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RVW
WATER-COOLED WATER CHILLERS 282 1167 KW

TECHNICAL MANUAL

TABLE OF CONTENTS

THIS MANUAL IS DIVIDED INTO SECTIONS. THEIR NAMES APPEAR IN THE HEADING OF EACH PAGE.

GENERAL SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4 PRESENTATION OF UNIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4 GENERAL SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4 EUROPEAN DIRECTIVES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4 IDENTIFICATION PLATE OF THE UNIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5 IDENTIFICATION CODE OF THE UNIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5 ACUSTIC VERSIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6 DESCRIPTION OF THE COMPONENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6 ACCESSORIES AND OPTIONAL EQUIPMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9 ACCESSORIES AND OPTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9 ELECTRICAL OPTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9 TECHNICAL SPECIFICATIONS FOR BASIC VERSION (VB) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10 GENERAL TECHNICAL SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10 ACOUSTIC VERSION: AB (BASIC VERSION) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10 CORRECTION FACTOR FOR THE USE OF GLYCOL CONDENSER SIDE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11 CORRECTION FACTOR FOR THE USE OF GLYCOL EVAPORATOR SIDE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11 STANDARD PERFORMANCES - BASIC VERSION AB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12 TECHNICAL SPECIFICATIONS FOR BRINE VERSION (VI) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15 BRINE VERSION (VI) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12 TECHNICAL SPECIFICATIONS FOR DESUPERHEATER VERSION (VD) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16 VERSION WITH DESUPERHEATER VD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16 RECOVERY HEAT EXCHANGER SPECIFICATIONS VERSION WITH DESUPERHEATER VD . . . . . . . . . . . . . . . . .16 TECHNICAL SPECIFICATIONS FOR TOTAL RECOVERY VERSION (VR) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17 VERSION WITH TOTAL RECOVERY ON ALL CIRCUITS VR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17 NOISE LEVELS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18 BASIC VERSION VB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18 BASIC VERSION VB + COMPRESSOR SOUNDPROOFING BOX ACCESSORY (CC) . . . . . . . . . . . . . . . . . . . . . . . .18 OPERATING RANGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19 LIMITI OPERATIVI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19 WATER PRESSURE DROP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20 WATER PRESSURE DROP EVAPORATOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20 WATER PRESSURE DROP DESUPERHEATER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20 WATER PRESSURE DROP CONDENSER COOLING TOWER (4T5) / TOTAL RECOVERY VERSION VR . . . . . . . .21 WATER PRESSURE DROP CONDENSER CITY WATER (4P5) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21 DIMENSIONAL DATA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22 DIMENSION AND WEIGHT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22 MINIMUM SPACE REQUIRED FOR OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22 VICTAULIC CONNECTIONS AND WATER FLOW SWITCH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22

GENERAL SPECIFICATIONS
Presentation of unit
This new series of water-cooled water chillers is based on 12 models with cooling capacity from 282 to 1167 kW and has been designed to meet the demands of global markets in the medium-big power industrial and commercial plants., Units are compact and highly configurable built to fit different types of plants so to meet the needs of highly qualified engineers The units are suitable for indoor installation and, as standard, are equipped with bearing structure made of adequately thick coated and galvanized sheet metal where are fastened the condensers, to these the evaporator, the electrical panel and the compressors. This layout allows an uniform weight distribution and an easy maintenance. The basement of the unit is designed and made to allow an easy and quick handling of the unit in order to minimise the cost for installation All fastening components are made of stainless and/or galvanized steel. When the units were designed, particular attention was also paid to sound emission in our endeavour to comply with the increasingly more restrictive laws governing acoustic pollution. To reduce the noise emission the units can be equipped with an acoustic box for the compressors: this device allows a noise reduction of 4-5 dB. The units produce cold water from 5 to 15C (up to 23C with High power electrical motor) and only for heat pump units hot water from 30 to 55C. They can be equipped with 1 or 2 independent refrigerant circuits, each of which has a semi-hermetic TWINSCREW compressor featuring a 25 to 100% control capacity device. They are equipped with an asynchronous threephase motor (400V-3-50Hz) with aluminium squirrel-cage rotor, pre-engineered for part-winding or star-delta starting (so as to reduce the current input during the starting phase to the minimum) and are protected by a chain of thermistors buried in the stator windings (controlled by an electronic module with the function to prevent the reverse rotation of the single compressors) and fuses housed in the electric panel. The standard outfit includes an efficient oil separator complete with electric heater (activated when the compressor stops). To widen the field of application to an even greater extent, some models are equipped with a liquid injection system controlled by the electronic controller so that use only occurs when effectively necessary. As part of the standard supply, they are positioned on rubber vibration dampers to reduce the vibrations transmitted to the base of the unit. As standard, the unit is equipped with a shell and tube evaporator optimized fof R134a with high efficiency grooved pipes; it is insulated with 10mm flexible closed-cell foam that forms barrier to prevent the formation of condensation and heat exchanges towards the outside. Standard supply also includes a differential water pressure switch built into the water supply circuit to avoid the risk of freezing if the water flow is shut off for some reason and as standard is equipped with VICTAULIC water connections. The evaporator is feeded by an electronic expansion valve that allows the exploitation of the evaporator surface thus increasing the efficiency of the system in all working conditions (25 to 100% for single compressor units, 13 to 100% for double compressors units) so achieving the optimal seasonal energy efficiency. The equipment is completed with 1 or 2 shell and tube condensers (one per each refrigerant circuit) optimized for use with R134a, featuring high-efficiency grooved pipes (thermally insulated only for heat pump units); as standard is equipped with VICTAULIC water connections. As standard, the units are equipped with electric panel for setting and controls with a door-locking main circuit-breaker, controller with microprocessor plus LCD with 4 lines of 20 characters, refrigerant circuit made with copper pipes, complete with low and high pressure switch (automatic and manual reset), safety valves (according to PED), Dehydrator filter with replaceble core, discharge and liquid shutoff valves, low and high pressure transducers, compressor oil, charge of R134a environment-friendly refrigerant gas. All the units are accurately built and tested individually, thus only the electrical and wet connections need be made for installation. The series is completed by a large and flexible of options and accessories.

General specifications This manual and the wiring diagram supplied with the unit must be kept in a dry place and ready to hand for future consultation when required. This manual has been compiled to ensure that the unit is installed in the correct way and to supply comprehensive information about how to correctly use and service the appliance. Before proceeding with the installation phase, please carefully read all the information in this manual, which describes the procedures required to correctly install and use the unit. Strictly comply with the instructions in this manual and conform to the current safety standards. The appliance must be installed in accordance with the laws in force in the country in which the unit is installed. Unauthorized tampering with the electrical and mechanical equipment will VOID THE WARRANTY. Check the electrical specifications on the identification plate before making the electrical connections. Read the instructions in the specific section where the electrical connections are described. If the unit must be repaired for any reason, this must only be done by a specialized service center recognized by the manufacturer and using genuine spare parts. The manufacturer also declines all liability for any damage to persons or property deriving from failure of the information in this manual to correspond to the actual machine in your possession. Proper uses: this series of chillers is designed to produce cold or hot water for use in hydronic systems for conditioning/heating purposes. The units are not suitable for the production of domestic hot water. Any use differing from this proper use or beyond the operating limits indicated in this manual is forbidden unless previously agreed with the manufacturer. The prevention of the risk of fire at the installation site is the responsiblity of the end user.

European Directives The company hereby declares that the machine in question complies with the matters prescribed by the following Directives: 4 Machinery directive Pressurised equipment directive (PED) Electromagnetic compatibility directive (EMC) Low voltage directive (LVD) 2006/42/EC 97/23/EC 2004/108/EC 2006/95/EC

GENERAL SPECIFICATIONS
Identification plate of the Unit

The figure on the left depicts the identification plate of the unit, affixed to the outer left-hand side of the Electric Panel. A description of the data is given below:
A - Trademark B - Model C - Serial number D - Cooling Capacity E - Heating Capacity F - Power input in COOLING mode G - Power input in HEATING mode H - Reference standard I - Electric power supply L - Maximum current absorption M - Type of refrigerant and weight of charge N - Shipping weight of the unit O - Sound pressure level P - IP Level Protection at 1 meters (ISO 3744) Q - Maximum pressure - High Side R - Maximum pressure - Low Side S - PED certification authority

Identification code of the unit The codes that identify the units are listed below and include the sequences of letters that determine the meanings for the various versions and set-ups.

RVW - IR - 710.2 - VB - AB - 4 - T - 5

Unit type
IR- Unit for installation in an Hydronic system with operation as a Chiller. IW- Unit for installation in an Hydronic system with operation as a Chiller and Heat Pump with the commutation between "COOL- HEAT" obtained by managing the hydraulic circuit.

Type of Power supply

Model of unit N compressors = 1,2
5 - 400V-3ph~50Hz

Condenser Options
T- Cooling Tower Units equpped with condensers with connections and water circuit suitable to wotk with cooling tower or dry cooler (DT=5K). P- City Water Units equpped with condensers with connections and water circuit suitable to wotk with city water (DT 15-20K). S- For Sea water Units equpped with condensers equipped with special pipes suitable to work with sea water.

Refrigerant type
4 - R134a

Version
VB - Basic Version VD - Version with Desuperheater VR - Version with Total heat recovery VI - Brine Version VF- Floor Version

Acoustic Version
AB - Basic Version

GENERAL SPECIFICATIONS
Acustic versions The available unit versions are described below: VD: Version with Desuperheater. Produces cold water as in the standard version plus hot water at a temperature from 40 to 50C at the same time. This is achieved thanks to a water-refrigerant gas heat exchanger between the compressors and condenser that recovers part of the thermal power that would otherwise be dispersed in the ccoling water and increases the unit cooling capacity from 3 to 5%. VR:Version with Total heat Recovery. Produces cold water as in the standard version plus hot water at a temperature from 35 to 55C at the same time. This is achieved using a suitable heat exchanger that has a double water circuit: one for condensation and a second for heat recovery. In this way it is possible to recover the total thermal power that would otherwise be dispersed in the cooling water. VI: Version that produces water at a low temperature (BRINE) The unit can produce cold water with brine at a temperature of -8 to 4C. VF: Floor Version (only for IW heat pump), it allows water production for heating/cooling floor. In heating mode water production (TW IN 30C, TW OUT 35C) with COP > 5.3. In cooling mode water production (TW IN 23C, TW OUT 18C) with EER > 5.6.

Description of the component 1. Electric control and monitoring panel. It is housed in a cabinet made of adequately thick painted sheet metal suitable for outdoor installation (protection degree IP 54). The panel comprises the following main components: - Main door-locking circuit-breaker. - Contactors to control and manage the part-winding or star-delta starting mechanism of each compressor. - Fuse holders with protection fuses for each compressor. - Fuse holders with protection fuses for the oil heaters of the compressors. - Insulating and safety transformer to power the auxiliaries, protected with fuses. - Basic monitoring board with microprocessor: - Electronic expansion valve controller The main functions of the monitoring system are: Temperature regulation of the water produced by the unit, operating hour counting for compressors and pump/s, operating hour, balancing for compressors and pumps, start-up timing, parameter entry digitized via the keyboard, alarm diagnosis. Functions associated with the digital inputs: low and high pressure, high discharge temperature, correct electric power phase presence-sequence, thermal protection for compressors, evaporator and Condenser WATER differential pressure / paddle flow switch, thermal protection for evaporator and condenser, remote controlled ON/OFF commands, switching mode (summer-winter) (only for IW) Heat recovery mode enabling via digital input (only for VR), Heat Recovery WATER differential pressure / paddle flow switch (only for VR), heat recovery pump thermal protection (only for VR). Functions associated with the digital outputs: compressor control, solenoid valves for compressor control capacity, liquid injection solenoid valve control, water pump/s control, general alarm (can be remote controlled), heat recovery water pumps management (only for VR). Functions associated with the analog inputs: evaporator water inlet and outlet temperatures, condenser water outlet temperature (only for IW units) discharge temperature. Suction and discharge pressure, discharge temperature probe, heat recovery water probe (only for VR). Functions associated with the analog outputs: 4-20 mA to manage 3 way valves for condesing pressure control. Moreover the controller allows - Alarm history (max 50m alarms managed with FIFO logic) - Time scheduling (daily and weekly) - Precise control of the water leaving temperature - Prevention of the block of the unit: In case of critical conditions the machine does not stop but is able to regulate itself and provide the maximum power that can be generated in those conditions with the compressors working inside the admissible limits. -Demand Limit by Digital Input and/or by Analog Input (4-20mA) -Dinamic Setpoint by Analog Input (4-20mA): for instance by an outdoor temperature probe for the climate control -Second Set Point by Digital Input -Connection to BMS (supervision systems) through serial port RS 485 and MODBUS protocol 2. User interfacing terminal with display. The interface consists of: - FUNCTION/ON-OFF multifunction key for quick access to the 4 main menus and for powering/switching off. - MENU multifunction key to access all the menus for controlling and configuring the unit. - Power-on LED. - RX-TX LED to indicate that the user interface and monitoring module are communicating. - Alarm indicator LED. - Check-control with alarm display. - Time band - High pressure prevention 6

GENERAL SPECIFICATIONS
3. Bearing structure made of galvanized sheet metal coated to ensure good protection against adverse weather conditions. 4. Compressors. Suitable for outdoor installation. They are the TWIN-SCREW type with 25 to 100% control capacity: in conjunction with accurate assembly, this technical solution allows the refrigerant to compress and the axial thrusts on the bearings (amongst the most critical components of the compressor) to be perfectly balanced, thus guaranteeing long life. They are equipped with an asynchronous threephase motor (400V-3-50Hz) with aluminium squirrel-cage rotor, pre-engineered for part-winding or star-delta starting (so as to reduce the current input during the starting phase to the minimum) and are protected by a chain of thermostors buried in the stator windings (controlled by an electronic module) and fuses housed in the electric panel. The standard outfit includes an efficient oil separator complete with electric heater (activated when the compressor stops). To widen the field of application to an even greater extent, some models are equipped with a liquid injection system controlled by the electronic controller so that use only occurs when effectively necessary. As part of the standard supply, they are positioned on rubber vibration dampers to reduce the vibrations transmitted to the base of the unit. 5. - Evaporator of the shell and tube heat exchanger type, made of carbon steel and optimized for operation with R134a. Features high-efficiency grooved pipes and also achieves low losses on the wet side. As standard, the evaporator is insulated with 10mm flexible closed-cell foam that forms barrier to prevent the formation of condensation and heat exchanges towards the outside. Standard supply also includes a differential water pressure switch built into the water supply circuit to avoid the risk of freezing if the water flow is shut off for some reason and electrical antifreeze heater that enables the exchanger to be protected against winter freezing down to a min. air temperature = -10C. Also ensures that mechanical stress is absorbed to a good degree. As accessory it can be supplied with Water flow switch FA. 6. - Condenser/Heat Recovery shell and tube type; the shell is made by carbon steel and is optimized to work with R134a. It is equipped with grooved pipes and allows very low water pressure drop

4 4

2 1 3 6

GENERAL SPECIFICATIONS

Hydraulic and refrigerant circuit components 1. Refrigerant safety valve. (Conforms to the Directive governing pressurized equipments - PED). Installed on the delivery pipe of the compressors. It acts if critical service faults should occur. 2. Liquid cock - Gas cock. Allow all the refrigerant in the coils to be pumped and then stored so as to carry out servicing work or to replace all the components of the chilling circuit without having to drain it. 3. Dehydrator filter. Of the removable cartridge type. Retains impurities and traces of moisture in the circuit. 4. Electronic expansion valve. It has the task of correctly feeding the evaporator insuring a steady superheat. The valve is managed by a dedicated electronic board. It has also the function to stop the liquid when the compressor is off, so avoiding the refrigerant migration from the coils to the evaporator and to the compressor. 5. Compressor delivery probe. One per compressor, installed on the delivery pipe to protect the compressor if the end of compression temperature exceeds the established limits. 6. Liquid and moisture sight glass. Signals when liquid passes through the circuit, indicating that the refrigerant charge is correct. The liquid indicator also changes colour to show the amount of moisture in the refrigerant. - Pressure taps: 1/4 SAE (7/16 UNF) (schraeder). Allow the operating pressure of both the circuits to be measured in 3 main points of each refrigerant circuit: compressor discharge, thermostatic valve inlet, compressor suction. - High pressure switch. With fixed setting. It is installed on the delivery pipe and blocks the compressor of the circuit if the operating pressures exceed the tolerated values. If it activates, the circuit will block and can only be restarted by resetting via the user interface terminal. - Oil crankcase heater to heat the compressor oil. One per compressor. Activated when the compressor switches off. Their task is to keep the temperature of the oil sufficiently high so as to prevent refrigerant from migrating during these pauses. - Low pressure switch. With fixed setting. It is installed on the suction pipe and blocks the compressors if the operating pressures drop below the tolerated values. Automatically resets as the pressure increases. If it activates frequently, the unit will block and can only be restarted by resetting via the user interface terminal.

5 5

6 4 1 2 3

ACCESSORIES AND OPTIONAL EQUIPMENT

Accessories and options NOTE: The accessories can be of the following type: (M): only installed in the factory. (F): supplied for installation by the customer. CC (F): Compressor Soundproofing Box It is made of hot galvanised steel sheet of adequate thickness, with internal acoustic insulation, and externally painted with polyester powders able to resist the atmospheric agents over time. MAP (F) Storage and Pumping Module (Storage on the Delivery or Storage on Return). The purpose of the storage and pumping module is to lower the number of compressor surges, increasing the amount of water in the system and, thus, its thermal inertia. It consists of a base made of galvanized and painted sheet metal and aluminium sheet panelling suitable for outdoor installation. Designed for connection alongside the chiller, the accessory comprises an insulated carbon steel tank, a single or double centrifugal pump with on-off valves, an electric power panel, expansion tank, safety valve, air vent, pressure gauge and filling and draining valves. RAG (M) Antifreeze heating element for Pumping Module Water tank. FLS (M) Evaporator Water paddle flow switch. factory installed is electrically wired to the electric panel. FLS (F) Water paddle flow switch. The installation Is in charge of the customer. It is suitable to be mounted on pipe with diameter from 1 to 8. RAG (M) Antifreeze Electrical Heater element for Evaporator. GM (M) Pressure gauge unit. This consists of low pressure gauges and high pressure gauges (one low and one high pressure gauge for each circuit). AVG (F) Rubber vibration dampers. Consisting of 4 rubber vibration dampers, they reduce the mechanical vibrations generated by the compressor during their normal operation, that are then transmitted to the bearing surface of the machine. The insulation degree provided by the vibration dampers is about 95%. RB(M) Compressor suction shut-off valve. in abbinamento al rubinetto di mandata consente la sostituzione del compressore senza dover scaricare il refrigerante. IEM (M): High thickness evaporator insulation with 19mm flexible closed ceel foam. CR (F) Remote Control. Repeats the functions of the control system installed in the unit, thus allowing this latter to be controlled at a distance (up to 100 m) from the unit. CSF (M) Voltage monitor and sequence meter. The device enables control of the correct sequence of power phases and the lack of any phases. It also ensures that the unit works within 10% the rated voltage (MIN=360 V - RATED=400V - MAX=440V). It blocks the unit if the voltage is outside the limits provided for the condensation pressure inside the correct operating limits. INT (M) RS485 Serial interface, for communication with the MODBUS protocol To connect to BMS (Building Management System). Via serial port it is possible to manage the ON/OFF of the unit, to modify the set point, to read and store the main parameters of the refrigerant and water circuits (analogue input) and to acquire the main alarms (digit<l input). OP (F) Programmer Clock, applied to the remote ON/OFF function.

Electrical options MM (M): High power electric motor, it allows to the unit to produce water up to 23C (for special applications). For power supply voltage different from 400V-3ph~50Hz contact our Sales Office.

TECHNICAL SPECIFICATIONS FOR BASIC VERSION (VB)

General technical specifications Acoustic Version: AB (Basic Version) The following data refer to an IR and IW unit using R134a refrigerant
Model Cooling capacity(1) Total power input (1) EER(1) Heat capacity(2) Total power input (2) COP(2) 280.1 282 59 4.78 299 69 4.30 320.1 317 67 4.73 338 79 4.25 360.1 356 75 4.75 381 90 4.23 420.1 412 86 4.79 435 101 4.33 480.1 478 100 4.78 512 121 4.25 540.1 536 114 4.70 569 133 4.29 600.1 592 125 4.74 634 149 4.24 710.2 704 150 4.69 754 179 4.20 820.2 818 172 4.75 870 204 4.26 950.2 1100.2 1200.2 935 1066 1167 200 228 249 4.68 4.67 4.69 1010 1133 1253 243 265 298 4.16 4.27 4.21 UM kW kW W/W kW kW W/W

Compressor specifications
Type Quantity Capacity control Starting type TWIN-SCREW 1 PART WINDING 25-100 % STAR-DELTA PW 2 STAR-DELTA N % -

Evaporator data
Type Quantity Maximum pressure on wet side Total water capacity Water flow rate(1) Water pressure drop(1) Water flow rate(2) Water pressure drop(2) SHELL AND TUBE HEAT EXCHANGER 1 1000 165 159 153 270 200 353 19.7 22.8 25.6 28.3 33.6 39.1 44 55 43 54 52 45 16.0 18.7 20.9 23.1 27.5 31.8 29 37 29 36 35 30 N kPa I l/s kPa l/s kPa

115 13.5 46 11.0 30

110 15.1 37 12.3 25

106 17.0 46 13.9 31

343 44.7 57 36.7 38

325 50.9 59 41.5 39

315 55.8 45 45.6 30

Condenser data
Model Type Quantity Maximum pressure on wet side Total water capacity Water flow rate(1) Water pressure drop(1) Water flow rate(2) Water pressure drop(2) 280.1 320.1 360.1 420.1 480.1 540.1 600.1 710.2 820.2 SHELL AND TUBE HEAT EXCHANGER 1 1600 37 37 53 59 68 74 23.8 27.6 31.1 34.3 40.8 47.3 28 38 27 25 26 28 20.8 24.5 27.2 30.3 36.0 41.6 21 30 21 20 20 22 950.2 1100.2 1200.2 2 74 54.2 38 48.3 30 106 61.8 27 54.1 21 118 67.7 25 59.8 20 UM N kPa I l/s kPa l/s kPa

27 16.3 29 14.3 22

31 18.3 25 16.1 19

34 20.6 26 18.2 20

Electrical specifications Electric power supply FLA - Maximum current input FLI - Maximum power input MIC - Maximum surge current
Note: (1): Cooling Mode The data refer to: (2): Heating Mode The data refer to:

162 99 520

181 110 612

211 129 665 Water Water Water Water

232 144 436

270 169 465

400 (10%) / 3 / 50 309 340 422 190 209 257 586 650 876 12C 30C 10C 40C outlet: outlet: outlet: outlet: 7C, 35C, 5C, 45C,

464 287 668

540 339 735

618 380 895

680 418 990

V/ph/Hz A kW A

Evaporator Condenser Evaporator Condenser

temperature: temperature: temperature: temperature:

inlet: inlet: inlet: inlet:

FOULING FACTORS The performances supplied with the tables are referred to a fouling factory = 0.44x10-4 m K/W . For different values of the fouling factory, use the reduction coefficients reported in the following table. Fouling factory (m K / W) (m K / W) (m K / W) 0,44 x 10-4 0,86 x 10-4 1,72 x 10-4 Evaporator F.c. PF F.c. PA 1 1 0,98 0,99 0,93 0,98 Condenser / Recuperator F.c. PF F.c. PA 1 1 0,98 1,025 0,95 1,06

F.c. PF: Correction Factor for Cooling capacity F.c. PA: Correction Factor for Power Input 10

TECHNICAL SPECIFICATIONS FOR BASIC VERSION (VB)

Correction factor for the use of GLYCOL CONDENSER side Correction factor for the use of ETHYLENE GLYCOL with water produced between 30 55 C. percentage Of glycol in mass / volume freezing point [C] Refrigerating power CCPF Power input CCPA Water flow rate CCQA Water pressure drop CCDP 0/0 0 1,000 1,000 1,000 1,000 10 / 8,9 -3,2 0,995 1,010 1,038 1,026 20 / 18,1 -8 0,985 1,015 1,062 1,051 30 / 27,7 -14 0,975 1,020 1,091 1,077 40 / 37,5 -22 0,970 1,030 1,127 1,103

Correction factor for the use of PROPYLENE GLYCOL with water produced between 30 55 C. percentage Of glycol in mass / volume freezing point [C] Refrigerating power CCPF Power input CCPA Water flow rate CCQA Water pressure drop CCDP 0/0 0 1,000 1,000 1,000 1,000 10 / 9,6 -3,3 0,990 1,010 1,018 1,026 20 / 19,4 -7 0,975 1,020 1,032 1,051 30 / 29,4 -13 0,965 1,030 1,053 1,077 40 / 39,6 -21 0,955 1,040 1,082 1,103

Correction factor for the use of GLYCOL EVAPORATOR side Correction factor for the use of ETHYLENE GLYCOL with water produced between520C. percentage Of glycol in mass / volume freezing point [C] Refrigerating power CCPF Power input CCPA Water flow rate CCQA Water pressure drop CCDP 0/0 0 1,000 1,000 1,000 1,000 10 / 8,9 -3,2 0,990 1,000 1,040 1,080 20 / 18,1 -8 0,980 0,990 1,080 1,160 30 / 27,7 -14 0,970 0,990 1,120 1,250 40 / 37,5 -22 0,950 0,980 1,160 1,350

Correction factor for the use of PROPYLENE GLYCOL with water produced between 520C. percentage Of glycol in mass / volume freezing point [C] Refrigerating power CCPF Power input CCPA Water flow rate CCQA Water pressure drop CCDP 0/0 0 1,000 1,000 1,000 1,000 10 / 9,6 -3,3 0,980 0,990 1,010 1,050 20 / 19,4 -7 0,960 0,980 1,030 1,110 30 / 29,4 -13 0,940 0,950 1,060 1,220 40 / 39,6 -21 0,920 0,930 1,090 1,380

11

TECHNICAL SPECIFICATIONS FOR BASIC VERSION (VB)

Standard performances - Basic Version AB
Mod. 280.1420.1 TWC / TWR - CONDENSER / RECOVERED WATER TEMPERATURE (C)

MOD.

TWE
kWf

30
kWa kWt kWf

35
kWa kWt kWf

40
kWa kWt kWf

45
kWa kWt kWf

50
kWa kWt kWf

55
kWa kWt

5 6 7 8 9

275 285 296 306 317 327 338 348 358 369 380 310 321 333 344 356 368 380 391 402 414 426 349 361 374 386 400 413 427 439 451 464 477 402 417 432 447 463 478 495 509 524 539 555

53 54 54 55 55 56 56 57 58 58 59 60 61 61 62 62 63 64 65 65 66 67 67 68 69 70 70 71 72 72 73 74 74 78 78 78 79 80 81 82 83 84 85 86 CCPF 1,000 1,025 1,030 1,035

326 336 347 358 369 380 392 402 413 424 436 367 379 391 403 415 428 441 453 465 477 489 412 425 439 453 467 480 495 508 521 534 548 476 491 507 522 539 555 573 588 604 620 637

262 272 282 292 303 313 323 332 342 351 361 295 306 317 328 340 351 363 373 384 394 405 331 343 356 369 382 394 407 418 430 441 453 383 397 412 427 442 457 472 486 500 514 529 CCPA 1,000 0,960 0,955 0,950

58 58 59 59 60 60 61 62 62 63 64 65 66 67 67 68 69 69 70 71 72 72 73 74 75 76 76 77 78 79 79 80 81 84 85 86 86 87 88 89 90 91 92 93

317 327 338 348 359 370 381 391 401 411 422 357 369 381 392 404 416 429 440 451 462 474 400 414 427 441 454 468 481 493 505 517 530 463 478 494 508 525 540 557 571 586 602 617

249 258 267 277 287 297 307 315 324 334 343 279 290 300 311 322 334 345 355 365 375 386 314 326 337 350 362 375 387 399 410 422 434 363 376 390 404 419 433 448 461 474 487 501

63 64 64 65 66 66 66 67 68 69 69 72 72 73 74 74 75 76 77 77 78 79 80 81 82 83 83 84 85 86 87 88 89 92 93 94 95 96 96 97 98 99 100 101

308 318 328 339 349 359 370 379 389 399 409 347 358 370 382 393 405 417 427 438 450 461 390 403 415 429 441 455 468 481 493 506 519 450 464 479 494 510 524 540 553 567 582 597

233 242 251 260 270 280 289 298 307 316 326 262 272 283 293 304 315 325 335 345 355 365 295 307 319 330 342 354 366 376 387 398 409 340 353 366 380 395 408 423 436 449 463 477

69 70 70 71 72 73 73 74 74 75 76 79 80 80 81 82 83 83 84 85 86 86 90 90 90 91 92 93 94 95 95 96 97 101 101 102 103 104 105 106 107 108 109 110

299 308 318 328 339 349 359 368 378 388 398 338 348 359 370 382 393 405 415 425 436 447 381 393 404 417 430 443 455 466 477 489 501 435 449 464 478 494 508 524 537 552 566 581

216 225 234 243 252 261 270 279 287 295 304 244 254 264 274 284 295 305 313 322 332 341 277 287 298 310 321 332 343 353 362 372 382 314 327 341 355 367 381 395 407 419 432 445

77 77 78 78 79 79 80 81 81 82 83 87 88 89 89 90 91 91 92 93 94 95 98 99 100 101 102 102 103 104 105 106 108 111 112 113 113 114 115 116 117 118 119 120

289 298 308 318 327 337 346 355 364 373 383 327 337 348 359 370 381 391 401 411 421 431 370 382 393 406 418 430 441 452 462 473 485 420 434 448 462 476 490 505 518 531 545 559

199 207 216 225 233 242 251 259 268 276 285 225 235 244 254 264 273 283 292 301 311 321 256 267 277 288 299 310 321 330 340 350 360 289 301 314 326 339 352 365 378 390 403 417

84 85 86 86 87 87 88 89 90 90 91 96 97 98 99 100 100 101 102 103 103 104 109 110 111 113 114 114 115 116 117 118 119 122 123 124 125 126 127 128 129 130 130 131

279 288 297 307 316 325 335 344 353 362 372 317 327 337 348 358 368 379 389 399 409 420 360 371 383 395 407 418 429 440 451 462 473 405 418 431 445 458 472 487 500 513 527 542

280.1

10 11 12 13 14 15 5 6 7 8 9

320.1

10 11 12 13 14 15 5 6 7 8 9

360.1

10 11 12 13 14 15 5 6 7 8 9

420.1

10 11 12 13 14 15

Dt condenser [C] 5 10 15 20

DTCN 0,000 -1,500 -1,750 -2,000

TWE= Evaporator outlet water temperature (C) TWC / TWR= Condenser / recovered water temperature (C) TWD = Desuperheater water temperature outlet (C) kWf = Cooling capacity (kW). kWa = Compressor power input (kW). kWt = Heating capacity (kW).

The standard performances refer to a 5C temperature difference between the water entering and leaving the heat exchanger. Has also been considered A 0.44 x 10-4 m2 K/W fouling factor.

12

TECHNICAL SPECIFICATIONS FOR BASIC VERSION (VB)

Mod. 480.1710.2 TWC / TWR - CONDENSER / RECOVERED WATER TEMPERATURE (C)

MOD.

TWE
kWf

30
kWa kWt kWf

35
kWa kWt kWf

40
kWa kWt kWf

45
kWa kWt kWf

50
kWa kWt kWf

55
kWa kWt

5 6 7 8 9

466 483 501 518 535 553 570 585 599 615 630 523 542 562 582 602 622 642 659 677 696 715 579 599 621 643 664 686 708 728 748 768 789 687 712 738 764 791 817 844 867 891 916 941

89 90 91 91 92 93 94 95 96 97 99 103 104 105 107 108 110 111 113 114 116 117 113 114 115 117 118 119 120 121 122 123 124 135 137 139 140 141 143 144 145 146 147 148

551 569 588 605 623 641 659 675 691 707 724 621 641 662 683 705 726 747 766 786 806 826 686 708 730 753 776 799 822 842 863 885 907 815 842 870 897 925 953 981 1005 1030 1056 1082

445 461 478 495 512 529 546 561 576 591 607 498 517 536 555 574 594 614 631 649 667 685 552 572 592 613 634 655 677 695 714 734 754 655 679 704 729 754 779 805 828 851 875 900 CCPA 1,000 0,960 0,955 0,950

98 99 100 101 102 102 103 104 105 106 107 111 113 114 115 116 118 119 121 122 124 125 123 124 125 126 127 128 129 130 131 133 134 148 149 150 152 153 154 155 156 157 158 159

538 555 573 591 609 626 644 659 675 692 709 604 624 644 664 685 706 727 746 765 784 805 669 689 711 733 755 777 800 819 839 860 881 795 820 846 873 900 926 953 976 1001 1025 1051

423 438 454 470 487 503 520 535 550 566 582 471 489 508 527 545 564 583 600 617 635 654 523 542 562 582 602 623 643 661 679 698 717 620 643 667 691 716 740 765 787 809 832 856

109 110 111 112 113 113 114 115 116 117 118 121 122 124 125 126 128 129 131 132 134 135 134 136 137 138 139 140 141 142 143 144 145 161 163 165 166 167 169 170 171 172 173 174

526 543 559 576 594 610 628 644 660 677 694 586 605 626 646 665 685 706 724 743 762 782 650 671 692 713 735 756 777 796 815 835 856 773 798 824 849 875 901 927 950 973 997 1022

398 413 429 444 460 476 492 506 520 535 550 443 460 478 496 514 533 551 568 585 602 620 492 511 530 549 569 589 608 625 642 660 679 584 606 629 652 676 699 723 744 766 788 811

121 122 123 124 125 125 127 128 129 130 131 133 134 136 137 138 139 140 141 142 143 144 149 150 151 153 154 155 156 157 158 159 160 179 180 181 183 184 185 187 188 190 191 193

512 529 546 562 578 595 612 627 643 659 675 569 588 607 626 645 665 685 702 720 739 757 634 654 674 694 715 736 756 774 792 811 831 754 777 801 826 851 875 900 923 946 970 994

373 387 402 417 432 447 463 477 492 507 522 413 429 446 464 481 499 517 533 550 567 585 461 479 497 515 534 553 572 588 605 623 641 547 567 588 611 634 656 679 699 720 742 764

134 135 136 137 138 138 139 140 141 142 143 146 147 148 150 151 153 154 155 156 157 158 165 166 168 169 170 171 173 174 176 177 179 198 200 202 203 205 206 207 208 209 210 211

500 516 532 548 564 579 595 611 626 642 658 552 569 587 606 624 644 663 680 698 716 734 618 637 656 676 695 715 736 754 772 792 811 735 757 780 803 828 851 875 896 918 941 964

346 359 373 387 402 416 431 445 458 472 487 381 396 412 429 446 463 480 496 512 528 545 428 444 462 480 497 515 533 549 565 582 600 506 526 547 568 589 611 633 652 672 693 715

149 150 151 152 153 153 154 155 156 157 158 160 162 163 165 166 167 169 170 172 173 175 183 185 186 188 189 190 192 193 195 196 198 221 222 223 225 227 228 229 231 232 233 235

487 502 517 532 548 562 577 592 606 621 637 533 550 568 586 603 622 641 658 675 693 711 602 620 639 658 677 696 715 733 750 769 787 716 737 759 782 805 827 850 871 893 915 938

480.1

10 11 12 13 14 15 5 6 7 8 9

540.1

10 11 12 13 14 15 5 6 7 8 9

600.1

10 11 12 13 14 15 5 6 7 8 9

710.2

10 11 12 13 14 15

Dt condenser [C] 5 10 15 20

CCPF 1,000 1,025 1,030 1,035

DTCN 0,000 -1,500 -1,750 -2,000

TWE= Evaporator outlet water temperature (C) TWC / TWR= Condenser / recovered water temperature (C) TWD = Desuperheater water temperature outlet (C) kWf = Cooling capacity (kW). kWa = Compressor power input (kW). kWt = Heating capacity (kW).

The standard performances refer to a 5C temperature difference between the water entering and leaving the heat exchanger. Has also been considered A 0.44 x 10-4 m2 K/W fouling factor.

13

TECHNICAL SPECIFICATIONS FOR BASIC VERSION (VB)

Mod. 820.21200.2 TWC / TWR - CONDENSER / RECOVERED WATER TEMPERATURE (C)

MOD.

TWE
kWf

30
kWa kWt kWf

35
kWa kWt kWf

40
kWa kWt kWf

45
kWa kWt kWf

50
kWa kWt kWf

55
kWa kWt

5 6 7 8 9

799 828 857 887 918 948 979 1006 1033 1061 1090 915 946 979 1012 1046 1080 1114 1144 1174 1205 1238 1041 1078 1118 1157 1197 1236 1276 1311 1347 1384 1421 1141 1182 1224 1267 1309 1352 1397 1435 1474 1515 1557

154 156 158 159 161 162 164 166 168 170 172 177 179 181 182 184 185 187 188 189 191 192 206 208 210 213 216 219 222 225 228 231 234 225 227 229 232 234 236 238 240 242 244 246

946 976 1008 1038 1071 1103 1135 1164 1193

761 789 818 847 876 906 936 961 988

170 171 172 174 175 177 178 180 181 183 184 198 199 200 202 203 204 206 207 209 211 212 222 225 228 230 233 236 239 242 245 248 251 245 247 249 252 254 256 258 260 262 264 266

923 951 981 1013 1042 1074 1105 1132 1160 1189 1218 1060 1092 1125 1160 1194 1227

721 747 775 803 832 860 889 914 940 966 994 827 857 888 921 952 984

185 187 189 190 192 194 195 197 199 200 202 218 220 222 223 225 225 227 229 230 232 233 242 245 248 251 252 255 258 261 264 267 270 268 271 274 276 278 280 282 284 286 288 290

896 925 954 983 1014 1044 1074 1101 1129 1157 1186 1033 1065 1099 1132 1165 1199 1232 1262

676 702 729 755 783 811 838 863 888 914 940 779 809 839 870 900 931 963 990

204 205 206 208 210 211 213 215 217 219 221 243 244 245 247 248 250 252 253 255 256 258 265 268 271 273 276 279 281 283 285 287 289 298 300 302 305 307 309 311 313 315 317 319

870 897 925 953 983 1011 1041 1067 1094 1122 1150 1010 1041 1072 1104 1136 1169 1202 1231 1261 1291 1133 1170 1208 1246 1285 1324

629 653 679 705 732 757 784 808 832 857 883 730 758 786 816 845 874 905 932 959 988 820 853 888 922 956 991

223 225 227 229 231 232 234 236 238 240 242 270 271 272 274 275 276 279 281 283 285 287 293 295 296 299 302 305 307 309 311 313 315 328 331 334 337 339 341 344 347 350 353 356

840 867 895 922 951 977 1006 1031 1058 1085 1112 986 1015 1044 1075 1107 1137 1170 1198 1228 1259 1290 1098 1133 1169 1206 1243 1281 1319 1354

579 602 626 650 676 701 727 750 773 798 823 677 704 731 759 787 816 844 869 895 922 949 757 788 820 853 887 921 955 986

245 247 249 251 253 255 257 258 260 261 263 297 299 301 303 305 307 308 310 311 313 315 321 324 327 330 332 335 338 341 344 347 350 365 368 371 374 377 379 382 385 388 391 394

812 837 862 889 917 943 970 995 1020 1046 1073 959 988 1017 1046 1077 1107 1137 1164 1191 1219 1248 1062 1095 1131 1167 1202 1239 1276 1309 1344 1379 1416 1190 1226 1263 1301 1338 1376 1414 1448 1483 1519 1556

820.2

10 11 12 13 14 15 5 6 7 8 9

1223 1015 1254 1043 1083 1117 1151 1185 872 903 935 968

1221 1001 1256 1033 1291 1067 1322 1096 1354 1125 1386 1156 1420 1187 1237 991 1276 1028 1317 1066 1359 1104 1402 1142 1444 1181 1487 1220 1525 1254 1563 1290 1603 1326 1644 1363 1355 1088 1397 1127 1442 1167 1488 1208 1532 1250 1577 1292 1623 1334 1663 1371 1704 1409 1747 1447 1790 1487 CCPA 1,000 0,960 0,955 0,950

950.2

10 11 12 13 14 15 5 6 7 8 9

1262 1017 1293 1045 1324 1074 1356 1104 1389 1134 1202 1241 937 973

1293 1019 1324 1048 1356 1078 1167 1205 1245 1285 881 915 950 986

1323 1017

1282 1010 1322 1047 1363 1084 1405 1122 1447 1160 1484 1193 1522 1228 1561 1263 1601 1299 1321 1030 1362 1068 1404 1108 1448 1147 1491 1187 1535 1228 1579 1268 1618 1303 1658 1339 1698 1376 1740 1414

1324 1023 1364 1059 1405 1096 1441 1129 1479 1163 1517 1197 1556 1233 1285 970 1326 1007 1368 1045 1409 1083 1451 1121 1493 1160 1536 1199 1573 1232 1611 1267 1650 1302 1690 1338

1100.2

10 11 12 13 14 15 5 6 7 8 9

1363 1028 1398 1060 1433 1093 1470 1127 1508 1163 1253 1292 1332 909 944 979

1389 1017 1425 1050 1462 1083 1221 1258 1297 1336 1374 843 876 911 945 980

1372 1016 1412 1052 1454 1089 1494 1127 1529 1160 1566 1194 1603 1228 1641 1264

1200.2

10 11 12 13 14 15

1414 1016 1454 1051 1490 1082 1526 1115 1564 1148 1603 1182

Dt condenser [C] 5 10 15 20

CCPF 1,000 1,025 1,030 1,035

DTCN 0,000 -1,500 -1,750 -2,000

TWE= Evaporator outlet water temperature (C) TWC / TWR= Condenser / recovered water temperature (C) TWD = Desuperheater water temperature outlet (C) kWf = Cooling capacity (kW). kWa = Compressor power input (kW). kWt = Heating capacity (kW).

The standard performances refer to a 5C temperature difference between the water entering and leaving the heat exchanger. Has also been considered A 0.44 x 10-4 m2 K/W fouling factor.

14

TECHNICAL SPECIFICATIONS FOR BRINE VERSION (VI)

Brine version (VI) Correction factors to be applied to data of the basic version ETHYLENE GLYCOL percentage of glycol in mass / volume freezing point [C] Produced water temperature Refrigerating power c.f. Power input c.f. Water flow rate c.f. Water pressure drop c.f. percentage of glycol in mass / volume freezing point [C] Produced water temperature Refrigerating power c.f. Power input c.f. Water flow rate c.f. Water pressure drop c.f. percentage of glycol in mass / volume freezing point [C] Produced water temperature Refrigerating power c.f. Power input c.f. Water flow rate c.f. Water pressure drop c.f.

4
0,912 0,967 0,955 1,090

2
0,855 0,957 0,895 1,095

0
0,798 0,947 0,836 1,100

20 / 18.1 -8 -2
0,738 0,927 0,773 1,110

-4
0,683 0,897 0,715 1,120

-6
-

-8
-

4
0,899 0,960 0,967 1,140

2
0,842 0,950 0,905 1,145

0
0,785 0,940 0,844 1,150

30 / 27.7 -14 -2
0,725 0,920 0,780 1,155

-4
0,670 0,890 0,720 1,160

-6
0,613 0,870 0,659 1,175

-8
0,562 0,840 0,604 1,190

4
0,884 0,880 1,062 1,190

2
0,827 0,870 0,929 1,195

0
0,770 0,860 0,887 1,200

40 / 37.5 -22 -2
0,710 0,840 0,798 1,210

-4
0,655 0,810 0,740 1,220

-6
0,598 0,790 0,672 1,235

-8
0,547 0,760 0,607 1,250

PROPYLENE GLYCOL percentage of glycol in mass / volume freezing point [C] Produced water temperature Refrigerating power c.f. Power input c.f. Water flow rate c.f. Water pressure drop c.f. percentage of glycol in mass / volume freezing point [C] Produced water temperature Refrigerating power c.f. Power input c.f. Water flow rate c.f. Water pressure drop c.f. percentage of glycol in mass / volume freezing point [C] Produced water temperature Refrigerating power c.f. Power input c.f. Water flow rate c.f. Water pressure drop c.f. 20 / 19.4 -8 -2
0,690 0,900 0,723 1,130

4
0,874 0,945 0,915 1,110

2
0,807 0,935 0,845 1,115

0
0,740 0,925 0,774 1,120

-4
0,641 0,875 0,671 1,140

-6
-

-8
-

4
0,869 0,935 0,934 1,160

2
0,799 0,923 0,859 1,175

0
0,729 0,910 0,784 1,190

30 / 29.4 -14 -2
0,680 0,888 0,731 1,200

-4
0,630 0,865 0,678 1,210

-6
0,583 0,838 0,627 1,255

-8
0,536 0,810 0,576 1,300

4
0,848 0,865 1,062 1,230

2
0,784 0,855 0,881 1,275

0
0,719 0,845 0,887 1,320

40 / 39.6 -22 -2
0,670 0,820 0,752 1,375

-4
0,620 0,795 0,740 1,430

-6
0,570 0,773 0,641 1,500

-8
0,520 0,750 0,607 1,570

15

TECHNICAL SPECIFICATIONS FOR DESUPERHEATER VERSION (VD)

Version with Desuperheater VD

Model Recovered heating capacity Recovered water flow rate Recovered water pressure drop Type of recovery exchanger Quantity Max. operating pressure on wet side T otal water content of recovery exchangers Notes: The data refer to: 280.1 54 2,6 6 320.1 62 2,9 8 360.1 69 3,3 7 420.1 79 3,8 10 1 1000 5 5 7 7 9 10 14 13 13 18 20 28 480.1 92 4,4 9 540.1 105 5,0 7 600.1 115 5,5 9 710.2 138 6,6 7 820.2 158 7,6 10 950.2 1100.2 1200.2 184 210 229 8,8 10,0 11,0 9 7 9 2 UM kW l/s kPa N kPa l

STAINLESS STEEL BRAZE PLATES

Water temperature: evaporator inlet :12C - evaporator outlet: 7C. Water temperature: recovery inlet :40C - recovery outlet: 45C. Water temperature: condenser inlet :30C - condenser outlet: 35C.

Recovery heat exchanger specifications Version with Desuperheater VD

CONDENSER WATER TEMPERATURE (C TWC) 40 45 kWtr = RECOVERED HEATING CAPACITY [Kw] 63 60 58 72 69 67 80 77 74 92 88 85 107 103 99 122 118 113 134 129 124 161 155 148 184 177 170 214 206 198 245 235 226 267 256 246 69 66 64 79 76 73 88 85 81 101 97 93 118 113 109 134 129 124 147 141 136 177 170 163 202 194 187 235 226 217 269 258 248 293 282 270

MOD. 280.1 320.1 360.1 420.1 480.1 540.1 600.1 710.1 820.2 950.2 1100.2 1200.2

TWD 40 45 50 40 45 50 40 45 50 40 45 50 40 45 50 40 45 50 40 45 50 40 45 50 40 45 50 40 45 50 40 45 50 40 45 50

30 47 45 44 54 52 50 60 58 56 69 66 64 80 77 74 92 88 85 100 97 93 121 116 111 138 133 127 161 155 148 183 176 169 200 192 185

35 56 54 52 64 62 60 72 69 66 82 79 76 96 92 88 109 105 101 120 115 110 144 138 132 164 158 152 191 184 177 218 210 202 238 229 220

50 76 73 71 88 84 81 98 94 90 112 107 103 130 125 120 149 143 137 163 156 150 195 188 180 223 215 206 260 250 240 297 286 274 324 311 299

55 83 80 77 95 92 88 106 102 98 122 117 112 142 136 131 162 155 149 177 170 163 212 204 196 243 234 224 283 272 261 323 311 298 352 339 325

TWD = Desuperheater water temperature outlet (C) TWC = Condenser water temperature outlet (C) The standard performances refer to a 5C temperature difference between the water entering and leaving the heat exchanger. Has also been considered A 0.44 x 10-4 m2 K/W fouling factor.

16

TECHNICAL SPECIFICATIONS FOR TOTAL RECOVERY VERSION (VR)

Version with total recovery on all circuits VR

Model Recovered heating capacity Recovered water flow rate Recovered water pressure drop Type of recovery exchanger Quantity Max. operating pressure on wet side T otal water content of recovery exchangers 280.1 318 15,2 25 320.1 359 17,2 22 360.1 404 19,3 23 420.1 464 22,2 24 1 1600 27 31 34 37 37 53 59 68 74 74 106 118 480.1 540.1 600.1 710.2 546 607 674 801 26,1 29,0 32,2 38,3 34 24 22 23 SHELL AND TUBE 820.2 925 44,2 24 950.2 1100.2 1200.2 1072 1208 1332 51,2 57,7 63,6 34 24 22 2 UM kW l/s kPa N kPa l

Notes: The data refer to: Water temperature: evaporator inlet :12C - evaporator outlet: 7C. The data refer to: Water temperature: recovery inlet :40C - recovery outlet: 45C. FOR THE STANDARD PERFORMANCES OF THE HEAT RECOVERY VERSION REFER TO THE VALUES REPORTED IN THE TABLES STANDARD PERFORMANCES FOR BASIC VERSION (kWt).

17

NOISE LEVELS

Basic version VB

Mod. 63 280.1 320.1 360.1 420.1 480.1 540.1 600.1 710.2 820.2 950.2 1100.2 1200.2 125

SWL (dB) Octave bands (Hz) 250 500 1000 2000

Total 4000 8000 Tot dB(A) 1m

SPL (dBA) 5m 10m

94 94 94 96 96 96 96 98 100 100 100 100

93 93 93 95 95 95 95 97 98 98 98 98

91 91 91 94 94 94 94 95 97 97 97 97

92 92 92 93 93 93 93 93 95 95 95 95

92 92 92 94 94 94 94 94 96 96 96 96

91 91 91 92 92 92 92 94 94 94 94 94

86 86 86 88 88 88 88 88 90 90 90 90

79 79 79 82 82 82 82 82 84 84 84 84

100 100 100 102 102 102 102 103 105 105 105 105

97 97 97 98 98 98 98 99 100 100 100 100

79 79 79 80 80 80 80 80 81 81 81 81

70 70 70 72 72 72 71 72 73 73 73 73

65 65 65 67 67 67 66 67 68 68 68 68

The noise levels refer to units operating in the nominal conditions (water temperature: inlet: 12C - outlet: 7C, Condenser water temperature: inlet: 30C - outlet: 8C).
SWL = Sound power levels, with reference to 1x10-12 W. The Total sound power level in dB(A) measured in compliance with ISO 9614 standards, is certified according to the Eurovent certification program. Eurovent certification (E) exclusively refers to the Total Sound Power in db(A), which is therefore the only binding acoustic specification (the values of the Octave bands in the table are indicative). SPL = Sound pressure levels, with reference to 2x10-5 Pa. The sound pressure levels are values calculated by applying the ISO-3744 relation (Eurovent 8/1) and refer to a distance of 1 meter away from the external surface of units operating in the open field with directivity factor 2 and the units operating in nominal conditions in the cooling mode.

Basic version VB + Compressor Soundproofing Box accessory (CC)

SWL (dB) Octave bands (Hz) 250 500 1000 2000

Mod. 63 280.1 320.1 360.1 420.1 480.1 540.1 600.1 710.2 820.2 950.2 1100.2 1200.2 125

Total 4000 8000 Tot dB(A) 1m

SPL (dBA) 5m 10m

93 93 93 94 94 95 95 96 97 97 97 97

90 90 90 91 91 92 92 94 93 93 95 95

88 88 88 89 89 90 90 91 92 92 94 94

87 87 87 87 87 89 89 89 89 89 90 90

86 86 86 86 86 87 87 89 88 88 89 89

88 88 88 89 89 90 90 88 91 91 92 92

80 80 80 82 82 83 83 84 86 86 86 86

76 76 76 78 78 80 80 80 80 80 80 80

97 97 97 98 98 99 99 100 101 101 102 102

92 93 92 93 93 94 94 94 95 95 96 96

74 75 74 75 75 76 76 75 76 76 77 77

65 66 65 66 66 67 67 67 68 68 69 69

60 61 60 61 61 62 62 62 63 63 64 64

The noise levels refer to units operating in the nominal conditions (water temperature: inlet: 12C - outlet: 7C, Condenser water temperature: inlet: 30C - outlet: 8C).
SWL = Sound power levels, with reference to 1x10-12 W. The Total sound power level in dB(A) measured in compliance with ISO 9614 standards, is certified according to the Eurovent certification program. Eurovent certification (E) exclusively refers to the Total Sound Power in db(A), which is therefore the only binding acoustic specification (the values of the Octave bands in the table are indicative). SPL = Sound pressure levels, with reference to 2x10-5 Pa. The sound pressure levels are values calculated by applying the ISO-3744 relation (Eurovent 8/1) and refer to a distance of 1 meter away from the external surface of units operating in the open field with directivity factor 2 and the units operating in nominal conditions in the cooling mode.

18

OPERATING RANGE

Limiti operativi The graph indicates the admissible working envelope of the unit. The use of the unit in conditions outside the envelope will avoid the warranty. Here under are reported the limits of water differential temperature for the heat exchangers of the unit. CONDENSER / RECOVERED Cooling Tower 4 8 City Water 8 20

Water thermal gradient* Minimum Maximum C C

EVAPORATOR 4 8

[C]
23 15

EVAPORATOR WATER LEAVING TEMPERATURE

T Acqua= 5C

7 6

We recommend the use of antifreeze mixtures (eg. ethylene glycol)

BRINE VERSION
-8 30 35 50 55
TOTAL RECOVERY EXCHANGE / CONDENSER WATER LEAVING TEMPERATURE

[C]

Only for unit with accessories High power electric motor.

* : Verify that water flow rate is inside the admissible limits.

19

WATER PRESSURE DROP

Water pressure drop Evaporator The graph below illustrates for the evaporator the water pressure drop values in kPa depending on the flow rate in liters/second. The operating range is delimited by the minimum and maximum values given in the next table.
100 95 90

Water pressure drop (kPa)

85 80 75 70 65 60 55 50 45 40 35 30 25 10 15 20 25

480.1

420.1
320.1 360.1

600.1 540.1

710.2 820.2

950.2

1100.2

280.1

1200.2

30

35

40

45

50

55

60

65

70

Water flow rate (l/s) Operating range Mod. Q Lower limit value p Q Upper limit value p 280.1 320.1 360.1 420.1 480.1 540.1 600.1 710.2 820.2 950.2 1100.2 1200.2 10 12.5 15 15.5 19.5 19.5 23.5 29 29.5 33 41.5 25 20 25 29.5 30.5 39 39 40.5 50.5 51 57.5 67 100 100 99 98 100 100 75 75 74 75 65 UM l\s kPa l\s kPa NOTES Q=Water flow rate p=Water pressure drop

Water pressure drop Desuperheater The graph below illustrates for the evaporator the water pressure drop values in kPa depending on the flow rate in liters/second. The operating range is delimited by the minimum and maximum values given in the next table.
40

35

Water pressure drop (kPa)

480.2
30

540.1 600.1

710.2 820.2

950.2

1100.2 1200.2

360.1 420.1
25

280.1 320.1

20

15

10

0 0 5 10 15 20 25

Water flow rate (l/s) Operating range Mod. Upper limit value 20 Q p 280.1 320.1 360.1 420.1 480.1 540.1 600.1 710.2 820.2 950.2 1100.2 1200.2 UM 6.5 40 7.8 9.2 11 35 15.5 40 22.5 36 NOTES Q=Water l\s flow rate p=Water kPa pressure drop

WATER PRESSURE DROP

Water pressure drop Condenser Cooling tower (4T5) / Total recovery version VR The graph below illustrates for the evaporator the water pressure drop values in kPa depending on the flow rate in liters/second. The operating range is delimited by the minimum and maximum values given in the next table.
50

45

950.2

Water pressure drop (kPa)

40

420.1 480.1

820.2 710.2 600.1 540.1 1100.2 1200.2

360.1

320.1
35

280.1

30

25

20

15
10 15 20 25 30 35 40 45 50 55 60 65 70 75 80 85 90 95 100

Water flow rate (l/s) Operating range Mod. Lower limit value Upper limit value Q p Q p 280.1 320.1 360.1 420.1 480.1 540.1 600.1 710.2 820.2 950.2 1100.2 1200.2 UM NOTES 12 14 15.5 17.5 23 26.5 31 35 35 46 53 l\s Q = W a t e r 15 kPa flow rate 20.5 24.5 27 30 40 46 53.5 60 60 80 91 l\s p = W a t e r 46 45 45 45 45 45 45 45 45 46 45 45 kPa pressure drop

Water pressure drop Condenser City water (4P5) The graph below illustrates for the evaporator the water pressure drop values in kPa depending on the flow rate in liters/second. The operating range is delimited by the minimum and maximum values given in the next table.
80

70

Water pressure drop (kPa)

280.1

320.1
60

540.1 360.1 1100.2 600.1 710.2 820.2 950.2 1200.2

kPa

50

420.1 480.1

40

30

20 0 5 10 15 20 25 30 35 40 45

Water flow rate (l/s) Operating range Mod. Lower limit value Upper limit value Q p Q p 280.1 320.1 360.1 420.1 480.1 540.1 600.1 710.2 820.2 950.2 1100.2 1200.2 5 5.5 6 7.5 10.5 11.5 13 15 23 23 24 20 19 24 24 24 23 24 20.5 22.5 8.5 10 11 12 17 19.5 22 24 34 38.5 69 68 65 61 64 68 65 61 64 66 UM l\s kPa l\s kPa NOTES Q=Water flow rate p=Water pressure drop 21

DIMENSIONAL DATA
Dimension and weight The image refers to units with 2 compressors in configuration Cooling tower (4T5).

OUT EVAP. C

IN EVAP.

OUT COND.

IN COND.

B
Mod.

A
280.1 1597 1739 3900 1100 1845 320.1 1648 1789 3900 1100 1845 360.1 1677 1817 3900 1100 1845 420.1 2224 2426 3900 1100 1880 480.1 2267 2463 3900 1100 1880 540.1 2459 2665 3900 1100 2045 600.1 2688 3017 3900 1100 2045 710.2 3165 3433 4320 1190 1845 820.2 4315 4742 4400 1190 1880

Power supply

Weight shipping Weight operation A B C EVAPORATOR IN - OUT CONDENSER IN - OUT TOWER CITY

950.2 1100.2 1200.2 4338 4783 4958 4755 5214 5391 4400 4400 4400 1190 1230 1230 1880 2045 2045

UM kg kg mm mm mm -

DN125 DN125 DN125 DN150 DN150 DN150 DN200 DN150 DN200 DN200 DN200 DN200 VIC VIC VIC VIC VIC VIC VIC VIC VIC VIC VIC VIC 3 DN100 DN100 DN100 DN100 DN125 DN125 DN100 DN100 DN100 DN125 DN125 GAS F VIC VIC VIC VIC VIC VIC VIC VIC VIC VIC VIC 2" 2" 1/2 2" 1/2 2" 1/2 2" 1/2 3" 3" 2" 1/2 2" 1/2 2" 1/2 3" 3" GAS F GAS F GAS F GAS F GAS F GAS F GAS F GAS F GAS F GAS F GAS F GAS F

Minimum space required for operation

1500mm
Refer to the figure alongside for the dimensions of the unit. To correctly install the unit, comply with the measurements for the free area that must be left around the machine, as shown in the figure. The distances must be doubled if the unit is to be installed in a pit. NOTE: Allow for a clear area of not less than 1.5 meters above unit. The functional areas must be doubled if multiple units are installed.

1500mm

1500mm

1500mm

Victaulic connections and water flow switch WATER FLOW SWITCH Fig.1
VICTAULIC

These comprise two wet connections of the Victaulic type (Fig. 1-A) composed by steel joint (Fig. 1-B) and rubber packing not installed (supplied with the unit). The steel joints are suitable to be welded or threaded. Nota: Supplied as accessory (see Accessory and optional equipment)

A
TO WELD / TO THREAD

B
The manufacturer declines all responsibility for any inaccuracies in this manual due to printing or typing errors. The reserves the right to modify the products contents in this catalogue without previous notice.

22

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Ferroli spa 37047 San Bonifacio (Verona) Italy Via Ritonda 78/A tel. +39.045.6139411 fax +39.045.6100933 www.ferroli.it

Cod. 3QE26520