacin reducida del motor con relacin a su nominal. / Reduced operating of motor with respect to its niminal. apital adicional. / additional capital investment. la temperatura, excediendo los lmites de elevacin sobre la temperatura ambiente, provocando fallas prematuras Y e corriente . / Temperature increase, exceeding the limits of elevation above the ambient temperature, causing premature failure t trip. Incremento en antenimiento por servicio y por reemplazo. / Increased maintenance costs and replacement service. a productividad de la empresa por paros inesperados / Reduced productivity of the company by unexpected shutdowns. las prdidas de aislamiento del motor. / Increased losses of motor insulation POR CUANTIFICAR / TO QUANTIFY

20 DE JULIO 2011 16-Nov-12 0 MEDIDORES DE CALIDAD DE ENERGIA

Consideracion inadecuada sobre el dao de rodamientos del motor Y La Valoracion inadecuada de la exposicion a perdidas / Inadequate consideration on motor bearing damage and valuation inadequate the exposure to losses.

POR CUANTIFICAR / TO QUANTIFY

ACIN APARTE:

ent of the drive machine to the driven machine, but accepting a small angular misalignment can be parallel to a combination of both. That is why it is believed e misalignment is always undesirable and not must be tolerated permanently, since it causes beat up (chicoteo) in the Shaft thrust increases in the pump ical equipment failure (motor)

IF NOT CORRECTED

RIPTION ACCORDING TO RESEARCH (AVOID ASSUMPTIONS)

e guide motor operator side , dismantling the motor and confirm that it is free, but is that the couplings are wear by not d there is no load on the bearing hears noises at load side which decides to change the motor and the mechanical make the n absorb forces and movements generated by the equipment and stands, some of these movements are due to thermal erating conditions of the equipment installed . Sometimes you do not take into account the conditions under which the xible element is damaged or worn out by fatigue, as such as bearing failure in electrical motor , broken arrows, vibration, Erratic movement of

oment and inaccurate evaluation of exposure to loss due to poor decision making.

DIATA / SPECIFY IMMEDIATE CAUSES

nto con el elemento de sacrificio / Coupling damaged along with the sacrificial element

/ SPECIFY BASIC CAUSE

cuada de la vida util y carga de trabajo exigencia de uso inadecuado. / Extension inadequate shelf life and workload requirement or misuse.

ado de los standares al seguimiento del flujo de trabajo. / Poor maintenance of standards and monitoring of workflow

ECIFY

EJECUTADO (SI / NO) / EXECUTED (YES / NO)

FECHA PARA SEGUIMIENTO / DATE TO FOLLOW