CON 311 V00 (Method Statement For Structural Steel and Pipe Support Fabrication)

Wood Group - CCC Ltd (Oman
Branch)
PO Box 1455
Postal Code 133
Bawsher I South Alkhuwair,
Muscat
Sultanate of Oman
T: +968 244 75535
+968 244 78883
F: +968 244 75300
Contract PDO- C311163
Method Statement
for
Structural Steel and Pipe
Support Fabrication
Reference Number: CON-311
Revision 00
30 th May 2011
Wood Group - CCC Ltd
Contract-C311163
Revision Status
00 30/05/2011 Issued for Execution
F 18/05/2011
E 26/04/2011
D 28/03/2011
c 05/03/2011
B 23/01/2011
A 17/01/2011
Rev. Date
Issued for review and approval,
PDO comments incorporated
Issued for review and approval ,
Issued for review
Description
Structural Steel and Pipe Support Fabri cation
1\
RBK RK 'MAZZ
RBK
RK
MSH
MSH
MSH
MSH
Prepared
by
RK
MAZZ
MAZZ
MAZZ
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Checked
by
MAZZ
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IG
IG
Approved
by
Reference CON-311
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Contract-C311163 Structural Steel and Pipe Support Fabrication
INDEX
1. PURPOSE
2. SCOPE
& 3.

4. DEFINITIONS
5. RESPONSIBILITIES
&
6. PROCEDURE
PAINTING 7.
8. SAFETY

FLAWLESS START-UP INITIATIVE
10. ATTACHEMENT
Reference CON-311
Page Page 3 of 20
1.0 Purpose
1. The purpose of this method statement is to define the activities and responsibilities
for performing the Structural steel and pipe support fabrication at WG-CCC EMC
(south) PDQ Oman Facilities.
2.0 Scope
3.0
&
&
&
1 . This Method Statement addresses structural steel and pipe support fabrication
procedure. This procedure is to provide the minimum requirements for the
responsibilities for material handling, workman ship, inspection and acceptance of
structural steel and pipe support fabrication activities at WG-CCC EMC (south) PDQ
Oman Facilities.
References
1. DEP 31.38.01.29 Pipe Support (Jan.-2005).
2. DEP 31.38.01.3 Shop, Field (Aug.-2005).
3. SP-2039 Mechanical Standard Drawing (Ver.1 Sep-2005).
4. SP-1234 HSE Specification - Personal Protection Equipment
(Rev.02 Jul.-2002).
5. GU-363 Guideline for Use of Scaffolding (Ver.1 Aug-2000).
6. SP-1231 HSE Specification - Occupational Health
(Rev.1 Feb.-2002)
7. SP-2001 HSE Specification - Load Safety and Restraining
(Rev.1 Mar.-2003).
8. DEP 34.28.00.31-Gen. Steel Structure (Jan.-2009).
9. DEP 30.10.02.11-Gen. Metallic materials - Selected standards.
10. DEP 30.48.00.31-Gen. Protective Coatings for onshore Facilities.
11. DEP 34.00.01.30-Gen. Structural design and engineering.
12. DEP 34.17.00.32-Gen. Design and engineering of buildings.
13. DEP 30.10.60.18 Welding of Metals.
14 SP-1279G Structure Steel work (Feb.-04).
15. SP-1246 Specification for Painting & Coating (Feb-05).
&16
BS EN 1011 Recommendation for welding of metallic materials
0 -General guidance for arc welding
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17. BS 5950
18. QUA-305
The Design, Fabrication & Erection of Structural Steel
Work.
ITP for Steel Structure & Support Fabrication.
4.0 Definitions
1. COMPANY Petroleum Development Of Oman (PDO).
2. CONTRACTOR Wood Group-CCC Oman LLC.
3. QCP Quality Control Procedure.
4. NDT Non Destructive Testing.
5. PT Dye-Penetration Testing.
6. ss Stainless Steel.
7. RFF Request for Fabrication.
5.0 Responsibilities
1. The following WG CCC personnel shall be involved and responsible for the steel
structure and pipe support fabrication:
Mechanical Engineer
Fabrication Shop Engineer
Fabrication Shop Foremen
Welding Foreman
QC Manager
QC Engineer
Welding Engineer
QC Inspector Welding
QC Inspector Piping
QC Inspection Structure Steel.
2. Mechanical Engineer.
Mechanical Engineer has overall responsibility for monitoring steel structural and pipe
support fabrication operation in accordance with procedures, specifications and
construction drawings.
3. QC Inspector.
QC lnspector(s) in conjunction with Fabrication Shop Engineer and Engineer are
responsible for the inspection, in accordance with specification and procedures, of the
steel structural and pipe support fabrication and the compilation/retention of reports
and records per drawing.
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6.0
4. Fabrication Shop Engineer.
The Fabrication Shop Engineer shall ensure the safe and efficient working in the
Fabrication Shop, or site to monitor plant and equipment requirements and to ensure
that productivity and quality are maintained by the personnel under their control.
5. Engineer/Foreman.
The Engineer/Foreman shall be responsible for the safe operation and quality of work
and shall ensure that the procedures are adhered to and that technical standards are
maintained.
6. QC Manager.
The QC Manager is responsible for maintaining present procedure and Quality
requirements.
Procedure:
Workmanship applied during fabrication of structural steel shall comply with PDO
Specifications SP-2039 (Standard Drawings); DEP 31.38.01.29; ISO 10721-2 and AISC.
1. Fabrication engineer (Shall ensure the safe and effective working of his section, in order
to ensure that productivity and fabrication criteria are maintained by the Supervisor
personnel under his control.
2. The Supervisor shall be responsible for the safe execution and quality of the work. He
will ensure that technical standards, safety and quality are maintained.
3. Supervisor shall coordinate with the Quality Department who shall be responsible for the
inspection of the Steel Structure fabrication, the compilation, retention of records and
reports to the specific Inspection as per approved drawings.
6.1 Handling, Storage and Preservation:
1. Handling, Storage and Preservation/Protection of Structural Members shall be carried
out in accordance with the requirements of Material Handling procedure ITP QUA- 007.
2. Care shall be exercised to ensure that identification numbers are readily visible at all
times.
3. Upon receiving the materials from the Supplier the different structural steel members
shall be visually checked by Wood Group CCC for any visual defects or apparent
damage. Any items that are defective or damaged shall not be taken or accepted for
fabrication.
4. Material Department personnel shall ensure that the receiving material shall be valid
test certificates and ready to issue for fabrication.
5. Welding consumables shall be stored and issued in accordance to Project specification
and quality control plan.
Reference CON-311
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Wood Group - CCC Lt d
Contract-C311163 St ructural Steel and Pipe Support Fabricati on
6.2 Fabrication:
The fabrication of struct ural steel and pipe support shall be as per approved shop
Drawings.Using appropriate measuring and marking tools, an experienced and
competent fabricator does lay out according to the approved shop drawing.
The objective of this process is to identify cutting lines and locations to dril l bolt hole
Plates, beams, channels, pipes etc. are marked by center punching (to show the cutting
line) and by hand writing using metal marker for the identification according to shop
drawing.
Using appropriate cutting and grinding tools/ equipment, marked items are cut and
ground (as appropriate) by experienced and competent fabricator in accordance with
the project specification.
When required, cut items are beveled in accordance to drawing.
Accordingly, fit-up assembly is done by fabrication crew to ensure t he require
product fits up correctly as per specifications.
6.3. Structural member's fabricat ion:
Physical verification of structural steel members such as beam section, plates And
colour coding is in accordance with applicable project specification.
Preparing a marking plan and layout as per approved shop drawing to control The
mi nimum scrap generation.
Material conformance with standard drawings and request for fabrication.
Material information is transferred to piece of structural steel member to be cut
Marking and punching the area to be cut as per approved shop drawing
Steel plates and structural members shall be cut using flame cutting, or Mechanical
cutting equipment in accordance with approved shop drawings.
Straightening of structural members to ensure the flatness of the structure.
Preassembly of the structure which includes fit-up, drill ing and tack welding as per
approved shop drawings
Inspection and acceptance of pre-assembly and released for welding shall be as per
approved drawings.
Welding of structural steel members as per approved WPS.
NDT (Non Destructive testing) , Frequency of NDT testing and acceptance criteria
shall be as per Enclosure page (15, 16, 17 & 20).
Ensure tag I mark identification on the fabricated structure.
Released for painting as per approved painting system.
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1\ 6.4. Pipe support fabrication

Physical verification of structural steel members and pipe material such as Beam,
plates and pipes and colour coding in accordance with project Specification.
Preparing a marking plan and layout as per approved shop drawing to control The
minimum scrap generation.
Material conformance with standard pipe support drawings and request for fabrication
(RFF).
Material information is transferred to piece of structural steel member and pipe to be
cut.
Marking and punching the area to be cut as per approved shop drawing
Steel plates, pipes and structural members shall be cut using flame cutting, Or
Mechanical cutting equipment in accordance with approved shop drawings.
The support of the pipe shoe shall be the same parent material of the pipe as per
standard pipe support drawing.
Preassembly of the pipe support which includes fit-up , drilling and tack welding as
per approved standard pipe support drawings.
Inspection and acceptance of pre-assembly and released for welding of pipe
supports.
Welding of pipe supports shall be as per approved WPS.
NOT (Non Destructive testing), Frequency of NOT testing and acceptance criteria
shall be as per approved ITP- QUA 305.
Ensure tag I mark identification on the fabricated pipe supports.
Released for painting as per approved painting system.
j1 6.5. Welding and Weld Inspection:
& /1 All welding works shall comply with EN 1011; and SP-1279 Section G.
Prior to the commencement of fabrication activities submit the weld procedure
qualifications and associated weld procedure specifications, covering all joint
configurations, to PDO for approval.
WG-CCC shall maintain a suite of relevant weld procedure qualifications, and have
sufficient welders qualified to weld in accordance with project specifications
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6.6.
Prior to the commencement of welding activities, the WG-CCC shall submit all welder
qualification records and work histories to PDO for approval.
Records of all data, tests and examinations relating to all welding procedures used
during construction and erection shall be made available to the Principal.
Testing procedures and test acceptance criteria shall be subject to the approval of
PDO before fabrication begins.
Any welding shall not be performed unless approved by PDO.
Welding of structural steel and pipe support shall be as per approved WPS
Welding inspection, frequency of NDT testing, and Acceptance criteria shall be as per
ITP (QUA-305) .
Stainless Steel Material Fabrication:
1. All tools used for working on stainless steel including cutting, grinding and buffing
discs, wheels, or brushes shall be those designated for stainless work and shall be
readily recognizable.
2. Cutting of S.S material end preparation shall be carried out using plasma or
mechanical cutting.
3. Only marking materials specifically approved for SS shall be used. Other marking
pens, pencils, chalks are not permitted in the SS shop, in the possession of
materials inspection personnel, or in the possession of welders or fabricators
working on stainless steel at the jobsite.
4. Earthling devices for welding shall be clad or otherwise covered with stainless steel
material.
5. Work areas shall be cleaned of dust and accumulated dirt, sand etc., at regular
intervals. Fabrication shops will be cleaned at the start and end of each work shift
by brooms.
6. Supports and fabrication benches to be used during fabrication activities shall be
lined with wood or rubber.
7. The Mechanical Engineer shall assure that prior to any crews being assigned to
work on stainless steel, the Engineers of those crews, and the crews themselves
have been properly oriented in the requirements of this procedure, and the general
site philosophy regarding the handling of stainless steel materials.
6.7. Fabrication Tolerances:
1. Fabrication tolerances shall be maintain as per approved AFC drawings
Reference CON-311
Page Page 9 of 20
2. Fabrication tolerances shall be maintain as per Enclosure Page 11.
3. Fabrication tolerances shall be maintain as per approved pipe support Standard
drawings
4. Additional or different tolerances shall be specified where necessitated by the
nature of the particular building or structure under consideration. Such tolerances
should be compatible with the design recommendations and product standards as
follows:
1. Rolled Sections:
After fabrication, the tolerances on cross-sections and straightness of rolled
sections(including rolled sections used as components of built-up
members)shall be specified as below.
2. Cross- Sections:
For built up I or H section members with over all depth of less than 1 m., the
tolerances on the cross section shall confirm to those specified for rolled I
and H Sections In BS EN 10034.
For all other built up sections and I and H sections with an overall depth
greater than 1m. the deviations from the specified dimensions shall not exceed
those specified in below table.
Built up box sections shall not deviate from the specified shape at the
diaphragm by more than that specified in below table.
3. Straightness and curvature:
Unless required to be any other shape, the deviation of a built-up member
from a straight line drawn between adjacent points of subsequent effective
lateral restraint shall not exceed 3 mm. or 111000 whichever is the greater,
where I is the distance between restraints(in mm).
For members intended to be curved, the curvature shall not deviate from the
specified curvature by more than the tolerance specified in below table.
4. Length and squareness of ends:
The length of members and square ness of the ends of members shall confirm
to the tolerances specified in below table.
5. Flatness for full contact bearing:
Where a surface is stated in the project specification to require full contact
bearing,the flatness shall be such that measured against a straight-edge laid
against the full length of the bearing surface in any direction:
1. Over at least 50% of the length measured the gap does not exceed0.25mm;
2. Over 90% of the length measured the gap does not exceed 0.75mm.
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Wood Group -CCC Ltd
& Tolerance on shape and dimensions:
DIMENSIONS CONDITION TOLERANCE
1. Distortion of web on a gauge length in any direction
equal to the web depth 'd' of the girder. LJ =d/150 or 3 mm

Whichever is greater

d-.(
w
t
b) Overall depth,D
4mm
B < 300 mm 4mm
c) Width offlanges 300 mm 5mm
d) Off-cetre of web
5mm
e)Out- of- squarness of flanfes LJ =B/100 or 3 mm which
ever is greater.
B
Flange
t:LJ
f) Out-of-flatness of flanges f)= B/150 or 3 mm whichever
is greater.
B
Flange width

r
g) Top flange of crane girder, out-of-flatness where rail W=Rail width + 20mm
sits.
.Ll = 1 mm
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v

i
1
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Contract-C311163 Structural Steel and Pi pe Support Fabrication
6.8. Storage of Fabrication members before and after Painti ng:
6.9.
1. Steel structure member and pipe support shall be stored in their designated area
close to the fabrication shop in accordance with area identification coding. Pipe
supports are stacked in a manner, so it can be easily checked. Steel structure
member and pipe support shall be laid on wooden ballet or other suitable material
above ground level.
Inspection:
1. Non-Destructive Examination Personnel shall be qualified to a minimum level of
ASNT Level II as specified in ASNT Recommended Practice No. SNT-TC-1A,
latest edition, or equivalent as decided by the Company.
2. WG-CCC shall prepare a non-destructive testing requirements form in accordance
with the Contract and design requirements. This form shall specify the types and
extent of non-destructive testing to be performed and the procedure to be followed.
This form shall be referred in the Quality Control Plan specified in the Contract
Quality Assurance schedule or specification.
3. The method and extent of inspection and testing in the absence of a relevant
application standard shall be agreed between the Contracting parties.
4. The acceptance criteria for assessing the quality of welds shall be as specified in
the design code or design specification, or drawing or Contract, as applicable.
5. The acceptance criteria for welded joints in the absence of a relevant application
standard shall be agreed between the Contracting parties. The following may be
used as basis for discussion and agreement:
6. Scope of inspection and I NOT Plan with respect to type of joint and thickness shall
be as per BS5950 and approved AFC drawings.
7. Frequency of NOT Testing and acceptance for joint according to ITP -QUA-305.
8. Final inspection and acceptance shall be controlled by Q.C. Department.
9. WG-CCC to confirm compliance to project specifications and AISC specification.
10. All bolted joints, inspected and approved will be identified by white paint on the
bolts head.
7.0 PAINTING:
& 1. General:
B Surface preparation and painting shall be in accordance with DEP 30.48.00.31-Gen.
The fabricated materi als I members such as structural steel and pipe support shall be
painted as per the method statement CON-307
Special protective measures and handling, storage, preservation shall be conforming to
ITP (Inspection Test Plan- QUA -371).
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Contract-C311163 Structural Steel and Pipe Support Fabri cation
2. Painting:
Surface preparation and painting shall be in accordance with DEP 30.48.00.31-Gen.and
SP-1246
Prior to painting the field joint surface area shall be cleaned by blast cleaning. The
surface preparation shall be carried out in accordance with SP-1246.
The blast surface visual appearance shall conform to ISO 8501 grade SA 2.5.Any field
joint not painted within 4 ( four ) hours of blasting shall be reblasted prior to the
application of painting.
The surface cleanliness shall conform to that the chloride contamination is less than
20 mg I m
2
.
Painting of the field joint shall not takes place until the joint has been inspected and
approved by QNQC.
The cleanliness of the blast cleaned surfaces for every field joint shall be inspected and
shall be in accordance with ISO 8501 grade SA 2.5.After the surface has been blast
cleaned and dusted off, a strip of transparent cello tape shall be applied to the surface
and subsequently removed and examined for particle contamination and released for
painting.
The profile of the blast cleaned surfaces shall be tested on site by a suitable profile
gauge. In accordance with SP-1246.
The Painting system shall be as per approved drawing and SP-1246
3. Painting repair work:
The repair procedure is applicable for the fabricated structure and pipe supports at shop
shall be selected based on the criteria of magnitude of the damaged area during handling
and storage.
Minor coating I painting damages up to 100 mm in diameter or width and scratches over
100 mm in length shall be repaired by a two coat applicable painting system shall be
followed by manufacturer instructions.
All contamination shall be removed from the surface by cleaning with solvent and using a
combination of wire brushes, buffing wheels and scrapers. The surface shall then be
abraded by using coarse emery paper or flexible grinding disc and ensure that the coating
surrounding the defect is also abraded but not removed.
Damages other than scratches with a diameter or width greater than 1 OOmm shall be
removed around the entire circumference by blasting.
The blast surface visual appearance shall conform to ISO 8501 grade SA 2.5.Any field
joint not painted within 4 (four) hours of blasting shall be re-blasted prior to the
application of painting.
The profile of the blast cleaned surfaces shall be tested on site by a suitable profile
gauge. In accordance with SP-1246
The Painting system shall be as per approved drawing and SP-1246
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8.0 SAFETY:
10.0
1. Job safety analysis shall be submitted prior to start work, see JSA attached.
2. All fabrication activities (material handling, cutting, fit up and welding) shall be carried
out adhering to the guidelines of Wood Group CCC method statement.
3. Ensure all lifting tackles and job related load taking tools/ tackles are damage /defect
free and also rated to the requirement.
4. Safety signs to be provided a clear area inside Fib shop, see JSA.
5. Access ways shall be provided inside Fab shop, see JSA.
6. All persons shall be equipped by PPE, see JSA.
7. All welding I cutting tools and equipment should be inspected regularly and should have
appropriate color code sticker.
8. Fire Extinguisher shall be provided for each unit of welding equipment.
9. Housekeeping and cleaning to be done daily.
FLAWLESS START-UP INITIATIVE:
Flawless start- up initiative I FPD shall be fully implemented as per approved FPD/FSI
procedure and approved FSI flaw list.
ATTACHMENTS:
1. NOT inspection & Acceptance tables.
2 Job Safety Hazards Analysis
Reference CON-311
Page Page 14 of 20
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Table A.l- Soope of i.Dspeetion- Type of joint. and requiring non-destructive teltlng
Woldt1po Butta tun aDd pvtlal-etrUlon (iacWUnt itb reintorctn1 llleu) Fnlot
JolnUypo ln-lioe batt Teo and cnaclform Coraer Lap Tee, cruc:ltui'IZI and CIGJ'II4Ir
hooedureo 818 DIS and 818+8 SIS DIS and 9/9+B All AD AD
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tealinr
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Table A.3 -Acceptance requirements for production welds in steel structures
Feature Parameter Weld

Figure Acceptance crlter!
type reference
fol' aormal quautyb c
aetioulor
lD TableA.4
(AD dimen.ioils in mm)
DOD1lODfonaiJig
welud
Overall weld
Location
,All -
D:t.lO B
pometry
Weld type I All -
D
I .Ill
:Extent (length) All D+l0-0 E
Actual throat
AD
-
i, ii, iii
a. 1 :t: D(60)

thickneu a,asD+6
Leglen,th
I Fillet - i H: D(50)
iE
Toe angle I All Transvene i, ii
1::::
DBIR
(mt.ermce and
l..oniitudinal i, ii DSIR
Profile
inter-run)
diacontinaitiee
Rxceas weld metal Butt
ii hs6 DS
Longitudinal ii hs6 DS
Incomplete groove IBult Tranaverae ii las 0 (60)

or coJDCave root Lougitutlmal ii h s; o.u
l!;!r,!Wgnment
Transverse butt iv D+O.U

Transverse cruciform v h s D+0.4t
AU Longitudinal iv,v Ia :s; D+0.4t E
Undercutf
All Tratuwerse (not lap joint) iv,v ,.1 +fat s;0.05t R
1-NL
R
Fillet Transverae (lap joint) y
"1 + ht $ 0.08t R
's 10
R
All Longitwtinal iv,v la
1
s O.lt R
Surface
ILaclt. of root

iii Ia s D + 0.05t (50) R
breekiq
penetmtion Longitudinal iii 1t :s: D + O.Olt (50) R
dieoontmuitiee Poroslly
!All
'lranavel'lle vi d:s2 R
Ed s 10[100] R
Longitudinal vi ds2 R
I.d s 20 {100] R
I Lack of fWIIOll AU - vii NP
IB
!Cracks AU At crater w.

':
Not at crater
Abbreviated tel'IDII
D Aa apecified on drawiDp For definition of orientatJon see Table A.Z.
DB Dreuamoothly
Thickness applies to minimum member tbiclmeas at weld in
E 1Wer to engineer
question. For thiclmeuea greater than 20 mm "f' shall be taken
NL Nolimit
aa 20 mm. Where permitted lri&e "h" of a dieeontinuity is telated to
"r the .DIBXim11111 permitted value shaD be not leu than 0.3 mm in
NP Not permitted (applies to discontinuities which are
aoyeue.
detectable by NDT methode in Table A.l)
Where mme than one leqUirement ia gi'9en both lhall apply.
R &pair by welding to ap)ltOved procedure
a Where a repair ia aecenary an appl'OVed procedure shall be uaed. If
:t Greater than or equal to (i.e'. not leBB than) on increaaiDg the lOOPS of inspection, further non-conformances are
Leas than or equal to (i.e. nut greater than)
found, the cope .man be increued to 100 % far the joint type in
r. Sum of
question.
() Mmgt.h of weld over which meaauzement ma,y be
Subject to any other locat.ional requireme11ts.
1 "Lap" ahaU apply to any fillet welded attachment whose length in
averaged (mm)
the longitwtiDal direction ezceeda 00 mm.
[] LeDgth of weld over which the swnmation is made (uun)
' Lamallar tears may only be accepted in the longitudinal welda if
I Le.ngth parallel to the weld uia
the eatent does aot eaceed limita tor lack or t'uaion in transverse

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Contract-C311163
Structural Steel and Pipe Support Fabrication
Table A.l- Scope of inspection- FreqU8Dcy of testing of joints ldentlfted in Table A.l as
requiring non-deatructlve testing
Cai:elloriea of joint typM aeeordlas to location ADd orieJitatiolllu lltnachlre
<-ftaue 'below)
Site welds
Traua- butte in wall 11nd flaDp plates
befbre-bly
r.cmgitnctinal welda
Piret 6 identified joiDU of each t.nJe
haviDJ the aame basic au-u.io1111,
mat.lal aad weld pometry
to the - prooedwee.
'l'herafter, 1 in 5 joiuta of each type
(it the 6nt 5 contorm to Table A.8). b
All ident.iftecl joints
0.& min ach 10 m, or part thaNofb
Secondary attachment e.J. for mine pur)inl, llicle raila, buckling 1 in 20 attaohmen
welda ati!renera etc.
M lll!lllber ZOne5
l Transverse to melllber axis (any direction)
L = Longituclinaf (parallel to me.ater ilxis)
Bounclilly betweefl mnnedion and meMber zones
---- MBibet Axis
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00
Page 17 of 20
Task Name: Structure Steel Assembly & Pipe support Fabrication
Step
No
1
2
3
4
HAZARDS I
THREATS
Description of What could go
Control measures/Recovery
Action I
Task Step wrong? How Consequences Responsible
serious would that
measures
party
be?
1. Prepare the method Statement,
JSA approval.
2. Prior to start of activity work
permit system shall be
obtained.
3. Permit shall be displayed at the
worksite inside permit boxes as
per regulation.
4. Site Engineer's name and
phone no. should be available
Permit
5. Emergency contact numbers
Procedure
Violation of
Personal
and grid reference should be WG-CCC
procedures displayed in the permit boxes. Engineer
6. Daily concurrence from
concerned parties shall be
done on daily basis.
7 All persons involved on the job
have to discuss and understand
the work permit, and the
Method Statement and JSA
Manual handling Training,
General Recommendation as per
PDO SP1231 Section 11. 1

Avoid the need for manual
handling, as far as reasonably
practicable.
WG-CCC
Back Injuries I

Use a lifting device or seek
Manual Handling Incorrect I Permanent Back
assistance to lift loads greater
Engineer/
tasks Improper Posture Injury than 25 kg in weight
Workers
when lifting

Discussion in Toolbox Talks
TBT
Only certified, trained and competent
persons shall conduct this operation.
Welding (Arc and Personnel not All employees shall go through HSE Welding
submerged) and competent I Personal Injuries induction program Engineer I
Cutting certified. Wear proper PPE; welder's gloves, Foreman
goggles/visors and spatter proof
clothing when required.
Gas under
Explosion, pressure
Use competent persons to service
pressure
release may injure or
fire extinguishers off site. Technician
kill.
Inhalation of chemical
Chemicals may lead to
fire extinguishers off site. Wear PPE.
Technician
respiratory disease
Fire safety Inhalation of chemical
Toxic gas
may lead to Use competent persons to service
Technician
respiratory disease or fire extinguishers off site. Wear PPE.
cause death.
Inhalation of fumes
may lead to
Fumes asphyxiation. It may
Technician
also cause eye
irritation.
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Reference
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Page 18 of 20
Step
No
5
6
7
HAZARDS I
THREATS
Action I
serious would that
measures
party
be?
Defective lifting
Third party inspection and
May result to serious certification of lifting equipment and
equipment/
injury appliances. Color code. Maintenance
Engineer
appliances
inspection.
People working Hit by moving Strict supervision, Trained banks
near by the equipment resulting man to give signal, Effective TBT. Engineer
moving equipment injury Restrict entry in loading area,
Unsecured heavy
Secure load before lifting Personnel
Serious injury keep distance while loading. Trained Driver
load
banks man.
Imbalance load in Vehicle accident/ To keep the load in center of the
Driver
vehicle rollover vehicle, and secure.
Movement of
construction
Load slippage Asset damage,
Clean the vehicle before loading.
Operator I
activities Secure the load with proper tackles.
from vehicle Personnel Injury
Follow SP 2001.
Driver
Unsecured load
Asset damage Secure the loads in the vehicle with Operator I
while
transportation
Vehicle Accident proper tackles. Driver
Bad weather/ Load falls, vehicle
Stop work in bad weather
Operator I
Poor visibility accident Driver
Over loading of
Tire failure/ rollover
Load below the max capacity of Operator I
vehicle vehicle. Driver
May cause accident/
Follow the traffic rules and sign.
Driver attitude Maintain the speed limit; follow the Driver
falling of load.
track and speed limit while turning.
Gas under
Explosion, pressure
release may injure or Technician
pressure
kill.
fire extinguishers off site.
Inhalation of chemical
Chemicals may lead to Technician
respiratory disease
Gas cutting of
structure Inhalation of chemical
member
Toxic gas
may lead to Use competent persons to service
Technician
respiratory disease or fire extinguishers off site. Wear PPE.
cause death.
Inhalation of fumes
may lead to
Fumes asphyxiation. It may
Technician
also cause eye
irritation.
Only certified, trained and competent
persons shall conduct this operation.
Personnel no All employees shall go through HSE Gouging
Gouging competent I Personal Injuries induction program Engineer I
certified. Wear proper PPE; welder's gloves, Foreman
goggles/visors and spatter proof
clothing when required.
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Reference
Revision
Page
CON-311
00
Page 19 of 20
Step
No
8
HAZARDS/
THREATS
Action I
serious would that
measures
party
be?
Work area will be kept tidy at all
times with periodic removal of work
waste such as un used wood and
Order of work excess section of steel. Structural
area The inside of the piping system will Engineer
House keeping be kept clean by removal of
consumables or accumulated dust or
sand.
Waste wi ll be disposed of in the
Hygiene
assorted containers according to type Structural
with wood and metal being separated Engineer
from plastic and food waste
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Reference
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00
Page 20 of 20
Method Statement for Structural Steel Pipes Support Fabrication CON- 311 Comments Incorporated
Sl No. Item No. Comments
Action
Page No. Remarks
Completed
1 Clause 3- 51. No: Check whether DEP 30.48.40.31- GEN. is applicable? Yes Deleted Page 4 of 20
2 Clause 3 -51. No: Mentioned the full title of BS EN 1011 Yes Page 4 of 20 Section 3 of 16
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Correspondence from PDO (CFP0869) ~ v i e links rec1pient history
MS for Structural Steel and Pipe Support Fabrication- CON-311, Rev F ./ j Title
Originator
Recipient
Gopal Krishna OSETllx Origi nat ed 25 May 2011 OO:OO(Gt1T +4.00)
Alex Deans Owned From./ 2S May 2011
Wi th reference to your letters no: WGC-PDO-'i-00296 dated 21th May 2011, please note that your
submission on above subject matter have been reviewed and is approved with comments.
Description
Created
1
Approved
Approved Comments
Last Updat ed
Documents
MS for Structural Steel and Pipe Support Fabrication- CON-311, Rev F /
Clause 3-SI. No: 11 Check whet her DEP 30.48.40.31 - Gen. is applicable?
Clause 3-SI. No: 17 Mention the full title of BS EN 1011
25 May
2011 by Gopal K1ishna OSETllx
Current State Approved
28 May 2011 by Abdul lah Harthy OSI:: T
28 May
2011 by Alldulfall Hartlw OSET
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CON 311 V00 (Method Statement For Structural Steel and Pipe Support Fabrication)

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CON 311 V00 (Method Statement For Structural Steel and Pipe Support Fabrication)

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