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SURFACE SYSTEMS
CAMERON API 6A Gate Valves: A Family of Quality Gate Valves from the Industry Leader
During the past 60 years, numerous gate valve designs have been used in the oilfield. Slab gates, parallel gates and expanding gates are a few of the designs used in valves to control the flow of fluids in Christmas trees, flow lines, pipelines and processing plants. Cameron engineers have carefully studied existing valve designs, their features, benefits and applications. The result is a collection of preferred gate valve designs representing the best of the best in gate valve technology today. The CAMERON gate valve product line offers: Valves for applications from 2000 to 20,000 psi WP. Large and small bore valves. Valves fitting a wide range of land, offshore and subsea applications. Cast and forged bodies. Expanding and slab gate designs. Components constructed of various alloys for severe service applications. Designs suitable for actuation and compatible with a wide range of actuators. Camerons more than one-half century of experience designing, testing, installing and refurbishing gate valves has established a worldwide reputation for manufacturing excellence.
FL
FLS
FLS-R
Slab Gates FL FLS
Every valve must meet the exacting standards mandated by its end use. To ensure these standards are achieved, Cameron uses state-of-the-art materials and machinery in its manufacturing process. Thus, it is not surprising that Camerons reputation carries over to customer service, a dedication to quality assurance, intensive service personnel training programs, and Camerons highly regarded network of aftermarket facilities. It is this attention to total quality and excellence that enables Cameron to deliver the worlds finest gate valves to fill its customers needs.
Slab-Style Gates
CAMERON slab-style gates are one-piece, solid gates that consistently deliver outstanding sealing performance throughout a wide range of conditions, bore sizes, and working pressures, including corrosive and abrasive fluid environments. Slab-style gates are used in the CAMERON FL, FLS and FLS-R Gate Valves for both manual and actuated applications. These valves meet or exceed the requirements of API Specifications 6A, 6A SSV/USV*, 17D, ISO 10423 and ISO 13628-4. The slab-style gate design effects a metal-to-metal seal on the flow stream, and its simple, straightforward design makes it easy to maintain and ideal for both low and high-pressure sealing situations where particulate matter could pose a sediment problem. Slab gates may also be used when wireline cutting is a requirement.
Available Actuators
CAMERON FL and FLS Gate Valves with slab-style gates are compatible with the following actuators from the CAMERON Saf-T-Gard actuator line: MA Pneumatic Diaphragm Actuator MP Pneumatic Piston Actuator MH Hydraulic Actuator MWHP Hydraulic Wireline Cutting Actuator MSV Hydraulic Actuator MWSV Wireline Cutting Actuator For more information on CAMERON actuators, contact your Cameron representative.
*API Spec 14D has been withdrawn. Cameron valves are now available as API 6A SSV (Survace Safety Valve) or USV (Underwater Safey Valve) to meet applications and regulations previously satised by valves supplied to 14D.
Slab-Style Gate
Note: FLS and FL may be actuated or manual. This chart represents typical valves for material classes AA, BB, CC, DD, EE, FF and HH; Temperature ratings K, L, P, R, S, T, U, V; and PSLs 1, 2, 3, 4. For other designs, contact your Cameron representative.
SURFACE SYSTEMS
Expanding-Style Gates
Recognized worldwide as the Pow-R-Seal gate design, expanding-style gates are used in CAMERON M Gate Valves. This popular gate design is used in manual valves to produce a high seating force against both the upstream and downstream seats simultaneously as the handwheel is tightened. This force effects a tight mechanical seal that is unaffected by line pressure fluctuations or vibration. The expanding gate allows a positive mechanical seal across both seats, both upstream and downstream, with or without line pressure. The gate assembly uses an angular gate face that is collapsed during travel. When closed, a stop causes any further downward travel to force the faces of the gate assembly outward to effect a positive line flow seal. When opened, a stop causes any further upward travel to force bottom faces to expand and seal against the seats to isolate flow from the valve body cavity.
Expanding-Style Gate
Note: This chart represents typical valves for material classes AA, BB, CC, DD, EE and FF; Temperature ratings K, L, P, R, S, T, U, V; and PSLs 1, 2. For other designs, contact your Cameron representative.
Expanding gates provide a mechanical sealing method that ensures low pressure sealing. As the valve opens, upward travel of the loose gate segment is stopped by the bonnet. As the main gate segment continues upward, the two halves of the gate are forced apart by their tapered mating surfaces. When the valve is closed, downward travel of the loose gate segment is stopped by the body. As the main gate segment continues downward, the two halves of the gate are again forced apart by their tapered mating surfaces.
FL Gate Valve
The CAMERON FL Gate Valve has earned a reputation in all types of applications. The FL is a full-bore, throughconduit valve available in standard double flange, threaded-end and special block body configurations. It is a forged valve available in 2000, 3000 and 5000 psi WP and in bore sizes from 2-1/16 to 4-1/16, and it can be fitted with a wide range of Cameron actuators.
FL Seal CAMERON FL Gate Valves incorporate a single spring-loaded lip seal as shown in this detail.
SURFACE SYSTEMS
2-1/16
2000 3000 5000 2000 3000 5000 2000 3000 5000 2000 3000 5000
160 170 175 200 220 230 240 260 360 350 450 520
12-1/3 12-1/3 12-1/3 15-1/8 15-1/8 15-1/8 18-1/8 18-1/8 18-1/8 23-1/4 23-1/4 23-1/4
2-9/16
3-1/8
D A
4-1/16
2-1/16
C
2-9/16
2000 3000 5000 2000 3000 5000 2000 3000 5000 2000 3000 5000
72.57 77.11 79.38 90.72 99.79 104.33 108.86 117.93 163.29 158.76 204.12 235.87
12-1/3 12-1/3 12-1/3 15-1/8 15-1/8 15-1/8 18-1/8 18-1/8 18-1/8 23-1/4 23-1/4 23-1/4
3-1/8
4-1/16
*As dened by NACE Standard MR-0175 / ISO 15156 Note: Specications are subject to change without notice. Special trims are available upon request.
FL Seal CAMERON FLS Gate Valves incorporate dual spring-loaded lip seals as shown in this detail.
SURFACE SYSTEMS
F 3.75
D B A FLS Gate Valve - Side View FLS Gate Valve - End View
463.55 230.12 384.05 146.05 441.45 355.60 108.86 457.20 250.95 384.05 149.35 441.45 355.60 127.00 533.40 285.75 413.51 199.90 457.96 469.90 1276.00 295.15 371.35 371.35 520.70 482.60 333.25 422.15 422.15 565.15 533.40 673.10 155.45 171.45 177.80 238.25 250.95 180.85 193.55 234.95 249.17 292.10 368.30 330.20 330.20 384.05 384.05 858.77 858.77 858.77 426.97 401.57 436.37 515.87 133.35 142.75 142.75 149.35 155.45 152.40 165.10 187.45 172.97 201.68 255.52 390.65 390.65 441.45 441.45 441.45 409.45 409.45 484.12 460.25 496.82 548.39 254.00 45.36 355.60 83.91 355.60 83.91 469.90 122.47 469.90 136.08 254.00 355.60 355.60 469.90 469.90 609.60 68.04 104.33 104.33 167.83 254.01 2717.00
2-1/16
2-1/16
2-9/16
2-9/16
3-1/16
3-1/16
619.25 260.35 428.75 204.72 458.72 609.60 240.40 598.42 344.42 531.88 234.95 563.37 609.60 403.70 358.65 196.85 426.97 180.85 484.12 355.60 95.25 434.85 190.50 426.97 187.45 484.12 355.60 127.00 472.95 190.50 426.97 187.45 484.12 469.90 154.22 434.85 247.65 468.38 231.65 525.53 469.90 158.75 511.05 266.70 468.38 231.65 525.53 469.90 204.12 549.15 274.57 468.38 231.65 525.53 469.90 244.94 670.05 325.37 500.13 255.52 531.88 609.60 394.63 736.60 370.84 858.52 297.18 909.32 609.60 705.33 612.65 533.40 541.27 289.05 573.02 609.60 422.25 726.95 552.45 541.27 289.05 598.42 609.60 498.95 736.60 596.90 606.55 333.25 641.35 609.60 594.21 561.85 314.45 577.85 612.65 323.85 577.85 736.60 358.65 577.85 561.85 612.65 736.60 889.00 335.03 358.65 368.30 441.96 577.85 578.36 578.36 1018.54 327.15 609.60 469.90 362.87 327.15 609.60 609.60 453.59 327.15 609.60 609.60 553.38 327.66 327.66 327.66 373.38 622.30 622.30 622.30 1069.34 469.90 609.60 609.60 889.00 403.70 462.66 557.92 1133.98
3-1/8
3-1/8
4-1/8
4-1/8
4-1/16
4-1/16
5-1/8
5-1/8
6-1/8
6-1/8
6-3/8
6-3/8
7-1/16
7-1/16
714.25 441.45 942.59 371.35 1224.03 1092.20 850.49 812.80 441.45 942.59 371.35 1224.03 1092.20 895.84 1041.40 587.25 1031.75 506.73 1313.18 1092.20 1859.73
Trims for the FLS valve are the same as for the FL valve. See page 7.
FLS-R Seal CAMERON FLS-R Gate Valves incorporate dual spring-loaded lip seals as shown in this detail.
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SURFACE SYSTEMS
3-1/16
20,000 15,000 20,000 10,000 15,000 10,000 15,000 10,000 5000 10,000
2145 1500 3525 1565 2980 2500 6780 3900 4550 6630
D G
7-1/16 9
Additional sizes and working pressures are available. Contact your Cameron representative.
C
5-1/8 6-3/8 7-1/16 9
Additional sizes and working pressures are available. Contact your Cameron representative.
* As dened by NACE Standard MR-0175 / ISO 15156. Note: Specications are subject to change without notice. Special trims are available upon request.
FLS-R Design** 31 Turns 150 ft-lbf (avg.) 20 Nm (rst 3 turns) 15 ft-lbf (avg.) 20 Nm (28 turns)
6:1 Torque Multiplier 234 Turns 313 ft-lbf 425 Nm (rst 19.5 turns) 11.5 ft-lbf 15 Nm (214.5 turns)
Opening Torque (10,000 psi differential) 1500 ft-lbf 2035 Nm (rst 3.25 turns) Opening Torque (after unseating)
*Typical Values
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M Gate Valve
The CAMERON M Gate Valve, with expanding Pow-R-Seal gate design, non-rising stem, and metalto-metal sealing, provides safe, dependable service in applications of 2000 to 5000 psi WP. It is available in sizes from 2-1/16 through 4-1/16 with either threaded or flanged ends. The M valve is available in trims for all types of oilfield service, including extreme sour gas.
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SURFACE SYSTEMS
2-1/16
2000 3000 5000 2000 3000 5000 2000 3000 5000 2000 3000 5000
155 155 155 210 210 210 270 270 300 380 380 380
2-9/16
3-1/8
D A
4-1/16
2-1/16
2000 3000 5000 2000 3000 5000 2000 3000 5000 2000 3000 5000
70.31 70.31 70.31 95.25 95.25 95.25 122.47 122.47 136.08 172.37 172.37 172.37
2-9/16
3-1/8
4-1/16
* As dened by NACE Standard MR-0175 / ISO 15156 Note: Specications are subject to change without notice. Special trims are available upon request.
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he CAMSERV network provides Cameron customers with the most comprehensive suite of aftermarket facilities and services in the industry. CAMSERV gives our gate valve customers the assurance that they will get every dollar of value from their Cameron product. No matter what size or working pressure, standard service to critical service, CAMSERV is an important part of Camerons commitment to the API gate valve market. PARTS Standard replacement parts gates, seats, stems, bonnet gaskets, etc. are stocked at Camerons CAMSERV Centers, ready for delivery on the spur of the moment. For less frequently needed parts (e.g., bodies, bonnets), or parts for discontinued models can easily be placed on order for you or you can use Camerons secure and convenient online ordering system. SERVICE With CAMSERV, youve got the industrys largest network at your disposal: 59 centers for world-class assistance around the globe and around the clock. On-site, skilled field service technicians are available for installation, preventive maintenance, troubleshooting, and, when necessary, parts replacement all the functions
necessary to keep your valves in service and in peak operating condition. REPAIR Your place or ours, other brands or ours, youre always assured of fully OEM-certified technicians and service. We restore your valves to the level you specify, extending not only their service life but also your investment. Whenever possible, we troubleshoot and repair on-site and in-line, thereby maximizing your uptime. REMANUFACTURING For any type and any brand of valve, we can provide you with the full complement of services required: disassembly, inspection, machining, welding, cladding, heat-treating, reassembly, testing, you name it. CAMSERV reconditions to your needsfrom first class, to fit for function, to working condition. ASSET MANAGEMENT From basic storage, to tracking, to reporting, all the way up to global visibility systems and strict financial accountability, CAMSERV optimizes your inventory. Through our advanced technologies you get secure, worldwide access to your records. Through brokering 14 and buy-backs, you reduce excess inventory and stretch OPEX dollars.
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SURFACE SYSTEMS
environment runs deep. Protecting our world and workplace is simply a matter of respect, and a core value shared among all those who wear the Cameron name. But noble intentions are only realized through tangible, measurable actions.
So at Cameron, we understand that a culture of safety and environmental responsibility must be built upon a very real foundation a foundation of communication, high expectations, accountability, achievement and continuous challenge for improvement. Camerons commitment to HSE is a work ethic that carries throughout the Cameron organization from the corporate ofce to the shop oor. This commitment can be seen in day-to-day activities throughout our worldwide network of sales, service and manufacturing locations. Cameron management actively works to incorporate HSE considerations into business decisions by implementing programs designed to protect the health and safety of our employees, contractors, communities, customers, partners and the environment. At Cameron, a safe and healthy working environment is more than a matter of policy. Its a matter of practice. In addition to safety programs outlined in the HSE
ike the quest for the earths energy resources, at Cameron, our commitment to health, safety and the
Management System, each Cameron business unit and facility develops its own safety management initiatives geared toward its own employees and work practices. These include HSE site committees, regular safety training sessions, employee HSE manuals, HSE compliance audits, new employee orientation programs and incident investigation policies. Cameron takes seriously its role as a responsible corporate citizen, and is committed to a work environment that exists in harmony with the natural environment. In addition to fully complying with all local laws, Cameron business units also develop and maintain a number of effective environmental protection programs. These include strict waste disposal policies, waste minimization and recycling programs, and regular air and water monitoring. From our division headquarters in Houston to our operations in the Eastern Hemisphere, Asia Pacic and the Middle East, Cameron has adopted a multi-cultural, worldwide philosophy that puts HSE rst and foremost in the minds of our employees. Cameron has invested in the resources and training required to develop and implement HSE policies, management systems, programs and procedures that ensure a working environment where no one gets hurt and nothing gets harmed.
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SURFACE SYSTEMS PO Box 1212 Houston, Texas 77251-1212 USA Tel 1-713-939-2211 5 Mondial Way Harlington Hayes, UB3 5AR England Tel 44-208-990-1800 Fax 44-208-990-1888 No. 2 Gul Circle, Jurong Industrial Est Locked Bag Service No. 3 Jurong Town Post Office Singapore 629560 Republic of Singapore Tel 65-6861-3355 Fax 65-6861-6197 DRILLING & PRODUCTION SYSTEMS PO Box 1212 Houston, Texas 77251-1212 USA Tel 1-713-939-2211 Visit our website at: www.c-a-m.com/surfacesystems
HSE Policy Statement At Cameron, we are committed ethically, financially and personally to a working environment where no one gets hurt, nothing gets harmed.
2008 Cameron | CAMSERV, Saf-T-Gard and Pow-R-Seal are trademarks of Cameron International Corporation. CAMERON, FL Gate Valve, FLS-R Gate Valve are registered trademarks of Cameron International Corporation. Printed in USA | TC9670 SWPP 05/08 2M