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The Auto-Zone Basic control system converts a Auto-Zone Basic system is versatile and can be used
single zone HVAC unit into a variable air vol- with any 3-40 ton HVAC unit. It controls a variety of
ume/variable air temperature multiple zone system. terminal unit functions including single duct pressure
The microprocessor based Zone Manager calculates dependent or pressure independent systems.
the heating and cooling requirements for each zone
based on real time information received from each User friendly, menu driven, fill in the blank pro-
Zone Controller. The Zone Manager then directs the gramming, makes the Auto-Zone Basic easy to set up
HVAC unit to provide the appropriate amount of heat- and operate without the need for specialized training.
ing, cooling, and ventilation to satisfy each zone's re-
quirements. A static pressure sensor, which modulates ZoneView AZ, a Windows based color graphic
a bypass damper, maintains a constant system duct software package is available at no additional charge.
pressure. The optional CommLink II must be ordered and con-
nected to a PC in order to use the software for on-site
Substantial savings can be realized using the control and monitoring. If remote monitoring and con-
Auto-Zone Basic system instead of installing multiple trol is required, an optional modem must be ordered or
HVAC units to accommodate multiple zones. The supplied.
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TYPICAL APPLICATION........................................................................................................................ 3

TYPICAL SYSTEM ................................................................................................................................. 4

SYSTEM OVERVIEW............................................................................................................................. 5

TECHNICAL DATA................................................................................................................................. 6

ORDERING INFORMATION .................................................................................................................. 7

NOTES ................................................................................................................................................... 8

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Auto-Zone is a new approach to providing simple, cost effective, control solutions to many standard unitary HVAC
systems. Auto-Zone provides a very competitive controls solution for buildings which require more control than a
programmable room thermostat will provide yet are not budgeted for full building automation systems.

These systems come pre-engineered, pre-programmed, and fully documented. This provides two main benefits
for the contractor, engineer, and end user:

1. Advanced direct digital control technology for comfort and energy savings at up to 50% lower
cost than traditional direct digital control systems.

2. A system that is simple to use allowing almost any HVAC technician to install and start-up the
system without the need for specialized training.

The following pages are designed to give you a perspective of what Auto-Zone can do for your HVAC control ap-
plications. Please contact us for more information or a list of distributors
in your area.

 WattMaster Controls
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WattMaster Controls 
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 WattMaster Controls
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• Multizone comfort from a single zone AHU • Seven day scheduling
• Controls up to 16 individual zones • Holiday scheduling
• User friendly, menu driven programming • Static pressure setpoint
• Backlighted LCD display provides complete sys- • Mechanical heating & cooling lockouts
tem status • Minimum heating/cooling run time
• LED’s on Zone Manager show status for fan, • Minimum heating/cooling off time
cooling, heating, bypass, communications and • Heating/cooling change over delay
alarms. • Supply air setpoint for economizer control
• Seven day scheduling program • Economizer enable setpoint
• 365 day holiday program • Minimum economizer damper position
• Programmable local or global zone overrides • Occupied/unoccupied - heating/cooling setpoints
• Pressure dependent or independent zone opera- • MIN/MAX zone damper position
tion (pressure dependent only)
• Password protection prevents unauthorized access • MIN/MAX zone CFM
• Use of gas or electric heat (pressure independent only)
• Selectable, continuous or cycling fan operation • Zone sensor setpoint adjustment offset limit
• Change filter alarm • Zone sensor setpoint adjustment Range
• Energy saving economizer control available
• Trend Logging to PC (requires optional communi-
cations interface and software)
• Windows based color graphic software for on-site
or remote monitoring when using optional commu-
nications interface

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The Zone Manager monitors each zone and in Drybulb economizer control is available via an
turn controls the HVAC unit to satisfy the requirements analog 0-10 VDC output from the Zone Manager. An
for each individual zone while maintaining efficient op- optional Wetbulb Module (OE782) is available to pro-
eration and comfort. vide wetbulb calculations for maximum economizer
efficiency.
Data entry is accomplished through a keypad and
backlighted 4 line by 20 character Liquid Crystal Dis- An optional auxiliary relay board is available for
play. User friendly, menu driven programming makes control of auxiliary heat, series fan and parallel fan
the Auto-Zone system easy to set up and operate control. The relay board connects to the zone controller
without the need for specialized training. via a plug-in modular connector.

The Zone Controller monitors the space tem- The Zone Sensor is a patented design, flush wall
perature and allocates the proper air flow into its as- mounted sensor. A special plate on the face of the
signed space to achieve the desired comfort and ven- sensor accurately samples space conditions, yet re-
tilation levels. If the supply air temperature is near the jects the influence of internal wall temperatures. The
zone temperature setpoint, the zone damper modu- sensor comes in four models:
lates to reduce or increase air flow as needed. If sup-
ply air will not benefit the local zone, the controller will • Sensor only
direct the damper actuator to a minimum position and • Sensor w/ push button override
wait for a change in supply air temperature. • Sensor w setpoint adjustment
• Sensor w/ override and setpoint adjustment
For pressure independent applications, an optional
airflow sensor can be added. The airflow sensor is Each Zone Sensor setpoint adjustment is pro-
easily installed by plugging into a jack located on the grammable from 0° to ±5° via the Zone Manager.
controller board. The controller automatically recog-
nizes the presence of the sensor on system power up
and configures for pressure independent operation.

WattMaster Controls 
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ZONE MANAGER ZONE CONTROLLER BYPASS PRESSURE SENSOR
Power........................................ 24 VAC Power ....................................... 24 VAC Power .........................................5 VDC
25 VA Maximum 10 VA Max. Powered from Zone Manager
Dimensions......... 7.75"W x 9”H x 2.5"D Including Actuator Range .................................0” to 5” WC
Operating Temp............... 10ºF - 149º F Dimensions............. 7"W x 4”H x 1.5" D
Accuracy................................... . ±0.5%
Operating Humidity .......... Max 90% RH Operating Temp............ 10º F to 149º F
Operating Temp.............. 57ºF to 284ºF
non-condensing Operating Humidity.......... Max 90% RH
Dimensions............... Approx. 2.25” x 3”
Display................................Backlighted non-condensing
Weight ........................................2.5 oz.
4 Line by 20 Character
Keypad. ................................... 16 Keys I/O Configuration: SENSORS
Inputs Sensor Element ........................ Type III
I/O Configuration: Room Sensor................ 40º F to 120º F Thermistor
Inputs-Thermistor (Type III) Air Flow Sensor* ........................Range 10kΩ @ 77º F
Outside Air Sensor ........ -30º F - 180º F 0-5000 CFM Accuracy................... . ±0.4º F between
Supply Air Sensor .......... -30º F - 180º F * For Pressure Independent operation 30º F to 150º F
Return Air Sensor .......... -30º F - 180º F only Dimensions
Inputs-Analog Outputs Room Sensor............ Std. Single Gang
Pressure Sensor................. 0 to 5” WC Damper Actuator .......... Tri-State Relay Flush Mount - White Plastic
Bypass Actuator Modular Jack Tamper Resistant
Feedback Range ........... 500 to 7300 Ω Connection 2.75”W x 4.5”H x 1.25”D
Inputs-Digital Expansion Port ..................Relay Board Sensor Options............ Override Button
Economizer Disable........... Dry Contact -Optional- Setpoint Adjust Slide
Change Filter Alarm........... Dry Contact Modular Jack Duct Sensor........................... 6” Length
Forced Occupied Connection Outside Air
Mode.................................. Dry Contact . Sensor .............Weather Protective Box
Outputs-Digital (2 amp @ 24 VAC)* ACTUATOR 2.75”W x 4.5”H x 1.25”D
Fan ......................................N.O. Relay
Power .........24VAC 50/60HZ or 24VDC COMM LINK II (Optional)
Cooling Stage #1 .................N.O. Relay
3.0 VA Maximum Power ....................................... 24 VAC
Cooling Stage #2 .................N.O. Relay
Dimensions....4.53H x 2.56"W x 2.32"D 14 VA Maximum
Heating Stage #1.................N.O. Relay
Operating Temp............. -22º F - 122º F Dimensions.............................1-5/8”H x
Heating Stage #2.................N.O. Relay
Bypass Actuator ...................... Tri-state Mounting........................Direct Coupled 5.25"W x 7"D
Exhaust Fan.........................N.O. Relay Rotation ................. 0º to 95º Adjustable Operating Temp.............. 10º F - 140º F
Output-Analog Wiring .................. RJ11 - Modular Jack Communications:
(1kΩ min. load) Running Torque........................35 in-lb. Computer................RS-232/9600 Baud
Economizer Actuator .............0-10 VDC Run Time ........................ 80 to 110 Sec Network ...............RS-485/19,200 Baud
Communication......................... RS-485 0 to 35 in-lb Protocol .................. HSI Open Protocol
9600 Baud Feedback Resistance ..................... 0 to Token Passing
Weight .............................. Approx. 4 lb. 10KΩ/95º Connections:
Weight .........................................1.2 lb. Power ....................... Quick Disconnect
Terminals
RS-485 ..................... Quick Disconnect
Terminals
Computer......................9 Pin/DB9 Male
Modem..........................9 Pin/DB9 Male

 WattMaster Controls
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Zone Manager Package Accessories
OE710............................................... Zone Manager Package OE782........................................................... Wetbulb Module

• Includes Zone Manager with Keypad and Display, • Provides Wetbulb Temp. Monitoring for Control of
Mounted in Enclosure, Supply and Return Air Temp. All Economizer Equipped Units on the System. In-
Sensors, Bypass Pressure Sensor. cludes: Wetbulb Module, Outside Air Humidity Sen-
sor.
Room Sensors - One required for each zone.
OE330-21-AZGPC .......................................... GPC Controller
OE210.................................................... Room Sensor - Plain
OE211.......................................... Room Sensor - w/ Override • General Purpose Controller with (5) Control Relays,
(5) Analog Inputs and (1) Analog Output. Used for
OE212................................Room Sensor - w/ Setpoint Adjust
Auxiliary Control Functions such as Boiler Control,
OE213............. Room Sensor - w/ Override & Setpoint Adjust Humidity Control Etc..
Bypass Damper Assemblies OE310-21-AZOSS ............................ Optimal Start Scheduler
• Includes Damper Actuator mounted on Round Air • Provides Expanded Scheduling Capabilities beyond
Damper with Cable, Wiring Interface and Sheet those incorporated into the PLUS System. Sched-
Metal Enclosure. uler Provides for Optimal Start/Stop and up to (7)
OE512-10 ............................. Bypass Damper Assembly - 10” Independent Schedules.
OE512-12 ............................. Bypass Damper Assembly - 12” OE310-21-AZLP ........................................ Lighting Controller
OE512-14 ............................. Bypass Damper Assembly - 14”
• Provides Lighting Control Capability to the PLUS
OE512-16 ............................. Bypass Damper Assembly - 16” System. Lighting Controller Provides for (7) Inde-
Zone Damper Assemblies pendent Schedules for Lighting Control.
Pressure Dependent OE281-01 ............................. Economizer Actuator -133 in/lb.
• Includes Damper Actuator and Zone Controller • Belimo AF24SR - 133 in/lb. torque rated actuator.
mounted on Round Air Damper with sheet metal en- For use when HVAC unit actuator is not compatible
closure. with 0-10VDC signal.
OE510-06 ...................................Zone Damper Assembly - 6” OE281-02 .............................. Economizer Actuator - 60 in/lb.
OE510-08 ...................................Zone Damper Assembly - 8”
OE510-10 .................................Zone Damper Assembly - 10”
• Belimo NF24SR - 60 in/lb. torque rated actuator. For
use when HVAC unit actuator is not compatible with
OE510-12 .................................Zone Damper Assembly - 12” 0-10VDC signal.
OE510-14 .................................Zone Damper Assembly - 14” OE266-01 ................................. Actuator Interface Module Kit
OE510-16 .................................Zone Damper Assembly - 16”
Zone Damper Assemblies
• Converts Honeywell M7415 & M7405 Actuators for
use with 0-10VDC signal. Includes Adapter and
Pressure Independent 24VAC Isolation Transformer
• Includes Damper Actuator, Zone Controller and Air OE321............... Relay Expansion Board for Zone Controllers
Flow Sensor mounted on Round Air Damper with
Sheet Metal Enclosure. • Provides for Control of Auxiliary Heat, Series and
Parallel Fan Terminal Units.
OE511-06 ...................................Zone Damper Assembly - 6”
OE340-10-AGSTG......................... Staging Expansion Board
OE511-08 ...................................Zone Damper Assembly - 8”
OE511-10 .................................Zone Damper Assembly - 10” • Allows for Addition of 4 Stages of Heating and 4
OE511-12 .................................Zone Damper Assembly - 12” Stages of Cooling
OE511-14 .................................Zone Damper Assembly - 14” OE740...................................... Rectangular Zone Damper Kit
OE511-16 .................................Zone Damper Assembly - 16” • Damper Kit (Damper Not Included). Includes
Damper Actuator and Zone Controller Factory
Slaved-Zone Damper Assemblies Mounted in an Enclosure
• Includes Damper Actuator, Wiring Interface and OE741.................................. Rectangular Bypass Damper Kit
mounted on Round Air Damper with sheet metal en-
closure. Also Includes OE267 Slave Wiring Adapter.
• Damper Kit (Damper Not Included). Includes
Damper Actuator and Wiring Interface Factory
OE513-06 ...................... Slaved-Zone Damper Assembly - 6” Mounted in an Enclosure
OE513-08 ...................... Slaved-Zone Damper Assembly - 8” OE739..........................Rectangular Slaved-Zone Damper Kit
OE513-10 .................... Slaved-Zone Damper Assembly - 10”
OE513-12 .................... Slaved-Zone Damper Assembly - 12”
• Damper Kit (Damper Not Included). Includes
Damper Actuator and Wiring Interface Factory
OE513-14 .................... Slaved-Zone Damper Assembly - 14” Mounted in an Enclosure. Also Includes OE267
OE513-16 .................... Slaved-Zone Damper Assembly - 16” Slave Wiring Adapter.
.

WattMaster Controls 
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Form: WM-AZB-DS-01D Printed in the USA April 1999


All rights reserved Copyright 1999
WattMaster Controls Inc. • 8500 NW River Park Drive • Parkville, Mo. • 64152
Phone (816) 505-1100 website: wattmaster.com Fax (816) 505-1101

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