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INCREDIBLE SOLUTIONS
C T R M A N U FA C T U R I N G I N D U S T R I E S LT D
FOR HIGHER RATING TRANSFORMER TANK PROTECTION WITH PLC, MIMIC AND SCADA COMPATIBILITY
TYPICAL INSTALLATION
l Reliable l Dedicated system l Saved over 5000 MVA of transformers from explosion l System can be installed on existing transformers at site with minimal outage period. l System can be tested on energised transformers, unlike the other systems. l Multi signal activation, eliminates possibility of mal-operation. l Patented in over 80 countries. l Low investment compared to other systems. l Minimal post-fire and no secondary damage. l Low maintenance and running cost compared to other systems. l Fool proof design to avoid ingress of nitrogen due to climatic changes into energised transformer. l Suitable for indoor, outdoor and unmanned substations. l Models available to protect OLTC and cable box. l Extinguishes external fire in bushing and/or radiator also. l Back up provision ensures nitrogen injection for fail safe operation. l Suitable for oil filled generator / furnace / rectifier / power transformers and reactors. l Approved by leading transformer manufacturers and utilities worldwide. On receipt of required activating signals, depressurizing commences by draining of a predetermined quantity of oil. Simultaneously Nitrogen is injected under pressure at a predetemined flow rate to create a stirring action thereby bringing the temperature of top oil surface below ignition point. Additionally in case of external fire, it is extinguished within 30 seconds maximum. Nitrogen gas occupies the space created by oil drain and acts as an insulating layer between the top layer of oil in the transformer tank and oxygen in the atmosphere. Transformer Conservator Isolation Valve blocks the passage of oil and isolates conservator oil thereby preventing escalation of fire.
DIFFERENTIAL RELAY
MASTER TRIP / HV+LV CB TRIP CONSERVATOR OIL ISOLATION BY TRANSFORMER CONSERVATOR ISOLATION VALVE (TCIV)
OIL DRAIN
NITROGEN INJECTION
TRANSFORMER
N2 RELEASE DEVICE
N2
CUBICLE
NITROGEN INJECTION
CIVIL WORK
COVERED OIL PIT/TANK
EXHIBIT 1A
Internal heavy faults result in short circuit and consequent imbalance of input and output current leads to operation of differential relay. Faults lead to consequent oil surge / turbulance in the transformer tank leading to operation of buchholz relay and/or Rapid pressure rise relay. Immediate reduction of pressure is achieved by partially draining oil from the top of the transformer tank. Conservator oil is isolated simultaneously due to operation of TCIV. drained oil is collected in the covered oil pit / tank. Refer to exhibit 1A. The
TRANSFORMER
N2 RELEASE DEVICE
N2
NITROGEN INJECTION
CIVIL WORK
COVERED OIL PIT/TANK
EXHIBIT 1B
Simultaneous with oil drain, nitrogen gas is injected at a predetermined flow rate and pressure from the bottom side valves of the transformer tank. Stirring action by the nitrogen gas of the transformer oil reduces the temperature of the top layer of the oil eliminating the possibility of fire on the top surface of the oil. Continuous nitrogen injection for upto 45 minutes cools the oil to ambient temperature. Refer to exhibit 1B.
FIRE DETECTOR
OIL DRAIN
NITROGEN INJECTION
N2 RELEASE DEVICE
N2
NITROGEN INJECTION
CIVIL WORK
COVERED OIL PIT/TANK
EXHIBIT 2A
System will also operate in case of bushing failure or transformer tank rupture. Since oil from conservator will flow at an abnormal rate resulting in operation of TCIV, which isolates the conservator oil preventing aggravation and spread of fire. Consequently buchholz relay operates due to non availability of oil in the relay. Refer to exhibit 2A.
TYPICAL LOGIC 1
FIRE DETECTOR CONTROL BOX OIL DRAIN
NITROGEN INJECTION
CIVIL WORK
COVERED OIL PIT/TANK
EXHIBIT 2B
Upon receipt of system activation signals, immediate draining of top layer of oil in the transformer tank commences, reducing any pressure in the transformer tank. The t op layer of oil gets drained and collected in a covered oil pit / tank . Refer to exhibit 2B.
N2 RELEASE DEVICE
N2
NITROGEN INJECTION
CIVIL WORK
EXHIBIT 2C
Simultaneous with oil drain, nitrogen gas is injected at a predetermined flow rate and pressure from the bottom side valves of the transformer tank. Stirring action by the nitrogen gas of the transformer oil reduces the temperature of the top layer of the oil extinguishing any fire on the top surface of the oil. Continuous nitrogen injection for upto 45 minutes cools the oil to ambient temperature. Refer to exhibit 2C.
OIL DRAIN
NITROGEN INJECTION
TRANSFORMER CONSERVATOR ISOLATION VALVE (TCIV) BUCHHOLZ RELAY FIRE DETECTOR CONTROL BOX OIL DRAIN
OLTC
TRANSFORMER
N2 RELEASE DEVICE
N2
CUBICLE
QUICK DEPRESSURISATION VALVE ASSEMBLY
NITROGEN INJECTION
CIVIL WORK
TRANSFORMER CONSERVATOR ISOLATION VALVE (TCIV) BUCHHOLZ RELAY FIRE DETECTOR CONTROL BOX OIL DRAIN
TRANSFORMER
N2 RELEASE DEVICE
N2
CUBICLE
QUICK DEPRESSURISATION VALVE ASSEMBLY
NITROGEN INJECTION
CIVIL WORK
Service engineers are available for supervision of system installation, commissioning and training. CTR warranty is valid, if system is commissioned by CTR representative authorised in writing. Worldwide representatives are available for spares and service. Marketing enquiry questionnaire form PTFS 1005 should be entered completely for prompt response and offering of most appropriate model. Operation and maintenance manual is supplied in English language, unless specifically requested for otherwise. Please also specify number of copies required both in digital and hard format and to whom these should be delivered.
TESTIMONIALS
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TECHNICAL HIGHLIGHTS
Depressurisation
Fire detector heat sensing temperature Transformer conservator isolation valve Control Box Cubicle
1410C
Settable for flow rate depending upon transformer and conservator pipe size.
: : :
Cubicle Transformer rating 250 MVA and above 10 MVA to 249 MVA 2 MVA to 10 MVA Below 2 MVA Dimensions in mm L 1600 1200 1200 1200 B 600 500 500 500 H 1900 1900 1700 1200 600 500 450 350 Weight in Kgs
Height includes 100 mm for Base Control Box Types Electro-mechanical PLC PLC with mimic PLC with SCADA : Dimensions in mm L 500 500 500 500 B 320 320 320 320 H 700 700 700 700 45 40 40 40 Weight in Kgs
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CTR FIRE SYSTEMS DIVISION POONA SR.NR. MK ENQUIRY QUESTIONAIRE FORM Customer : Work Order Nr/Tender Nr : End User : Manufacturer : Rating : MVA/MVAR Trs. Sr. Nr. Voltage Ratio : : Enquiry Ref : Quantity :
TRANSFORMER/REACTOR DETAILS
CUSTOMER
G.A. Drg Nr. : (Enclosed) Oil Qty in tank : Lts Oil Qty in Cable box : 220 V
Top cover Drg Nr.: (Enclosed) Lts Oil Qty in Conservator : 110 V 110 V 110 V 48 V 50 Hz 50 Hz 24 V 60 Hz 60 Hz Lts
D.C. Supply available in Control Room : A.C. Supply available near Transformer : A.C. Supply available in Control Room :
Confirm availability of spare contacts in relay panel : Tank Tank Differential Buchholz Signal relay signal 1 Nr. NO Cable box 1 Nr. NO potential free Cable box potential free PROTECTION Winding temp. indicator trip 1 Nr. NO potential free OLTC oil surge relay trip 1 Nr. NO potential free Master relay (86) Trip 1 Nr. NO potential free
Tank Cable box
Restricted Earth fault relay signal 1 Nr. No potential free HV circuit breakers & LV circuit breaker signal, 1 Nr Each, NC potential free
Rapid Pressure rise relay signal Cable box 1 Nr. NO potential free
Tank Cable box Tank Cable box
Tank
If numeric relay for Differential relay : Remarks : Main Dimensions of tank : L = mm Type A
Self reset
Manual reset
B = TRANSFORMER/REACTOR DETAILS
mm
H =
mm c a
a =
mm
Type B
c =
mm
Yes Type C
mm
Degree
PTFS.1005.D.0412.R2 DMJ:fp
TURNOVER
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Arrangement of Bushing : a) HV LV p TV
TRANSFORMER/REACTOR DETAILS
b)
HV LV
c)
HV LV p TV
TV p = mm others p = mm
others
others
d)
HV LV p TV others
e) p
HV LV TV others
p =
mm
p =
mm
f)
HV LV p TV
g)
HV LV TV others
h)
HV LV TV others
p =
mm
others
HEAD : FLOW :
Dist. from Trs. to Control Room through Cable Trench : Dist. from Relay panel to Control Room through Cable Trench : Valve Schedule Drawing to be attached : Availability of valves : Between Conservator and Buchholz Relay :
INSTALLATION
Available
Tank Cable box
** **
** **
Available
** If valve not available enclose detailed pipe drawing for Tank and conservator along with buchholz valve flange details. Oil pit/tank : Available Dimensions ( L X B X D ) mm : Size of pipe connecting Trs. to Oil pit : Site Details : Sub-station layout drawing to be attached Sub-station foundation drawing to be attached Sub-station cable trench drawing to be attached Manuals : Qty Export Nrs. Drg. Nr. Drg. Nr. Drg. Nr. Language : English Domestic Other ............ Not Available Dist from Trs : Capacity : mm mtrs Lts
GENERAL
Packing :
SIGNATURE : DATE :
SEAL
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CTR :
System
: : : : :
Cubicle Control box Transformer conservator isolation valve (TCIV) Required number of fire detectors Signal box Fire survival cable Fire resistant low smoke (FRLS) cables Pipe connections between Transformer and Cubicle Pipe connections between cubicle and oil pit
Other
: : : :
On transformer
: : : : :
Oil drain opening. Nitrogen injection openings Brackets for Fire detector fixing TCIV fixing arrangement. Signal box fixing arrangement.
USER :
Other
: : : : : : :
Civil work for cubicle. Civil work for piping. Civil work for Oil pit / Oil gas separation Tank. Oil gas separation tank (optional) Potential free contacts in relay panel. Power supply. Oil for topping up transformer.
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# Rights reserved to amend design data without prior notification.
INDIA
ECUADOR
CTR Pune
INSTALLATIONS
CTR Pune
CTR
exports@ctr.in / firesystems@ctr.in