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Technical Concepts with Switchgears
Unrestricted / Siemens AG 2013. All Rights Reserved.
Overview
Auxiliaries Safety
Sensors Evaluation Unit Actuators
Pitch Yaw
Contactor Frequency Converter
MSS PLC
Turbine Control
Yaw Cooling
Extreme Requirements
Main Power Circuit
Consulting
e .g. at Pitch
Unrestricted / Siemens AG 2013. All Rights Reserved. Page 2 2013-10 Technical Concepts with Switchgears I IA CE S V
Controlling of Auxiliaries
Controlling of Auxiliaries Requirements SIRIUS System Compact Motor Starter Monitoring with IO-Link Extreme Requirements Safety Main Power Circuit Consulting for Panel Builders 3 4 5 6 8 11 17 23 28
Requirements e. g. Yaw
Yaw: Turning, according to wind direction

Sensor Controller Switchgear
4 till 12 Motors
Turning of the nacelle has to be extreme reliable. Robust and despite of this cost efficient concepts are needed, which work 20 years for sure. Established technologies, which approved the reliability of operation are in demand here. Preserve mechanics and permanent monitoring of loads is needed for preventive maintenance.
Are industrial control switchgears suited for such high expectations?

SIRIUS System Modular Reliable Established for many years
If mounting, wiring and testing expenditures have to be reduced
If power loss inside the cabinet has to be reduced
If space requirements inside the control cabinet have to be reduced
Fast, easy and safe assembly thanks to spring-loaded connection system, infeed systems and function modules
Minimum coil power and optimized contact transfer resistances
18.5 kW on 45 mm width
Compact Starter for Yaw

Requirements
Compact (in turbines there is less room) High reliability
Highlights
Compact Up to 15 kW (32 A at 400 V AC) Reliably CPS in IEC 60947-6-2 (Control & Protective Switching Device) Even at a short circuit: No welding of contacts Remote-Reset after a temporarily motor-overload possible (e.g. by software) Connection with spring-loaded terminals safe connection even at vibrations and extreme temperature changings Easy Less cabling simple installation
Technical Concept
45 mm
A Compact Starter combines functional switching, overload and short-circuit current protection Contactor, circuit breaker, overload relay
170 mm
Concept with Compact Starters for Yaw
PROFINET 400V ~ Optional: Soft Starter preserve mechanics Load Control current, voltage Limiter more shortcircuit current prevention ET200S
IO-Link
IO-Link
Compact Starter
Rotating direction CW CCW
Components
enclosed xls-File
YawMotors
Monitoring with IO-Link for Yaw

Profinet 400 690 V~
ET200S
Topics
All operating data available (Current, Voltage, Load, Energy, Earth fault)
Rotating CW CCW direction
24V IO
IO-Link: 3 simple wires (signal, plus, minus) replaces many single wires and transfers extensive Data Compact & well proved standards Could similar be used for pumps, fans
...
Short Circuit Motor Protection Contactor Monitoring Relay: Overload, Energy IO-Link
e.g.: up to 12 Yaw - Motors
Components
see enclosed xls-File Unrestricted / Siemens AG 2013. All Rights Reserved. Page 8 2013-10
Cost-efficient availability of data for preventive maintenance

I IA CE S V
Technical Concepts with Switchgears
Benefits, Summary
IO-Link Only one 3-wire-cable per 4-motors-groupe is needed to transfer all parameters. All data are available at the PLC e.g. controller SIMATIC S7 Diagnosis & preventive maintenance. Compact Starter Remote or auto reset possible. Variants enormous reduced: UL and IEC. Wide spread. Overload Class 10 or 20 Vibrations are no danger: With Cage Clamp technology you get a firm connection At each single motor the following parameters are monitored all the time: Switching status, end of service life, overload, short circuit and more Soft Starter Preserve mechanics and avoiding electric current peaks while starting of motors. Additional increasing of compact starters life-time (switching operations).
All under control, compact and cost efficient

Extreme Requirements
Controlling of Auxiliaries Extreme Requirements Pitch 4 10 11
Short Circuit Case, 400...690V 13 Safety Main Power Circuit Consulting for Panel Builders 17 23 28
Pitch Extreme Requirements: Vibrations & Centrifugal Force Offshore & Salt-containig Air
Are industrial control products suited for such harsh applications?

Pitch SIRIUS Industrial Controls & SIPLUS Extreme

Strong vibration and acceleration
Fastening surface
Acceleration direction)
In case of a network collapse, the rotor is able to reach the maximum speed and the contactors switch off even with maximum acceleration (up to 7*g)! Operation under radial acceleration is supported up to 70m/s (confirmed by comprehensive tests)!
Contactor
Confirmation Bestaetigung
enclosed dpf-File
Offshore & Salt-containing air

The DC-Motor can be turned off at end-position by limit switches. Switches with improved protection against corrosion and parts made from stainless steel highest reliability. Confirmation of Germanischer Lloyd Electronic products can be protected against extreme temperature or salt-containing air: SIPLUS Extreme
Limit Switch: Confirmation
enclosed dpf-File
These proven product characteristics distinguish Siemens from other and facilitate the industrial controls' safe application in wind turbines.
Short Circuit Case 400 V 690 V
No transformer & Energy Saving Approved Switchgear Combinations for extreme Short Circuit Current
Short Circuit Case 400 V 690 V

Input Service Short Circuit Case e.g. up to 69 kA Normal Run
Breaker Limiter
Breaker
Breaker Limiter Limiter
Diesel Generator
Circuit Breaker 1.Contactor (Safety) Contactor 2.Contactor (Safety)
690 V ~ Supply from Grid
Lift
Service Power
Heating of Converter, Hydraulics,
Ventilation Coolant Pump Yaw-Motors
Short Circuit Case Tested Combinations

Documentation & Support
Tested and certified Load Feeders Recommendations at the designing period Each Customer has another design Support by experts & Test Laborities (in Amberg) is offered Easier Approvals with Authorities and Certifications / Test Laborities
Further Benefits
No 400 V- Transformer (only 230 V, PLC) much smaller cabinet Safe energy (e.g. 3% of all auxiliaries) Safe costs
Load Feeder
enclosed pdf-File
Test Certificate, Example

enclosed pdf-File
Safety
Controlling of Auxiliaries Extreme Requirements Safety Process Single Functions Overall Concept Main Power Circuit Consulting for Panel Builders 4 11 16 17 18 20 23 28
Process
Start End Yes
Determination of the machines limits
Hazard identification
Risk estimation
Risk evaluation
Has the risk been adequately reduced?
No
Risk reduction
Source: EN ISO 12100
Risk analysis Safety Evaluation Tool
Technical Concepts
Pitch
Frequency Converter
Yaw
Contactor
MSS PLC
Turbine Control
Single Functions Cable Twisting

400 V ~
Rotary Encoder Modular Safety System (MSS) Safety Relay 3SK1 Azimut Gear Wheel
PL c / d
CW CCW Rotating
direction
PL d
Short Circuit Protection Contactor Monitoring Relay: Overload, Energy
Danger of Cabel Twisting
Yaw
Motors
Single Functions Rotor Speed & Shock

Speed
Sensor
Overspeed Tripping Device 3TK2810-1
Stop Wind Turbine: Pitch Blades 90
Yaw Motors Stop Brake on
PL c/d Modular Safety System (MSS) Safety Relay 3SK1

Frequency Converter
Srew Heads
Shock
e.g. in control cabinet 3SE5 MSS 3SK1
Pitch
Yaw
Ball in Ring
Shock Sensor
Overall Concept MSS or Safety Relays

Emerency Stop Button
Cable Twisting
Pitch: Wrong Angle

PitchControler
Shock Sensor
Stop Wind Turbine: Pitch Blades 90
Yaw Motors Stop Brake on
Safety Signals
Frequency Converter
Contactor
Modular Safety System or Safety Relay

No Safety Signals 3UG4 ET200S IO-Link
Pitch
Yaw
Turbine Control
Components
enclosed xls-File
Rotor Speed 1
Rotor Speed 2
Overall Concept MSS or Safety Relay

Modular Safety System 3RK3 Safety Relay 3SK1
Parameterize Drag & Drop
High flexibility and reliability of planning: Modular design More space in the control cabinet and lower costs thanks to a highly modular quantity structure More functionality and time saving through a parameterizable software system Extensive diagnostics on site and project documentation using the MSS ES software
Simple thanks to a clear product portfolio and universal functionality Flexible thanks to a modular product concept and versatile parameterization Economical thanks to little variance and low wiring costs
Main Power Circuit

Controlling of Auxiliaries Extreme Requirements Safety Main Power Circuit DFIG Full Inverter Consulting for Panel Builders 4 11 17 22 25 26 28
Main Power Circuit
Infeed panel
Transformer
Main power circuit (Converter)
Generator
Transformer
20 kV
Generator & Converter

Fixed Rotor Speed Variable Rotor Speed
Gear
ASG
Gear
ASG
Doubly fed induction generator (DFIG)

~
Directly coupled induction (asynchronous) generator

Gear ASG
Gear
SG
Induction generator with full inverter system
Synchronous generator with full inverter system
Doubly Fed Induction Generator
DFIG
Contactor
Circuit Breaker
Examples
2 Contactors 3RT14, 3 Contactors 3RT14, 3 Contactors 3TF69, each 690 A * 1,8 (Derating) = 1.200 A each 690 A * 2,5 (Derating) = 1.700 A each 910 A * 2,5 (Derating) = 2.300 A 1,6 MW Turbine 2,4 MW Turbine 3,0 MW Turbine
Components
enclosed xls-File
Contactors are used parallel at 690V and AC1
Full Inverter System

Circuit Breaker
(non-automatic)
Converter
(sometimes several modules parallel)
Contactor
Circuit Breaker
Examples
3 Contactors 3RT14, each 690 A * 2,5 (Derating) = 1.700 A 3 Contactors 3TF69, each 910 A * 2,5 (Derating) = 2.300 A Contactors are used parallel at 690V, AC1 1,2 MW per Converter module 1,6 MW per Converter module
Application Consulting for Panel Builders

Controlling of Auxiliaries Extreme Requirements Safety Main Power Circuit 4 11 17 23
Consulting for Panel Builders 27
Application Consulting for Panel Builders

Consulting & Trainings IEC 61439-1/60204-1, Low Voltage Guideline UL 508A, Industrial Control Panels NFPA 79, Industrial Machinery Sales Support Individual Consulting, also on customers site Engineering & Documentation Handouts to the Trainings for participants Broschures Cataloges Guideline CAx data efficient Engineering & Planning Internet: Application Consulting Planning Efficiency
Thank you for your attention!

Norbert Stralka Account Manager Sales Verticals (Industries) I IA CE S V Wuerzburger Str. 121 90766 Fuerth Phone: +49 (911) 750-9053 Cellular: +49 1525 4689 427 E-Mail: norbert.stralka@siemens.com

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Technical Concepts with Switchgears

Unrestricted / Siemens AG 2013. All Rights Reserved.

Main Power Circuit

Yaw: Turning, according to wind direction

Are industrial control switchgears suited for such high expectations?

SIRIUS System Modular Reliable Established for many years

If mounting, wiring and testing expenditures have to be reduced

If power loss inside the cabinet has to be reduced

If space requirements inside the control cabinet have to be reduced

Minimum coil power and optimized contact transfer resistances

Compact Starter for Yaw

Concept with Compact Starters for Yaw

Rotating direction CW CCW

Monitoring with IO-Link for Yaw

Rotating CW CCW direction

e.g.: up to 12 Yaw - Motors

Cost-efficient availability of data for preventive maintenance

Technical Concepts with Switchgears

All under control, compact and cost efficient

Are industrial control products suited for such harsh applications?

Pitch SIRIUS Industrial Controls & SIPLUS Extreme

Offshore & Salt-containing air

Short Circuit Case 400 V 690 V

Short Circuit Case 400 V 690 V

Breaker Limiter Limiter

Circuit Breaker 1.Contactor (Safety) Contactor 2.Contactor (Safety)

690 V ~ Supply from Grid

Heating of Converter, Hydraulics,

Ventilation Coolant Pump Yaw-Motors

Short Circuit Case Tested Combinations

Test Certificate, Example

Determination of the machines limits

Has the risk been adequately reduced?

Source: EN ISO 12100

Risk analysis Safety Evaluation Tool

Single Functions Cable Twisting

Short Circuit Protection Contactor Monitoring Relay: Overload, Energy

Danger of Cabel Twisting

Single Functions Rotor Speed & Shock

Overspeed Tripping Device 3TK2810-1

Stop Wind Turbine: Pitch Blades 90

Yaw Motors Stop Brake on

PL c/d Modular Safety System (MSS) Safety Relay 3SK1

Overall Concept MSS or Safety Relays

Emerency Stop Button

Pitch: Wrong Angle

Stop Wind Turbine: Pitch Blades 90

Yaw Motors Stop Brake on

Modular Safety System or Safety Relay

Overall Concept MSS or Safety Relay

Parameterize Drag & Drop

Main Power Circuit

Main Power Circuit

Generator & Converter

Doubly fed induction generator (DFIG)

Directly coupled induction (asynchronous) generator

Induction generator with full inverter system

Synchronous generator with full inverter system

Doubly Fed Induction Generator

Contactors are used parallel at 690V and AC1

Full Inverter System

Application Consulting for Panel Builders