Escolar Documentos
Profissional Documentos
Cultura Documentos
CI/SfB (52.3) X
L7315
August 2007
PRECAST
CONCRETE FLOORING
This Bison precast concrete ooring document is a comprehensive product and technical guide designed for Structural Engineers, Civil Engineers, Speciers and Contractors. It provides a range of products and solutions to choose from and is supported by technical details, specications and design guidelines/considerations for Part A, Part E and Part L.
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CONTENTS
INTRODUCTION
PAGES 0 - 7
COMMERCIAL/INDUSTRIAL PRODUCTS
PAGES 08 - 23
01 02 03 04 05 06 07 08
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PAGES 30 - 39
BUILDING REGULATIONS
PAGES 42 - 57
RELATED PRODUCTS
PAGES 62 - 63
BISON ONLINE
PAGES 64
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BISON
Excellent customer service, investment in research and development and an unrivalled understanding of market needs are just some of the reasons we have been ahead of the eld for so long.
Innovation
Over the last seven years, Bison has invested 50 million to ensure that our customers continue to benefit from innovative approaches to production, installation and service. We can boast a number of unique developments such as mechanically inserted Lifting Hooks and the Trailasafe fall arrest system.
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SUstainaBility
With Bison products, you can be certain that all materials have been produced in conditions designed to have as little impact on the environment as possible. Swadlincote is the most environmentally friendly factory of its kind in the world.
DESIGN SUPPORT
Bisons in-house team represents the very best in the industry and is on hand to give design
CUstomer Driven
Our investment is focused on meeting and exceeding customer expectations. Bison customers in all the sectors we serve know that they can rely on us for outstanding technical support, reliability and the highest quality product.
advice for any project, large or small. They can help identify the optimal solution for your project, whether this means using one of our many precision-made steel moulds, or taking the bespoke approach with a custom-made casting.
CUstomer SERVICE
The Bison service team provide comprehensive support, from estimating to production and a contract team who install the products on site. Wherever you are in the UK, Bisons nationwide coverage ensures that support is never far away. The Bison Precast Floor Designer software can assist with the design of many Bison products including Hollow Core slab units, Composite Hollowcore slab units and Solid Composite slab units. Designs are produced in our centralised production planning department and downloaded to the factory machines by wireless link.
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Bison Concrete Floors are prestressed precast concrete slabs used in all building types
Bison Concrete Floors are manufactured using a long line casting technique with automatic casting equipment which places high strength, low water/ cement ratio concrete under a high degree of vibration and compaction.
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LIFTING HOOKS
All Bison Precast Concrete Floors are available with inserted lifting hooks. For more information see section Related Products, pages 62 & 63.
solutions specically designed to meet the requirements of each individual project. Bison and velta have joined forces to provide an innovative, sustainable and cost effective oor heating and cooling system which is precast in to Bison ooring products providing off site manufacturing benets.
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MARKET APPLICATIONS
COMMERCIAL/ INDUSTRIAL
Bison has a prolonged proven track record within commercial / industrial markets and produces a range of products and solutions for many different oor applications.
This encompasses shops, shopping precincts, multi-storey car parks, ofce developments, factories and warehouses. However, the types of constructional components used in these buildings are also often specied for large public developments such as schools and hospitals.
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MARKET APPLICATIONS
HOUSING
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MANUFACTURING
FACtORY PROdUCed tO RIGOROUs QUALItY StANdARds Because precast floors are factory produced, they are manufactured in an environment which is more readily controlled than a building site. Quality control systems are properly implemented and are independently examined on a regular basis under the British Standards Institution Quality Assurance Scheme, BS EN ISO 9001 approved. DIAPhRAGM ACtION FIRe ResIstANCe Standard precast floors can be supplied with a fire resistance of up to two hours. Periods in excess of this can be provided with modified sections if required. PReFORMed SIte SeRVICes FINIshed SOFFIts Precast floors are manufactured on high quality steel beds and, in appropriate cases, are suitable for direct decoration. Exposed soffits can easily be accommodated. Precast floors can be provided with factory formed service holes, thus avoiding laborious setting out and shuttering on site. Precast floor slabs are structurally grouted to provide a floor with full diaphragm action, as required in most multistorey frameworks. SheLF ANGLe BeARING Slab ends can be notched during manufacture to facilitate a bearing within the depth of a main steel support. This minimises storey height, causing substantial cost benefits from reduced cladding, lower internal fittings and other related peripherals.
CONSTRUCTION
MINIMUM IN-sItU CONCRete With a precast floor, a lot of the work is done off site. This eliminates what can be complex, time-consuming and weather-affected site work. SPeed OF EReCtION Time-consuming activities such as propping, shuttering and concrete-pouring are virtually eliminated. IMMedIAte UNPROPPed WORKING PLAtFORM Once a precast floor is erected, it is immediately available as a working platform. In comparison, steel deck systems can present problems in achieving level surfaces while concrete is being poured, and in enabling access while in the propped condition.
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RETAIL DEVELOPMENTS
The IKEA outlet in Manchester is constructed using a steel frame with precast unit floors. Over 40,000m2 of 200mm deep Hollow Core precast floor units were used in the construction. The grid reflected the use of car park, retail and offices on different floors. Drake Circus Shopping Centre located in Plymouth used 19,000m 2 across a combination of Hollow Core floor profiles from 200mm up to 450mm deep.
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Spans indicated below allow for characteristic service load (live load) plus self weight plus 1.5 kN/m2 for nishes Overall structural depth mm Characteristic service loads kN/m2 0.75 1.5 2.0 2.5 3.0 4.0 5.0 7.5 10..0 15.0
Effective span in metres 100* 150* 200 250 300 350 400 450 5 7.5 10 12.3 15 17.4 18.5 19.9 5 7.5 10 11.5 14.9 16.5 17.6 19 5 7.5 9.7 11.1 14.4 15.9 17 18.5 5 7.5 9.4 10.7 13.9 15.5 16.6 18 4.8 7.3 9.1 10.4 13.5 15 16.1 17.5 4.5 6.8 8.5 9.7 12.8 14.2 15.3 16.7 4.2 6.4 8 9.2 12.1 13.6 14.6 15.9 3.7 5.6 7.1 8.1 10.9 12.5 13.2 14.5 3.3 5 6.4 7.4 10 11.2 12.1 13.4 2.8 3.2 5.5 6.3 8.7 9.8 10.6 11.7
The table is given as a guide only. When using maximum spans, consideration must be given to the effect of camber and deflection on partitions or finishes. Further advice is available on request. * 35mm screed required for 2 hour fire resistance.
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Finishes
Projection of angle beyond extremity of flange 50 mm. Greater where U.C. sections are used. Refer to Bison for assistance.
25 mm clearance
25 mm clearance is required to allow unit to be dropped into position past the flange of the supporting U.B.
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SECTION
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Finishes
Nominal bearing t / 2 - 10 mm
SIDE BEARING
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Finishes Structural concrete infill Nominal bearing t / 2 - 10 mm (Min. 65 mm) Wall thickness t < 190 (Min. 140 mm)
Tie reinforcement at 400 c/c in joints and troughs provided in 1200 wide units t
(NB. In order to satisfy the tolerances in this situation, this detail is only recommended where a full bearing is available at the other end of the slab)
Nominal bearing t / 2 - 10 mm
Tie reinforcement at 400 c/c in joints and troughs provided in 1200 wide units
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SECTION
01
TRIMMING OPENINGS
M.S.Trimmer. Fire protection, where necessary by General Contractor.
Finishes
The recommendations for bearings of precast units are set out in Clause 5.2.3 of B.S. 8110:1997. These vary according to the type of floor construction and the type of support material and building tolerances. In general nominal bearings of 100 mm on masonry or 75 mm on steelwork are recommended but may be reduced dependent upon circumstances and subject to the above clause.
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250 to 275mm overall composite depth comprising 200mm unit with 50 or 75mm structural topping
300 to 325mm overall composite depth comprising 250mm unit with 50 or 75mm structural topping
335mm overall composite depth comprising 260mm unit with 75mm structural topping
375mm overall composite depth comprising 300mm unit with 75mm structural topping
425mm overall composite depth comprising 350mm unit with 75mm structural topping
475mm overall composite depth comprising 400mm unit with 75mm structural topping
525mm overall composite depth comprising 450mm unit with 75mm composite material
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1200mm Nominal Width For EXTENSIVE TECHNICAL DETAILS PLEASE VISIT oUr WeBsite: www.bison.co.uk
SECTION
01
The above data is based upon 50 or 75mm structural topping of C30 concrete which should be regarded as a minimum. Other topping depths may be recommended in some circumstances. Design data for alternative combinations are available from Bison design offices. In relation to the overall structural concept of the building it is also important also to consider topping reinforcement, daywork and movement joints.
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*Enhancement of the stated fire period may be achieved by applied soffit finishes.
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Effective span in metres 125 75 150 175 200 125 75 150 175 200 150 100 200 250 300 150 100 200 250 300 150 100 200 250 300 150 100 200 250 300 2.95 3.54 4.12 4.71 2.95 3.54 4.12 4.71 3.54 4.71 5.89 7.07 3.54 4.71 5.89 7.07 3.54 4.71 5.89 7.07 3.54 4.71 5.89 7.07 U/P P U/P P U/P P 6.70 7.50 8.32 8.90 3.75 3.75 3.75 3.75 7.80 9.10 10.18 10.66 5.00 5.00 5.00 4.95 7.26 8.57 9.00 10.20 5.00 5.00 5.00 4.65 6.25 7.00 7.78 8.40 3.75 3.75 3.75 3.75 7.27 8.64 9.85 9.58 5.00 5.00 5.00 4.92 6.80 8.25 8.80 9.00 5.00 5.00 5.00 4.65 6.00 6.80 7.52 8.12 3.75 3.75 3.75 3.75 7.00 8.22 9.15 9.45 5.00 5.00 5.00 4.90 6.66 8.05 8.65 8.90 5.00 5.00 5.00 4.65 5.70 6.50 7.25 7.85 3.75 3.75 3.75 3.75 6.75 8.08 9.00 9.15 5.00 5.00 5.00 4.88 6.46 7.83 8.50 8.70 5.00 5.00 4.95 4.65 5.50 6.35 7.02 7.62 3.75 3.75 3.75 3.75 6.50 7.82 8.90 8.80 5.00 5.00 5.00 4.85 6.23 7.10 8.35 8.30 5.00 5.00 4.90 4.60 5.15 5.95 6.62 7.20 3.75 3.75 3.75 3.75 6.10 7.33 8.45 8.15 5.00 5.00 5.00 4.80 5.85 6.85 8.10 7.30 5.00 5.00 4.85 4.55 4.87 5.60 6.29 6.85 3.75 3.75 3.75 3.75 6.77 7.05 8.08 7.60 5.00 5.00 5.00 4.71 5.50 6.60 7.80 7.20 5.00 5.00 4.80 4.55 3.90 4.56 5.12 4.98 3.60 3.75 3.75 3.75 4.55 5.80 6.12 5.80 4.50 4.96 4.80 4.60 4.30 5.62 5.75 5.50 4.30 4.60 4.55 4.40 3.80 3.92 4.05 3.96 3.10 3.50 3.65 3.68 3.85 4.50 4.50 4.40 3.88 4.50 4.50 4.40 3.60 4.25 4.35 4.20 3.62 4.20 4.35 4.02
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40 mm 40 mm Min. bearing
Min. bearing
40 mm Min. bearing
Minimum 50 mm clearance
Nominal 50 mm bearing
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SECTION
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Precast balcony element For IsoPro balcony requirements refer to Bison for assistance.
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CONSTRUCTION BENEFITS
DesIGN FLeXIbILItY Unlike timber, a precast concrete floor provides a structural platform which gives the house designer greater freedom in supporting upper floor wall partitions to virtually any layout. Furthermore with a concrete upper floor the partitions can be built in blockwork with its greater sound resistance, instead of timber stud. SIte SAFetY SPeed OF EReCtION Typically a single precast floor slab is up to 10 square metres in area and can be laid in minutes. Dependent upon site conditions and house sizes, the floors to several houses can normally be completed in one day. PReFORMed SeRVICe PROVIsION Precast concrete floors can be provided with factory-formed service holes to accommodate all the necessary service routes with ease. Once a precast concrete floor is erected it is immediately available as a working platform. Combined with Trailasafe synthetic mesh for trailer deck fall arrest, and the Bison Air Mat for roll-off fall protection, this creates the safest possible environment for site workers. StRUCtURAL EFFICIeNCY A Hollow Core slab offers the ideal structural section by reducing the deadweight whilst providing the maximum structural efficiency with the minimum slab depth. This offers the design benefit of longer spans, thus reducing the lengths of internal loadbearing walls and foundations.
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SECTION
02
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CONSTRUCTION DETAILS
TYPICAL HOUSE LAYOUTS
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SECTION
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Battens
Plasterboard
Short firing is not recommended. Various site-drilled anchors are available and, used in accordance with the manufacturers instructions, are a simple and economic fixing method.
Plasterboard
A SUSTAINABLE CHOICE...
The use of Bison Hollow Core flooring can significantly cut the carbon dioxide emissions of a project by up to one fifth; a CO2 reduction and material saving of 23% can be achieved in the construction of an office block.*
*based on a 2600m2 office block development
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SIDE BEARING
Where required by Building Regulations for sound insulation. Finishes
TRIMMING OPENINGS
M.S.Trimmer. Fire protection, where necessary by General Contractor.
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SECTION
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Support Castellations
190 mm 262 mm or 312 mm Foundation Sleeper Wall Expanded Polystyrene (EPS) bonded to soffit
The Building Regulations Part L1A, L2A 2006 Conservation of fuel and power require that a building is airtight and pressure testing for this is covered by regulation 54. The regulations no longer allow the elemental method and a building needs to be considered as a whole to satisfy the requirements of the regulations. Bison can provide an insulated slab to give a thermal U value of 0.22W/m2 for the floor and greater if required. For fUrther HELP AND INFORMATION PLEASE CALL OUR TECHNICAL HELP LINE: 01283 495334
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MULTI-STOREY HOUSING
The housing development in Worcester, which used 1,700m 2 of 200mm deep Hollow Core sound slab flooring and 10m3 of precast concrete stairs. This included one three storey block and one 4 storey block.
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SECTION
03
250 to 275mm overall composite depth comprising 200mm unit with 50 or 75mm structural topping
300 to 325mm overall composite depth comprising 250mm unit with 50 or 75mm structural topping
335mm overall composite depth comprising 260mm unit with 75mm structural topping
375mm overall composite depth comprising 300mm unit with 75mm structural topping
A SUSTAINABLE PROCESS...
Bison precast floors are produced under sustainable conditions at our flagship production plant at Swadlincote, Derbyshire. The state of the art Hollow Core plant is the most technically advanced and sustainable of its kind in the world: all waste water from the factory is recycled; the fully automated process is energy efficient, taking only 12 hours; and the manufacturing process maximizes efficiency, which prevents material wastage.
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Finishes
Projection of angle beyond extremity of flange 50 mm. Greater where U.C. sections are used
25 mm clearance
25 mm clearance is required to allow unit to be dropped into position past the flange of the supporting U.B.
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SECTION
03
Finishes
Nominal bearing t / 2 - 10 mm
SIDE BEARING
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Finishes
Nominal bearing t / 2 - 10 mm (Min. 65 mm) Wall thickness t < 190 (Min. 140 mm)
Tie reinforcement at 400 c/c in joints and troughs provided in 1200 wide units t
N.B. In order to satisfy the tolerances in this situation, this detail is only recommended where a full bearing is available at the other end of the slab.
Finishes
Nominal bearing t / 2 - 10 mm
Tie reinforcement at 400 c/c in joints and troughs provided in 1200 wide units
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SECTION
03
TRIMMING OPENINGS
M.S.Trimmer. Fire protection, where necessary by General Contractor.
Finishes
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These benefits are: Reduced Construction Depths Speed of Erection Elimination of Shuttering Minimal Propping Fire Resistance Flexibility of Architectural and Engineering design
100mm unit with 50, 100, 150 or 200mm composite material 1200mm Nominal Width
A SUSTAINABLE FUTURE...
The inherent thermal mass properties of concrete can help to regulate temperature fluctuations, ensuring that indoor environments are comfortable without the use of air conditioning, providing the user with a significant cost and energy saving. Compared to air conditioning, the active Fabric Energy Storage (FES) of concrete reduces carbon dioxide emissions by up to 50%.
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SECTION
03
Nominal support reinforcement and/or daywork joints determined by general layout and site operation. 40 mm Min. bearing 40 mm Min. bearing
40 mm Min. bearing
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Composite steel beam design incorporating Hollow Core or solid slabs provides a structural and cost efficient solution for steel frames. It reduces total tonnage of steel beams by up to 40% and also reduces the number of components to be erected.
Definition
Composite steel beam design is the use of Hollow Core or solid slabs together with in-situ infill in conjunction with welded studs onto steel beams. This enables the slabs and beams to act compositely together, enhancing the load capacity of the steel beams.
fy 300 40 *1000+2.5g 16 460 s fcu a = 0.2 ( h/d+1) h = height of the stud. d = is the diameter of the shank of the stud. fu = is the specified ultimate tensile strength of the material of the stud but not greater than 500 N/mm2. = a factor which takes into account the gap width g (mm) and is given as 0.5 (g/70+1) 1.0 and g 30mm. = a factor which takes into account the diameter of transverse high tensile tie steel (grade 460) and is given by 0.5 ( / 20+1) 1.0 and 8mm. = transverse joint factor = 0.5 (w / 600+1), w = width of hollow core unit. fcp = average concrete cylinder strength = 0.8 x average cube strength of the in-situ and precast concrete. Ecp = average value of elastic modulus of the insitu and precast concrete. gv = partial safety factor for shear stud.
*1000+2.5g
= transverse reinforcement diameter fcu = concrete strength s = bar spacing fy = reinforcement strength g = gap
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SECTION
04
DESIGN CONSIDERATIONS
Beff
Insitu Concrete Shear Stud Hollow Core Slab
slab
P . N. A.
Transverse Reinforcement Steel Beam
P . N. A. Py
Py
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BUILDING REGULATIONS
CLAss 1 ANd 2A BUILdINGs Flats, apartments and other residential buildings not exceeding 4 storeys. Provision of effective anchorage to satisfy Building Regulations from building in of Hollow Core units.
CLAss 2B BUILdINGs (Horizontal Ties only + notional removal) Flats, apartments and other residential buildings greater than 4 storeys but not exceeding 15 storeys. All design and details for horizontal tying in accordance with BS5628 Part 1 and BS8110 Part 1.
EXTERNAL
NON-LOAD BEARING CAVITY WALL DETAIL
Bison precast concrete Hollow Core slab unit Continuous wet mortar, by builder, to take up camber Solid block wall Continuous wet mortar, by builder, to take up camber Solid block wall
100 mm min.
100 mm min.
100 mm min.
100 mm min.
Reinforcement to suit Reinforcement to suit Structural Engineers design Structural Engineers design In-situ concrete stitch In-situ concrete stitch Reinforcement to suit Reinforcement to suit Structural Engineers design Structural Engineers design
10 mm dia. high yield 10 mm dia. high yield U bar per trough U bar per trough
In-situ
concrete stitch
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In-situ concrete stitch Bison precast concrete Hollow Core slab Bison precast concrete Hollow Core slab 150 mm wide perforated 150 mm wide perforated pocket along the edge pocket along the edge of slab unit at 1200 mmof slab unit at 1200 mm centreswith 10 mm dia. centreswith 10 mm dia.
For EXTENSIVE TECHNICAL DETAILS PLEASE VISIT oUr WeBsite: www.bison.co.uk Bison precast concrete Bison precast concrete
Hollow Core slab unit Hollow Core slab unit with perforated troughs with perforated troughs for tying requirements for tying requirements Continuous wet mortar, by builder, to take up camber Continuous wet mortar, by builder, to take up camber
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CLAss 3 BUILdINGs (Horizontal and Vertical Ties + Risk Assessment) All buildings defined above as Class 2A and 2B that exceed the limits on area and/or number of storeys. All concrete design and details for horizontal and vertical tying in accordance concrete with BS5628 BS8110 Hollow Part 1and concrete Hollow Part 1 for Hollow Class 2B and Class 3 Buildings.
Solid block wall Solid block wall Core slab unit Core slab unit Core slab unit Continuous wet mortar, by builder, to take up camber Solid block wall Continuous wet mortar, by builder, to take up camber Solid block wall Bison precast Bison precast Bison precast
on precast
ncrete Hollow
re slab unit
100 mm min.
100 mm min.
100 mm min.
100 mm min.
EXTERNAL
LOAD BEARING CAVITY WALL DETAIL
Reinforcement to suit Structural Engineers design 10 mm dia. high yield U bar per trough Reinforcement to suit Structural Engineers design 10 mm dia. high yield U bar per trough
EXTERNAL
NON-LOAD BEARING CAVITY WALL DETAIL
Reinforcement to suit In-situ concrete stitch In-situ concrete stitch Structural Engineers design
situ
In-situ concrete stitch Bison precast concrete Hollow Core slab Bison precast concrete Hollow Core slab unit with perforated troughs for tying requirements Bison precast concrete Hollow Core slab unit with perforated troughs for tying requirements Continuous wet mortar, by builder, to take up camber Continuous wet mortar, by builder, to take up camber Bison precast concrete Hollow Core slab 150 mm wide perforated pocket along the edge of slab unit at 1200 mm centreswith 10 mm dia. U bar per socket 150 mm wide perforated pocket along the edge of slab unit at 1200 mm centreswith 10 mm dia. U bar per socket
ncrete stitch
140 mm
140 mm
140 mm
140 mm
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BUILDING REGULATIONS
CLAss 3 BUILdINGs + (Risk Assessment) All buildings defined above as Class 2A and 2B that exceed the limits on area and/or number of storeys. All design and details for horizontal and vertical tying in accordance with BS8810 Part 1 for Class 2B and Class 3 Buildings.
TYPICAL SECTION
INTERNAL WALL (LOAD BEARING)
TYPICAL SECTION
EXTERNAL WALL (LOAD BEARING)
Bison precast concrete 10 mm dia. Bison precast concrete Hollow Core slab Hollow Core slab U bar in troughts
Bison precast concrete Bison precast concrete Hollow Core slab 175 mm 175 mm 150 mm 150 mm Hollow Core slab
Bison precast concrete Bison precast concrete Hollow Core slab Hollow Core slab
150 mm wide perforated 150 mm wide perforated pocket along the edge pocket along the edge Bison precast concrete Bison precast concrete of slab unit at 1200 mm of slab unit at 1200 mm Hollow Core slab Hollow Core slab centre swith 10 mm dia. centre swith 10 mm dia. U bar per socket U bar per socket
175 mm
175 mm
150 mm
150 mm
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SECTION
Grout joint In-situ concrete infill Grout joint In-situ Reinforcement to suit Structural Engineers design Reinforcement to suit Structural Engineers design Grout joint In-situ Grout joint In-situ
05
Reinforcement to suit Structural Engineers design
175 mm
175 mm
150 mm
150 mm
TYPICAL SECTION
INTERNAL WALL (NON-LOAD BEARING)
TYPICAL SECTION
EXTERNAL WALL (NON-LOAD BEARING)
Bison precast concrete Hollow Core slab Bison precast concrete Hollow Core slab
150 mm wide perforated pocket along the edge Bison precast concrete of slab unit at 1200 mm Hollow Core slab centre swith 10 mm dia. U bar per socket
150 mm wide perforated pocket along the edge of slab unit at 1200 mm centre swith 10 mm dia. U bar per socket
175 mm
175 mm
150 mm
150 mm
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BUILDING REGULATIONS
Continuou camber
by Builder,
concrete H
150 mm w
Reinforcement to suit Structural Engineers design welded to top In-situ concrete stitch Shear stud In-situ concrete stitch Shear stud flange of steel beam at trough bottom
Reinforcement to suit Structural Engineers design welded to top flange of steel beam at trough bottom
pocket alo
of slab uni
centreswith
U bar per
Bison precast concrete Hollow Core slab unit Reinforcement to suit design
Bison precast concrete Hollow Core slab unit Bison precast concrete Bison precast concrete Hollow Core slab units with preformed troughs for tying requirements Bison precast concrete Bison precast Hollow Core slab units concrete Hollow with preformed troughs Core slab unit for tying requirements Continuous wet mortar, by Builder, to take up camber mortar, by to take up Reinforcement to suit Structural Engineers design In-situ concrete stitch In-situ concrete stitch In-situ concrete stitch
46 Structural Engineers
Hollow Core slab units with preformed troughs for tying requirements
concrete H
Continuou
SECTION
05
by Builder, to take camber
Continuous wet mo
CLAss 2B BUILdINGs (Horizontal and Vertical Ties) Flats, apartments and other residential buildings greater than 4 storeys but not exceeding 15 storeys.
These types of buildings require horizontal and vertical ties which are provided by the steel frame. Additionally the floors must be tied to the steelwork at the perimeter and to each other for internal supports. Additional internal tying of the floor to the steelwork is required where the frame is used for bracing.
Reinforcement to suit Structural Engineers design welded to top flange of steel beam at trough bottom
Reinforcement to suit Structural Engineers design welded to top flange of steel beam at trough bottom
150 mm wide perforated Reinforcement to suit pocket along the edge Structural Engineers of slab unit at 1200 mm design welded to top centreswith 10 mm dia. flange of steel beam at U bar per socket trough bottom
centreswith 10 mm
Bison precast concrete Hollow Core slab unit Reinforcement to suit Structural Engineers design
Bison precast concrete Hollow Core slab units with preformed troughs for tying requirements
precast Bison precast Bison concrete concrete Hollow Core slab units Hollow Core slab unit with preformed troughs
Bison precast concrete Hollow Core slab unit Continuous wet mortar, by Builder, to take up camber
Hollow Core slab units with preformed troughs for tying requirements
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BUILDING REGULATIONS
PART E
CONSTRUCTION SOLUTIONS
The Building Regulations Part E:2003 and the subsequent amendment May 2004 give guidance to the requirements for the resistance to the passage of sound. For new build attached dwellings, two approaches may be made. Part E allows the developer to choose between Pre Completion Testing (PCT) or, if available, a Robust Detail (RD) may be used by registering plots with Robust Details Ltd. The Pre Completion Testing (PCT) and the Robust Detail (RD) requirements are given below.
Building Regulations Approved Document Part E Airborne sound: Walls Floors Impact sound: Floors max 62 dB max 64 dB termed LnT,w New Build min 45dB min 45 dB Change of use min 43dB min 43dB termed DnT,w +Ctr
Robust Detail requirements (new build attached dwellings only) Airborne sound: Walls Floors Impact sound: Floors max 60 dB max 57 dB termed LnT,w Min/Max min 47dB min 47 dB Mean min 50dB termed DnT,w +Ctr
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SECTION
05
PART E
CONSTRUCTION SOLUTIONS
TYPICAL SOUND ATTENUATION DETAIL
Min. 100mm thick blockwork medium density (1350-1600kg/m3) Yelofon E-strip acoustic edge strip Nominal 8mm thick parge coat 65mm thick sand/cement screed or 40mm thick proprietary screed, nominal 80kg/m2 mass per unit area Flexible cavity closer
100mm min. 200mm deep Bison Hollow Core slab units (300kg/m2) Gypsum-based board (nominal 8kg/m2) mounted on dabs on cement/sand render (nominal 8mm) with scratch finish 100 75 100
275mm min.
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BUILDING REGULATIONS
3. StRUCtURAL FLOOR 150mm (min) precast concrete Hollow Core oor slab - 300kg/m2 mass per unit area. 4. CeILING See section 3 (Robust Details Handbook) for suitable ceiling treatment.
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SECTION
05
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4 5 6 7
14 15 16 17
BUILDING REGULATIONS
9 10 11 12 13
150 150 min. Bison Units 100 200 min. Bison Units 30 min.
275 mm min.
9 10 11 12 13
11 12 13 14
150 150 min. Bison Units 100 200 min. Bison Units 100 200 min. Bison Units
1 2
100
74 100
30 min.
1 2 3
1 2 3
3
150 150 min. Bison Units
4 5 6 4 5 6 7 8 7 8 9 10 14 15 16 17
4 5 6 7 8
14 15 16 17
15 16 17 18 19
1 Yelofon E-strip acoustic edge strip (by Cellecta). 2 Minimum 40mm thick Gyvlon Screed (by Lafarge). 3 Minimum 10mm Yelofon HD 10+ (by Cellecta). 4 Min. 12.5mm thick Lafarge Gypsum based ceiling
335 mm min. board (min. 8kg/m2) suspended from a proprietary 9 275 mm min. support system.
10 Nominal 8mm thick parge coat (by Lafarge). 11 12.5mm thick Echeck wallboard (by Lafarge). 12 Skirting board. 13 Yelofon J-strip acoustic jointing tape (by Cellecta).
30 14 150 or 200mm min. deep Bison Hollow Core min. 102 100 100
11 12 13 14
150 150 min. Bison Units
10 11 12 13
150 150 min. Bison Units 100 200 min. Bison Units
6 Soft joint. 7 Compressible filler board. 8 Proprietary sliding brick anchor system.
1800 -2300g/m3.
3 2
15 Grouted void between P .C. units. 2 16 12.5mm thick Echeck wallboard (by Lafarge)
encasement to steelwork. Restrained via proprietary framing system. 3 17 12.5mm thick Echeck wallboard (by Lafarge) 4 tacken up to u/side of floor providing 1.0 hour fire protection to 5 steelwork.
6
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4 5
14 15 7
15 16 17 18 19
6 4 5 6 7 8 14 15 16 17 7 8 9 10 15 16 17 18 19
SECTION
05
11 12 13 14
150 150 min. Bison Units 100 200 min. Bison Units
11 12 13 14
150 150 min. Bison Units 100 200 min. Bison Units
1 100 2
74 100
30 min.
10 11 12 13
1 2
1 2 3
3
150 150 min. Bison Units 100 200 min. Bison Units
3 4 5 6
4 5 6 4 5 6 7 8 7 8 9 10 14 15 16 17
15 16 17 18 19 7 8 9 10
15 16 17 18 19
1 Yelofon E-strip acoustic edge strip (by Cellecta). 2 Minimum 40mm thick Gyvlon Screed (by Lafarge). 3 Yelofon J-strip acoustic jointing tape (by Cellecta). 4 Flexible cavity closer.
100 100 30 5 Acoustic 102 quilt (by Rockwool). min.
13 Skirting board. 14 Min. 10mm Yelofon HD10+ (by Cellecta). 15 Min. 12.5mm thick Lafarge Gypsum based ceiling
board (min. 8kg/m2) suspended from a proprietary support system. floor units (300kg/m2). encasement to steelwork. Restrained via proprietary framing system. taken up to u/side of floor providing 1.0 hour fire protection to steelwork. 1800 -2300g/m3.
11 12 13 14
150 150 min. Bison Units 100 200 min. Bison Units
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8 17 For fUrther HELP AND INFORMATION PLEASE CALL OUR TECHNICAL HELP LINE: 01283 495334 9 18 10 19
4 5 6 7 8
12 13 14
15
BUILDING REGULATIONS
1 2 3
9 10 11
150 150 min. Bison Units 100 200 min. Bison Units
1 2 3
1 2 3 4 5 6 7
10 10 11 11
150 150 100 200 min. Bison Bison Units Units min. 150 150 min. Bison Units 150 150 min. Bison Units 100 200 min. Bison Units 100 200 min. Bison Units
4 5 6 7 8
12 13 14
4 5 6 7
12 12 13 13 14 14 15 15 16 17 18
15
1 Yelofon E-strip acoustic edge strip (by Cellecta). 2 Minimum 40mm thick Gyvlon Screed (by Lafarge). 3 Minimum 10mm Yelofon HD 10+ (by Cellecta). 4 10mm Aerofoil isolation layer. 5 Min.112.5mm thick Lafarge Gypsum based ceiling 9
board (min. 8kg/m2) suspended from a proprietary 2 10 support system.
3 11
150 150 min. Bison Units 100 200 min. Bison Units
3 11 11 Yelofon J-strip acoustic jointing tape (by Cellecta). 4 12 150 or 200mm min. deep Bison Hollow Core
12 13 14
15
16 17 18
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4 5 6 7 8
12 13 14
12 13 14 15
15
16 17 18 SECTION
05
1 2 3
1 2 3 4 5 6 7
9 10 11
9 10 11
150 150 min. Bison Units 100 200 min. Bison Units 150 150 min. Bison Units 100 200 min. Bison Units
1 2 3 4 5 6 7
9 10 11
150 150 min. Bison Units 100 200 min. Bison Units
4 5 6 7 8
12 13 14
12 13 14 15
12 13 14 15 16 17 18
15
16 17 18
10 Skirting board. 11 Minimum 40mm thick Gyvlon Screed (by Lafarge). 12 Minimum 10mm Yelofon HD 10+ (by Cellecta). 13 150 or 200mm min. deep Bison Hollow Core
floor units (300kg/m2). board (min. 8kg/m2) suspended from a proprietary support system. encasement to steelwork. Restrained via proprietary framing system.
2 Yelofon E-strip acoustic edge strip (by Cellecta). 3 Yelofon J-strip acoustic jointing tape (by Cellecta). 4 Timber sole plate. 5 10mm Aerofoil isolation layer. 6 Flexible cavity closer. 3 7 Acoustic quilt (by Rockwool). 4
5 8 External cladding 102mm brick or 100mm 2 1 9 10 11
150 150 min. Bison Units 100 200 min. Bison Units
16 Deflection tolerance. 17 Deflection head detail. 18 Lafarge stud system (see above).
CS90/Y Lafarge C studs at 600mm centres. 8 12 Facings. 13 1 layer Lafarge 12.5mm firecheck wallboard 14 on 1 layer 12.5mm vapourcheck wallboard. Insulation. 15 90mm rockwool flex.
16 17 18
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1 2 3
8 9 10
150 150 min. Bison Units 100 200 min. Bison Units 100 200 min. Bison Units 150 150 min. Bison Units 150 150 min. Bison Units 100 200 min. Bison Units 100 200 min. Bison Units
BUILDING REGULATIONS
4 5 6
11 12 13
7 8 8 9 10
150 150 min. Bison Units
1 2 3 1 2 3 4 5 4 5 6 6 7
9 10
4 5 6
11 12 13
11 12 13
11 12 13 14
175 mm
175 mm 150 mm
1 Yelofon E-strip acoustic edge strip (by Cellecta). 2 Minimum 40mm thick Gyvlon Screed 7 (by Lafarge). 3 Minimum 10mm Yelofon HD 10+ (by 8 Cellecta). 1 4 Min. 2 12.5mm thick Lafarge Gypsum 9based ceiling
board (min. 8kg/m2) suspended from a proprietary 3 10 support system.
150 150 min. Bison Units
10 Yelofon J-strip acoustic jointing tape (by Cellecta). 8 11 150 or 200mm min. deep Bison Hollow Core 1 9
floor units (300kg/m2). 2 12 In-situ concrete infill. 3 13 3mm Plaster skim on 4 15mm Lafarge wallboard 5 furring channel on dabs 12mm Metal 35mm cavity with 6 25mm mineral fibre. 7
10
11 12 13 14
175 mm
150 mm
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7 1 2 3 8 9 10
150 150 min. Bison Units 100 200 min. Bison Units
102
100
150
8 1 2 3 4 5 6 7 9 10
150 150 min. Bison Units 150 150 min. Bison Units
SECTION
11 12 13 14
4 5 6
11 12
05
13
102
100
150
7 8 8 9 10
150 150 min. Bison Units 100 200 min. Bison Units 150 150 min. Bison Units 100 200 min. Bison Units
102
100
150
1 2 3 1 2 3 4 5 4 5 6 6 7
8 1 2 3 4 5 6 7 11 12 13 14 9 10
100 200 min. Bison Units
9 10
11 12 13
11 12 13 14
175 mm
150 mm
150 mm
1 Yelofon E-strip acoustic edge strip (by Cellecta). 2 Yelofon J-strip acoustic jointing tape (by Cellecta).
102 100 150 3 Dry pack mortar.
4 Flexible cavity closer. 5 In-situ concrete inll. 6 150mm concrete wall. 7 3mm Plaster skim on
4 15mm 12mm 5 35mm 6 25mm 7 3 2 1
8 9 10
150 150 min. Bison Units 100 200 min. Bison Units
9 Skirting board. 10 Minimum 40mm thick Gyvlon Screed (by Lafarge). 11 Minimum 10mm Yelofon HD 10+ (by Cellecta). 12 150 or 200mm min. deep Bison Hollow Core
floor units (300kg/m2). board (min. 8kg/m2) suspended from a proprietary support system.
Lafarge wallboard Metal furring channel on dabs cavity with 11 mineral fibre.
12 13 14
14 Acoustic sealant.
150 mm
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DIMENSIONS 2.1
Bison units are manufactured in nominal sizes as follows : Standard nominal width of all units is 1200mm. Solid : Depth 75mm 100mm Hollow : Depth 150mm 200mm 260mm 300mm 250mm 400mm 450mm Cross-sectional tolerances are within the limits set out in clause 6.2.8.3. of B.S. 8110:1997. Length tolerances are 20 mm. Bison units will have an upward camber due to pre-stressing as described in clause 6.2.8.4. of B.S.8110:1997. Edges are shaped to form a grout joint giving a shear key to distribute load to adjacent units. Where non-standard widths are provided the edge will be rough cut from a standard unit.
FINISHES 3.1
Concrete surface finish to soffit is Type A finish as described in clause 6.2.7.3. of B.S.8110:1997. The soffit is suitable for the direct application of a textured paint finish where this is applied in accordance with the manufacturers instructions. Where a plaster finish is intended it may be necessary to use a bonding agent in accordance with the instructions of the plaster manufacturer. Plaster finishes are not recommended on longer spans.
3.2 3.3
Sides and top surfaces are as extruded as described in Table 5.5 of B.S.8110:1997. Units may accumulate water within the cores due to exposure during the construction programme. The General Contractor should drill weep holes as necessary, or keep them clear where they are provided during manufacture.
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SECTION
06
4.8 Bearings : Level and structurally adequate bearings for Bison precast units should be provided by other contractors. These should generally be 100 mm for masonry or 75 mm for concrete or steelwork, but may be reduced in accordance with clause 5.2.3 of B.S.8110:1997. 4.9 Holes : Small holes up to 60 mm diameter may be drilled on site through the Hollow Cores, care being taken to avoid damage to the reinforced ribs. Larger holes may be cut subject to the design capacity of the slab. 4.10 Grouting : Joints between units should be grouted with a 30 N/mm2 concrete using a 6 mm nominal aggregate size. 4.11
Propping : Where the slab design requires site propping, this should be carried out in strict accordance with the Bison drawings.
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FM 00011
The Bison website www.bison.co.uk contains detailed information and data sheets on all products. Alternatively call the Health & Safety Department at our Burton office Tel 01283 495000 .
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SECTION
06
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RELATED PRODUCTS
DESIGN
The system utilises low temperature water for heating and high temperature water for cooling to condition a building, which provides the opportunity to use renewable energy sources. A sustainable alternative, which can significantly reduce CO2 emissions over the life of the building. Substantial savings in investment, maintenance and operational costs, compared to conventional air-conditioning systems. The requirements for flexible space utilisation and variable partitioning are easily met. Clear benefits to occupants, no noise and no draughts, producing a comfortable and productive environment.
MANUFACTURING
Precast concrete elements are designed and constructed in the factory with a velta PE-Xa pipe matrix cast directly into the precast slab or Hollow Core unit to offer a combined heating and cooling solution. This service covers the design, off-site manufacture and installation of precast, pre-stressed Hollow Core ooring, precast multi-storey wall panel structures and other bespoke solutions with an in built heating and cooling capability.
CONSTRUCTION
Off-site production reduces construction programmes and improves quality control. Elimination of suspended ceilings can reduce building
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SECTION
07
Trailasafe
Trailasafe is designed to prevent or mitigate injuries resulting from falls from trailer decks. Comprising synthetic mesh suspended from a series of brackets housing support arms, the system arrests the fall of personnel, absorbing the energy of their descent and ensuring their safety. Fully demountable, the system can be stored within the vehicle or at the unloading point.
Hole Covers
Voids such as service holes, formed in precast oor units are trip hazards and have the potential to cause serious injuries. Bisons solution is the Hole Filler: a strong yet slimlined product which is suitable for most holes. The yellow, anti-slip cover is fully reusable and comes in two sizes, 250mm or 350mm square. Each may be either screwed down or tted without the need for power tools, by spreading the unit legs, locking it into position.
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BISON ONLINE
www.bison.co.uk
For further information on Bison Precast Concrete Flooring and the full range of Bison products and services, visit www.bison.co.uk or call the Bison sales team on 01283 495000
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SECTION
08
FLOORS
HOLLOW CORE FLOORS HOLLOW CORE COMPOSITE FLOORS SOLID COMPOSITE FLOORS
FRAMES
STADIA
STAIRS
65
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BISON NOTES
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SECTION
09
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BISON CONCRETE PRODUCTS Ltd Millennium Court, First Avenue, Centrum 100, Burton-Upon-Trent DE14 2WR Telephone: 01283 495000 Facsimile: 01283 544900 Email: concrete@bison.co.uk Web: www.bison.co.uk
OTHER BROCHURES AVAILABLE Staircases Stadia Products Crosswalls Lattice Flooring Beam & Block Flooring Safety Systems
All dimensions and illustrations in this publication are intended for guidance only and shall not constitute a sale by description. All dimensions given are nominal and Bison Limited may modify and change the information, products and specifications from time to time for a variety of reasons without prior notice. The information printed in this publication at the time of going to print, to the best of our knowledge, is correct and is not intended to have any legal effect, whether by way of advice, representation or warranty (express or implied). We accept no liability whatsoever (to the extent permitted by law) if you place any reliance on this guide you must do so at your own risk. All rights reserved. Copyright in this publication belongs to Bison and all such copyright may not be used, sold, copied or reproduced, in whole or part, in any manner or in any media to any person without prior written consent.
August 2007