PSL FZE

P.O.Box No. : 42131 Plot No.: HJ 02, 02A Hamriyah Free Zone, Sharjah, UAE Tel: +971 6 5636223 Fax: +971 6 5636224

ILF Consulting Engineers

Home Office: FeldkreuzstraBe 3 A-6063 Rum bei Innsbruck Tel: 0512-2412-0 Fax: 0512-2412-5906 Email: C766_DCC@ilf.com

Email: pslsharjah@pslltd.co.in

PROJECT TIILE: RAS ALZAUR HAFAR ALBATIN WATER TRANSMISSION SYSTEM

DOCUMENT TRANSMITTAL From

MLH EH PSL SE ER SF EH

To
SR EH MLH SE ER SF EF -D-0019

Project No.: T.B.N Date: 23.06.2012 File No.: YA40 Pages : 5

The following enclosed documents/drawings are presented for the purpose indicated in the table below: PROJECT DOCUMENT /DRWAING NO. 1 2 3 4 5 6 7 8 9 10 REV 11 12 P 13 S 14 DESCRIPTION / TITLE QTY

Procedure for Rectification of pipe Damages

P : PURPOSE CODES 0 : For Distribution 1 : Issued for Approval 2: Issued for Construction 3: Issued for Information CC: SR(PED) SR(S&D)
EH

S : STATUS CODES A : Approved to Proceed B : Approved as Noted C : Rejected to be Resubmitted D : For Information Only SF EF SRSF Please return a. m. documents with comments / approval Please confirm receipt by return of signed copy Revision Sheets / DRN are included

SE ER SRHR

Signature of sender

ENGINEER'S STAMP

CONTRACTOR'S STAMP

0B 0A REV.

Issued for Client Review after comments incorporated Issued for Approval DESCRIPTION

Dipak Dash Dipak Dash PREPARED

Raju Dasari Raju Dasari CHECKED

23-06-2012 13-06-2012 DATE

SALINE WATER CONVERSION CORPORATION KINGDOM OF SAUDI ARABIA

RAS AL KHAIR - HAFAR AL BATIN WATER TRANSMISSION SYSTEM

ILF CONSULTING ENGINEERS

PSL FZE
LOCATION: TITLE:

SHARJAH

Procedure for Rectification of Pipe Damages

DOCUMENT No.: Y A 4 0 F 0 0 8 REV. 0B

SCALE:

SUBCONTRACTOR:

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Procedure for Rectification of Pipe Damages

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0B

PROCEDURE FOR RECTIFICATION OF PIPE DAMAGES

FOR SALINE WATER CONVERSION CORPORATION KINGDOM OF SAUDI ARABIA

RAS AL KHAIR - HAFAR AL BATIN WATER TRANSMISSION SYSTEM

SPECIFICATION: API 5L PSL 2, SWCC DOC. M 01, G 01, G 02, G 03 AND M 18 PIPE OD: 44 (1117.6 mm) OD WALL THICKNESS: 14.27, 12.7 mm, 11.9 mm, 11.1 mm. 10.3 mm, 9.5 mm and 8.7 mm GRADE: API 5L GRADE X-65, X-60, X-56, X-52, X-46 X-42 AND Gr. B

PSL FZE, PO BOX NO: 42131, HAMARIYAH FREE ZONE, SHARJAH-UAE

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Procedure for Rectification of Pipe Damages

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1.0 Scope This procedure is applicable for rectification of damages of pipes occurred during transportation, handling or stacking at receiving end. 2.0 General All Repairs shall be made in accordance with API 5L Cl No.9.10.5, Annex C and M18. 3.0 Identification of Defects All pipes shall be visually inspected and pipes having damages shall be marked & recorded and Stacked separately for joint inspection with customer / customer rep. The nature of Damage and extent of damage shall also be recorded. Bevel damage, dents, cuts, and Other Deformations > 1 mm shall be considered as damage. 4.0 Approval of Repair Defects Each defects requiring repair/rectification work shall be executed after notifying to customers representative and as per Approved procedure. 5.0 Removal and Repair of Defects Any surface imperfection < 1 mm, minor scratch, bevel damage and surface imperfections shall be dressed out by grinding provided that the remaining wall thickness is at no point less than 98 % of the minimum allowable wall thickness and out of roundness shall be fulfilled. Bevels with dents, cuts and other deformation > 1 mm shall be consider as damage shall be cut off and re-beveled and acceptable pipe length should not be < 12 Mtrs. For Dents, the length is in any direction shall be 0.5D and shall not exceed in depth 3.2 mm for cold formed dents with sharp bottom gouges & 6.4 mm for other dents. Pipes that contain non-dress able surface defect shall be cut off; acceptable pipe length should not be < 12 Mtrs. In case pipe that is observed or measured less than 12 mtrs. in length after rectification then such pipes should be segregated & a written request should be sent to Engineer incharge for his acceptance/ approval. Total quantity of such pipes should not exceed more than 2% of the scope in each grade of steel to be manufactured. If pipe lengths are damaged more than 60%, pipe shall be considered a total loss.
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After cutting and re-beveling process, out of roundness shall be measured.

6.0 Criteria The damaged bare pipes for rectification using cutting & re-beveling method shall be placed on the rack / sand row. Prior to cutting the actual length of the pipe shall be measured and recorded. If mill marking/data on pipe comes within the cut area, the same shall be transferred to the other end. Then, the extent of damaged area to be cut shall be marked for cutting & rebeveling. The cutoff of the damaged pipe ends shall be carried out using cut & re-bevel machine or gas cutting torch. Care shall be taken to maintain uniform & even cutting. After Cutting, the bevel shall be made to an angle of 30 + 5. After finishing of cutting & rebeveling, final length of the pipe shall be again measured and marked on the pipe. After re-bevels there shall be examined with magnetic particle testing for surface defects. In addition, manual Ultrasonic examination and Radiographic testing shall be done after cut-off to define any potential surface defects. Repair welding is not permitted in parent material. 7.0 Inspection All repair rectification shall be cleaned, dressed smoothly and free from defects. After Repaired rectification shall be followed by NDT testing and offered to customer approved representative for inspection. 8.0 Remarking of Pipes Each pipe shall be marked from inside on one ends by white paint stenciling. The stenciling shall be done at right angles to pipe axis at 150 mm from the pipe end with letter size of 20 mm min using spray gun. Only marked area shall be varnish coated. Marking shall be as per API 5L Annexure O & customer specification. Marking shall be in English using metric unit Marking shall be as per API 5L & Client specification. Each pipe shall be marked as follow: Name or mark of the manufacturer of the pipe - PSL FZE Specification - Spec API 5L
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Manufacturers license no. Manufacturing Date (mm/yyyy) Specified outside diameter mm Specified wall thickness whichever is applicable Pipe steel grade - Whichever is applicable Product specification level PSL 2 Type of pipe SAWH Mark of the customers inspection representative (if applicable) Test Pressure Mpa Pipe No. Length - meter (two decimal places) Pipe Weight Kgs

9.0 Records All repair rectification records shall be maintain Pipe Numbers, length, repair Numbers and recorded in different format.

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