Você está na página 1de 10

Cast iron

editor: vonRoll casting (emmenbrcke) ltd reggisingerstrasse 2 ch-6020 emmenbrcke

date of issue: september 2012

Contents

Ductile cast iron with nodular graphite Grey cast iron with lamellar graphite

47 8

Ductile cast iron with nodular graphite

Designation according to DIN EN 1563 Nominal analysis for moderate wall thickness C Si Mn Mo Ni

EN-GJS350-22-LT 3,50 3,70 1,80 2,00 max. 0,2

EN-GJS400-18-LT 3,50 3,70 2,30 2,60 max. 0,25

EN-GJS400-15 3,50 3,70 2,30 2,60 max. 0,25

EN-GJS450-10 3,20 3,50 2,80 3,20 max. 0,40

Microstructure

Ferrite 100:1

Ferrite 100:1

Ferrite and pearlite 100:1

Ferrite and pearlite 100:1

Mechanical properties 1) Tensile strength 0,2 % yield strength Elongation Modulus of elasticity Impact energy 2)

Brinell hardness Unnotched fatigue limit 3) Notched fatigue limit 4)

Rm Rp0,2 A5 E at +23 C (RT) at 20 C (LT) at 40 C (LT) HBW

MPa MPa % GPa Joule Joule Joule MPa MPa

350 220 22 169 17 12 < 160 180 114

400 240 18 169 14 12 130 175 195 122

400 250 15 169 135 180

450 310 10 169 160 210 210 128

Technological properties Service temperature 5) Machinability Wear resistance Inductive or flame-hardening capacity Nitride hardening capacity Weldability Physical properties Density Thermal conductivity Thermal expansion

< 500 very good low low good

< 500 < 500 < 500 very good very good good low low low low low low good good good limited weldability, use of special electrodes required

at 300 C up to 400 C

kg/dm3 W/(Km) 10 -6/K

7,10 36,2 12,5

7,10 36,2 12,5

7,10 36,2 12,5

7,10 36,2 12,5

1)

Mechanical properties of cast-on test samples (minimum values) Mean value resulting from 3 tests with ISO-V-samples (DIN 50115) Whler fatigue test with unnotched samples Whler fatigue test with notched samples Data according to technical literature

2)

3) 4) 5)

Ductile cast iron with nodular graphite

EN-GJS500-7 3,50 3,70 2,30 2,60 max. 0,40

EN-GJS600-3 3,50 3,70 2,30 2,60 max. 0,40

EN-GJS700-2 3,50 3,70 2,30 2,60 max. 0,40

EN-GJS800-2 3,50 3,70 2,30 2,60 max. 0,40

EN-GJS450-18 3,20 3,50 2,80 3,20 max. 0,50

EN-GJS500-14 3,00 3,30 3,40 3,80 max. 0,50

EN-GJS600-10 2,80 3,10 3,90 4,30 max. 0,50

Ferrite and pearlite 100:1

Pearlite and Ferrite 100:1

Pearlite and Ferrite 100:1

Pearlite 100:1

Ferrite 100:1

Ferrite 100:1

Ferrite 100:1

(Solid solution hardening) (Solid solution hardening) (Solid solution hardening)

500 320 7 169 170 230 224 134

600 370 3 174 190 270 248 149

700 420 2 176 225 305 280 168

800 480 2 176 245 335 304 182

450 350 18 170 8 4 3 170 200 210 130

500 400 14 170 3 3 2 185 215 225 140

600 470 10 170 200 230 275 165

< 500 < 500 good good good good low good good good limited weldability, use of special

< 500 moderate very good very good very good electrodes required

< 500 moderate very good very good very good

< 500 < 500 < 500 good good good low low low low low low good good good limited weldability, use of special electrodes required

7,10 35,2 12,5

7,20 32,5 12,5

7,20 31,1 12,5

7,20 31,1 12,5

7,1

7,0

7,0

special materials or not listed grades on request

Ductile cast iron with nodular graphite high-strength grades

Designation according to DIN EN 1564 Nominal analysis for moderate wall thickness C Si Mn Mo Ni

EN-GJS800-10 3,50 3,70 2,30 2,60 max. 0,40 max. 1,0

EN-GJS1050-6 3,50 3,70 2,30 2,60 max. 0,40 max. 1,0

EN-GJS1200-3 3,50 3,70 2,30 2,60 max. 0,40 max. 1,0

Microstructure

Austenite and ferrite (ausferrite) 500:1

Austenite and ferrite (ausferrite) 500:1

Austenite and ferrite (ausferrite) 500:1

Mechanical properties 1) Tensile strength 0,2 % yield strength Elongation Modulus of elasticity Impact energy 2) Brinell hardness Unnotched fatigue limit 3) Notched fatigue limit 4)

Rm Rp0,2 A5 E at +23 C (RT) HBW

MPa MPa % GPa Joule MPa MPa

800 500 10 170 10 250 310 375 225

1050 700 6 168 320 380 430 265

1200 850 3 167 340 420 450 280

Technological properties Service temperature Machinability Wear resistance Inductive or flame-hardening capacity Nitride hardening capacity Weldability Physical properties Density Thermal conductivity Thermal expansion

< 200 moderate very good

< 200 < 200 moderate difficult very good very good neither hardenable nor weldable neither hardenable nor weldable neither hardenable nor weldable

at 200 C up to 200 C

kg/dm3 W/(Km) 10 -6/K

7,1 20 23 14 18

7,1 20 23 14 18

7,0 20 23 14 18

1)

Mechanical properties of cast-on test samples (minimum values) Mean value resulting from 3 tests with ISO-V-samples (DIN 50115) Whler fatigue test with unnotched samples Whler fatigue test with notched samples

special materials or not listed grades on request

2)

3) 4)

Ductile cast iron with nodular graphite alloyed grades

Designation according to DIN EN 16124/DIN EN 13835 Nominal analysis for moderate wall thickness C Si Mn Mo Cr Ni

EN-GJSSiMo40-6 3,00 3,40 3,80 4,20 max. 0,30 0,5 0,70

EN-GJSSiMo45-10 3,00 3,40 4,30 4,70 max. 0,30 0,80 1,10

EN-GJSAXNiSiCr35-5-2 max. 2,00 4,00 6,00 0,50 1,50 1,5 2,5 34,0 36,0

Microstructure

Ferrite 100:1

Ferrite 100:1

Austenite 100:1

Mechanical properties 1) Tensile strength 0,2 % yield strength Elongation Modulus of elasticity Brinell hardness at 780 C 2) Tensile strength 0,2 % yield strength Modulus of elasticity

Rm Rp0,2 A5 E HBW Rm Rp0,2 E

MPa MPa % GPa

480 380 8 160 180 190 240 70 35 30

550 460 5 160 180 200 250 70 35 30

380 210 10 130 150 130 170 130 90 100

MPa MPa GPa

Technological properties Service temperature Machinability Wear resistance Inductive or flame-hardening capacity Nitride hardening capacity Weldability Physical properties Density Thermal conductivity Thermal expansion

< 700 moderate good

< 700 moderate good limited weldability, use of special electrodes

< 900 good moderate required

up to 200 C

kg/dm3 W/(Km) 10 -6/K

6,8 7,0 22 26 (at 100 C) 25 30 (at 400 C) 11 13

6,8 7,0 22 26 (at 100 C) 25 30 (at 400 C) 11 13

7,45 12,6 (at 100 C) 12,9

1)

Mechanical properties of cast-on test samples (minimum values) Data according to technical literature

special materials or not listed grades on request

2)

Grey iron with lamellar graphite

Designation according to DIN EN 1561 Nominal analysis for moderate wall thickness Microstructure C Si Mn

EN-GJL-150 3,40 3,60 2,30 2,60 0,60 0,90

EN-GJL-200 3,20 3,40 2,00 2,40 0,70 1,00

EN-GJL-250 2,90 3,10 1,80 2,10 0,80 1,10

EN-GJL-300 2,90 3,10 1,60 1,90 0,80 1,10

Coarse pearlite 100:1

Coarse pearlite 100:1

Fine pearlite 100:1

Fine pearlite 100:1

Mechanical properties 1) Tensile strength


dependent on wall thickness

Rm Rm

MPa MPa

2,5 50 5 50 10 50 50 100 100 200

mm mm mm mm mm

150 250 150 130 110 98 165 0,8 0,3 78 103 0,46 Rm 0,34 Rm EN-GJL-HB175 115 175 105 165

200 300 200 180 160 130 195 0,8 0,3 88 113 0,46 Rm 0,34 Rm EN-GJL-HB195 135 195 125 185

250 350 250 220 200 165 228 0,8 0,3 103 118 0,46 Rm 0,34 Rm EN-GJL-HB215 155 215 145 205

300 400 300 260 240 195 260 0,8 0,3 108 137 0,46 Rm 0,34 Rm EN-GJL-HB235 175 235 160 220

0,1 % yield strength Rp0,1 Elongation A Modulus of elasticity E Bending fatigue strength Tension-compression fatigue strength Hardness/material designation
dependent on wall thickness

MPa % GPa MPa MPa

HBW

2,5 50 5 50 10 50 50 100

mm mm mm mm

Technological properties Machinability Wear resistance Inductive or flame-hardening capacity Nitride hardening capacity Damping capacity Weldability Physical properties Density Thermal conductivity Thermal expansion

very good very good very good moderate good very good poor low good good good good very good very good very good limited weldability, use of special electrodes

very good very good very good very good very good required

kg/dm3 at 300 C W/(Km) up to 400 C 10 -6/K

7,10 50,0 13,0

7,15 48,0 13,0

7,20 46,5 13,0

7,25 45,0 13,0

1)

Mechanical properties of cast-on test samples with diameter 30 mm (minimum values)

special materials or not listed grades on request

Visit us at www.vonroll-casting.ch or contact us at vonRoll casting (emmenbrcke) ltd reggisingerstrasse 2 ch-6020 emmenbrcke info@vonroll-casting.ch phone +41 41 269 34 19 fax +41 41 269 31 39 vonRoll casting (rondez) ltd rondez 17 ch-2800 delmont info-rondez@vonroll-casting.ch phone +41 32 421 78 10 fax +41 32 421 77 75

Our business units

(holding) ag

Water supply systems Wastewater systems Industrial technology Home technology

Certifications: ISO 9001 ISO / TS 16949 ISO 14001 TV DGR 97/23/EG TV AD-2000 Deutsche Bahn AG Germanischer Lloyd

Products in grey and ductile cast iron Special alloys Machining Engineering services

IT systems IT services Hard- and software

We will be happy to welcome you in one of our foundries and are looking forward to working together with you. vonRoll casting engineered casting solutions

vonRoll casting (emmenbrcke) ltd reggisingerstrasse 2 ch-6020 emmenbrcke tel. +41 41 269 34 19 fax +41 41 269 31 39 www.vonroll-casting.ch

Creal Factory, Aarau

Você também pode gostar