The Jobber XL is a precision, cost effective CNC Turning Machine ideal for job shops and ancillaries.

Unlike retrofit CNC machines, the Jobber is a full-fledged CNC machine designed and built to take advantage of CNC features like high rapid rates, cutting parameters, constant surface speed, etc. The machine elements like ball screws, bearings, CNC systems and drives have been chosen from the best available in the world. The machine is put together by a dedicated team of skilled craftsmen, under expert technical guidance.

AXES

BED

X and Z-axes feature precision ball screws supported at both ends. The guide ways are well spaced to ensure stability, fully protected and are made of hardened and ground box way strips. The mating way is bonded with turcite for its superior wear and friction characteristics. Automatic metered lubrication is provided to all guide ways and ball screws.

Tooling Diagram
FACE & OD CUTTING DIRECT MOUNTING ON THE TURRET

The bed is a fine grain grade 25 cast iron casting. It is well ribbed to provide rigidity and is thermally seasoned. The bed is designed for easy chip flow and removal.

FACE CUTTING

FACE & ID HOLDER

ID CUTTING

Electrical System
The machine uses highly reliable and internationally accepted electrical elements and sub systems. Fanuc CNC system, Fanuc AC digital spindle motor with controller and Fanuc axes motors with controller are offered as standard.

BORING BAR

BORING BAR SLEEVE

BORING BAR HOLDER TURRET HEAD

DRILL

DRILL SOCKET

U - DRILL

U-DRILL SOCKET

U-DRILL HOLDER STANDARD OPTIONAL

Machining Range
71.5 25 7 85 R 216 Max. Z AXIS STROKE 400 85

Interference Diagram
40

137 .77

40

X -AXIS STROKE

140

5 23

SPINDLE CENTRE LINE 5 35

30
153 100 QUILL STROKE 235 TAILSTOCK BASE TRAVEL

140

40

135

M ax

M 2 ac 70 hi ni ng
SPINDLE CENTRE

Di a.

SPINDLE

TAILSTOCK

The spindle is assembled and tested in a controlled clean room environment. The spindle uses precision bearings in front and rear. The bearings are grease lubricated for life.
Computerised spindle stabilization
Speed Vs Temperature Graph 6000 5000 4000 3000 30 2000 1000 0 Speed Temp 1 6 11 16 21 26 31 36 41 46 51 56 61 66 71 76 81 86 91 96 101 106 111 116 121 126 131 136 141 146 151 156 161 166 0 20 10 70 60 50 40 Temperature

The tailstock is supported on V and flat guide ways and houses a live center.

Speed (rpm)

Ball bar testing

Period

Overall Views
2217 1370 for Conveyor Removal 1750 290 1192 for Conveyor Removal

1050

Power Torque Diagram

8 7.5 7 6.5 6.4 6 5.5

30

1545 1750 2300 2850 1150 For Tank Removal

2200 3200 3560

T=5 2 m N

5 4.5 POWER kW 4

T=71 Nm

T= 93 Nm

5 73

1625

522

60 MIN. RATING 1000 1333 0

500

1500

2000

2500

3000

3500

4000

CONTINUOUS RATING 15 MIN. RATING

SPINDLE SPEED RPM

340

390

450

SPECIFICATIONS
Capacity Distance between centers Maximum turning dia. Maximum turning length Swing over bed Swing over carriage Main Spindle Spindle nose Bore through spindle Bar capacity* Chuck size Front bearing bore Spindle Drive Spindle motor rated power (continuous rating/15 min. rating) Speed range (inf. variable) Full power range Axes Slides X axis stroke Z axis stroke Feed rate (inf. Variable) Rapid traverse rate: X axis Rapid traverse rate: Z axis Threading pitch (max.) Tailstock Quill diameter Quill stroke Taper in quill Thrust (adjustable) Max. Tailstock base travel Turret No. of stations Maximum boring bar dia. Tool cross section Weight (approx.) Dimension (approx)
* With appropriate workholding Specifications correct at time of print. Owing to continuous upgrading of our products, the specifications may be reconfirmed while ordering.

Standard Features
mm mm mm mm mm 425 270 400 500 250 A2-5 47 25* 165 80 5.5/7.5 50 - 4000 1000 - 3000 140 400 0 - 10,000 20 20 32 80 100 MT4 500 235 8 40 25 x 25 4000 2200 x 1750 x 1750
l l l l l l l l l l l l l l

mm mm mm mm kW rpm rpm mm mm mm / min. m / min. m / min. mm mm mm Kgf. mm

Hydraulic power chuck 165 mm AC spindle & axes drives AC unit for electricals High speed bi-directional tool turret Hardened and ground guide way strips Turcite anti-slipstick liners on slide way surfaces Tailstock with live center Automatic centralized lubrication Built-in lighting system OD turning tool holder (8 nos) Boring bar holder (4 nos) Facing tool holder (2 nos) Set of sleeves Coolant system

mm mm kg. mm

CNC System Fanuc 0i Mate-TC

Features
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Manual data input Simultaneously controllable 2 axes Part program storage & editing Tool nose radius compensation Self diagnostics Constant surface speed control Multiple repetitive cycles Thread cutting cycles Feed rate override Circular interpolation Direct drawing dimension programming Absolute/incremental programming Tape punch interface (RS 232C port) Program memory 640 meters of tape 256K Backlash compensation Background editing Inch/metric switchable Dynamic Graphics

ACE DESIGNERS LTD.

Plot No.7 & 8, II Phase, Peenya Industrial Area, Bangalore - 560 058 Tel : +91-80-2218 6700, Fax : +91-80-2218 6723, E-mail : acedesigners@acemicromatic.com Website : http://www.acedesigners.co.in
Marketed and Serviced by :
ACEI/Jobber XL/0805/4/SWE

AURANGABAD : Tel: 0240-2552309, Email: mmtaur@acemicromatic.com BANGALORE : Tel: 080-22263724 / 22389668, Email: mmtblr@acemicromatic.com CHENNAI : Tel: 044-23741544 / 23741734 / 23740921, Email: mmtche@acemicromatic.com COIMBATORE : Tel: 0422-2520183 / 2523141, Email: mmtcbe@acemicromatic.com DELHI : Tel: 011-22025846 / 22026874, Email: mmtdel@acemicromatic.com KOLKATA :Tel: 033-55295693, Email: mmtcal@acemicromatic.com MUMBAI : Tel: 022-26862017 / 26860099, Email: mmtbom@acemicromatic.com lTotal solutions lTotal customer service PUNE : Tel: 020-27479661 / 27481438, Email: mmtpune@acemicromatic.com