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1. A Bearing is designated as 6205 , what is its bore diameter? Bore diameter is equal to : last two digit multiplied by 5.

In case of 6205 , the bore diameter =05 x 5 = 5 x 5 =25 mm 1.The third and fourth digits indicate the bore size in millimeters. Except for 0 through 3, the bore size is simply five times the third and fourth digits together. 0 through 3, however, are different: 00 10mm 01 12mm 02 15mm 03 17mm 2.Bearing number starts from a number means it is a metric series bearing. 3.Type 6, single-row deep groove, is perhaps the most common type of bearing. 4.The second digit is the series reflects the robustness of the bearing. In 6205 .>second digit is 2 and it is a light series. 2. Advantages and Disadvantages of using LPG in car? Advantages 1. Complete combustion 2. Fuel saving 3. Homogenous combustion Disadvantages 1. As complete combustion is occurring ,more heat liberated,not advised for long journey, engine will be over heated 2. Installation is difficult 3. Reduce engine life efficiency 3. All Reactor or Exchanger have Spherical/Hemispherical end Why? Its in order to reduce the internal stress of the working substance. For eg., If Water Vapour Dry is the working substance in the reactor or boiler and if the ends are square, at the corners there are possibilities of pressure shoot up and also possibility of more pressure concentration at those points. in order to avoid that, Spherical/Hemispherical Vessels are used. Spherical head is the only remaining option because it is stronger. One more place where Spherical vessels are used for storage is LPG Storage Containers

4. Compare Brayton and Otto cycle. The heat addition and rejection processes in Otto cycle are of constant volume, whereas in Brayton cycle, they are of constant pressure. -Otto cycle is the ideal cycle for spark ignition engines. -Brayton cycle is the ideal cycle for gas power turbines. 5. Current rating of a 3 phase DG set is 20 Amps, but what will be the per phase current for single phase supply. Amps means product of voltage and current. For 3 phase generator, its Amps = (1.732 X (Line Voltage) X Current)/1000. substitute the value and you get the answer. 6. Define Overall Heat transfer coefficient. The overall heat transfer coefficient U is a measure of the overall ability of a series of conductive and convective barriers to transfer heat. It is commonly applied to the calculation of heat transfer in heat exchangers, but can be applied equally well to other problems. 7. Does Is 2062 Specifies Only Seamless Pipes Or ERW Pipe Is Also Covered Under Is 2062 IS:2062 Steel is a hot rolled structural steel that comes in three grades- low, medium and high tensile strengths. So its only applied for Seamless pipe. ERW (Electric Resistance Welding) pipe is manufactured by rolling metal and then welding it longitudinally across its length. Seamless pipe is manufactured by extruding the metal to the desired length, hence ERW pipe has a welded joint in its cross-section, while seamless pipe does not have any joint in its cross-section through-out its length. 8. During Steam Blowing of Pipe Line, A Bluish Color Conical Pattern Is Observed At The End. Why? Flames are blue because of the molecules that are produced during combustion. CH and C2 radicals give off light in the green to blue region of the visible spectrum. Fire needs oxygen to burn, and since the bottom of a flame does not get much oxygen, it is the hottest spot in the flame and is blue in color. 9. Even though LPG is economical than petrol,why we are not promoting LPG usage? Because its not an alternating source.

Its exhaust emissions contain a large number of harmful substances, these substances emitted to the atmosphere, in a free state, ready for human and biological absorption affected by . LPG does not have as many BTUs per gallon as petrol. That means an engine running on LPG will not have as much power as the same engine running on petrol.

Questions And Answers Based on Gearbox


Q. 1 What is the principle of gearing? Ans. The ratio of speeds of the two gears is inversely proportional to the ratios of number of teeth on each gear. Q. 2 What are the advantages of constant mesh gearbox over sliding mesh gearbox? Ans. In constant mesh gearbox, the gear engagement is quick, quieter and smooth. Q. 3 What is double declutching in synchromesh gearbox? Ans. During the gear change,the driver need to disengage the clutch twice in a very quick time, so it is called as double declutching. Q. 4 How the hydrostatic propulsion systems work in tactor? Ans. Hydrostatic propulsion system works according to the Pascal's law. But on the piston of tactor's engine pressure is same. Hence this pressure is devided acording to the area. Like more force on large area and less force on small area.

Questions on Lubrication system


Q. 1 What is a oil breather? Ans. The oil breather is an opening in the engine lubricating system,through which oil is exposed to the surrounding. Q. 2 What is the purpose of lubrication? Ans. The purpose of lubrication is to cool,clean,avoid wear and forming a kind of seal in the parts. Q. 3 What is the delivery pressure of oil pumps? Ans. 2.5 to 4.5 kg/cm2 Q 4 What would happen If someone will add lubricating oil to the fuel of a bike?

Ans. The physical properties of lubricating oil are different from the fuel oil. Hence as a result the engine will go to the soon damaging. There will be more wear and tear in the piston and linear. There will be some knocking also. Knocking will reduce the efficiency and breakpower of the engine. Questions on Suspension System

Q.1 What is steering ratio and what is its normal value? Ans. It is the ratio between rotation of steering wheel to rotation of steering gear that connects the drop arm. Its value lies between 15 to 35. Q. 2 What type of steering gear is used on maruti 800 ? Ans. Rack and pinion steering gear. Q.3 What is the turning radius for small cars? Ans. It is 8 to 10 meter. Q 4. What is the reason of car wandering? Ans. The reason of car wandering or may be bent king-pin,too light ball joint, or uneven tyre pressure.

Questions on Breaking System


Q. 1 What are the requirements of efficient breaking system? Ans. The breaking system that stop the vehicle within the smallest distance is called efficient breaking. It is used to sop the vehicle and to control the speed during operation. Q .2 What are the advantages of hydraulic breaking system? Ans. Hydraulic breaking requires less breaking effort, and breaking effort is equal to all four wheels. Q. 3 What is the working principle of hydraulic break? Ans. Pascal's law. Q. 4 What is Pascal law? Ans. If we apply pressure at a point in the fluid then it transfer it in all the direction equally.

Q. 5 Why does break overheat sometimes? Ans. Breaks overheat due to jammed break shoes or prolonged use of break.

Questions Related to the Two Wheeler and Four Wheeler


Q. 1 Among the Matiz,Satro,and Indica cars Which has 3 cylinders? Ans. Matiz. Q. 2 Among the above cars whose capacity is maximum and and how much is its value? Ans. Indica, 1598cc. Q.3 Among the above which car has 3 valves per cylinder? Ans. Santro. Q. 4 What is the kerb weight and payload of a TVS scooty? Ans. 81.5 kg and 130 kg respectively. Q. 5 What is the capacity of Maruti 800 engine? Ans. 796 cc.

Some General Knowledgeable Questions


Q. 1 What were the problems in simple carburetor? Ans. 1 Less volumetric efficiency. 2 Mal distribution of air fuel mixture in multi cylinder engine.

3 Ice Forming 4 Problem in turning due to tilting of carburetor. Q.2 What are the three sub systems of electronic fuel injector? Ans. 1 Fuel delivery system, 2 Air induction System, 3 Electronic control unit. Q. 3 What are the main components of automobiles? Ans. 1 Engine,2 Clutch,3 Gear box,4 Universal Joint,5 Propeller Shaft,6 Differentiator. Q. 4 Why maintenance is required in automobiles? Ans. 1 Safety of automobiles,2 Reliability of the automobiles,3 Lognitivity of the automobiles,4 Comfortable driving of automobile. Q. 5 What are the type of lubrication systems? Ans. 1 Petrol Lubrication system, 2 Scrap feel system, 3 Forced feed lubrication system, 4 Combination of scraps and forced feed system Q.6 What are the type of fuel injection system in CI engines? Ans. 1 Air Injection System, 2 Airless Injection System. ( a Common rey injection system,b Individual Pump injection system. Q.7 What is a master leaf in suspension system? Ans. The uppermost longest leaf having bushes at its two ends, is known as master leaf. Q. 8 What is the material of leaf spring? Ans. Leaf springs are made of 1 medium carbon steel about 0.55 % C, 2 Silicon alloy steel having about 2%Si,1%Mn and 3 Chrome manganese vanadium alloy steel having about 1.5% Cr, 0.6% Mn, and 0.2% V. Q. 9 How power is generated in the cylinder of IC engine? Ans. Air is sucked during the crank motion and on compression stroke fuel is injected on it by the nozzle and the automization and vapourisation takes place. Now at proper temperature and pressure this air and fuel mixture starts burning and the chemical energy of the mixture is

converted into pressure energy and this pressure energy pushed the piston and hence mechanical power is generated by the piston movement.

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