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Overhauling Flash Report

KAWAS OVERHAUL FOR FY 2013-14 MI/R&M of GT/WHRB 1B A. OH Activity Progress Report: A1. OH Completion Score:
SNo Dept/Section Total Act. Plan Act. to be Act. Incomplete Activities Compl. till Compl. Yesterday

Date :16.07.2013 15:34:26 Page : 1 of 3

% Remark Compl.

Act Status Last not Updated Update on /Not Started

MM-GT GT1B TURBINE & AUXILLARIES MM-WHRB ACTIVITIES

30

16

15

here incomplete activity text should come


1. EXPANSION JOINT INSPECTION AND REPAIR 2. PM OF DIVERTER DAMPER & WEATHER DAMPER 3. PM OF HP LP PH RECIRCULATION PUMPS 4. VALVE INSPECTION/SERVICING 5. HANGERS GREASING / VALVES GREASING

13.07.2013

10

60 95 50 60 60 0 0 0 0

Hor expansion joint Plate rep-IP OH of Diverter Damper-IP OH of HP,LP,PH pumps-IP IP IP

15.07.2013 15.07.2013 15.07.2013 15.07.2013 15.07.2013

3 4 5

ELECTRICAL ACTIVITIES C&I ACTIVITIES COMMISSIONING ACTIVITIES TOTAL

14 14 7 75

12 5 2 42

12 5 2 36

0 0 0 1

15.07.2013 01.07.2013 24.06.2013

A2. Other Activities Status: SNo 1 2 3 Description Activities to be completed today or later but already completed Activities to be completed today or later and are in progress Activities which should have started till yesterday but not started
Total no of Activities

0 9 0

B. Milestones Report: SNo 1 2 3 4 5 6 7 8 9 10 11 12 13 Milestone Planned Rev. Plan Stopping of Barring Gear 20.06.2013 DESYNCHRONISATION 20.06.2013 WHRB-Removal of Old Panels 26.06.2013 GT Gen Rotor threadout 26.06.2013 Removal of old Mark IV panel, 27.06.2013 Removal of Turbine casing 28.06.2013 Rotor lifting of Compressor 04.07.2013 and turbine TP Modification & Alignment 07.07.2013 GT Gen Rotor thread in 08.07.2013 RLA of WHRB-1B 08.07.2013 Gas turbine Auxiliaries 10.07.2013 Inspection OH of Gas Turbine Fin-Fan 13.07.2013 Motors Installation of GT Mark Vie 17.07.2013 Actual Reason for delay, if any 20.06.2013 20.06.2013 26.06.2013 Actual date showing start dt,Activity-IP 24.06.2013 24.06.2013 24.06.2013 30.06.2013 29.06.2013 07.07.2013 28.06.2013 27.06.2013 27.06.2013 29.06.2013

Overhauling Flash Report


KAWAS OVERHAUL FOR FY 2013-14 MI/R&M of GT/WHRB 1B SNo Milestone Panel 14 Casing Alignment activities 15 Positioning of Turbine Rotor 16 Positioning of Compressor rotor 17 WHRB-Termination of new panels 18 Installation of Turbine casing 19 HYDRO TESTING HP & LP CKT 20 WHRB-Installation of new mark VI-E Panel 21 BOX UP OF WHRB 22 Control Room Equipment Upgrade 23 Generator Box up 24 Gas Turbine Commissioning-C&I 25 Unit on Turning Gear 26 Protection Checking 27 First Fire, FSNL 28 Unit on crank 29 Synchronization C. Joints Work Progress :
SNo Section

Date :16.07.2013 15:34:26 Page : 2 of 3

Planned

Rev. Plan

Actual

Reason for delay, if any

23.07.2013 03.07.2013 Actual date showing start dt,Activity-IP 28.07.2013 28.07.2013 29.07.2013 29.07.2013 31.07.2013 03.08.2013 03.08.2013 06.08.2013 29.07.2013 07.08.2013 01.07.2013 Actual date showing start dt,Activity-IP 01.07.2013 Actual date showing start dt,Activity-IP

08.08.2013 31.07.2013 08.08.2013 06.07.2013 Actual date showing start dt,Activity-IP 12.08.2013 11.07.2013 Actual date showing start dt,Activity-IP 17.08.2013 16.08.2013 18.08.2013 18.08.2013 18.08.2013 18.08.2013 19.08.2013 17.08.2013 18.08.2013 18.08.2013 18.08.2013 19.08.2013

These activities are just started on the mentioned date, it is showing here as finish this is creating descripancy in feedback regarding completed and pending activities.

Joints Ident. Total 0

Joints Radiography Joints failed R/T Failed Compl. Completed in Radiography Joints yet to & accepted be rectified

Remark

D. Major Surprises / Observations SNo Area 1 MI/R&M of GT1B TURBINE & AUXILLARIES Major Surprises / Observations 1)Cracks observed on exhaust diffuser casing, welding to be done.2)Cracks observed on exhaust casing inner cone,struts cover plates-Repairing to be done. 3)Pitting observed on Brg#3 bottom half tilting pad,rubbing marks observed on Brg#2 top half ,Bearings to be replaced with new one.4) Turbine rotor Discourager seal found damaged at few places, repair work to be done ,spare rotor is available. 20 nos out of 108 of Gen Winding overhang found in danger zone in NFT.Consolidation work completed,NFT done results are OK

CAPITAL OH of GENERATOR-1B & AUX.

E. Physical Systems Overhauling Status : SNo Description 1 Physical Systems whose OH Completed 2 Physical Systems whose OH yet to be Completed F. Constraints (if any) Areawise : SNo Area Description Total no of Activities 0 5

Overhauling Flash Report


KAWAS OVERHAUL FOR FY 2013-14 MI/R&M of GT/WHRB 1B SNo Area 1 MI/R&M of GT1B TURBINE & AUXILLARIES Description NIL

Date :16.07.2013 15:34:26 Page : 3 of 3

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