Criterios de Diseño Piping Class

CONTRATO No.
04600000027 OS64 ACTUALIZACIN PIPING CLASS

Cdigo Documento: Cdigo Documento: DIS/030-OS64-PIM-001 Rev. 2 Pg. 1 de 26
CRITERIOS DE DISEO CLASES DE TUBERIAS
Aprobado Por:
No.
Nombre Ing. Oswaldo Mago
Cargo Gerente de Ingeniera
Firma
PACIFIC RUBIALES ENERGYMETAPETROLEUM Corp.
2 1 0 B1 A3 Rev.
22-Abr-10 24-Feb-10 08-Abr-09 06-Ene-09 05-Ene-09 Fecha
Revisin Anexo A. Clases de tubera A1A2 y A2A2
J. Sanabria J. Avila
E. Garzn L.Victoria
L.Victoria R. Striedinger
Incluye comentarios del cliente Emitido para Construccin Emitido para Revisin del Cliente Emitido para Revisin Interna Descripcin de la Revisin
A. Merchn D. Quintero R. Striedinger N. Blanco N. Blanco Prepar D. Quintero R. Striedinger D. Quintero R. Striedinger Revis Aprob
CONTRATO No. 04600000027 OS64 ACTUALIZACIN PIPING CLASS

CONTENIDO 1. OBJETO .......................................................................................................... 3 2. ALCANCE........................................................................................................ 3 3. DOCUMENTOS APLICABLES ....................................................................... 3 4. IDENTIFICACIN DE LOS FLUDOS ............................................................. 6 5. IDENTIFICACIN DE LAS CLASES DE TUBERA PIPING CLASS ........ 10 6. DISEO DEL PIPING CLASS ....................................................................... 12 6.1 TOLERANCIA DE CORROSIN........................................................................... 13 6.2 SCHEDULE DE TUBERA ...................................................................................... 14 6.3 CLCULOS DEL ESPESOR DE LA TUBERA ................................................... 14 7. ESPECIFICACIONES TCNICAS DE TUBERA .......................................... 15 7.1 TUBERA .................................................................................................................... 15 7.2 BRIDAS ....................................................................................................................... 15 7.3 EMPAQUES ............................................................................................................... 16 7.4 PERNOS ...................................................................................................................... 20 7.5 ACCESORIOS............................................................................................................ 21 7.6 VLVULAS ................................................................................................................ 22 8. MATERIALES................................................................................................ 24 9. ANEXOS ........................................................................................................ 24

1.
OBJETO
Establecer los criterios de diseo para el uso de las clases de tubera, en los proyectos de PACIFIC RUBIALES ENERGY, en el Departamento de Meta, Colombia. 2. ALCANCE
Este documento contiene los requerimientos especficos para la seleccin de los materiales que sern usados en cuanto a la calidad, el diseo y la construccin de las tuberas. Est especificacin aplica para todas las clases de tubera, adaptables a cada fluido de proceso especfico y de acuerdo con los lmites de diseo, presin y temperatura. 3. DOCUMENTOS APLICABLES
Todos los cdigos y normas en su ltima edicin y sus adendas, los cuales se mencionan a continuacin, se deben aplicar para el diseo, fabricacin y dems aspectos constructivos de las tuberas y deben ser cumplidos en toda su amplitud. American Society of Mechanical Engineers (ASME): ASME B31.3 ASME B31.4 ASME B36.10 ASME B36.19 ASME B16.1 ASME B16.3 ASME B16.5 ASME B16.9 Process Piping Pipe Line Transportation Systems for Fluid Hydrocarbons and Other Liquids Welded and Seamless Wrought Steel Pipe Stainless Steel Pipe Cast Iron Pipe Flanges and Flanged Fittings Malleable Iron Threaded Fittings Pipe Flanges and Flanged Fittings Factory-Made Wrought Steel Butt welding Fittings

ASME B16.10 ASME B16.11 ASME B16.12 ASME B16.20 ASME B16.21 ASME B16.24 ASME B16.25 ASME B16.34 ASME B16.36 ASME B16.39 ASME B16.42 ASME B16.47 ASME B46.1 ASME B1.20.1 ASME Sec. II ASME Sec. V ASME Sec. IX
Face-to-Face and End to End Dimensions of Valves Forged Fittings, Socket-Welding and Threaded Cast Iron Threaded Drainage Fittings Metallic Gaskets for Pipe Flanges Ring joint, Spiral Wound and Jacketed Nonmetallic Flat Gaskets for Pipe Flanges Bronze Pipe Flanges and Flanged Fittings Butt-Welding Ends Valves - Flanged, Threaded, and Welding End Orifice Flanges Malleable Iron Threaded Pipe Unions Ductile Iron Pipe Flanges and Flanged Fittings Large Diameter Steel Flanges NPS 26 through NPS 60 Surface Texture Pipe Threads, General Purpose Materials Specification Non-destructive examination Welding and brazing qualifications
Manufacturers Standardization Society of the Valve and Fittings Industry (MSS): MSS-SP-25 MSS-SP-43 MSS-SP-44 Standard Marking System for Valves, Fittings, Flanges and Unions Wrought Stainless Steel Butt-Welding Fittings Steel Pipeline Flanges

MSS-SP-67 MSS-SP-70 MSS-SP-71 MSS-SP-72 MSS-SP-78 MSS-SP-80 MSS-SP-81 MSS-SP-85 MSS-SP-88 MSS-SP-79 MSS-SP-97 MSS-SP-110
Butterfly Valves Cast Iron Gate Valves, Flanged and Threaded Ends Gray Iron Swing Check Valves, Flanged and Threaded Ends Ball Valves with Flanged or Butt-Welding Ends for General Service Cast Iron Plug Valves, Flanged and Threaded Ends Bronze gate, Globe, Angle and Check Valves Stainless Steel, Bonnetless, Flanged Knife Gate Valves Cast Iron Globe and Angle Valves, Flanged and Threaded Ends Diaphragm Type Valves Socket-Welding Reducer Inserts Forged Carbon Steel Branch Outlet Fittings - Socket Welding, Threaded, and Butt-Welding Ends Ball Valves Threaded, Socket-Welding , Solder Joint, Grooved and Flare Ends
American Society for Testing and Materials (ASTM) American Petroleum Institute (API): API 6FA API 6FD API RP-591 API STD 594 API STD 598 API STD 599 Fire Test for Valves Fire Test for Check Valves Process Valve Qualification Procedure Check Valves, Wafer, Wafer-lug and Double Flanged Type Valve Inspection and Testing Metal Plug Valves - Flanged, Threaded and Welding End

API STD 600
Bolted Bonnet Steel Gate Valves for Petroleum and Natural Gas Industries Compact Steel Gate Valves - Flanged, Threaded, Welding and Extended Body Ends Corrosion-Resistant, Bolted Bonnet Gate ValvesFlanged and ButtWelding Ends Metal Ball Valves - Flanged, Threaded and Butt-Welding Ends Butterfly Valves Double Flanged, Lug and Wafer-Type
API STD 602
API STD 603
API STD 608 API STD 609
Asociacin Nacional de Ingenieros de la Corrosin NACE: MR-01-75 Materials Requirements - Sulfide Stress Cracking Resistant Metallic Materials for Oil Field Equipment
4.
IDENTIFICACIN DE LOS FLUDOS
La categora D corresponde a fluidos no inflamables, H corresponde a fluidos calientes, C corresponde a fluidos corrosivos, I corresponde a fluidos inflamables. La categora N, corresponde a fluidos no clasificados en las anteriores categoras. Se considera fluido caliente cuando su temperatura iguale o supere los 140 F (60 C). Cada fluido est identificado con una referencia de tres letras, las cuales corresponden a lo especificado por PACIFIC RUBIALES ENERGY S.A. Las clases de tubera presentadas en este documento aplican a las estaciones y facilidades de produccin que sean propiedad de PACIFIC RUBIALES ENERGY S.A.

Tabla 1. Identificacin de los Fluidos PACIFIC RUBIALES ENERGY S.A. Categora: D: Fluido No Inflamable / H: Fluido Caliente / C: Fluido Corrosivo / I: Fluido inflamable / M: Fluido Toxico / Fluido N: No Clasificado
IDENTIFICACIN DE LOS FLUIDOS TEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 ADDITIVE LUBE OIL BOILER FEED WATER CAUSTIC SODA, CAUSTIC SODA (10% TO 30%) CLARIFIED WATER CONDENSATE INJECCION WATER WELL FLUID GASOLINE MOTOR REGULAR FLUID / FLUIDO ADITIVO ACEITE LUBRICANTE AGUA DE ALIMENTACIN DE CALDERA SODA CASTICA, SODA CASTICA (10% A 30%) AGUA CLARIFICADA CONDENSADO AGUA DE INYECCIN FLUIDO DE POZO GASOLINA MOTOR REGULAR ABREVIATUR A ADT LBO BFW CAU CLW CND INW WFL COC CRM CRR CRU CWR CWS CATEGORA N N H C H H D H I H N H D D
BLENDED CRUDE CRUDO MEZCLADO RESIDUE CRUDE CRUDE OIL CRUDO DE RESIDUO CRUDO
AGUA DE COOLING WATER ENFRIAMIENTO - RETURN RETORNO COOLING WATER AGUA DE SUPPLY ENFRIAMIENTO

IDENTIFICACIN DE LOS FLUIDOS TEM FLUID / FLUIDO SUMINISTRO 15 16 DIESEL OIL ACPM DIESEL ACPM DSO DWA I H ABREVIATUR A CATEGORA
17 18 19 20 21 22 23 24 25 26 27 28 29
AGUA DEMINERALIZED DESMINERALIZAD WATER A ESPUMA FLUOROPROTEIN FLUOROPROTENIC IC FIRE FOAM A PARA CONTRAINCENDIO FUEL GAS FUEL OIL FIRE WATER HEAVY HYDROCARBON HOT OIL HOT WATER INSTRUMENT AIR JET FUEL KEROSENE CHILLED WATER MEDIUM PRESSURE STEAM NAPHTHA GAS COMBUSTIBLE ACEITE COMBUSTIBLE AGUA CONTRAINCENDIO HIDROCARBURO PESADO ACEITE CALIENTE AGUA CALIENTE AIRE DE INSTRUMENTOS COMBUSTIBLE DE JET QUEROSENO AGUA REFRIGERADA VAPOR DE MEDIA PRESIN NAFTA
EXP FUG FUO FWA HEY HOL HTW INA JET KER LCW MPS NAP
D I I D N H H N I I D H I

IDENTIFICACIN DE LOS FLUIDOS TEM 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 FLUID / FLUIDO NATURAL GAS OILY WATER HEAVY OIL OILY WATER SEWER PROPANE GAS NATURAL AGUAS ACEITOSAS ACEITE PESADO SUMIDERO DE AGUAS ACEITOSAS PROPANO ABREVIATUR A NTG OEW OIL OSW PRY PWA QHO QUI RAW SLP SSW SVH SWA TRW UTA VAP WWT CATEGORA I D N N I D D D N N D M D D D M N
POTABLE WATER AGUA POTABLE QUENCH OIL CHEMICALS RAW WATER SLOP SANITARY SEWER DISCHARGE TO FLARE BLOWDOWN SOFTENED WATER FILTERED WATER INDUSTRIAL AIR ACEITE DE ENFRIAMIENTO QUIMICOS AGUA CRUDA SLOP SUMIDERO SANITARIO ALIVIOS DE PRESIN A TEA AGUA SUAVIZADA AGUA FILTRADA AIRE INDUSTRIAL
HYDROCARBONS VAPORES DE VAPORS HIDROCARBUROS WASTE WATER AGUA RESIDUAL

Categora: D: Fluido No Inflamable / H: Fluido Caliente / C: Fluido Corrosivo / I: Fluido inflamable / M: Fluido Toxico / Fluido N: No Clasificado
5.
IDENTIFICACIN DE LAS CLASES DE TUBERA PIPING CLASS
La identificacin de tuberas corresponde a lo siguiente: 2do 3er 4to 1er Dgito Dgito Dgito Dgito En donde: 1er Dgito: Designacin del Material 2do Dgito: 3er Dgito: 4to Dgito: ASME Rating Requerimientos Especiales Tolerancia de Corrosin
Tabla 2. 1er Dgito: Designacin del Material

Dgito A B E F G H I J K L M N P Q R S T U Especificacin de Material Acero al Carbono ASTM A-106 Gr. B Acero al Carbono Killed ASTM A-333 Gr. 1, 3 & 6 1 Cr - Mo ASTM A-335 Gr. P11 2 Cr - 1 Mo ASTM A-335 Gr. P22 Acero Inoxidable TP 304H ASTM A-312 TP 304H 5 Cr - Mo ASTM A-335 Gr. P5 9 Cr - 1 Mo ASTM A-335 Gr. P9 Acero Inoxidable TP 316 ASTM A-312 TP 316 Acero Inoxidable TP 316L ASTM A-312 TP 316L Acero Inoxidable TP 304 ASTM A-312 TP 304 Acero Inoxidable TP 304L ASTM A-312 TP 304L Acero Inoxidable TP 321 ASTM A-312 TP 321 Acero Inoxidable TP 347 ASTM A-312 TP 347 Acero Inoxidable TP 317L ASTM A-312 TP 317L Alloy 20 (Carpenter 20 SS) SB-464 Acero al Carbono Galvanizado en Caliente ASTM A-106 Gr. B, Galvanizado en segn el ASTM A-123 Caliente segn el ASTM A-123 Acero Inoxidable SX ASTM A-312-SX FRP FRP Material

V W X Z
CPVC PVC Aluminio Miscelneos
CPVC PVC Aluminio Clasificar en conjunto con el material indicado en el 3er Dgito
La especificacin ASTM de los materiales corresponde a la utilizada por PACIFIC RUBIALES ENERGY. Variaciones a los materiales pueden realizarse con la aprobacin de PACIFIC RUBIALES ENERGY. Tabla 3. 2do Dgito: ASME Rating Dgito 1 2 3 4 5 6 8 9 ASME Rating ASME Rating Class 150 ASME Rating Class 300 ASME Rating Class 600 ASME Rating Class 900 ASME Rating Class 1500 ASME Rating Class 2500 ASME Rating Class 20000 ASME Rating Class 60000
Tabla 4. 3er Dgito: Requerimientos Especiales Dgito A B R S P T ASME Rating Sin Requerimientos Especiales Adaptacin Especial CPVC + Cast Iron Valves Mejorado para resistir el Sulfide Stress Cracking (Sour Gas) Revestimiento Interno - Polipropileno Revestimiento Interno Tefln FRP

M F J Q
Para Soda Custica Uniones Flat Face Uniones Ring Joint Tubing
Tabla 5. 4to Dgito: Tolerancia de Corrosin Dgito 0 1 2 3 4 Ejemplo: Clase de Tubera: A1A1 A: Acero al Carbono, ASTM A-106 Gr. B 1: ASME Rating Class 150 A: Sin Requerimientos Especiales 1: Tolerancia de Corrosin = 0.0625 (1/16) 6. DISEO DEL PIPING CLASS ASME Rating 0.00 a 0.01 (1/100) 0.0625 (1/16) 0.125 (1/8) 0.1875 (3/16) 0.25 (1/4)
Los beneficios principales del piping class son los siguientes: Reduccin de los trabajos de ingeniera y compras de los sistemas de tubera. Estandarizacin de los materiales de tubera en las facilidades de PACIFIC RUBIALES en Rubiales Meta. Control de la integridad de los materiales con respecto a los estndares que se deben aplicar.

Reduccin de los riesgos de selecciones errneas de material.
Los lmites de presin y temperatura son la base del diseo mecnico de las clases de tubera y estn basados en los cdigos ASME B-31.3/B-31.4. Las clases de tubera estn clasificadas de acuerdo con la clase de fluido, presin y temperatura. Para el caso en que no sea posible clasificar un producto dentro de una clase de tubera existente, se debe elaborar una nueva clase la cual debe ser identificada de la misma manera a lo estipulado en esta especificacin. La nueva clase de tubera debe ser sometida a la aprobacin de PACIFIC RUBIALES ENERGY. Las tuberas plsticas no tienen tolerancia por corrosin. Las propiedades y caractersticas fsico-qumicas de los productos manipulados en las facilidades de Campo Rubiales, ser suministrada por PACIFIC RUBIALES ENERGY. 6.1 TOLERANCIA DE CORROSIN Todos y cada uno de los materiales correspondientes al primer dgito e indicados en el numeral 5 Identificacin de las clases de tubera piping class, deben tener tolerancia de corrosin. El factor corrosivo aplicado al diseo de la tubera corresponde al indicado en la respectiva clase de tubera. Cuando sea necesario crear una nueva clase de tubera de acero al carbn o acero aleado, se debe seguir el criterio indicado a continuacin de acuerdo con el tipo de material: Tabla 6. Espesor de Corrosin Permisible. Material Acero al Carbono Aceros Inoxidables ASME Rating 0.0625 (1/16) 0.0625 (1/16)
Cualquier requerimiento adicional o diferente debe ser aprobado por PACIFIC RUBIALES ENERGY.

6.2 SCHEDULE DE TUBERA El espesor mnimo para cada clase de tubera est en funcin del dimetro es calculado con base en las condiciones de diseo de cada fluido y de acuerdo con lo indicado en el cdigo ASME B31.3. y ASME B 31.4 .Toda clase de tubera que sea necesario adicionar a solicitud de PACIFIC RUBIALES ENERGY, debe ser calculada para cada rango de dimetros. Los dimetros de tubera se especifican en el ANEXO PIPING CLASS segn especificacin y presiones de diseo.
6.3 CLCULOS DEL ESPESOR DE LA TUBERA El espesor de las tuberas metlicas ser calculado para presin interna de acuerdo con el cdigo ASME B31.3, captulo II, seccin 304.1 Pressure Design of Components, en donde el espesor que se seleccione no puede ser inferior al calculado, de acuerdo con cualquiera de las siguientes ecuaciones: t = PD / 2(SE+PY) En donde, & t = P(d+2c) / 2{SE-P(1-Y)},
t: Espesor de diseo calculado de la pared de la tubera (pulgadas) P: Presin interna manomtrica de diseo (psig) D: Dimetro exterior de la tubera (pulgadas) S: Esfuerzo del Material Allowable Stress (psig) (Tabla A-1 del ASME B31.3) E: Factor de Calidad (Tabla A-1-A & A-1-B del ASME B31.3) Y: Coeficiente (Tabla 304.1.1 del ASME B31.3) d: Dimetro interior de la tubera (pulgadas) c: Suma de tolerancias mecnicas, ms corrosin y erosin Corrosion Allowance tm1: Mnimo espesor de diseo requerido, incluyendo las tolerancias c (pulgadas) tm: Mnimo espesor de diseo requerido, incluyendo la tolerancia fabricacin (pulgadas) tm1 = t + c
Para el diseo de la tubera, la tolerancia de fabricacin permisible considerada es 12.5%, por lo tanto, este porcentaje debe ser sumado al espesor calculado, as: tm = 1.125 x tm1

7.
ESPECIFICACIONES TCNICAS DE TUBERA
7.1 TUBERA Lneas de tubera y accesorios con dimetros de 1", 2", 3", 4", 5" y 22 no sern utilizados, a menos que PACIFIC RUBIALES ENERGY S.A., especifique lo contrario o est especificado en la respectiva clase de tubera. Dimetros de 1" y 2" pueden ser utilizados en sistemas contra incendio. Los dimetros de tubera hacen referencia a dimetros nominales y sus dimetros externos e internos corresponden a aquellos indicados en los cdigos ASME B36.10 para tuberas de acero carbono y ASME B36.19 para tuberas de acero inoxidable. La preparacin de los extremos de la tubera para soldar a tope, debe ser conforme al ASME B16.25. La tubera de acero al carbono debe ser del tipo sin costura, para dimetros hasta 24 Se recomienda que todas las lneas de tubera enterradas sean RX al 30%, cruces de va al 50% La tubera de acero al carbono debe ser del tipo DSAW /SAW para dimetros DE 26 A 42 Se recomienda que todas las lneas de tuberas de este tipo sean radiografiadas al 100 % 7.2 BRIDAS Las bridas ASME Rating 150 a 1500 de tamao hasta 24, deben cumplir con el cdigo ASME B16.5. Las bridas ASME Rating 125 de tamao hasta 24, deben cumplir con el cdigo ASME B16.1. Las bridas ASME Rating 150 a 900 de tamaos desde 26 hasta 60, deben cumplir con el cdigo ASME B16.47 Series B deben ser diseadas bajo el cdigo ASME seccin VIII, Divisin 1, Apndice 2, con los esfuerzos permisibles que el cdigo determina. Las bridas welding neck deben ser usadas adyacentes a accesorios butt-weld. Las bridas socket weld deben ser usadas adyacentes a accesorios socket weld.

Las bridas deben ser de cuello soldable welding neck forjadas, sin embargo, se aceptan bridas de cuello deslizante slip-on forjadas y bridas de cuello largo long welding neck forjadas o fundidas centrfugamente. Las bridas slip-on se pueden usar slo cuando las siguientes condiciones se cumplan: material acero al carbono, ASME Rating 150, corrosin permisible debe ser menor de 1/8, temperatura de diseo mxima 700F (370C), servicio no cclico y servicio no erosivo. Las bridas slip-on deben ser doblemente soldadas y ser venteadas por medio de agujeros de 1/8, pretaladrados a travs del cubo de la brida. Las bridas slip-on no deben ser utilizadas en servicio de hidrgeno en cualquier dimetro y nivel de presin. Bridas con cara plana flat-face, deben ser usadas en juntas de material de fundicin de hierro. Para una temperatura de diseo superior a 900 F y mayor o igual a ASME Rating 900, la cara de la brida debe ser junta de anillo ring joint, con la excepcin de aire y agua donde se podr utilizar cara levantada. De acuerdo con las clases de tubera existentes en la Planta, pueden existir juntas ring joint en ASME Ratings 300# y 600#. Para las bridas diferentes a las ring joint, el acabado superficial de las caras de contacto debe estar dentro de 125 Ra como mnimo hasta 250 Ra como mximo de rugosidad. Los acabados deben ser juzgados por comparacin visual de acuerdo con el cdigo ASME B46.1. Para las bridas ring joint, el valor de la rugosidad (el cual se mide en micropulgadas - in) no debe exceder de 63. Las bridas de orificio en todos los rangos de presin deben ser del tipo welding neck, las cuales deben cumplir con el cdigo ASME B16.36. Todas las bridas deben ser identificadas y marcadas de acuerdo con el cdigo MSS SP-25. Las bridas deben tener un slo material de identificacin de acuerdo con el ASTM aplicable (ejemplo: 304L, 316L) y no una marcacin dual (ejemplo: F304 / 304L F316 / 316L). 7.3 EMPAQUES Los empaques espiro-metlicos y los empaques corrugados doblemente enchaquetados deben cumplir con el ASME B16.20. Los empaques no metlicos deben cumplir con el ASME B16.21.

Los anillos exterior (el cual sirve como centrador y retenedor) e interior (el cual sirve como retenedor) deben ser de metal slido. El anillo exterior se utiliza para todos los rangos de presin tanto para bridas raised face, como para bridas flat face. Los anillos interiores deben ser suministrados con todos los empaques espiro-metlicos con relleno de grafito flexible. El anillo interior se utiliza para proveer una barrera adicional contra el calor y la erosin, protegiendo los devanados del empaque y previniendo la erosin de las bridas. Arriba de rating 600# inclusive, siempre se debe utilizar anillo interior. Las superficies de sello donde se ubiquen juntas ring joint, deben ser pulidas a 63 micro pulgadas y estar libres de crestas o marcas de herramientas. La dureza de dicho anillo ser siempre menor que la dureza de la brida. Los empaques deben ser dimensionalmente adaptables para ser usados de acuerdo con el rating de presin para las bridas ASME B16.5 y ASME B16.47, segn corresponda. La temperatura de diseo de los empaques debe ser la misma temperatura de diseo de las bridas. El relleno de los enrollamientos de los empaques espiro-metlicos debe ser fabricado en grafito flexible (no se acepta asbesto), a menos que por condiciones especficas del fluido manejado se necesite utilizar otro tipo de relleno de acuerdo con la clase de tubera. 7.3.1 Tipos de Empaques SW DJ RJ RFG Empaque espiro-metlico con devanado en espiral spiral wound Empaque corrugado doblemente enchaquetado corrugated double jacketed Junta de anillo ring joint Empaque metlico reforzado con grafito flexible de espesor nominal 1/16 (1.5 mm) Metal Reinforced Flexible Graphite
CMGC Empaque metlico corrugado cubierto con grafito flexible de espesor nominal 1/16 (1.5 mm) Corrugated Metal flexible Graphite Covered GMGC Empaque metlico acanalado cubierto con grafito flexible Grooved Metal profile flexible Graphite Covered

Tabla 8. Clases de Empaques en Funcin de las Condiciones y Fluido de Servicio.

Condiciones de Diseo de la Junta Rango de Rating Temperatura ASME F 150 (Incluyendo Vaco) y 300 -50 a 750 750 a 975 -50 a 975 > 975 900 -50 a 750 > 750 1500 y 2500 150 (Incluyendo Vaco) y 300 600 Hidrogeno, Helio 900 Cualquiera Cara de la Brida
Fluido de Servicio
Tipo de Empaque
Hidrocarburos (Liquido, vapor, o gas, exceptuando servicio refrigerante). Nota: De acuerdo con las clases de tubera existentes en la planta , pueden existir juntas ring joint en ASME Ratings 300# y 600#.
RF RF RF RJ RF RJ RJ
RFG, CMGC, GMGO o SW SW, DJ SW Oval Ring SW Oval Ring Oval Ring ( SW-RF relleno de grafito para <750F y < 2700 psig) RFG, CMGC, GMGC, o SW SW, DJ SW Oval Ring SW Oval Ring Oval Ring ( SW-RF relleno de grafito para <750F y < 2700 psig) RFG (slo 150#), CMGC, GMGC, o SW SW, DJ SW
600
-50 a 750 750 a 900 -50 a 900 > 900 -50 a 750 > 750 Cualquiera
RF RF RF RJ RF RJ RJ
1500 y 2500
Vapor
150 y 300
< 750 750 a 975
RF RF RF
600, 900 y 1500
< 975

Fluido de Servicio
Condiciones de Diseo de la Junta Rango de Rating Temperatura ASME F > 975
Cara de la Brida
Tipo de Empaque
RJ
Oval Ring ( SW-RF relleno de grafito para <750F y < 2700 psig) RFG, CMGC, GMGC, o SW CMGC, GMGC, o SW SW, DJ SW, RFG SW, RFG RFG, CMGC, GMGC o SW SW Oval Ring ( SW-RF relleno de grafito para <750F y < 2700 psig)
< 600 Aire u otro medio oxidante 150 y 300 600 a 750 > 750 a 875 Agua Agua, Agua de Alimentacin de Caldera (Excluyendo soluciones que presenten reacciones electroqumicas o corrosin galvnica) 150 y 300 < 150 300 600 y 900 Cualquiera Cualquiera Cualquiera Cualquiera
RF RF RF FF RF RF RF
1500
Cualquiera
RJ
Materiales Txicos (Incluye soluciones o mezclas de fluidos cidos, custicos, fenoles, cloruros, sulfuro de hidrgeno. Se excluyen cidos minerales, como el sulfrico y el ntrico, no compatibles con grafito)
150 y 300
< 750
RF
RFG, CMGC, GMGC, o SW

7.4 PERNOS Los pernos deben ser completamente roscados y seleccionados de acuerdo a los siguientes requerimientos: Tabla 9. Seleccin de Pernos. Rango de Temperatura de Diseo F -20 a 800 800 a 1100 1100 a 1200 1100 a 1500 NOTAS: (1) Las tuercas mayores a no deben ser maquinadas a partir de barras. (2) Las tuercas menores o iguales a no deben ser maquinadas a partir de barras laminadas en fro. (3) No se utilizarn pernos clase 1, en bridas mayores o iguales a la clase 600, ni en juntas bridadas con empaques metlicos, a menos que el diseo este de acuerdo a lo descrito en el ASME B31.3 (4) La temperatura de prueba para la prueba de impacto, de todos los pernos L7 y las tuercas grado 4, debe ser -150 F (-101C), de acuerdo con el ASTM A320/A320M. (5) Como alternativa de montaje se pueden utilizar pernos ASTM A193/A193M grado B8 clase 2, con tuercas ASTM A194/A194M grado 8. C -29 a 427 427 a 593 593 a 650 593 a 815 Rating de la Brida Clase Cualquiera Cualquiera Cualquiera 300 Tipo Pernos Tuercas
ASTM Std
Grado B7 B16 B5
ASTM Std A194/A194M A194/A194M A194/A194M
Grado 2H (1) 2H (1) 3 8M
Stud A193/A193M Stud A193/A193M Stud A193/A193M
Stud A193/A193M B8M Cl. A194/A194M 1 (3)

(6) Los pernos de grado B8 deben ser endurecidos por deformacin. Los pernos de acero inoxidable austentico deben seleccionarse de acuerdo a los siguientes requerimientos o segn los materiales especiales que se utilicen: Tabla 10. Seleccin de Pernos Acero Inoxidable Austentico Rango de Temperatura de Diseo F C Tipo Pernos Tuercas
ASTM Std
Grado
ASTM Std
Grado 8M 8M
-20 a 1100 -29 a 593 Acero Ferrtico A193/A193M B7 B16 A194/A194M < 20 < -29 Acero Inoxidable Austentico A193/A193M B8 Cl. 2 A194/A194M
7.5 ACCESORIOS Los accesorios de soldadura a tope deben cumplir con el cdigo ASME B16.9. La preparacin de los extremos para ser soldados a tope debe cumplir con el cdigo ASME B16.25. Todos los accesorios deben ser marcados de acuerdo con la norma MSS SP-25. Las uniones roscadas deben cumplir con el cdigo ASME B1.20.1. Los accesorios forjados, de cuello para enchufar y soldar socket weld y roscados deben cumplir con el cdigo ASME B16.11. Los accesorios socket weld se permiten para tubera con un dimetro menor o igual a 2. Para dimetros mayores a 2 los accesorios deben ser soldados a tope con bisel. Las derivaciones, tees y olets (weldolets, sockolets forjados, etc.), son accesorios aceptables y su uso depender de lo indicado en la tabla de derivaciones (Branch Connections) de la respectiva clase de tubera o de la aprobacin de PACIFIC RUBIALES ENERGY.

Los codos deben ser de radio largo a menos que se especifique algo diferente. Codos de radio corto pueden ser usados solamente si el espacio disponible no permite el uso de codos de radio largo. Codos mitrados mitter pueden usarse con la aprobacin de PACIFIC RUBIALES ENERGY, y cuando el dimetro de la tubera exceda 12 NPS, siempre que cumplan con lo siguiente: cuando el codo exceda 45 se conformar de tres segmentos, cuando la presin de diseo en la tubera sea menos de 200 psi el ngulo mximo ser de 22 , cuando la presin de diseo en la tubera este entre 200 y 400 psi el ngulo mximo ser de 15 y cuando la presin de diseo en la tubera sea mayor a 400 psi el ngulo mximo ser de 11 . Se permitirn accesorios roscados para tubera galvanizada con un dimetro menor o igual a 2, as como, para aire de instrumentos y agua potable. 7.6 VLVULAS Los siguientes requerimientos aplican para todo tipo de vlvulas: Las dimensiones de las caras de las vlvulas bridadas de acero deben cumplir con el cdigo ASME B16.10. Las dimensiones de las bridas de las vlvulas bridadas de acero deben cumplir con el cdigo ASME B16.5. Las dimensiones de las bridas de las vlvulas bridadas de acero fundido deben cumplir con el cdigo ASME B16.1, para la clase ASME Rating 125. Las vlvulas de extremos para soldar a tope deben cumplir con el cdigo ASME B16.25. Todas las vlvulas deben ser marcadas de acuerdo con la norma MSS SP-25 y de acuerdo con el cdigo de diseo. Las vlvulas deben ser probadas hidrostticamente de acuerdo con API 598. Las vlvulas deben tener volante o palanca. La clase de tubera indicar si la vlvula debe tener caja reductora en funcin del dimetro y del Rating ASME.

Las vlvulas deben ser pintadas, a excepcin de las vlvulas fabricadas en bronce o acero inoxidable. Las superficies maquinadas deben ser protegidas con un compuesto antioxidante (Mobil Kote 302 o equivalente). Cada vlvula debe tener una placa de identificacin tag.
Las aberturas de las vlvulas deben ser protegidas con tapones de madera, metal o plstico, para evitar que sufran daos durante todo el tiempo antes de su instalacin. Cuando sea requerido especficamente, las vlvulas debern cumplir con el cdigo API RP591 relativo a la evaluacin de las facilidades del fabricante de las vlvulas, y con los cdigos API 6FA (Fire Test for Valves) & API 6FD (Fire Test for Check Valves) relativos a las pruebas de seguridad contra fuego. Las vlvulas deben cumplir con lo especificado en la respectiva clase de tubera. 7.6.1 Vlvulas de Compuerta Las vlvulas de compuerta entre las clasificaciones ASME Rating 150 a 1500, mayores o iguales a 3 NPS, deben ser diseadas de acuerdo con el cdigo API 600, a menos que se especifique de otra manera en la respectiva clase de tubera. Las vlvulas de compuerta deben ser construidas de acuerdo con el cdigo ASME B16.34. Las vlvulas de compuerta de clasificacin 800#, deben ser diseadas de acuerdo con el cdigo API 602, a menos que se especifique de otra manera en la respectiva clase de tubera. Estas vlvulas deben ser de cua slida. Las vlvulas mayores o iguales a 3 NPS deben ser de cua flexible, sin embargo, con la aprobacin de PACIFIC RUBIALES ENERGY, se podr utilizar cua slida. Las vlvulas de compuerta deben ser bridadas, de bonete pernado y OS&Y (Outside Screw & Yoke), a menos que se especifique de otra manera en la respectiva clase de tubera. 7.6.2 Vlvulas de Globo Las vlvulas de globo deben ser construidas de acuerdo con el cdigo ASME B16.34. Las vlvulas de globo deben ser bridadas, de bonete pernado y OS&Y (Outside Screw & Yoke), a menos que se especifique de otra manera en la respectiva clase de tubera.

7.6.3 Vlvulas de Cheque Las vlvulas de cheque deben ser construidas de acuerdo con el cdigo ASME B16.34. Las vlvulas de cheque de lengeta swing deben tener la tapa pernada.
7.6.4 Vlvulas de Bola Cuando sean requeridas vlvulas de bola con extremos bridados en tamaos desde hasta 12 NPS, con extremos roscados o para soldar a tope en tamaos desde hasta 2 NPS, se debe cumplir con el cdigo API 608, adems las vlvulas de bola deben cumplir con el cdigo ASME B16.34. Las vlvulas de bola deben permitir flujo en ambas direcciones. 7.6.5 Vlvulas de Mariposa Cuando sean requeridas vlvulas de mariposa, estas deben cumplir el cdigo API 609 y tambin deben cumplir con el cdigo ASME B16.34. 8. MATERIALES
Todos los materiales de tubera, incluyendo los tubos, vlvulas y accesorios, deben ser nuevos y sus caractersticas de diseo y constructivas deben corresponder a las especificaciones y requerimientos indicados en la clase de tubera aplicable. 9. ANEXOS
Anexo A. Clases de Tubera.

Anexo A. Clases de Tubera Clases A1A2 (rev. 2) y A2A2 (rev.1) revisadas

2
CONTRATO No. 04600000027 OS64 ACTUALIZACIN PIPING CLASS PIPING CLASS CLASS: A1A2
Anexo a documento No. DIS-030-OS64-PIM-001-Rev.2 Revision: 2 By: JS Date: 22-04-10
CLASS
DESIGN PRESSURE (PSIG): From: To: DESIGN TEMPERATURE (F): From: To: DESIGN LIMITS Class Temperature (F) -20 to 100 150 200 300 400 2
A1A2
1 2 200 -20 400 2
ANSI RATING
FLANGE FINISH RF
150
MATERIAL: CARBON STEEL DESIGN CODE: ASME B31.3
CORROSION ALLOWANCE 1/8"
150# (PSIG) 200 200 200 200 200
300# (PSIG)
600# (PSIG)
900# (PSIG)
1500# (PSIG) CRUDE OIL <FLOW LINES> DIESEL OIL FILTERED WATER JET FUEL FUEL OIL STEAM NAPHTHA OILY WATER OILY WATER SEWER SEWER SLOP WASTE WATER INJECTION WATER COOLING WATER SUPPLY COOLING WATER RETURN HOT OIL RAW WATER SOFTENED WATER
SERVICE
REFERENCE
NOTES
CRU DSO TRW JET FUO MPS NAP OEW OSW EWS SLP WWT INW CWS CWR HOL RAW SWA
NOTES:
Sheet 1 of 11
Item PIPING ELEMENT CLASS DN from DN to (in) (in) A1A2 1/2 2 RATING FACE SCHEDULE COMPONENTS DESCRIPTION
Anexo a documento No. DIS-030-OS64-PIM-001-Rev.2 Revision: 2 By: JS Date: 22-04-10 NOTES
GATE VALVE
800
SW
GATE VALVE
A1A2
1/2
800
THD
CARBON STEEL, GATE VALVE, ASTM A-105, ACCORDING TO API 602, SOCKET WELDING ENDS AS PER ASME B16.11, CONSTRUCTION AS PER ASME B16.34, TESTS AS PER API 598, TRIM F8, AISI 304 SPIRAL WOUND BONNET GASKET GRAPHITE FILLER, BOLTED BONNET, OUTSIDE SCREW AND YOKE, SOLID WEDGE, STELLITE INTEGRAL SEAT RINGS, GRAPHITE STEM PACKING REPLACEABLE UNDER PRESSURE, HANDWHEEL CARBON STEEL, GATE VALVE, ASTM A-105, ACCORDING TO API 602, THREADED ENDS AS PER ASME B16.11, CONSTRUCTION AS PER ASME B16.34, TESTS AS PER API 598, TRIM F8, AISI 304 SPIRAL WOUND BONNET GASKET GRAPHITE FILLER, BOLTED BONNET, OUTSIDE SCREW AND YOKE, SOLID WEDGE, STELLITE INTEGRAL SEAT RINGS, GRAPHITE STEM PACKING REPLACEABLE UNDER PRESSURE, HANDWHEEL
2 SEE NOTE 2
GATE VALVE
A1A2
2 1/2
12
150
RF
CARBON STEEL, GATE VALVE, ASTM A-216 GR. WCB, ACCORDING TO API 600, DIMENSIONS AS PER ASME B16.10, RAISED FACE FLANGED ENDS, RATING AS PER ASME B16.5, CONSTRUCTION AS PER ASME B16.34, TESTS AS PER API 598, TRIM F8, AISI 304 SPIRAL WOUND BONNET GASKET GRAPHITE FILLER, BOLTED BONNET, OUTSIDE SCREW AND YOKE, FLEXIBLE WEDGE, STELLITE RENEWABLE SEAT RINGS, GRAPHITE STEM PACKING REPLACEABLE UNDER PRESSURE, HANDWHEEL CARBON STEEL, GATE VALVE, ASTM A-216 GR. WCB, ACCORDING TO API 600, DIMENSIONS AS PER ASME B16.10, RAISED FACE FLANGED ENDS, RATING AS PER ASME B16.5, CONSTRUCTION AS PER ASME B16.34, TESTS AS PER API 598, TRIM F8, AISI 304 SPIRAL WOUND BONNET GASKET GRAPHITE FILLER, BOLTED BONNET, OUTSIDE SCREW AND YOKE, FLEXIBLE WEDGE, STELLITE RENEWABLE SEAT RINGS, GRAPHITE STEM PACKING REPLACEABLE UNDER PRESSURE, GEAR OPERATOR CARBON STEEL, GATE VALVE, ASTM A-216 GR. WCB, ACCORDING TO API 600, DIMENSIONS AS PER ASME B16.10, RAISED FACE FLANGED ENDS ACC. TO ASME B16.47 SERIES B, CONSTRUCTION AS PER ASME B16.34, TESTS AS PER API 598, TRIM F8, AISI 304 SPIRAL WOUND BONNET GASKET GRAPHITE FILLER, BOLTED BONNET, OUTSIDE SCREW AND YOKE, FLEXIBLE WEDGE, STELLITE RENEWABLE SEAT RINGS, GRAPHITE STEM PACKING REPLACEABLE UNDER PRESSURE, GEAR OPERATOR,
GATE VALVE
A1A2
14
24
150
RF
GATE VALVE
A1A2
26
42
150
RF
CHECK VALVE
A1A2
1/2
800
SW
CARBON STEEL, SPRING BALL CHECK VALVE, SUITABLE FOR HORIZONTAL AND VERTICAL INSTALLATION, ASTM A-105, DIMENSIONS AS PER ASME B16.10, SOCKET WELDING ENDS AS PER ASME B16.11, CONSTRUCTION AS PER ASME B16.34, TESTS AS PER API 598, TRIM F8, AISI 304 SPIRAL WOUND GASKET WITH GRAPHITE FILLER, BOLTED CAP, 316 SS BALL, STELLITE INTEGRAL SEAT, .
Sheet 2 of 11
Item PIPING ELEMENT CLASS DN from DN to (in) (in) A1A2 2 1/2 24 RATING FACE SCHEDULE COMPONENTS DESCRIPTION
CHECK VALVE
150
RF
GLOBE VALVE
A1A2
1/2
800
SW
CARBON STEEL, SWING CHECK VALVE, SUITABLE FOR HORIZONTAL AND VERTICAL INSTALLATION, ASTM A-216 GR. WCB, DIMENSIONS AS PER ASME B16.10, RAISED FACE FLANGED ENDS, RATING AS PER ASME B16.5, CONSTRUCTION AS PER ASME B16.34, TESTS AS PER API 598, TRIM F8, AISI 304 SPIRAL WOUND BONNET GASKET GRAPHITE FILLER, BOLTED CAP, STELLITE RENEWABLE SEAT RINGS, . CARBON STEEL, GLOBE VALVE, ASTM A-105, DIMENSIONS AS PER ASME B16.10, SOCKET WELDING ENDS AS PER ASME B16.11, CONSTRUCTION AS PER ASME B16.34, TESTS AS PER API 598, TRIM F8, AISI 304 SPIRAL WOUND GASKET WITH GRAPHITE FILLER, BOLTED BONNET, OUTSIDE SCREW AND YOKE, SWIVEL DISC PLUG TYPE, STELLITE INTEGRAL SEAT RINGS, GRAPHITE STEM PACKING REPLACEABLE UNDER PRESSURE, HANDWHEEL CARBON STEEL, GLOBE VALVE, ASTM A-216 GR. WCB, DIMENSIONS AS PER ASME B16.10, RAISED FACE FLANGED ENDS, RATING AS PER ASME B16.5, CONSTRUCTION AS PER ASME B16.34, TESTS AS PER API 598, TRIM F8, AISI 304 SPIRAL WOUND BONNET GASKET GRAPHITE FILLER, BOLTED BONNET, OUTSIDE SCREW AND YOKE, SWIVEL DISC PLUG TYPE, STELLITE RENEWABLE SEAT RINGS, GRAPHITE STEM PACKING REPLACEABLE UNDER PRESSURE, HANDWHEEL CARBON STEEL, BUTTERFLY VALVE, WAFER OR LUGGED TYPE , ASTM A-216 GR. WCB, ACCORDING TO API 609, RATING AS PER ASME B16.5, TESTS AS PER API 598, , 316 SS DISC, INCONEL SEAT, LEVER OPERATOR CARBON STEEL, BUTTERFLY VALVE, WAFER OR LUGGED TYPE , ASTM A-216 GR. WCB, ACCORDING TO API 609, RATING AS PER ASME B16.5, TESTS AS PER API 598, , 316 SS DISC, INCONEL SEAT, GEAR OPERATOR CARBON STEEL, BALL VALVE, FLOATING, FULL PORT, ASTM A-105, ACCORDING TO API 608, DIMENSIONS AS PER ASME B16.10, FEMALE THREADED ENDS, AS PER ANSI B 1.20.1, NPT, TESTS AS PER API 598, CONSTRUCTION AS PER ASME B 16.34, TRIM F8, BOLTED BONNET, 316 SS BALL, LEVER OPERATOR CARBON STEEL, BALL VALVE, FLOATING, FULL PORT, ASTM A-105, ACCORDING TO API 608, DIMENSIONS AS PER ASME B16.10, SOCKET WELDING ENDS AS PER ASME B16.11, TESTS AS PER API 598, CONSTRUCTION AS PER ASME B 16.34, TRIM F8, BOLTED BONNET, 316 SS BALL, LEVER OPERATOR CARBON STEEL, BALL VALVE, FLOATING, FULL PORT, ASTM A-216 GR. WCB, ACCORDING TO API 608, DIMENSIONS AS PER ASME B16.10, RAISED FACE FLANGED ENDS, RATING AS PER ASME B16.5, CONSTRUCTION AS PER ASME B 16.34, TRIM F8, BOLTED BONNET, 316 SS BALL, HANDWHEEL OPERATOR SEE NOTE 2 2
GLOBE VALVE
A1A2
2 1/2
12
150
RF
10
BUTTERFLY VALVE
A1A2
2 1/2
12
150
RF
11
BUTTERFLY VALVE
A1A2
14
24
150
RF
12
BALL VALVE
A1A2
1/2
800
THD
13
BALL VALVE
A1A2
1/2
800
SW
14
BALL VALVE
A1A2
2 1/2
12
150
RF
Sheet 3 of 11
Item PIPING ELEMENT CLASS DN from DN to (in) (in) A1A2 14 24 RATING FACE SCHEDULE COMPONENTS DESCRIPTION
15
BALL VALVE
150
RF
CARBON STEEL, BALL VALVE, TRUNNION MOUNTED, FULL PORT, ASTM A-216 GR. WCB, DIMENSIONS AS PER ASME B16.10, RAISED FACE FLANGED ENDS, RATING AS PER ASME B16.5, CONSTRUCTION AS PER ASME B 16.34, TRIM F8, BOLTED BONNET, 316 SS BALL, GEAR OPERATOR CARBON STEEL, PLUG VALVE, ASTM A-216 GR. WCB, ACCORDING TO API 599, DIMENSIONS AS PER ASME B16.10, RAISED FACE FLANGED ENDS, RATING AS PER ASME B16.5, CONSTRUCTION AS PER ASME B 16.34, TESTS AS PER API 598 (FOR HIGH TEMPERATURES & PRESSURES, AS HIGH PRESSURE STEAM, VALVES SHALL BE LUBRICATED TYPE), TRIM F8, BOLTED BONNET, 316 SS PLUG, NON LUBRICATED, HANDWHEEL OPERATOR CARBON STEEL, PLUG VALVE, ASTM A-216 GR. WCB, ACCORDING TO API 599, DIMENSIONS AS PER ASME B16.10, RAISED FACE FLANGED ENDS, RATING AS PER ASME B16.5, CONSTRUCTION AS PER ASME B 16.34, TESTS AS PER API 598 (FOR HIGH TEMPERATURES & PRESSURES, AS HIGH PRESSURE STEAM, VALVES SHALL BE LUBRICATED TYPE), TRIM F8, BOLTED BONNET, 316 SS PLUG, NON LUBRICATED, GEAR OPERATOR 80 CARBON STEEL, SEAMLESS PIPE, ASTM A-106 GR. B, DIMENSIONS AS PER ASME B36.10, PLAIN ENDS CARBON STEEL, SEAMLESS PIPE, ASTM A-106 GR. B, DIMENSIONS AS PER ASME B36.10, BEVELED ENDS AS PER ASME B16.25 CARBON STEEL, SEAMLESS PIPE, ASTM A-106 GR. B, DIMENSIONS AS PER ASME B36.10, BEVELED ENDS AS PER ASME B16.25 CARBON STEEL, API 5L GR. B , ERW/SAW, 100% X-RAY-LONGITUDINAL SEAM, BEVELED ENDS AS PER ASME B16.25 CARBON STEEL, API 5L GR. B , ERW/SAW, 100% X-RAY-LONGITUDINAL SEAM, BEVELED ENDS AS PER ASME B16.25 CARBON STEEL, ELBOW 45 DEGREES, ASTM A-105, DIMENSIONS AS PER ASME B16.11, SOCKET WELDING ENDS AS PER ASME B16.11 40 CARBON STEEL, ELBOW 45 DEGREES, LONG RADIUS, ASTM A 234 GR. WPB, DIMENSIONS AS PER ASME B16.9, BEVELED ENDS AS PER ASME B16.25 CARBON STEEL, ELBOW 45 DEGREES, LONG RADIUS, ASTM A 234 GR. WPB, DIMENSIONS AS PER ASME B16.9, BEVELED ENDS AS PER ASME B16.25 CARBON STEEL, ELBOW 45 DEGREES, LONG RADIUS, ASTM A 234 GR. WPB, DIMENSIONS AS PER ASME B16.9, BEVELED ENDS AS PER ASME B16.25
16
PLUG VALVE
A1A2
2 1/2
12
150
RF
17
PLUG VALVE
A1A2
14
24
150
RF
18
PIPE
A1A2
1/2
PE
19 20 21
PIPE PIPE PIPE
A1A2 A1A2 A1A2
2 1/2 10 26
8 24 34
BE
40 20
BE
0.375" wt
22
PIPE
A1A2
36
42
BE
0.5" wt
23
ELBOW 45 DEGREES
A1A2
1/2
3000
SW
24
ELBOW 45 DEGREES
A1A2
2 1/2
BW
25
ELBOW 45 DEGREES
A1A2
10
24
BW
20
26
ELBOW 45 DEGREES
A1A2
26
34
BW
STD
Sheet 4 of 11
27
ELBOW 45 DEGREES
BW
XS
CARBON STEEL, ELBOW 45 DEGREES, LONG RADIUS, ASTM A 234 GR. WPB, DIMENSIONS AS PER ASME B16.9, BEVELED ENDS AS PER ASME B16.25 CARBON STEEL, ELBOW 90 DEGREES, ASTM A-105, DIMENSIONS AS PER ASME B16.11, SOCKET WELDING ENDS AS PER ASME B16.11
28
ELBOW 90 DEGREES
A1A2
1/2
3000
SW
29
ELBOW 90 DEGREES
A1A2
2 1/2
BW
40
CARBON STEEL, ELBOW 90 DEGREES, LONG RADIUS, ASTM A 234 GR. WPB, DIMENSIONS AS PER ASME B16.9, BEVELED ENDS AS PER ASME B16.25 CARBON STEEL, ELBOW 90 DEGREES, LONG RADIUS, ASTM A 234 GR. WPB, DIMENSIONS AS PER ASME B16.9, BEVELED ENDS AS PER ASME B16.25 CARBON STEEL, ELBOW 90 DEGREES, LONG RADIUS, ASTM A 234 GR. WPB, DIMENSIONS AS PER ASME B16.9, BEVELED ENDS AS PER ASME B16.25 CARBON STEEL, ELBOW 90 DEGREES, LONG RADIUS, ASTM A 234 GR. WPB, DIMENSIONS AS PER ASME B16.9, BEVELED ENDS AS PER ASME B16.25 CARBON STEEL, CONCENTRIC SWAGE, ASTM A 234 GR. WPB, DIMENSIONS AS PER MSS-SP-95, PLAIN END OR THREADED END AS PER ASME B1.20.1 OR BEVELED END AS PER ASME B16.25 CARBON STEEL, CONCENTRIC REDUCER, ASTM A 234 GR. WPB, DIMENSIONS AS PER ASME B16.9, BEVELED ENDS AS PER ASME B16.25 CARBON STEEL, CONCENTRIC REDUCER, ASTM A 234 GR. WPB, DIMENSIONS AS PER ASME B16.9, BEVELED ENDS AS PER ASME B16.25 CARBON STEEL, CONCENTRIC REDUCER, ASTM A 234 GR. WPB, DIMENSIONS AS PER ASME B16.9, BEVELED ENDS AS PER ASME B16.25 CARBON STEEL, CONCENTRIC REDUCER, ASTM A 234 GR. WPB, DIMENSIONS AS PER ASME B16.9, BEVELED ENDS AS PER ASME B16.25 CARBON STEEL, ECCENTRIC SWAGE, ASTM A 234 GR. WPB, DIMENSIONS AS PER MSS-SP-95, PLAIN END OR THREADED END AS PER ASME B1.20.1 OR BEVELED END AS PER ASME B16.25 CARBON STEEL, ECCENTRIC REDUCER, ASTM A 234 GR. WPB, DIMENSIONS AS PER ASME B16.9, BEVELED ENDS AS PER ASME B16.25 CARBON STEEL, ECCENTRIC REDUCER, ASTM A 234 GR. WPB, DIMENSIONS AS PER ASME B16.9, BEVELED ENDS AS PER ASME B16.25 CARBON STEEL, ECCENTRIC REDUCER, ASTM A 234 GR. WPB, DIMENSIONS AS PER ASME B16.9, BEVELED ENDS AS PER ASME B16.25 CARBON STEEL, ECCENTRIC REDUCER, ASTM A 234 GR. WPB, DIMENSIONS AS PER ASME B16.9, BEVELED ENDS AS PER ASME B16.25
30
ELBOW 90 DEGREES
A1A2
10
24
BW
20
31
ELBOW 90 DEGREES
A1A2
26
34
BW
STD
32
ELBOW 90 DEGREES
A1A2
36
42
BW
XS
33
CONCENTRIC REDUCER
A1A2
1/2
80
34 35 36
CONCENTRIC REDUCER CONCENTRIC REDUCER CONCENTRIC REDUCER
A1A2 A1A2 A1A2
2 1/2 10 26
8 24 34
BW BW BW
40 20 STD
37
CONCENTRIC REDUCER
A1A2
36
42
BW
XS
38
ECCENTRIC REDUCER
A1A2
1/2
80
39 40 41
ECCENTRIC REDUCER ECCENTRIC REDUCER ECCENTRIC REDUCER
A1A2 A1A2 A1A2
2 1/2 10 26
8 24 34
BW BW BW
40 20 STD
42
ECCENTRIC REDUCER
A1A2
36
42
BW
XS
Sheet 5 of 11
Item PIPING ELEMENT CLASS DN from DN to (in) (in) A1A2 1/2 2 RATING FACE SCHEDULE COMPONENTS DESCRIPTION
43
REDUCER INSERT
3000
MxF
CARBON STEEL, REDUCER INSERT, ASTM A-105, DIMENSIONS AS PER ASME B16.11, MALE x FEMALE, SOCKET WELDING ENDS AS PER ASME B16.11 CARBON STEEL, CAP, ASTM A-105, DIMENSIONS AS PER ASME B16.11, FEMALE THREADED ENDS AS PER ASME B1.20.1, NPT CARBON STEEL, CAP, ASTM A-105, DIMENSIONS AS PER ASME B16.11, SOCKET WELDING ENDS AS PER ASME B16.11 40 20 CARBON STEEL, CAP, ASTM A 234 GR. WPB, DIMENSIONS AS PER ASME B16.9, BEVELED ENDS AS PER ASME B16.25 CARBON STEEL, CAP, ASTM A 234 GR. WPB, DIMENSIONS AS PER ASME B16.9, BEVELED ENDS AS PER ASME B16.25 CARBON STEEL, CAP, ASTM A 234 GR. WPB, DIMENSIONS AS PER ASME B16.9, BEVELED ENDS AS PER ASME B16.25 CARBON STEEL, CAP, ASTM A 234 GR. WPB, DIMENSIONS AS PER ASME B16.9, BEVELED ENDS AS PER ASME B16.25 CARBON STEEL, STRAIGHT TEE, ASTM A-105, DIMENSIONS AS PER ASME B16.11, SOCKET WELDING ENDS AS PER ASME B16.11 40 20 CARBON STEEL, STRAIGHT TEE, ASTM A 234 GR. WPB, DIMENSIONS AS PER ASME B16.9, BEVELED ENDS AS PER ASME B16.25 CARBON STEEL, STRAIGHT TEE, ASTM A 234 GR. WPB, DIMENSIONS AS PER ASME B16.9, BEVELED ENDS AS PER ASME B16.25 CARBON STEEL, STRAIGHT TEE, ASTM A 234 GR. WPB, DIMENSIONS AS PER ASME B16.9, BEVELED ENDS AS PER ASME B16.25 CARBON STEEL, STRAIGHT TEE, ASTM A 234 GR. WPB, DIMENSIONS AS PER ASME B16.9, BEVELED ENDS AS PER ASME B16.25 CARBON STEEL, REDUCER TEE, ASTM A-105, DIMENSIONS AS PER ASME B16.11, SOCKET WELDING ENDS AS PER ASME B16.11 40 20 CARBON STEEL, REDUCER TEE, ASTM A 234 GR. WPB, DIMENSIONS AS PER ASME B16.9, BEVELED ENDS AS PER ASME B16.25 CARBON STEEL, REDUCER TEE, ASTM A 234 GR. WPB, DIMENSIONS AS PER ASME B16.9, BEVELED ENDS AS PER ASME B16.25 CARBON STEEL, REDUCER TEE, ASTM A 234 GR. WPB, DIMENSIONS AS PER ASME B16.9, BEVELED ENDS AS PER ASME B16.25 SEE NOTE 1 2
44
CAP
A1A2
1/2
3000
THD
45 46 47
CAP CAP CAP
A1A2 A1A2 A1A2
1/2 2 1/2 10
2 8 24
3000
SW BW BW
48
CAP
A1A2
26
34
BW
STD
49
CAP
A1A2
36
42
BW
XS
50 51 52
STRAIGHT TEE STRAIGHT TEE STRAIGHT TEE
A1A2 A1A2 A1A2
1/2 2 1/2 10
2 8 24
3000
SW BW BW
53
STRAIGHT TEE
A1A2
26
34
BW
STD
54
STRAIGHT TEE
A1A2
36
42
BW
XS
55 56 57
REDUCER TEE REDUCER TEE REDUCER TEE
A1A2 A1A2 A1A2
1/2 2 1/2 10
2 8 24
3000
SW BW BW
58
REDUCER TEE
A1A2
26
34
BW
STD
Sheet 6 of 11
59
REDUCER TEE
BW
XS
CARBON STEEL, REDUCER TEE, ASTM A 234 GR. WPB, DIMENSIONS AS PER ASME B16.9, BEVELED ENDS AS PER ASME B16.25 CARBON STEEL, THREDOLET, ASTM A-105, DIMENSIONS AS PER MSS-SP-97, FEMALE THREADED ENDS AS PER ASME B1.20.1, NPT
2 SEE NOTE 1 2
60
OLET
A1A2
1/2
3000
THD
61 62 63 64
OLET OLET OLET PLUG
A1A2 A1A2 A1A2 A1A2
1/2 2 1/2 10 1/2
2 8 24 2
3000
SW BW BW 40 20
CARBON STEEL, SOCKOLET, ASTM A-105, DIMENSIONS AS PER MSS-SP-97, SOCKET WELDING ENDS AS PER ASME B16.11 CARBON STEEL, WELDOLET, ASTM A 234 GR. WPB, DIMENSIONS AS PER MSS-SP-97, BEVELED ENDS AS PER ASME B16.25 CARBON STEEL, WELDOLET, ASTM A 234 GR. WPB, DIMENSIONS AS PER MSS-SP-97, BEVELED ENDS AS PER ASME B16.25 CARBON STEEL, PLUG SOLID, ROUND HEAD, ASTM A-105, DIMENSIONS AS PER ASME B16.11, MALE THREADED ENDS AS PER ASME B1.20.1, NPT SEE NOTE 1 2
3000
THD
65
COUPLING
A1A2
1/2
3000
THD
CARBON STEEL, COUPLING, ASTM A-105, DIMENSIONS AS PER ASME B16.11, FEMALE THREADED ENDS AS PER ASME B1.20.1, NPT CARBON STEEL, COUPLING, ASTM A-105, DIMENSIONS AS PER ASME B16.11, SOCKET WELDING ENDS AS PER ASME B16.11 CARBON STEEL, HALF COUPLING, ASTM A-105, DIMENSIONS AS PER ASME B16.11, FEMALE THREADED ENDS AS PER ASME B1.20.1, NPT
SEE NOTE 1 2
66 67
COUPLING HALF COUPLING
A1A2 A1A2
1/2 1/2
2 2
3000 3000
SW THD
SEE NOTE 1 2
68 69
HALF COUPLING NIPPLE
A1A2 A1A2
1/2 1/2
2 2
3000
SW THD 80
CARBON STEEL, HALF COUPLING, ASTM A-105, DIMENSIONS AS PER ASME B16.11, SOCKET WELDING ENDS AS PER ASME B16.11 CARBON STEEL, NIPPLE, SEAMLESS PIPE, ASTM A-106 GR. B, DIMENSIONS AS PER ASME B36.10, MALE THREADED ENDS AS PER ASME B1.20.1, NPT
SEE NOTE 1 2
70 71
NIPPLE FLANGE
A1A2 A1A2
1/2 1/2
2 2 150
PE RF
80 80
CARBON STEEL, NIPPLE, SEAMLESS PIPE, ASTM A-106 GR. B, DIMENSIONS AS PER ASME B36.10, PLAIN ENDS CARBON STEEL, SOCKET WELDING FLANGE, ASTM A-105, DIMENSIONS AS PER ASME B16.5, RAISED FACE FLANGED END CARBON STEEL, WELDING NECK FLANGE, ASTM A-105, DIMENSIONS AS PER ASME B16.5, RAISED FACE FLANGED END CARBON STEEL, WELDING NECK FLANGE, ASTM A-105, DIMENSIONS AS PER ASME B16.5, RAISED FACE FLANGED END
72 73
FLANGE FLANGE
A1A2 A1A2
2 1/2 10
8 24
150 150
RF RF
40 20
Sheet 7 of 11
74
FLANGE
150
RF
STD
CARBON STEEL, WELDING NECK FLANGE, ASTM A-105, RAISED FACE FLANGED END, DIMENSIONS AS PER ASME B16.47 SERIES B CARBON STEEL, WELDING NECK FLANGE, ASTM A-105, RAISED FACE FLANGED END, DIMENSIONS AS PER ASME B16.47 SERIES B CARBON STEEL, SOCKET WELDING FLANGE, ASTM A-105, DIMENSIONS AS PER ASME B16.5, RAISED FACE FLANGED END
75
FLANGE
A1A2
36
42
150
RF
XS
76
FLANGE
A1A2
1/2
150
FF
80
2
SEE NOTES 3,5
77
FLANGE
A1A2
2 1/2
150
FF
40
CARBON STEEL, WELDING NECK FLANGE, ASTM A-105, DIMENSIONS AS PER ASME B16.5, RAISED FACE FLANGED END CARBON STEEL, WELDING NECK FLANGE, ASTM A-105, DIMENSIONS AS PER ASME B16.5, RAISED FACE FLANGED END CARBON STEEL, WELDING NECK FLANGE, ASTM A-105, DIMENSIONS AS PER ASME B16.5, RAISED FACE FLANGED END CARBON STEEL, WELDING NECK FLANGE, ASTM A-105, DIMENSIONS AS PER ASME B16.5, RAISED FACE FLANGED END CARBON STEEL, BLIND FLANGE, ASTM A-105, DIMENSIONS AS PER ASME B16.5, RAISED FACE FLANGED END CARBON STEEL, BLIND FLANGE, ASTM A-105, RAISED FACE FLANGED END, DIMENSIONS AS PER ASME B16.47, SERIES B
2
SEE NOTES 3,5
78
FLANGE
A1A2
10
24
150
FF
20
2
SEE NOTES 3,5
79
FLANGE
A1A2
2 1/2
300
RF
40
2 SEE NOTE 4
80
FLANGE
A1A2
10
24
300
RF
20
2 SEE NOTE 4
81
BLIND FLANGE
A1A2
1/2
24
150
RF
82
BLIND FLANGE
A1A2
26
42
150
RF
83
ORIFICE FLANGE
A1A2
1/2
300
RF
80
84
ORIFICE FLANGE
A1A2
2 1/2
300
RF
40
85
ORIFICE FLANGE
A1A2
10
24
300
RF
20
CARBON STEEL, SET OF WELDING NECK ORIFICE FLANGES (COUPLE OF WELDING NECK FLANGE WITH NPT ORIFICE), ASTM A-105, DIMENSIONS AS PER ASME B16.36, GENERAL REQUIREMENTS AS PER ASME B16.36, COMPLETE WITH SPACING JACK SCREWS, BOLTS ASTM A-193 GR. B7, NUTS ASTM A-194 GR. 2H AND PLUGS ASTM A-105. CARBON STEEL, SET OF WELDING NECK ORIFICE FLANGES (COUPLE OF WELDING NECK FLANGE WITH NPT ORIFICE), ASTM A-105, DIMENSIONS AS PER ASME B16.36, GENERAL REQUIREMENTS AS PER ASME B16.36, COMPLETE WITH SPACING JACK SCREWS, BOLTS ASTM A-193 GR. B7, NUTS ASTM A-194 GR. 2H AND PLUGS ASTM A-105. CARBON STEEL, SET OF WELDING NECK ORIFICE FLANGES (COUPLE OF WELDING NECK FLANGE WITH NPT ORIFICE), ASTM A-105, DIMENSIONS AS PER ASME B16.36, GENERAL REQUIREMENTS AS PER ASME B16.36, COMPLETE WITH SPACING JACK SCREWS, BOLTS ASTM A-193 GR. B7, NUTS ASTM A-194 GR. 2H AND PLUGS ASTM A-105.
Sheet 8 of 11
Item PIPING ELEMENT CLASS DN from DN to (in) (in) A1A2 A1A2 A1A2 A1A2 14 14 1/2 2 24 24 12 24 RATING FACE SCHEDULE COMPONENTS DESCRIPTION
86 87 88 89
BLIND PLATE SPACER RING FIGURE 8 DRIP RINGS
150 150 150 150
RF RF RF RF
90
GASKET
A1A2
1/2
24
150
RF
CARBON STEEL, BLIND PLATE, ASTM A-516 GR. 70, DIMENSIONS AS PER ASME B16.5, RAISED FACE ENDS CARBON STEEL, SPACER RING, ASTM A-516 GR. 70, DIMENSIONS AS PER ASME B16.5, RAISED FACE ENDS CARBON STEEL, FIGURE 8 BLIND, ASTM A-516 GR. 70, DIMENSIONS AS PER ASME B16.5, RAISED FACE ENDS CARBON STEEL, DRIP RING, THE RING WILL HAVE A 3/4" IN RADIAL BORE THREADED AS PER ASME B1.20.1, ASTM A-516 GR. 70, DIMENSIONS AS PER ASME B16.5, RAISED FACE ENDS STAINLESS STEEL, SPIRAL WOUND GASKET WITH GRAPHITE FILLER AND CARBON STEEL EXTERNAL CENTERING RINGS, THICKNESS 1/8" INCHES, AISI 304 SS, DIMENSIONS AS PER ASME B16.20, SUITABLE FOR RAISED FACE FLANGES ASME B16.5 STAINLESS STEEL, SPIRAL WOUND GASKET WITH GRAPHITE FILLER AND CARBON STEEL EXTERNAL CENTERING RINGS, THICKNESS 1/8" INCHES, AISI 304 SS, DIMENSIONS AS PER ASME B16.20, SUITABLE FOR RAISED FACE FLANGES ASME B16.47 SERIES B CARBON STEEL, STUD BOLT WITH TWO SEMI FINISHED HEAVY TYPE HEXAGONAL NUTS, ASTM A-193 GR. B7 / ASTM A 194 GR. 2H, THREADED ENTIRE LENGTH AS PER ASME B1.1, DIMENSIONS AS PER ASME B18.2.1 AND ASME B18.2.2
91
GASKET
A1A2
26
42
150
RF
92
BOLTING
A1A2
NOTES: 1. Threaded joints are permitted only at the outlet of vent and drain valves, hydrostatic connections, outlet instrument take-off valves, and to match equipment. 2. These valves shall be used only for vent, drain, and instrument connections. 3. Flat-face flanges shall be provided adjacent to flat-face equipment nozzles. 4. Welding neck flanges rating 300 shall be used only to match Class 300 flange connections at control valves and special equipment. 5. Full-face gaskets shall be used at flat-faced flanges.
Sheet 9 of 11
TABLA 1 - TABLA DE DERIVACIONES PARA TUBERIA ACERO AL CARBON
DIAMETRO DEL CABEZAL
42" S S S S S W W W W W W W W R R R R R R R R R R R R R T 40" S S S S S W W W W W W W W R R R R R R R R R R R R T 38" S S S S S W W W W W W W W R R R R R R R R R R R T 36" S S S S S W W W W W W W W R R R R R R R R R R T NOTA 1 : 34" S S S S S W W W W W W W W R R R R R R R R R T 32" S S S S S W W W W W W R R R R R R R R R R T 30" S S S S S W W W W W W R R R R R R R R R T 28" S S S S S W W W W W W R R R R R R R R T 26" S S S S S W W W W W W R R R R R R R T 24" S S S S S W W W W W W R R R R R R T 22" S S S S S W W W W W W R R R R R T 20" S S S S S W W W W W R R R R R T 18" S S S S S W W W W W R R R R T 16" S S S S S W W W W R R R R T 14" S S S S S W W W R R R R T 12" S S S S S W W W R R R T 10" S S S S S W W R R R T 8" S S S S S W W R R T 6" S S S S S W R R T 4" S S S S S W R T 2 3" S S S S S W T 2-1/2" S S S S S T 2" S S S R T
1/2" 3/4" 1" 1-1/2" 2" 2-1/2" 3" 4" 6" 8"
DIAMETRO DERIVACION
1-1/2" S R R T
1" S R T
3/4" R T
1/2" T
10" 12" 14" 16" 18" 20" 22" 24" 26" 28" 30" 32" 34" 36" 38" 40" 42"
S T W R
= = = =
SOCKOLET (3000#) STRAIGHT TEE WELDOLET REDUCING TEE
Como alternativa a la Tabla 1 para tees (T) y tees reductoras (R) en diametros de 16"x 8" o mayores (Diam. Cabezal x Diam. Derivacion) se pueden usar uniones tubo a tubo con ruana de refuerzo (ver Tabla 2 - Ruana de refuerzo para conexiones tubo a tubo). Adicionalmente ver notas en isometrico de tuberias a cargo del ingeniero de stress. 2
Sheet 10 of 11
TABLA 2 - RUANA DE REFUERZO PARA CONEXIONES TUBO A TUBO
Sheet 11 of 11
CLASS
DESIGN PRESSURE (PSIG): From: To: DESIGN TEMPERATURE (F): From: To:
A2A2
1 1 435 -20 1 400
ANSI RATING
FLANGE FINISH RF
300
MATERIAL: CARBON STEEL DESIGN CODE: ASME B31.3
CORROSION ALLOWANCE 1/8"
DESIGN LIMITS Class Temperature (F) -20 to 100 150 200 300 400 1 150# (PSIG) 300# (PSIG) 435 435 435 435 435 1 600# (PSIG) 900# (PSIG) 1500# (PSIG) CLARIFIED WATER CRUDE OIL <FLOW LINES> STEAM INJECTION WATER CLW CRU MPS INW SERVICE REFERENCE NOTES
NOTES:
Sheet 1 of 11
Item 1 PIPING ELEMENT GATE VALVE CLASS DN from DN to (in) (in) A2A2 1/2 2 RATING FACE SCHEDULE 800 SW COMPONENTS DESCRIPTION CARBON STEEL, GATE VALVE, ASTM A-105, ACCORDING TO API 602, SOCKET WELDING ENDS AS PER ASME B16.11, CONSTRUCTION AS PER ASME B16.34, TESTS AS PER API 598, TRIM F8, AISI 304 SPIRAL WOUND BONNET GASKET GRAPHITE FILLER, BOLTED BONNET, OUTSIDE SCREW AND YOKE, SOLID WEDGE, STELLITE INTEGRAL SEAT RINGS, GRAPHITE STEM PACKING REPLACEABLE UNDER PRESSURE, HANDWHEEL CARBON STEEL, GATE VALVE, ASTM A-105, ACCORDING TO API 602, THREADED ENDS AS PER ASME B16.11, CONSTRUCTION AS PER ASME B16.34, TESTS AS PER API 598, TRIM F8, AISI 304 SPIRAL WOUND BONNET GASKET GRAPHITE FILLER, BOLTED BONNET, OUTSIDE SCREW AND YOKE, SOLID WEDGE, STELLITE INTEGRAL SEAT RINGS, GRAPHITE STEM PACKING REPLACEABLE UNDER PRESSURE, HANDWHEEL CARBON STEEL, GATE VALVE, ASTM A-216 GR. WCB, ACCORDING TO API 600, DIMENSIONS AS PER ASME B16.10, RAISED FACE FLANGED ENDS, RATING AS PER ASME B16.5, CONSTRUCTION AS PER ASME B16.34, TESTS AS PER API 598, TRIM F8, AISI 304 SPIRAL WOUND BONNET GASKET GRAPHITE FILLER, BOLTED BONNET, OUTSIDE SCREW AND YOKE, FLEXIBLE WEDGE, STELLITE RENEWABLE SEAT RINGS, GRAPHITE STEM PACKING REPLACEABLE UNDER PRESSURE, HANDWHEEL CARBON STEEL, GATE VALVE, ASTM A-216 GR. WCB, ACCORDING TO API 600, DIMENSIONS AS PER ASME B16.10, RAISED FACE FLANGED ENDS, RATING AS PER ASME B16.5, CONSTRUCTION AS PER ASME B16.34, TESTS AS PER API 598, TRIM F8, AISI 304 SPIRAL WOUND BONNET GASKET GRAPHITE FILLER, BOLTED BONNET, OUTSIDE SCREW AND YOKE, FLEXIBLE WEDGE, STELLITE RENEWABLE SEAT RINGS, GRAPHITE STEM PACKING REPLACEABLE UNDER PRESSURE, GEAR OPERATOR CARBON STEEL, GATE VALVE, ASTM A-216 GR. WCB, ACCORDING TO API 600, DIMENSIONS AS PER ASME B16.10, RAISED FACE FLANGED ENDS ACC. TO ASME B16.47 SERIES B, CONSTRUCTION AS PER ASME B16.34, TESTS AS PER API 598, TRIM F8, AISI 304 SPIRAL WOUND BONNET GASKET GRAPHITE FILLER, BOLTED BONNET, OUTSIDE SCREW AND YOKE, FLEXIBLE WEDGE, STELLITE RENEWABLE SEAT RINGS, GRAPHITE STEM PACKING REPLACEABLE UNDER PRESSURE, GEAR OPERATOR,
GATE VALVE
A2A2
1/2
800
THD
1 SEE NOTE 2
GATE VALVE
A2A2
2 1/2
12
300
RF
GATE VALVE
A2A2
14
24
300
RF
GATE VALVE
A2A2
26
42
300
RF
CHECK VALVE
A2A2
1/2
800
SW
CARBON STEEL, SPRING BALL CHECK VALVE, SUITABLE FOR HORIZONTAL AND VERTICAL INSTALLATION, ASTM A-105, DIMENSIONS AS PER ASME B16.10, SOCKET WELDING ENDS AS PER ASME B16.11, CONSTRUCTION AS PER ASME B16.34, TESTS AS PER API 598, TRIM F8, AISI 304 SPIRAL WOUND GASKET WITH GRAPHITE FILLER, BOLTED CAP, 316 SS BALL, STELLITE INTEGRAL SEAT, .
Sheet 2 of 11
Item 7 PIPING ELEMENT CHECK VALVE CLASS DN from DN to (in) (in) A2A2 2 1/2 24 RATING FACE SCHEDULE 300 RF COMPONENTS DESCRIPTION CARBON STEEL, SWING CHECK VALVE, SUITABLE FOR HORIZONTAL AND VERTICAL INSTALLATION, ASTM A-216 GR. WCB, DIMENSIONS AS PER ASME B16.10, RAISED FACE FLANGED ENDS, RATING AS PER ASME B16.5, CONSTRUCTION AS PER ASME B16.34, TESTS AS PER API 598, TRIM F8, AISI 304 SPIRAL WOUND BONNET GASKET GRAPHITE FILLER, BOLTED CAP, STELLITE RENEWABLE SEAT RINGS, . CARBON STEEL, GLOBE VALVE, ASTM A-105, DIMENSIONS AS PER ASME B16.10, SOCKET WELDING ENDS AS PER ASME B16.11, CONSTRUCTION AS PER ASME B16.34, TESTS AS PER API 598, TRIM F8, AISI 304 SPIRAL WOUND GASKET WITH GRAPHITE FILLER, BOLTED BONNET, OUTSIDE SCREW AND YOKE, SWIVEL DISC PLUG TYPE, STELLITE INTEGRAL SEAT RINGS, GRAPHITE STEM PACKING REPLACEABLE UNDER PRESSURE, HANDWHEEL CARBON STEEL, GLOBE VALVE, ASTM A-216 GR. WCB, DIMENSIONS AS PER ASME B16.10, RAISED FACE FLANGED ENDS, RATING AS PER ASME B16.5, CONSTRUCTION AS PER ASME B16.34, TESTS AS PER API 598, TRIM F8, AISI 304 SPIRAL WOUND BONNET GASKET GRAPHITE FILLER, BOLTED BONNET, OUTSIDE SCREW AND YOKE, SWIVEL DISC PLUG TYPE, STELLITE RENEWABLE SEAT RINGS, GRAPHITE STEM PACKING REPLACEABLE UNDER PRESSURE, HANDWHEEL CARBON STEEL, BUTTERFLY VALVE, WAFER OR LUGGED TYPE , ASTM A-216 GR. WCB, ACCORDING TO API 609, RATING AS PER ASME B16.5, TESTS AS PER API 598, , 316 SS DISC, INCONEL SEAT, LEVER OPERATOR CARBON STEEL, BUTTERFLY VALVE, WAFER OR LUGGED TYPE , ASTM A-216 GR. WCB, ACCORDING TO API 609, RATING AS PER ASME B16.5, TESTS AS PER API 598, , 316 SS DISC, INCONEL SEAT, GEAR OPERATOR CARBON STEEL, BALL VALVE, FLOATING, FULL PORT, ASTM A-105, ACCORDING TO API 608, DIMENSIONS AS PER ASME B16.10, FEMALE THREADED ENDS, AS PER ANSI B 1.20.1, NPT, TESTS AS PER API 598, CONSTRUCTION AS PER ASME B 16.34, TRIM F8, BOLTED BONNET, 316 SS BALL, LEVER OPERATOR CARBON STEEL, BALL VALVE, FLOATING, FULL PORT, ASTM A-105, ACCORDING TO API 608, DIMENSIONS AS PER ASME B16.10, SOCKET WELDING ENDS AS PER ASME B16.11, TESTS AS PER API 598, CONSTRUCTION AS PER ASME B 16.34, TRIM F8, BOLTED BONNET, 316 SS BALL, LEVER OPERATOR CARBON STEEL, BALL VALVE, TRUNNION MOUNTED, FULL PORT, ASTM A-216 GR. WCB, ACCORDING TO API 608, DIMENSIONS AS PER ASME B16.10, RAISED FACE FLANGED ENDS, RATING AS PER ASME B16.5, CONSTRUCTION AS PER ASME B 16.34, TRIM F8, BOLTED BONNET, 316 SS BALL, HANDWHEEL OPERATOR CARBON STEEL, BALL VALVE, TRUNNION MOUNTED, FULL PORT, ASTM A-216 GR. WCB, DIMENSIONS AS PER ASME B16.10, RAISED FACE FLANGED ENDS, RATING AS PER ASME B16.5, CONSTRUCTION AS PER ASME B 16.34, TRIM F8, BOLTED BONNET, 316 SS BALL, GEAR OPERATOR
GLOBE VALVE
A2A2
1/2
800
SW
GLOBE VALVE
A2A2
2 1/2
12
300
RF
10
BUTTERFLY VALVE
A2A2
2 1/2
12
300
RF
11
BUTTERFLY VALVE
A2A2
14
24
300
RF
12
BALL VALVE
A2A2
1/2
800
THD
1 SEE NOTE 2
13
BALL VALVE
A2A2
1/2
800
SW
14
BALL VALVE
A2A2
2 1/2
12
300
RF
15
BALL VALVE
A2A2
14
24
300
RF
Sheet 3 of 11
Item 16 PIPING ELEMENT PLUG VALVE CLASS DN from DN to (in) (in) A2A2 2 1/2 12 RATING FACE SCHEDULE 300 RF COMPONENTS DESCRIPTION CARBON STEEL, PLUG VALVE, ASTM A-216 GR. WCB, ACCORDING TO API 599, DIMENSIONS AS PER ASME B16.10, RAISED FACE FLANGED ENDS, RATING AS PER ASME B16.5, CONSTRUCTION AS PER ASME B 16.34, TESTS AS PER API 598 (FOR HIGH TEMPERATURES & PRESSURES, AS HIGH PRESSURE STEAM, VALVES SHALL BE LUBRICATED TYPE), TRIM F8, BOLTED BONNET, 316 SS PLUG, NON LUBRICATED, HANDWHEEL OPERATOR CARBON STEEL, PLUG VALVE, ASTM A-216 GR. WCB, ACCORDING TO API 599, DIMENSIONS AS PER ASME B16.10, RAISED FACE FLANGED ENDS, RATING AS PER ASME B16.5, CONSTRUCTION AS PER ASME B 16.34, TESTS AS PER API 598 (FOR HIGH TEMPERATURES & PRESSURES, AS HIGH PRESSURE STEAM, VALVES SHALL BE LUBRICATED TYPE), TRIM F8, BOLTED BONNET, 316 SS PLUG, NON LUBRICATED, GEAR OPERATOR CARBON STEEL, SEAMLESS PIPE, ASTM A-106 GR. B, DIMENSIONS AS PER ASME B36.10, PLAIN ENDS CARBON STEEL, SEAMLESS PIPE, ASTM A-106 GR. B, DIMENSIONS AS PER ASME B36.10, BEVELED ENDS AS PER ASME B16.25 CARBON STEEL, SEAMLESS PIPE, ASTM A-106 GR. B, DIMENSIONS AS PER ASME B36.10, BEVELED ENDS AS PER ASME B16.25 CARBON STEEL, API 5L GR. B , ERW/SAW, 100% X-RAY-LONGITUDINAL SEAM, BEVELED ENDS AS PER ASME B16.25 CARBON STEEL, API 5L GR. B , ERW/SAW, 100% X-RAY-LONGITUDINAL SEAM, BEVELED ENDS AS PER ASME B16.25 CARBON STEEL, ELBOW 45 DEGREES, ASTM A-105, DIMENSIONS AS PER ASME B16.11, SOCKET WELDING ENDS AS PER ASME B16.11 STD BW 25 ELBOW 45 DEGREES A2A2 18 24 BW XS CARBON STEEL, ELBOW 45 DEGREES, LONG RADIUS, ASTM A 234 GR. WPB, DIMENSIONS AS PER ASME B16.9, BEVELED ENDS AS PER ASME B16.25 CARBON STEEL, ELBOW 45 DEGREES, LONG RADIUS, ASTM A 234 GR. WPB, DIMENSIONS AS PER ASME B16.9, BEVELED ENDS AS PER ASME B16.25 CARBON STEEL, ELBOW 45 DEGREES, LONG RADIUS, ASTM A 234 GR. WPB, DIMENSIONS AS PER ASME B16.9, BEVELED ENDS AS PER ASME B16.25 CARBON STEEL, ELBOW 45 DEGREES, LONG RADIUS, ASTM A 234 GR. WPB, DIMENSIONS AS PER ASME B16.9, BEVELED ENDS AS PER ASME B16.25
17
PLUG VALVE
A2A2
14
24
300
RF
18
PIPE
A2A2
1/2
PE
160
19
PIPE
A2A2
2 1/2
16 BE
STD
20
PIPE
A2A2
18
24
BE
XS
21
PIPE
A2A2
26
34
BE
0.625" wt
22
PIPE
A2A2
36
42
BE
0.75" wt
23
ELBOW 45 DEGREES
A2A2
1/2
6000
SW
24
ELBOW 45 DEGREES
A2A2
2 1/2
16
26
ELBOW 45 DEGREES
A2A2
26
34
BW
0.625" wt
27
ELBOW 45 DEGREES
A2A2
36
42
BW
0.75" wt
Sheet 4 of 11
Item 28 PIPING ELEMENT ELBOW 90 DEGREES CLASS DN from DN to (in) (in) A2A2 1/2 2 RATING FACE SCHEDULE 6000 SW COMPONENTS DESCRIPTION CARBON STEEL, ELBOW 90 DEGREES, ASTM A-105, DIMENSIONS AS PER ASME B16.11, SOCKET WELDING ENDS AS PER ASME B16.11 STD BW 30 ELBOW 90 DEGREES A2A2 18 24 BW XS CARBON STEEL, ELBOW 90 DEGREES, LONG RADIUS, ASTM A 234 GR. WPB, DIMENSIONS AS PER ASME B16.9, BEVELED ENDS AS PER ASME B16.25 CARBON STEEL, ELBOW 90 DEGREES, LONG RADIUS, ASTM A 234 GR. WPB, DIMENSIONS AS PER ASME B16.9, BEVELED ENDS AS PER ASME B16.25 CARBON STEEL, ELBOW 90 DEGREES, LONG RADIUS, ASTM A 234 GR. WPB, DIMENSIONS AS PER ASME B16.9, BEVELED ENDS AS PER ASME B16.25 CARBON STEEL, ELBOW 90 DEGREES, LONG RADIUS, ASTM A 234 GR. WPB, DIMENSIONS AS PER ASME B16.9, BEVELED ENDS AS PER ASME B16.25 CARBON STEEL, CONCENTRIC SWAGE, ASTM A 234 GR. WPB, DIMENSIONS AS PER MSS-SP-95, PLAIN END OR THREADED END AS PER ASME B1.20.1 OR BEVELED END AS PER ASME B16.25 CARBON STEEL, CONCENTRIC REDUCER, ASTM A 234 GR. WPB, DIMENSIONS AS PER ASME B16.9, BEVELED ENDS AS PER ASME B16.25 CARBON STEEL, CONCENTRIC REDUCER, ASTM A 234 GR. WPB, DIMENSIONS AS PER ASME B16.9, BEVELED ENDS AS PER ASME B16.25 CARBON STEEL, CONCENTRIC REDUCER, ASTM A 234 GR. WPB, DIMENSIONS AS PER ASME B16.9, BEVELED ENDS AS PER ASME B16.25 CARBON STEEL, CONCENTRIC REDUCER, ASTM A 234 GR. WPB, DIMENSIONS AS PER ASME B16.9, BEVELED ENDS AS PER ASME B16.25 CARBON STEEL, ECCENTRIC SWAGE, ASTM A 234 GR. WPB, DIMENSIONS AS PER MSS-SP-95, PLAIN END OR THREADED END AS PER ASME B1.20.1 OR BEVELED END AS PER ASME B16.25 CARBON STEEL, ECCENTRIC REDUCER, ASTM A 234 GR. WPB, DIMENSIONS AS PER ASME B16.9, BEVELED ENDS AS PER ASME B16.25 CARBON STEEL, ECCENTRIC REDUCER, ASTM A 234 GR. WPB, DIMENSIONS AS PER ASME B16.9, BEVELED ENDS AS PER ASME B16.25 CARBON STEEL, ECCENTRIC REDUCER, ASTM A 234 GR. WPB, DIMENSIONS AS PER ASME B16.9, BEVELED ENDS AS PER ASME B16.25
29
ELBOW 90 DEGREES
A2A2
2 1/2
16
31
ELBOW 90 DEGREES
A2A2
26
34
BW
0.625" wt
32
ELBOW 90 DEGREES
A2A2
36
42
BW
0.75" wt
33
CONCENTRIC REDUCER
A2A2
1/2
160
34
CONCENTRIC REDUCER
A2A2
2 1/2
16 BW
STD
35
CONCENTRIC REDUCER
A2A2
18
24
BW
XS
36
CONCENTRIC REDUCER
A2A2
26
34
BW
0.625" wt
37
CONCENTRIC REDUCER
A2A2
36
42
BW
0.75" wt
38
ECCENTRIC REDUCER
A2A2
1/2
160
39
ECCENTRIC REDUCER
A2A2
2 1/2
16 BW
STD
40
ECCENTRIC REDUCER
A2A2
18
24
BW
XS
41
ECCENTRIC REDUCER
A2A2
26
34
BW
0.625" wt
Sheet 5 of 11
Item 42 PIPING ELEMENT ECCENTRIC REDUCER CLASS DN from DN to (in) (in) A2A2 36 42 RATING FACE SCHEDULE BW 0.75" wt COMPONENTS DESCRIPTION CARBON STEEL, ECCENTRIC REDUCER, ASTM A 234 GR. WPB, DIMENSIONS AS PER ASME B16.9, BEVELED ENDS AS PER ASME B16.25 CARBON STEEL, REDUCER INSERT, ASTM A-105, DIMENSIONS AS PER ASME B16.11, MALE x FEMALE, SOCKET WELDING ENDS AS PER ASME B16.11 CARBON STEEL, CAP, ASTM A-105, DIMENSIONS AS PER ASME B16.11, FEMALE THREADED ENDS AS PER ASME B1.20.1, NPT CARBON STEEL, CAP, ASTM A-105, DIMENSIONS AS PER ASME B16.11, SOCKET WELDING ENDS AS PER ASME B16.11 STD BW 47 CAP A2A2 18 24 BW XS CARBON STEEL, CAP, ASTM A 234 GR. WPB, DIMENSIONS AS PER ASME B16.9, BEVELED ENDS AS PER ASME B16.25 CARBON STEEL, CAP, ASTM A 234 GR. WPB, DIMENSIONS AS PER ASME B16.9, BEVELED ENDS AS PER ASME B16.25 CARBON STEEL, CAP, ASTM A 234 GR. WPB, DIMENSIONS AS PER ASME B16.9, BEVELED ENDS AS PER ASME B16.25 CARBON STEEL, CAP, ASTM A 234 GR. WPB, DIMENSIONS AS PER ASME B16.9, BEVELED ENDS AS PER ASME B16.25 CARBON STEEL, STRAIGHT AND REDUCER TEE, ASTM A-105, DIMENSIONS AS PER ASME B16.11, SOCKET WELDING ENDS AS PER ASME B16.11 CARBON STEEL, STRAIGHT AND REDUCER TEE, ASTM A 234 GR. WPB, DIMENSIONS AS PER ASME B16.9, BEVELED ENDS AS PER ASME B16.25 CARBON STEEL, STRAIGHT AND REDUCER TEE, ASTM A 234 GR. WPB, DIMENSIONS AS PER ASME B16.9, BEVELED ENDS AS PER ASME B16.25 CARBON STEEL, STRAIGHT AND REDUCER TEE, ASTM A 234 GR. WPB, DIMENSIONS AS PER ASME B16.9, BEVELED ENDS AS PER ASME B16.25 CARBON STEEL, STRAIGHT AND REDUCER TEE, ASTM A 234 GR. WPB, DIMENSIONS AS PER ASME B16.9, BEVELED ENDS AS PER ASME B16.25 CARBON STEEL, STRAIGHT AND REDUCER TEE, ASTM A-105, DIMENSIONS AS PER ASME B16.11, SOCKET WELDING ENDS AS PER ASME B16.11 CARBON STEEL, STRAIGHT AND REDUCER TEE, ASTM A 234 GR. WPB, DIMENSIONS AS PER ASME B16.9, BEVELED ENDS AS PER ASME B16.25
43
REDUCER INSERT
A2A2
1/2
6000
MxF
44
CAP
A2A2
1/2
6000
THD
SEE NOTE 1 1
45
CAP
A2A2
1/2
6000
SW
46
CAP
A2A2
2 1/2
16
48
CAP
A2A2
26
34
BW
0.625" wt
49
CAP
A2A2
36
42
BW
0.75" wt
50 51
STRAIGHT TEE STRAIGHT TEE
A2A2 A2A2
1/2 2 1/2
2 16
6000
SW STD BW
52
STRAIGHT TEE
A2A2
18
24
BW
XS
53
STRAIGHT TEE
A2A2
26
34
BW
0.625" wt
54
STRAIGHT TEE
A2A2
36
42
BW
0.75" wt
55 56
REDUCER TEE REDUCER TEE
A2A2 A2A2
1/2 2 1/2
2 16
6000
SW STD BW
Sheet 6 of 11
Item 57 PIPING ELEMENT REDUCER TEE CLASS DN from DN to (in) (in) A2A2 18 24 RATING FACE SCHEDULE BW XS COMPONENTS DESCRIPTION CARBON STEEL, STRAIGHT AND REDUCER TEE, ASTM A 234 GR. WPB, DIMENSIONS AS PER ASME B16.9, BEVELED ENDS AS PER ASME B16.25 CARBON STEEL, STRAIGHT AND REDUCER TEE, ASTM A 234 GR. WPB, DIMENSIONS AS PER ASME B16.9, BEVELED ENDS AS PER ASME B16.25 CARBON STEEL, STRAIGHT AND REDUCER TEE, ASTM A 234 GR. WPB, DIMENSIONS AS PER ASME B16.9, BEVELED ENDS AS PER ASME B16.25 CARBON STEEL, THREDOLET, ASTM A-105, DIMENSIONS AS PER MSS-SP-97, FEMALE THREADED ENDS AS PER ASME B1.20.1, NPT CARBON STEEL, SOCKOLET, ASTM A-105, DIMENSIONS AS PER MSS-SP-97, SOCKET WELDING ENDS AS PER ASME B16.11 STD BW 63 OLET A2A2 18 24 BW XS CARBON STEEL, WELDOLET, ASTM A 234 GR. WPB, DIMENSIONS AS PER MSSSP-97, BEVELED ENDS AS PER ASME B16.25 CARBON STEEL, WELDOLET, ASTM A 234 GR. WPB, DIMENSIONS AS PER MSS-SP-97, BEVELED ENDS AS PER ASME B16.25 CARBON STEEL, PLUG SOLID, ROUND HEAD, ASTM A-105, DIMENSIONS AS PER ASME B16.11, MALE THREADED ENDS AS PER ASME B1.20.1, NPT CARBON STEEL, COUPLING, ASTM A-105, DIMENSIONS AS PER ASME B16.11, FEMALE THREADED ENDS AS PER ASME B1.20.1, NPT
58
REDUCER TEE
A2A2
26
34
BW
0.625" wt
59
REDUCER TEE
A2A2
36
42
BW
0.75" wt
1 SEE NOTE 1 1
60
OLET
A2A2
1/2
6000
THD
61
OLET
A2A2
1/2
6000
SW
62
OLET
A2A2
2 1/2
16
1 SEE NOTE 1 1 SEE NOTE 1 1
64
PLUG
A2A2
1/2
6000
THD
65
COUPLING
A2A2
1/2
6000
THD
66
COUPLING
A2A2
1/2
6000
SW
CARBON STEEL, COUPLING, ASTM A-105, DIMENSIONS AS PER ASME B16.11, SOCKET WELDING ENDS AS PER ASME B16.11 CARBON STEEL, HALF COUPLING, ASTM A-105, DIMENSIONS AS PER ASME B16.11, FEMALE THREADED ENDS AS PER ASME B1.20.1, NPT SEE NOTE 1 1
67
HALF COUPLING
A2A2
1/2
6000
THD
68 69
HALF COUPLING NIPPLE
A2A2 A2A2
1/2 1/2
2 2
6000
SW THD 160
CARBON STEEL, HALF COUPLING, ASTM A-105, DIMENSIONS AS PER ASME B16.11, SOCKET WELDING ENDS AS PER ASME B16.11 CARBON STEEL, NIPPLE, SEAMLESS PIPE, ASTM A-106 GR. B, DIMENSIONS AS PER ASME B36.10, MALE THREADED ENDS AS PER ASME B1.20.1, NPT CARBON STEEL, NIPPLE, SEAMLESS PIPE, ASTM A-106 GR. B, DIMENSIONS AS PER ASME B36.10, PLAIN ENDS Sheet 7 of 11 SEE NOTE 1 1
70
NIPPLE
A2A2
1/2
PE
160
Item 71 PIPING ELEMENT FLANGE CLASS DN from DN to (in) (in) A2A2 1/2 2 RATING FACE SCHEDULE 300 RF 160 COMPONENTS DESCRIPTION CARBON STEEL, SOCKET WELDING FLANGE, ASTM A-105, DIMENSIONS AS PER ASME B16.5, RAISED FACE FLANGED END CARBON STEEL, WELDING NECK FLANGE, ASTM A-105, DIMENSIONS AS PER ASME B16.5, RAISED FACE FLANGED END CARBON STEEL, WELDING NECK FLANGE, ASTM A-105, DIMENSIONS AS PER ASME B16.5, RAISED FACE FLANGED END CARBON STEEL, WELDING NECK FLANGE, ASTM A-105, RAISED FACE FLANGED END, DIMENSIONS AS PER ASME B16.47 SERIES B CARBON STEEL, WELDING NECK FLANGE, ASTM A-105, RAISED FACE FLANGED END, DIMENSIONS AS PER ASME B16.47 SERIES B CARBON STEEL, BLIND FLANGE, ASTM A-105, DIMENSIONS AS PER ASME B16.5, RAISED FACE FLANGED END CARBON STEEL, BLIND FLANGE, ASTM A-105, RAISED FACE FLANGED END, DIMENSIONS AS PER ASME B16.47, SERIES B 160 CARBON STEEL, SET OF WELDING NECK ORIFICE FLANGES (COUPLE OF WELDING NECK FLANGE WITH NPT ORIFICE), ASTM A-105, DIMENSIONS AS PER ASME B16.36, GENERAL REQUIREMENTS AS PER ASME B16.36, COMPLETE WITH SPACING JACK SCREWS, BOLTS ASTM A-193 GR. B7, NUTS ASTM A-194 GR. 2H AND PLUGS ASTM A-105. CARBON STEEL, SET OF WELDING NECK ORIFICE FLANGES (COUPLE OF WELDING NECK FLANGE WITH NPT ORIFICE), ASTM A-105, DIMENSIONS AS PER ASME B16.36, GENERAL REQUIREMENTS AS PER ASME B16.36, COMPLETE WITH SPACING JACK SCREWS, BOLTS ASTM A-193 GR. B7, NUTS ASTM A-194 GR. 2H AND PLUGS ASTM A-105. CARBON STEEL, SET OF WELDING NECK ORIFICE FLANGES (COUPLE OF WELDING NECK FLANGE WITH NPT ORIFICE), ASTM A-105, DIMENSIONS AS PER ASME B16.36, GENERAL REQUIREMENTS AS PER ASME B16.36, COMPLETE WITH SPACING JACK SCREWS, BOLTS ASTM A-193 GR. B7, NUTS ASTM A-194 GR. 2H AND PLUGS ASTM A-105. CARBON STEEL, BLIND PLATE, ASTM A-516 GR. 70, DIMENSIONS AS PER ASME B16.5, RAISED FACE ENDS CARBON STEEL, SPACER RING, ASTM A-516 GR. 70, DIMENSIONS AS PER ASME B16.5, RAISED FACE ENDS CARBON STEEL, FIGURE 8 BLIND, ASTM A-516 GR. 70, DIMENSIONS AS PER ASME B16.5, RAISED FACE ENDS
72
FLANGE
A2A2
2 1/2
16
300 RF
STD
73
FLANGE
A2A2
18
24
300
RF
XS
74
FLANGE
A2A2
26
34
300
RF
0.625" wt
75
FLANGE
A2A2
36
42
300
RF
0.75" wt
76 77
BLIND FLANGE BLIND FLANGE
A2A2 A1A2
1/2 26
24 42
300 300
RF RF
78
ORIFICE FLANGE
A2A2
300
RF
79
ORIFICE FLANGE
A2A2
2 1/2
16
300 RF
STD
80
ORIFICE FLANGE
A2A2
18
24
300
RF
XS
81 82 83
BLIND PLATE SPACER RING FIGURE 8
A2A2 A2A2 A2A2
14 14 1/2
24 24 12
300 300 300
RF RF RF
Sheet 8 of 11
Item 84 PIPING ELEMENT DRIP RINGS CLASS DN from DN to (in) (in) A2A2 2 24 RATING FACE SCHEDULE 300 RF COMPONENTS DESCRIPTION CARBON STEEL, DRIP RING, THE RING WILL HAVE A 3/4" IN RADIAL BORE THREADED AS PER ASME B1.20.1, ASTM A-516 GR. 70, DIMENSIONS AS PER ASME B16.5, RAISED FACE ENDS STAINLESS STEEL, SPIRAL WOUND GASKET WITH GRAPHITE FILLER AND STAINLESS STEEL EXTERNAL CENTERING RING, THICKNESS 1/8" INCHES, AISI 304 SS, DIMENSIONS AS PER ASME B16.20, SUITABLE FOR RAISED FACE FLANGES ASME B16.5 STAINLESS STEEL, SPIRAL WOUND GASKET WITH GRAPHITE FILLER AND CARBON STEEL EXTERNAL CENTERING RINGS, THICKNESS 1/8" INCHES, AISI 304 SS, DIMENSIONS AS PER ASME B16.20, SUITABLE FOR RAISED FACE FLANGES ASME B16.47 SERIES B CARBON STEEL, STUD BOLT WITH TWO SEMI FINISHED HEAVY TYPE HEXAGONAL NUTS, ASTM A-193 GR. B7 / ASTM A 194 GR. 2H, THREADED ENTIRE LENGTH AS PER ASME B1.1, DIMENSIONS AS PER ASME B18.2.1 AND ASME B18.2.2
85
GASKET
A2A2
1/2
24
300
RF
86
GASKET
A2A2
26
42
300
RF
87
BOLTING
A2A2
NOTES: 1. Threaded joints are permitted only at the outlet of vent and drain valves, hydrostatic connections, outlet instrument take-off valves, and to match equipment. 2. These valves shall be used only for vent, drain, and instrument connections.
Sheet 9 of 11
TABLA 1 - TABLA DE DERIVACIONES PARA TUBERIA ACERO AL CARBON
DIAMETRO DEL CABEZAL
42" 1/2" 3/4" 1" 1-1/2" 2" 2-1/2" 3" 4" 6" 8"
DIAMETRO DERIVACION
40" S S S S S W W W W W W W W R R R R R R R R R R R R T
38" S S S S S W W W W W W W W R R R R R R R R R R R T
36" S S S S S W W W W W W W W R R R R R R R R R R T
34" S S S S S W W W W W W W W R R R R R R R R R T
32" S S S S S W W W W W W R R R R R R R R R R T
30" S S S S S W W W W W W R R R R R R R R R T
28" S S S S S W W W W W W R R R R R R R R T
26" S S S S S W W W W W W R R R R R R R T
24" S S S S S W W W W W W R R R R R R T
22" S S S S S W W W W W W R R R R R T
20" S S S S S W W W W W R R R R R T
18" S S S S S W W W W W R R R R T
16" S S S S S W W W W R R R R T
14" S S S S S W W W R R R R T
12" S S S S S W W W R R R T
10" S S S S S W W R R R T
8" S S S S S W W R R T
6" S S S S S W R R T
4" S S S S S W R T 1
3" S S S S S W T
2-1/2" S S S S S T
2" S S S R T
1-1/2" S R R T
1" S R T
3/4" R T
1/2" T
S S S S S W W W W W W W W R R R R R R R R R R R R R T
10" 12" 14" 16" 18" 20" 22" 24" 26" 28" 30" 32" 34" 36" 38" 40" 42"
S T W R
= = = =
SOCKOLET (6000#) STRAIGHT TEE WELDOLET REDUCING TEE
NOTA 1 : Como alternativa a la Tabla 1 para tees (T) y tees reductoras (R) en diametros de 16"x 8" o mayores (Diam. Cabezal x Diam. Derivacion) se pueden usar uniones tubo a tubo con ruana de refuerzo (ver Tabla 2 - Ruana de refuerzo para conexiones tubo a tubo). Adicionalmente ver notas en isometrico de tuberias a cargo del ingeniero de stress.
Sheet 10 of 11
TABLA 2 - RUANA DE REFUERZO PARA CONEXIONES TUBO A TUBO
Sheet 11 of 11

Criterios de Diseño Piping Class

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Criterios de Diseño Piping Class

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CONTRATO No.

04600000027 OS64 ACTUALIZACIN PIPING CLASS

CRITERIOS DE DISEO CLASES DE TUBERIAS

Nombre Ing. Oswaldo Mago

Cargo Gerente de Ingeniera

PACIFIC RUBIALES ENERGYMETAPETROLEUM Corp.

22-Abr-10 24-Feb-10 08-Abr-09 06-Ene-09 05-Ene-09 Fecha

Revisin Anexo A. Clases de tubera A1A2 y A2A2

CONTRATO No. 04600000027 OS64 ACTUALIZACIN PIPING CLASS

CRITERIOS DE DISEO CLASES DE TUBERIAS

CONTRATO No. 04600000027 OS64 ACTUALIZACIN PIPING CLASS

CRITERIOS DE DISEO CLASES DE TUBERIAS

CONTRATO No. 04600000027 OS64 ACTUALIZACIN PIPING CLASS

CRITERIOS DE DISEO CLASES DE TUBERIAS

CONTRATO No. 04600000027 OS64 ACTUALIZACIN PIPING CLASS

CRITERIOS DE DISEO CLASES DE TUBERIAS

CONTRATO No. 04600000027 OS64 ACTUALIZACIN PIPING CLASS

CRITERIOS DE DISEO CLASES DE TUBERIAS

API STD 600

API STD 602

API STD 603

API STD 608 API STD 609

IDENTIFICACIN DE LOS FLUDOS

CONTRATO No. 04600000027 OS64 ACTUALIZACIN PIPING CLASS

CRITERIOS DE DISEO CLASES DE TUBERIAS

CONTRATO No. 04600000027 OS64 ACTUALIZACIN PIPING CLASS

CRITERIOS DE DISEO CLASES DE TUBERIAS

CONTRATO No. 04600000027 OS64 ACTUALIZACIN PIPING CLASS

CRITERIOS DE DISEO CLASES DE TUBERIAS

HYDROCARBONS VAPORES DE VAPORS HIDROCARBUROS WASTE WATER AGUA RESIDUAL

CONTRATO No. 04600000027 OS64 ACTUALIZACIN PIPING CLASS

CRITERIOS DE DISEO CLASES DE TUBERIAS

IDENTIFICACIN DE LAS CLASES DE TUBERA PIPING CLASS

Tabla 2. 1er Dgito: Designacin del Material

CONTRATO No. 04600000027 OS64 ACTUALIZACIN PIPING CLASS

CRITERIOS DE DISEO CLASES DE TUBERIAS

CPVC PVC Aluminio Miscelneos

CONTRATO No. 04600000027 OS64 ACTUALIZACIN PIPING CLASS

CRITERIOS DE DISEO CLASES DE TUBERIAS

CONTRATO No. 04600000027 OS64 ACTUALIZACIN PIPING CLASS

CRITERIOS DE DISEO CLASES DE TUBERIAS

Reduccin de los riesgos de selecciones errneas de material.

CONTRATO No. 04600000027 OS64 ACTUALIZACIN PIPING CLASS

CRITERIOS DE DISEO CLASES DE TUBERIAS

CONTRATO No. 04600000027 OS64 ACTUALIZACIN PIPING CLASS

CRITERIOS DE DISEO CLASES DE TUBERIAS

ESPECIFICACIONES TCNICAS DE TUBERA

CONTRATO No. 04600000027 OS64 ACTUALIZACIN PIPING CLASS

CRITERIOS DE DISEO CLASES DE TUBERIAS

CONTRATO No. 04600000027 OS64 ACTUALIZACIN PIPING CLASS

CRITERIOS DE DISEO CLASES DE TUBERIAS

CONTRATO No. 04600000027 OS64 ACTUALIZACIN PIPING CLASS

CRITERIOS DE DISEO CLASES DE TUBERIAS

Tabla 8. Clases de Empaques en Funcin de las Condiciones y Fluido de Servicio.

< 750 750 a 975

600, 900 y 1500

CONTRATO No. 04600000027 OS64 ACTUALIZACIN PIPING CLASS

CRITERIOS DE DISEO CLASES DE TUBERIAS

Condiciones de Diseo de la Junta Rango de Rating Temperatura ASME F > 975

RFG, CMGC, GMGC, o SW

CONTRATO No. 04600000027 OS64 ACTUALIZACIN PIPING CLASS

CRITERIOS DE DISEO CLASES DE TUBERIAS