ADR-2 DIVIDER/ROUNDER

Extremel y accurate scaling and rounding.

Producti onspeeds up to 4,800 pieces per hour.
STANDARD FEATURES:
Speeds up to 40 strokes per minute.

Fully adjustable hydraulic main piston,
assuring accurate scaling with minimal
dough punishment.
Mechanical variable speed and rounding
control.
I
Stainless steel covers... electrically
E interlocked for safety.
Adjustable gravity feed oiling system.
Flour duster.
Simple weight adjustment.
-l-'---.J3 L27---
BISSC approved. Easyto clean and
maintain.
UL listed control panel.
ADRtool group.
DIVIDING RANGES:
1 pocket: (bread) 10to 19 oz (280 to 532 gr).
2 pocket: (bread & rolls) 1to 8 oz (28 to 224 gr).
3 pocket: (rolls) 1to 3 oz (28 to 84 gr).
OPTIONAL EOUIPMENT:
1
Digital total stroke counter.
SPECIFICATIONS:
Electrical - 220/60/3 (other voltages available).
271 /2"
Total amps - 20 at 220 volts.
Shipping weight - 2,150 lb.
Scaling and production weights may vary with
different dough consistencies.

34"
591/2"
Manufacturerreservesthe right tomakechanges in sizes and specifications.
nDnmnTIC
607 Industrial Way. Eatontown. NJ 07724 * Teleohone 800 526-2807 * FAX (732) 544-0735
ADAmATIC
MANUFACTURERS OF AUTOMATIC MAKEUP SYSTEMS FOR THE BAKING AND FOOD INDUSTRIES
TABLE OF CONTENTS
INTRODUCTION.........................................................................
CONTACTS
ADR-2CMANUALINTRODUCTION
GENERALDESCRiPTION............................................................ 2
INSPECTION..... .......................................................................... 3
INSTALLATION&START UP..................................................... 4
OPERATINGINSTRUCTIONS.................................' ................... 5
SAFETYPRECAUTIONS.............................................................. 6
MAINTENANCE.......................................................................... 7
DRAWiNGS.................................................................................. 8
COMPONENTTECHINFO....................................................... 9
CUSTOMERAPPENDIX.............................................................10
607 INDUSTRIAL WAY WEST EATONTOWN, NJ 07724-2299 732-544-8400 FAX: 732-544-0735
ADAmATIC
MANUFACTURERS OF AUTOMATIC MAKEUPSYSTEMS FORTHE BAKING ANDFOOD INDUSTRIES
ADAMATICCONTACTS
Please usethefollowingnumbertocontactADAMATIC personnel. The main
phone'numberis1-800-526-2807andthemainfaxnUlnberis732-544-0735
SALES DEPARTMENTEXTENSIONS
CustomerService Ext. 3056,3055
LouGiliberti Ext. 3046
ENGINEERING DEPARTMENTEXTENSIONS
Rohin Mirza Ext. 3064
WalterKopp Ext. 3066
SERVICE DEPARTMENTEXTENSIONS
BILLCUNNIFFE Ext. 3034,3035
PARTS DEPARTMENTEXTENSIONS
Bob Kelly Ext. 3038,3039
607 INDUSTRIALWAYWEST EATONTOWN, NJ 07724-2299908-544-8400FAX: 908-544-0735
ADAmATIC
. ADR2C MANUAL
INTRODUCTION
1.1 Thefollowing instructions and assemblydrawings havebeen carefully
preparedtoassistyou in the installing and operating theADAMATIC
2 POCKET DIVIDER/ROUNDERSYSTEM. Theyillustratethearrangement
and installationforthis equipmentonly. The information and suggestions
aretoassistyou in obtainingthe mostsatisfactoryperformance, and alsoto
guideyou in giving itthe reasonable attention andcarethatanyfine
equipmentdeserves. .
1.2 ADAMATIC recommendsthattheinstructions and applicablesafety
precautions befullyunderstood byall personnel directlyinvolved with the
ADR-2C SYSTEM operationand/ormaintenance. Failureto followthe
recommendations ofthis manualcan result in potential hazardsto
personnel and property.
ROLL& BREAD DIVIDER ROUNDER MODEL ADR-2
ROLLS: Divides and rounds 1 oz. to 8
1
/2 oz.
pieces up to 4800 per hour*
BREADS: Divides and rounds 8V2 oz. to 19 oz.
pieces up to 1800 per hour*
DESIGN FEATURES:
Fully adjustable hydraulic main piston drive which
assures extremelyaccurate scaling while minimizing
dough punishment
Uniform, smooth variable speed rounding
Adjustable gravityfeed oiling system
Heavyweight discharge belt
Stainless steel covers ...all electrically interlockedfor
safety
BISSC approved sanitarydesign
Continuous hopperfeeding
Simple weight adjustment
Easyto keep clean and maintain
Standard equipmentincludes one rounding drum and
one scaling die
OPTIONAL EQUIPMENT
Rounding drums and scaling diesfor varied scaling.
weights
Flourduster
Total stroke indicator
Variable speed drive
ELECTRICAL SPECIFICATIONS
1V2 H.P. 220/440/60/3 Total Connected Load
6amp @ 220V
*Scaling weights and production rates mayvarywith differentdougl1
ANOTHER FINE PRODUCTMANUFACTUREDIN U.S.A. consistency.
BYADAMATIC .
SYSTEMS
FORTHE
ADAmATIC
COMPLETE
BAKING
AND FOOD
INDUSTRIES
ROLL &BREAD DIVIDER ROUNDER MODEL ADR-2
FOR ROLLS:THE ADAMATIC
, SPECIFICATIONS:

?d
o
n
n
>-'
13

:::!

0
:z

82" OVERALL LENG1H.

27"
J-J
ROLLPLANT
Produces 1to 8% oz. pieces, upto
4800perhour- forall typesof
varietyrolls (Kaiser, hoagies,.
bagels, pita breads, etc.)
1-----i60'-----'---l1
------rr

'" iII

----+
.
THEADAMATICCOMBINATION FOR BREADOR COMBINATION BREAD&ROLL PLANTS
FORM F-7614 (9/95)
BREADS:Produces6oz.to 19oz.doughpiecesup to 1800perhour. Idealfor productIon ofall types ofvariety breads(rye, Italian,French, white, etc.)
*
*
e
III
*
STRAIGHTLINEINSTALLATION




*
g
N
-.......

ROLLS: Produces 1oz.to8% oz.doughpiecesup to 4800perhour.

I"

"I
j;f--(t)

VI
IIIo Dill
g


8


U-SHAPEDINSTALLATION
Manufacturer reserves the right to make changes in sizes and specifications.
..... . . .. '......
NO OF POCKETS A B
IN PROOFER SLINGS OVERALLHT. OVERHEAD HT.
720 2 1171,h" 31 '12,"
960 3 130" 44",
1200 4 142%" 56'h"
,REFERENCEDIMENSIONSONLY
-----j]]T
... __il
4 @
1. ADAMATICADR-22 POCKETDIVIDER-ROUNDER "G'N'
2. FLOUR DUSTER
3. ADAMATIC ROLL PROOFER-4ACROSS
4. CROSS CONVEYOR
5. STAMPING MACHINE
NO'OF POCKETS DIMENSIONS (INCHES) REFERENCE ONLY
IN PROOFER
A B C D E F
264NET 40 89 73 95 131 156
300NET 40 ,93 73 95 131 156
360NET 40 74% 73 110 131 156
480NET 57'12 125 83 105 148Y:! 173%
600NET 57% 104 83 120 148Y:! 173'12
'
NOOF POCKETS
IN PROOFER
DIMENSIONS(INCHES) REFERENCE ONLY
A B C D E F
264NET 40 180 223 89 73 95
300NET 40 184 223 93 73 95
360 NET 40 165Y:! 223 74Y:! 73 110
480 NET 40 216 223 125 83 105
600NET 57Y:! 195 240Y:! 104 83 120
720NET 57% 235 240% 144 83 120
960 NET 57% 246 240% 155 83 135
1200NET 57'12 300 240% 209 83 135
ADAmATIC
607 INDUSTRIALWAYWEST
EATONTOWN, NEWJERSEY 07724-2299
(908) 544-8400
FAX (908) 544-0735
ADAmATIC
. INSPECTION
3.1 Checkthe parts received with the shipping lists; reportany
shortages.
3.2 Immediatelyafterunpackingthe DividerRounder, checkfor
possibleshipping damages. Ifthis unitis found to bedamaged
afterunpacking material, contact the carrierwithin 15days of
delivery.
3.3 ContacttheAdamaticService Departmentat(732) 544-
8400.
l_.
1
nDnmnTIC
('"
'--
MODELADR2C
2 PocketDivider/Rounder
INSTALLATION
When installing a newmachine,careful attentionshould bepaidtothefollowing
points:
1. Ensurethatthemachineis level and stable.
2. Remove all covers andcheckforanyobvious damagethatmayhave
occurred duringtransit. Anyhidden damagemustbe reported tothe
delivering carrierwithoutdelay.
3. Wipetheworking surfaceswith a clean clothto remove all traces of
preservativewhich is applied bythemanufacturerforprotection during
transit.
4. Before initial startup,coatthemain plunger, main plungerchamberand
backpocketslides with specified mineral oil, as itwill taketheautomatic
lubricatora fewminutestoinitiallydistributeoil totheworking surfaces.
ADnmATIO
MODEL ADR2C
2 POCKET DIVIDER/ROUNDER
OPERATION
Procedureswhich entail dismantling anypartofthe machineshould notbe
undertaken until itis ensured thatthe main powerswitch is in the "OFF"position.
STARTING PROCEDURES (each run)
Thefollowing description coversthefull procedurenecessarytopreparethe
machineforeach production run, butitwill befound thathaving onceachieved a
specificresult, manyofthe adjustmentswill notbenecessaryforsubsequentruns
unless a differentdough mixis introduced.
1. Checkthelevel ofthespecified mineraloil in thetransparentreservoir
andfill ifnecessary. NOTE: Oil mustalways completelycoverthe
filter.
2. Selecttheweightattachmentto givethe required weightofroll. This will
~ determined mainlybyexperiencedepending uponthe type ofdough
used.
3. Coat"the weightattachmentwiththemineral oil and insertintotheback
pocketofthe machine. Ensure thatitis pushed fullyuptothestop.
Then lockin posi"tion withthe hexagonalscrew. It is importantthatthe
screwis fullytightened.
4. Selectandfitthe outermoulding drumcorrespondingtotheweightand
volumeofroll being produced. The correctposition in which thedrum
should be keyed will bedeterminedwhenthe machineis running and
shouldthen be markedforfuture use. Tightenthedrum in position by
meansofthe largehand-wheel ensuring thatthedrum is fullyseated.
Thereshould be noend playonthedrumwhen it is tightened.
5. Tighten the moulding beltwiththe ratchet handle.
6. Coatthe main plunger, main plungerchamberand backpocketslides
with the mineral oil.
7. Insertthe main plungerintothe hopperpocketand connectthe main
piston connecting road to mainpiston arm.
8. Coottheinsideofthe hopperwith the mineraloil.
9. Selecttheweightsetting onthe handwheellocatedatthebackblock.
Turn clockwiseto reducetheweightand counterclockwiseto increase
theweight. Then lockwiththethumbscrew. Makesurethatall covers
areon securelyand doorsareclosed.
10. Turn themainswitch liON".
11. Startthe machine.
12. Ifthemachinecycles satisfactorily,fillthehopperwith dough. The
weightcontrol barshould positivelytouch thestop attheend ofthe
. weightadjustmentscrew. Exceptwith certain difficultorelastic doughs,
accurateweights will resultwhenthe hydraulicpressure is just high
enough fortheweightcontrol bartotouch thestopwithouthammering.
Ifanelasticdough is being used,thepressure n1ay haveto beset higher
toachieveaccurateweight, butcaremust betaken notto run the
machineatneedlesslyhigh pressure becauseofthe resultantshock
loading onthe machine.
13. Checktheproductweightsand adjustifnecessaryas described in
paragraph 12,or, ifgreatervariation is necessary, paragraphs 2 and
12.
14. Observe ifthedoughpieces dropcorrectlyintothe mouldingdrum. If
thepiecesfall in frontofthe holes, slackthe moulding beltand move
thedrumcounterclockwisethe required amount,and re-engage inthe
appropriateslotandtighten. Tension the belt. Ifthepieces fall behind
the holes,thedrumshould be moved clockwise.
15. Ifmoremouldingturns arerequired onthe inne'rmoulding drum,the
small handwheel belowthedischargeconveyorshould beadjusted. Do
notadjustwhen machineis stationary.
16. Theflowofthe mineral oil tothe main plungerorbackpocketslides
maybe varied byturningtheadjustablescrews ofon/offvalves located
insideoil container. We recommend approximatelyon (1) dropofoil
perstroke ofthe machineateach outlet.
WEIGHTRANGES
Thefollowing weightattachmentsand drumsareshown againsttheirapproximate
weightranges. These mayvaryaccording tothe baker'sdough recipe.
MEASURING PISTON AND LINERASSEMBLIES
Item #24180- Piston andlinerassembly
1-5 oz. and 9-20oz.
Item #12637- Piston and linerassembly#4(I/O")
5 - 8oz.
MOULDINGDRUMS
Item #19121 1-2 oz.
Item #19122 2-31/40z.
Item #19123 3-6oz.
Item #19124 5-8oz.
Item #12675 Upto 20oz.*
* The 1/12675" mouldingdrum is builtto orderforspecificweights (8-20ozs.).
Onedrumwill nothandleall dough pieces inthat rangeand itis necessaryto
design a drumforthe exactsealingweight.
LARGE SINGLE PIECE (Maximum 20oz.)
When producing largesingle pieces ofdough,thefollowingvariations in starting
procedureshould be undertaken:
A. Insert measuring piston 1/24180" into backblock.
B. Remove thedoughchutes fromthe machineinterior.
C. Fit largeslotted bread moulding drum"12675".
CLEANING DOWN
BEFORE CLEANINGMACHINEmake sure electrical power to machine is
disconnected. These procedures mustbe carried outaftereach production run
and maypossiblybe necessaryduringthe run. Clean all components which
contactthe productusing a dampcloth. Makecertainthatall hard and glutinous
deposits arecompletelyremoved toallowfreeactiontothesliding components.
When removing componentsfromthe machine, do notunderanycircumstances
use undueforce, as serious distortion could result.
A. Withdrawpin connecting arm main piston and main plunger
arm.
B. Withdrawmain plungerfrom hopperpocket.
C. Thoroughlyclean the hopperchamberand plunger.
D. Removeweightattachment. Ifthe plungerand lineraredifficult
toremove, use the"T"shaped tool provided. This should be
screwed intothe attachmentandthen pulledfirmlyoutwards.
E. Cleantheweightattachmentplungerand liner,then coatwith
mineraloil.
F. Cleantheweightattachmentchamberandcoatwith mineral oil.
G. Clean innerand outermoulding drums.
H. Clean moulding belt.
/. Clean machineframework, etc., ofdough,flourand oil.
PS
GENERALSAFETYRULES
Please reviewthefollowingsafety proceduresand practicethem duringyour
dailyoperationofequipmentObservethesegeneralsafetyguidelinesto secure
asaferworking environmentforyourselfandyourfellowemployees.
1.Equipmentshould notbe operated with safetydevicesby-passedorguards
removed.
2. Onlyqualifiedpersonnel should operatethe machine.
3. Machinesshould notbe started until all personnelareclear.
4. Serviceor maintenanceproceduresshould neverbe performedon amachine
in motion.
S. Mostequipmentrequires ahigh voltageelectrical system. Toavoid shockor
serious injury, onlyqualified personnel shouldperformmaintenanceon the
electricalsystem.
6. All air,hydraulicand electricpowermustbeOFF beforeservicing the
machine.
OPERATING ZONE
An operating zoneshould beestablishedaroundall machines.Abrightly
paintedguardrail orwarning stripeshould definethezone. Onlytheoperatoror
otherauthorized personnel should be withinthe operatingzone when machine
control circuitsareenergizedorthemachineis running.
Notoolsorotherequipmentshould be keptwithin theoperating zone.
BakeryEquipmentManufacturersAssociation
111 EastWackerDrive
Chicago,IL60601
312/644-6610
Produced aspart of BEMA's Safety Label Program.
I
ADAmATIC
'\
,
SAFETY PRECAUTIONS
The safety covers on the machine must remain in place during
operation of the machine. Never disconnect safety switches on the
machi ne. All power must be turned off prior to removal of safety
covers for cleaning and maintenance.
Personnel operating the machine must be instructed by the purchaser
in the proper cleani ng, maintenance and safety procedures.
Failure to follow these instructions may result in personal Inlury or
property damage.
NOTE: The following cautions are placed on the machine at
the factory for the safety of operating personnel. Should
any of these labels become missing or damaged, contact the
ADAMATIC Service Department at (732) 544-8400 for
replacements.
CAUTION: DO NOT REACH INTO RUNNING EQUIPMENT.
CAUTI ON: Guards, access doors and covers must be
securely fastened before operating this equipment. Lock out
power before removing guards, access doors and covers.
Failure to follow these instructions may result in personal
iniury or property damage.
CAUTION: Contains moving parts. Keep clear. Disconnect
power before servicing.
DANGER: ELECTRICAL HAZARD. AUTHORIZED PERSONNEL
ONLY.
If
POWER L O C l \ ~ JT lJSEAGE
PLEASE FOLLOW LOCKOUT PROCEDURES FOR Y01JR OWN AND OTI-IERS SAFETY
DATE OUT NAME LOCK # DATE OF' NAME LOCK # EQUIP AND JOB # USED ON
RETURN
I
-
-
~
I
ADAmATIC
Total Performance Lubricants
Raylene Anti-Wear Hydraulic Fluid Series Dependable
Provides Long Service Life and Minimum Wear
Thisis agroup ofanti-wearfluidsspecificallydesignedto meetthe requirements
ofmodern, highperformancepumpsand hydraulicsystems. Theyare blendedfrom
.premiumqualitybasestockswith asuperbcombination ofoxidation inhibitorsto
preventsludgingand depositformation. Further, theirdesign includesahigh level of
wearprotectionto meetthe requirementsofall pumpmanufacturers.
RayJene Anti-Wear Hydraulic Fluids offersuperiorprotection againstcorrosion
and foam and rubberswell, and exhibitexcellentwaterdemulsibilitycharacteristics.
Thesearethequalitiesthatarerequiredto assureefficient, trouble-freeoperationofthe
newhigh-pressurehydraulicsystem. Thisseriesis offered in awide rangeof
!
\
viscositiesto meetall the requirementsoftemperatureand load conditions.
To workeffectively, thehydraulicfluid musthavecertain flowcharacteristicsat
operatingtemperatures and atstart-up. Thegeneral guidelineforthisis asfollows:
Start-up maximumviscosity 400SUS
Operating minimumviscosity 70SUS
Operating maximum viscosity 250SUS
Natura.lly,these parameterswill varysomewhatwiththemanufacturerandthe
specificapplication. However, recommendations based on these limitswillperform
. verywell. .
. RayleneAnti-WearHydraulicFluidsare premium qualityoilswith naturallyhigh
resistancetoviscositychangewith temperature. Theirmanufactureis carefully
checkedto assurethattheymeasureup to thespecification. Finally, beforefilling, the
fluid isfilteredthrough a 10micronfilterto removeall materialsthatcould adversely
affecttheworking partsofthesystem. ' Itisthis carefulattentionto formulation,
manufacture, andcontrolthatassuresoutstanding,dependableperformancefrom
RayleneAnti-WearHydraulicFluid. Forapplicationswith special requirementssuch as
awide range ofoperatingtemperatures,verylowstart-uptemperature, orextremely
high operating pressure's, we recommend RayleneAnti-WearHydraulicFluid L Tseries.
12
ADAmATIC
Model ADR-2C
2 Pocket Divider/Rounder
PERIODIC MAINTENANCE
NewMachine
Afteran initial running in period ofapproximately50 hours, all nutsand screws
should be checked forsecurityand tightened. Anylooseness is duetotheinitial
bedding down ofthe machine.
DailyMaintenance
1. Disconnect main power!
2. Fill edibleoil tank. (Use edibleU.S.P. mineraloil onlywith viscosityof340to
360. Useoflighterviscositymineral oil will voidwarranty.)
~ 3. Lubricateplungersand slideswith mineraloil.
4. Clean machinethoroughlyafteruse.
WeeklyMaintenance
1. Disconnect main power!
2. Givaoneshotofgreaseto all greasenippled
3. Checkoil levelofthehydraulicunitandtopoffifnecessarY.
4. Lubricateall chain driveswith SAE30 MotorOil orhigh qualitymachineoiL
Sufficientaccessto thechainsmaybe obtained by removing machinetopcovers
only.
MonthlyMaintenance
1. Disconnect main power!
2. Removethe innermoutding drum forcleaning. First removetheouterdrum.
Then unscrewthetwohexagonal nuts and withdrawtheinnerdrum complete
with thefront plate.
8
3. Giveoneshotofgreaseto all grease nipples.
4. Remove the main drivesidecoverand brush all chain driveswith oil. Checkthe
chain drivesforcorrecttension and adjustthetensionersprocketsifnecessary.
5. Greaseflourdustereccentric(ifsuppliedwith machine).
6. Lubricatewith oil all pivotpointsand bushing bearings.
7. Checkall nuts and boltsfortightness.
HydraulicUnit
Thefollowing hydraulicfluids are recommended:
ShellTellus32
Bel-RayRaylene HydraulicOil #00-611894
Chevron AWHydraulicOil #32
Exxon Nuto-H32
Failureto use recommended oilsand/orlubricantsvoidswarranties.
Do not use edibleoil orhydraulicbrakefluid. (-
Food grademineraloil: Bell Ray NoToxOil 300 - FoodgradeH-1.
9
I
ADAmATIC
Hydraulicunitbecomes Pressure regulator#13015
solidandwill notcollapse. issticking.
Machinedriveslips. Vbeltworn orstretched.
Hydraulicunitleaks 1. Worn ordamagedseal.
throughmain seal. 2. Damagedpiston rod.
Motorstops. Electrical overloadcutout.
Machine laborsunder Bindingofmain piston
load. and/ormeasuring piston.
Electrical circuitis not
closed.
Machinewill notstart.
10
REMEDY
1. Tighten.
2. Dismantleand clean.
3. Dismantleand replace.
4. Dismantleand clean.
Dismantleand clean.
Replaceifnecessary.
Replace.
1. Replacesesal.
2. Replacecylinder.
Checkmachineon
overloadingand
mechanical binding.
Resetoverload.
Clean main pistonand
measuringpiston.
Checkfuses, checklimit
switches in doorsand
covers.
Hydraulicunitdoesnot
operateorwill notreach
full pressure and is not
fillingthe measuring
pocketsatmaximum
!
\.
pressureadjustment.
ModelADR-2C
2 PocketDivider/Rounder
GENERALSERVICE
It is recommended thatthe O-ringsand hydraulicoil bechanged every2000
hours. Beforechangingtheoil, wash thehydraulicwith hotwaterand drycompletely
with air.
Troubleshooting
FAULT PROBABLECAUSE
1. Bypassvalve not
tightened.
2. Leaking checkvalve,
item #14783.
3. Leaking regulatornot
working, item#13015.
4. Pressure regulatornot
working,item#13015.
1. Lock screw of liner is 1.Tighten correctly.
backblock.
Dough "strings" from
not fastened. 2. Replace knife.
3. Remove shims located 2. Damaged cut-off knife.
between backpocket
between backblock and
3. Excessive wear
bearing guide #12606 and
hopper surface. hopper. Make su re
clearance between hopper
not fully come flush with
4. Measuring piston does
and backblock is .002",
backblock surface. 4. Adjust lever push-out
#15747.
1. See under "Hydraulic." Uneven weights. 1. See under "Hydraulic."
2. Stop machine and
cleaning.
2. Machine requires
clean.
3. Adjust oil flow. See
piston and backblock.
3. Insufficient oil to main
page 3, Par. 16.
4. Adjust oil flow. Check
air.
4. Main plunger leaking
for wear.
Readjust V belt.
working.
Rounding section is not V belts slipping.
11
ADR PREVENTATIVE MAINTENANCE
DAILY
1. FILLEDIBLEOILTANK. (USEEDIBLEU.S.P.MINERALOILONLYWITHVISCOSITYOF340TO360.
USEOFLIGHTERVISCOSllYMINERALOILWILLVOIDWARRENTY.)
2. LUBRICATEPLUNGERSANDSLIDESWITHEDIBLEOIL.
3. CLEANMACHINETHOROUGHLYAFTERUSE.
WEEKLY
1. GIVEONESHOTOFGREASETOALLNIPPLES.
2. CHECKOILLEVELOFTHEHYDRAULICUNITANDTOPOFFIF NECESSARY
3. LUBRICATEALLCHAINDRIVESWITHSAE30MOTOROILOR HIGHQUALITYMACHINEOIL.
SUFFICIENTACCESSTOTHE'CHAINSMAY BEOBTAINEDBY REMOVINGMACHINETOPCOVERS
ONLY.
MONTHLY
. 1. REMOVETHE INNERMOULDINGDRUMFORCLEANING. FIRSTREMOVETHEOUTERDRUM,
THENUNSCREWTHETWOHEXAGONNUTSANDWITHDRAWTHE INNERDRUMCOMPLETEWITH
THE FRONTPLATE.
2. CHECKPINSANDLINKAGEFROM FINGERASSEMBLY.
ADR PREVENTATIVE MAINTENANCE
MONTHLY(CONT'D)
3. GIVEONESHOTOFGREASETO ALLNIPPLES.
4. REMOVETHE MAINDRIVESIDECOVERAND BRUSHALLCHAINDRIVESWITHOIL. CHECK
THE CHAINDRIVESFORCORRECTTENSIONANDADJUSTTHETENSIONERSPROCKETSIF
NECESSARY. CORRECTTENSIONSHOULDALLOWFLEXINGEQUALTO2% OFTHECHAIN
LENGTHBETWEENCENTERS.
5. GREASEFLOURDUSTEHECCENTRIC(IFSUPPLIEDWITHMACHINE).
6. LUBRICATEWITHOILALLPIVOTPOINTSANDBUSHINGBEARINGS.
7. CHECKALLNUTSAND BOLTSFORTIGHTNESS.
HYDRAULICUNIT
THE FOLLOWINGHYDRAULICFLUIDSARE RE;COMMENDED:
SHELLTELLUS32
BEL-RAYRAYLENEHYD.OIL#00
CHEVRONAWHYDRAULICOIL#32
EXXONNUTO-H32
FAILURETO USE RECOMMENDED OILSAND/ORLUBRICANTSVOIDSWARRANTIES.
DO NOTUSEEDIBLEOILOR HYDRAULICBRAKEFLUID.
ADAmATIC
MANUFACTURERSOFAUTOMATIC MAKEUPSYSTEMS FORTHE BAKINGANDFOODINDUSTRIES
ADR 2MANUALS- NEWSTYLE
DRAWINGS INCLUDED:
1. E13233 (REV. D) (3 SHEETS) MAIN ASSEMBLY
OPERATOR'S & DRIVE'S SIDES, WITH SPLIT CONVEYOR
2. e 12601A (REV. M) HOPPER W/ BACKPOCKETASSEMBLY . (Item # 8)
3. e 12648 (REV. S) ROUNDING UNIT ASSEMBLY (Item # 10)
4. e12741 (REV. E) SUB-DRIVE ASSEMBLIES (Item# 12)
5. e 15756 (REV. I) WEIGHT ADJUSTMENT ASSEMBLY (Item # 52)
6. e 18282 (REV. J) V R I B ~ E SPEED MAIN DRIVEASSEMBLY (Item # 55)
7. e17095 (REV. I) CRANKSHAFT & PIVOTARMASSEMBLY (Item # 63)
8. E20211 (REV. G) HYDRAULIC UNIT ASSEMBLY (Item # 81)
W/ B18532- HOSE, HYDRAULIC ASSEMBLY (REV. B)
. 9. D24207 (REV.E) RATCHET BELTTENSIONER ASSEMBLY . (Item # 831.
10. 0625343 FLOUR DUSTER ASSEMBLY, EXTERNAL (Item # 86)
_11.e 27856 (REV. H) DUALCONVEYOR ASSEMBLY .(Item # 87)
. .
12. B618830 (C) ELECTRIC SCHEMATIC
12/01
607 INDUSTRIAL WAYWEST EATONTOWN,NJ 07724-2299 732-544-8400' FAX: 732-544-0735
ITEiVI OPT FIRST LT EFFECYIVE DATES
s

ITEM NO. OESCR I F'T I ON
ENGINEERING
DRAWING NUMBER
DUANTITY
PER UI'1 TYP 1'10. OP SEQ AD,J FROM TO
Ji
8:
.
,, ..-.---b.ABB..:::-.. .. " - .. ---WH_ITE ON-BUJE - .. ,,1,000 EA 2
FRAME ASY AOR :2 E13231 1.000 EA 1
NUT HEX FINISHED 1/2-13 GR5 ZP 8.000 EA 4
.. - 8 .0(l()u EA -4
PLATE I"IT C12802E 1.000 EA 9
SUB ASS V : ADR2 0615844 (11) 1. 000 EA 2
-I;}6-1280502 (MlL000 EA 2
SClST :2. 000" X 2.000" X O. 188" 4 :50:3 FT :3;
SQST 2.000" X 2.000" X 0.188" 4.:50:5 FT :::'
-
.. ,-4-....1-b7 .' :FT 3
. 3.834 FT:::.
3.834 FT 3
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1.021 FT 3
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1::;757 SClST X 2.000" X 0.188" 3.8311
0005 1.::,7:::"'7 SnST 2.000" X 2.000" X 0.188" 3.834
....."...., .
. Q068: 00612829 BRACI<ET !'10UNT J 1\PR..' C12820 1 .000 EA 2
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.. .
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. 1.417
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INDENTED BILL. DATE 12/12/01 TIME 8.05.02 PAGE 2 AMEF72
LT-bl"l ,

ITEM FIRST LT
UM TYP NO. OP SEQ
EFFECTIVE DATES
TO
-6
EA '
2.000 EA 4-
6.000 EA 4
..
.-....._.- .. ,.... _,...........:........ ..i9'--3
1.000 EA 9
.766 FT::::
.
4.000 EA 4
.---..-.-..... .....-_.-. '-' -'....:.......2-;ertJ'6- ..-Er.;--4
4,,000 E(l 4
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.
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C61263101 1.000 EA 3
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1.000 -EP, 4

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{''<DAI'-lIYr I C INDENTED DILL DATE 12/12/01 TiME 8.05.02 PAGE (')I'IEF72
) II
EA 2
1.000 EA 3,
2

'4
4
'-7.000 EA 4

4
EA ,4
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SeREl-! FH HXSOC j.l4-20XO .7::.0" 1.0C)() EA 4
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A19504 (M) 1.00 0 EA 9
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ADi;!"l AT I C I!\I !) f,'.r,jTE.D 1::1Ll_ DATE 12/12/01 TIME 8.05.02 PAGE I'> At'IEF72
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ENGINEERING
NUMBER
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F'EF:
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UM TYP NO. Dr SEa ADJ
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TD
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IDLER 104 1/ 2 " 1.000 EA 4 .. 0

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C1018 .125 FT 3
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1.000 EA 4
1.000 EA 4 .0
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QUANTITY ITEM OPT FIRST LT EFFECTIVE DATES
PER UM TYP NO. OP SEQ ADJ FROM TO I
__1 :
EA 4
5.000EA 4
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A795494

1.000 EA 2
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ADAI'IATIC INDENTED BILL DATE 12/12/01 TIME
.. 1:1
..,. _,::;t,
...
E?; 2
EA 3
.. ':!:'I' Of ! , titl'C"W ..: .
__ ___ .._..__ __ .. .. ..
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52
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51

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ENGINEERING QUANTITY ITEI'1 'OF'T FIF:ST L.T I:::rl-I:::C11VI:". UR It.ti 6i
.._..__.._ __ _ _ _ ..._ _ _. ...... _
ADF\I'IATIC
,
nmD.JTED BILL DATE 12/12/01 8.05.02 PAGE 10 AI'l EF72
___"""-"",,, ___ _ . . .._ _ , ,, , "
s!F: ELATIVE SED COi'1F'DNEI' lT
6 LEljEL I'm. I1H1 1'10. DESCF:I F'TION DRAW1NG NUMBER F'ER Ui'l TYP NO. OF' SEQ ?)DJ FF:m1 TO Il !
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ENGINEERING
NUMBER,
ITEM OPT FIRST LT
DESCRIPTION PER UM TVP NO. SEQ ADJ FF:OI1
f:?::r.ent
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EA 4
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ADR28<4. (NO Dt-JG.) 1 .000 EP, 3
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......... .....--.--- -.---..-.-------- ---..-..-.....- ..
DATE 12/12/01 TIME 8.05.02 PAGE 12
ENGINEERING
DRAWING NUMBER
.-'----- ----_._--_...._....
QUAl\rrlTY
PEF::
ITEM OPT FIRST LT
UM TYP NO. OP SEQ ADJ
.......
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EFFECTI\IE
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ADP,I'IAT I C INDENTED BILl. DATE 12/12/01 TIME B.05.D2 PAGE 14 Al'IEF72
1 ""AI.\>..
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INDENTED BII_L DATE 12/12/01 TIME 8.05.02 PAGE 16 N'lEFi2
ADAI'1ATIC
14
PAGE 17 At1EF72
COt,IV ADR2 B29621 1.000
.' ..:-l.?
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INDENTED BILL.
DATE 12/12/0 1 TIME 8.05.02 PAGE 18 ?)1'1EF72
ADAI'1ATIC
ITEM OPT FmST L T EFFECT WE D,'-ITE S
NO. or SEQ ADJ - FROM TO
.,.no "!"" Wf'':"'l!!Git&tlt:, ..'!NIiiYtrii , lib .\ ca::a:zeJ"'!JII!!III!! p:o;: p, _A
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