Ra 120 Manual Usuario Ingles Ba126501

No.
99MBB203A1
SERIES No. 211
RA-120
Roundness/Cylindricity
Measuring System
User’s Manual
Read this User’s Manual thoroughly
before operating the instrument. After reading,
retain it close at hand for future reference.
CONVENTIONS USED IN THIS MANUAL
Safety Precautions
To ensure that instruments are operated correctly and safely, Mitutoyo manuals use
various safety symbols (Signal Words and Safety Alert Symbols) to identify and warn
against hazards and potential accidents.
The following signs indicate general warnings:
Indicates an imminently hazardous situation which, if not avoided, will result in serious
injury or death.
DANGER
Indicates a potentially hazardous situation which, if not avoided, could result in serious
injury or death.
WARNING
Indicates a potentially hazardous situation which, if not avoided, may result in minor or
moderate injury or property damage.
CAUTION
The following signs indicate specific warnings or prohibited actions, or indicate a

mandatory action:
Alerts the user to a specific hazardous situation. The given example means “Caution,
risk of electric shock”.
Prohibits a specific action. The given example means “Do not disassemble”.
Specifies a required action. The given example means “Ground”.
No. 99MBB203A i
CONVENTIONS USED IN THIS MANUAL
Types of Notes
The following types of notes are used in this manual to help the operator obtain reliable
measurement data through correct instrument operation.
IMPORTANT • An important note provides information essential to the completion of a task. You cannot
disregard this note to complete the task.
• An important note is a type of precaution, which if neglected could result in a loss of
data, decreased accuracy or instrument malfunction/failure.
NOTE A note emphasizes or supplements important points of the main text. It also supplies
information about specific situations (e.g., memory limitations, equipment
configurations, or details that apply to specific versions of a program).
TIP A tip is a type of note that helps the user apply the techniques and procedures described
in the text to his or her specific needs.
It also provides reference information associated with the topic being discussed.
• Mitutoyo assumes no liability to any party for any loss or damage, direct or
indirect, caused by use of this instrument not conforming to this manual. However,
except as expressly specified in the Mitutoyo Software License Agreement, in no
event shall Mitutoyo be liable to any party for any loss of damage caused by use
of this instrument conforming or not conforming to this manual.
• Information in this document is subject to change without notice.
© 2007 Mitutoyo Corporation. All rights reserved.
ii No. 99MBB203A
Safety Precautions (Essential Reading)
Observe the precautions/instructions given on the following pages in order to obtain the
highest performance from the machine and to ensure safety.
• Do not modify the machine, as this may cause fire or electric shock
• Do not rework, bend by force, twist and yank the power code, as this may cause fire or
WARNING electric shock.
• Do not remove the front panel, the rear panel, the side panel and the covers of the
machine, as this may cause electric shock.
• Use under the specified power supply voltage. Do not use under the unspecified power
supply voltage, as this may cause fire or electric shock.
• Do not install the machine on an unstable table, as this may cause injury due to
dropping or falling.
• Do not place a case with water and a vase, etc., around the machine. When the water
get inside the machine, it may cause fire or electric shock.
In case the water, etc., get inside the machine, first unplug the power cord from the
outlet then contact your dealer or the nearest Mitutoyo sales office.
• When performing the maintenance, be sure to unplug the power cord for safety.
If the maintenance is performed while connecting the power cord, it may cause electric
CAUTION shock.
• Do not pull the power cord when unplugging it, as this may damage the cord and cause
fire or electric shock.
• Do not insert or pull out the plug with wet hands, as this may cause fire or electric shock.
• Do not bring the power cord close to the heated equipment, as this may melt the
sheathing of the cord and cause fire or electric shock.
• The cable of the detector unit should be arranged so that it will not be caught by the
workpiece fixture or operation knobs when the turntable rotates.
No. 99MBB203A iii

• For the battery used equipment only
Use only specified battery. If the unspecified battery is used, it may cause fire or injury
CAUTION due to the explosion or leaking, etc., of the battery.
When installing the battery in the equipment, set the battery poles correctly by following
the instruction of the equipment. If the battery is installed incorrectly, it may cause fire or
injury due to explosion or leaking, etc., of the battery.
• Place the unit where the power plug of the machine can be recognized and reached
easily when unplugging.
• Do not exert external forces to the machine, as this may cause failure, damage or
deterioration in accuracy.
• Do not hold unspecified position when carrying, as this may cause failure, damage
ordeterioration in accuracy.
• When installing/replacing the lamp and accessories, do not pinch or hit the finger, as
this may cause injury.
• Be sure to use the specified accessories in the user’s manual for the machine. If the
unspecified accessories are used, it may cause fire, electric shock or failure.
Warranty
In the event that the Mitutoyo product, except software product, should prove defective in
workmanship or material, within one year from the date of original purchase for use, it will
be repaired or replaced, at out option, free of charge upon its prepaid return to us.
If the product fails or is damaged for any of the following reasons, it will be subject to a
repair charge, even if it is still under warranty.
1 Failure or damage owing to inappropriate handling or unauthorized modification.
2 Failure or damage owing to transport, dropping, or relocation of the instrument after

purchase.
3 Failure or damage due to improper maintenance or storage.
4 Failure or damage due to abnormal voltage or use of undesignated power supply

(voltage, frequency).
5 Accident or damage due to fire, earthquake, flood, thunderbolt or other natural

catastrophe, pollution, smoke or gas (SOx, etc.).
6 If the warranty card (certificate) is not shown.
7 Failure or damage which Mitutoyo Corporation can not take responsibility.
This warranty is effective only where the instrument is properly installed and operated in
conformance with the instructions in this manual.
iv No. 99MBB203A
Export Control Compliance
This Product falls into the Catch-All-Controlled Goods or Program under the Category 16
of the Separate Table 1 of the Export Trade Control Order or the Category 16 of the
Separate Table of the Foreign Exchange Control Order, based on the Foreign Exchange
and Foreign Trade Law of Japan.
Further, this User’s Manual also falls into the Catch-All-Controlled Technology for use of
the Catch-All-Controlled Goods or Program, under the Category 16 of the Separate Table
of the Foreign Exchange Control Order.
If you intend re-exporting or re-providing the product or technology to any party other than
yourself, please consult with Mitutoyo prior to such re-exporting or re-providing.
Disposal of Old Electrical & Electronic Equipment

(Applicable in the European Union and other European
countries with separate collection systems)
This symbol on the product or on its packaging indicates that this product shall not be
treated as household waste. To reduce the environmental impact of WEEE (Waste
Electrical and Electronic Equipment) and minimize the volume of WEEE entering
landfills, please reuse and recycle.
For further information, please contact your local dealer or distributors.
No. 99MBB203A v
Contents
CONVENTIONS USED IN THIS MANUAL........................................................................................................ i
Safety Precautions (Essential Reading)....................................................................................................... iii

Warranty........................................................................................................................................................... iv
Export Control Compliance ............................................................................................................................ v

Disposal of Old Electrical & Electronic Equipment (Applicable in the European Union and other
European countries with separate collection systems) .............................................................................. v
1 INTRODUCTION .................................................................................................................................... 1-1
1.1 Outline of RA-120........................................................................................................................... 1-1

1.2 System Configuration ................................................................................................................... 1-1
1.3 Name and Function of Each Part ................................................................................................. 1-2
1.3.1 Main unit ................................................................................................................................. 1-2
1.3.2 Air filter unit.......................................................................................................................... 1-10
2 INSTALLATION...................................................................................................................................... 2-1
2.1 Installation Environment............................................................................................................... 2-1
2.2 Installation...................................................................................................................................... 2-2
2.2.1 Installing the main unit and air filter .................................................................................... 2-2
2.2.2 Attaching the detector unit ................................................................................................... 2-2
2.2.3 Cable connection ................................................................................................................... 2-3
2.2.4 Unlocking the air bearing clamp .......................................................................................... 2-4
2.2.5 Leveling the main unit ........................................................................................................... 2-5
2.2.6 Setting up the alignment table.............................................................................................. 2-6
2.2.7 Setting Up the SD Scale ........................................................................................................ 2-7
2.3 Adjusting the Detector Position................................................................................................... 2-8
2.3.1 Adjustment in vertical detector orientation......................................................................... 2-8
2.3.2 Adjustment in horizontal detector orientation .................................................................... 2-9
2.4 Starting Up or Shutting Down the Main Unit............................................................................. 2-10
3 BASIC OPERATION .............................................................................................................................. 3-1
3.1 Booting the RA-120 ....................................................................................................................... 3-1
3.2 Workpiece Setup............................................................................................................................ 3-2
3.3 Performing Measurement/Analysis Using the Keys to Call Conditions .................................. 3-7
3.3.1 What are the keys to call conditions for?............................................................................ 3-7
3.4 Printing the Results..................................................................................................................... 3-11
3.4.1 Printing.................................................................................................................................. 3-11
3.4.2 Paper feeding ....................................................................................................................... 3-11
3.5 Saving the Measurement Results .............................................................................................. 3-12
3.6 Turning off the RA-120 ................................................................................................................ 3-12
4 CALIBRATION MEASUREMENT.......................................................................................................... 4-1
vi No. 99MBB203A
4.1 Calibrating the Detector................................................................................................................ 4-1
4.1.1 Performing static calibration ................................................................................................ 4-1
4.1.2 Performing dynamic calibration........................................................................................... 4-4
4.2 Modifying the Calibration Screen Conditions ............................................................................ 4-6
4.2.1 Switching between Static and Dynamic Calibrations ........................................................ 4-6
4.2.2 Modifying the static calibration conditions ........................................................................ 4-7
4.2.3 Modifying the dynamic calibration conditions ................................................................... 4-9
5 CENTERING/LEVELING MEASUREMENT.......................................................................................... 5-1
5.1 Centering/Leveling ........................................................................................................................ 5-1
5.1.1 Setting a workpiece ............................................................................................................... 5-2
5.1.2 Measuring the centering/leveling amounts......................................................................... 5-5
5.1.3 Adjusting the centering/leveling amounts ........................................................................ 5-16
5.2 Modifying the Centering Screen Conditions ............................................................................ 5-19
5.2.1 Modifying the measuring conditions for centering/leveling ........................................... 5-19
5.2.2 Modifying the centering/leveling adjustment conditions ................................................ 5-24
6 MEASUREMENT/ ANALYSIS ............................................................................................................... 6-1
6.1 Measuring Procedure of Each Analysis Element....................................................................... 6-2
6.1.1 Roundness (single cross section) ....................................................................................... 6-2
6.1.2 Coaxiality [3 cross sections] ................................................................................................ 6-5
6.1.3 Concentricity (dual cross section)....................................................................................... 6-8
6.1.4 Circular runout (radial direction) ........................................................................................6-11
6.1.5 Circular runout (axial direction) ......................................................................................... 6-14
6.1.6 Squareness (axis reference)............................................................................................... 6-18
6.1.7 Squareness (plane reference) ............................................................................................ 6-22
6.1.8 Thickness deviation ............................................................................................................ 6-25
6.1.9 Flatness (single cross section) .......................................................................................... 6-28
6.1.10 Parallelism............................................................................................................................ 6-31
6.2 Element Measurement Procedure ............................................................................................. 6-34
6.3 Listing or Deleting Measured Elements (Cross Sections) ...................................................... 6-38
6.3.1 Listing the measured elements (cross sections) ............................................................. 6-38
6.3.2 Deleting measured elements (cross sections) ................................................................. 6-38
6.4 Switching to Other Analysis Result Displays........................................................................... 6-39
6.5 Modifying the Measurement Screen Conditions...................................................................... 6-40
6.5.1 Procedures for changing items.......................................................................................... 6-41
6.6 Modifying the Result Screen Conditions .................................................................................. 6-47
6.6.1 Procedures for changing items.......................................................................................... 6-48
7 CONDITIONS REGISTRATION............................................................................................................. 7-1
7.1 Conditions Registration Function ............................................................................................... 7-1
7.2 Condition Registration Procedures............................................................................................. 7-2
7.2.1 Booting the registration screen ........................................................................................... 7-2
7.2.2 Calibration ratio setup........................................................................................................... 7-3
7.2.3 Centering condition setup .................................................................................................... 7-4
No. 99MBB203A vii

7.2.4 Measurement conditions setup ............................................................................................ 7-6
7.2.5 Registration name setup ....................................................................................................... 7-7
7.2.6 Completion of registration .................................................................................................... 7-9
7.3 Conditions Input/Output ............................................................................................................. 7-10
7.3.1 Condition call ....................................................................................................................... 7-10
7.3.2 Condition output .................................................................................................................. 7-12
7.3.3 Condition deletion................................................................................................................ 7-13
7.4 Initializing the Registered Conditions ....................................................................................... 7-14
8 DATA INPUT/OUTPUT........................................................................................................................... 8-1
8.1 Registering a File........................................................................................................................... 8-1
8.1.1 Registering a measurement file............................................................................................ 8-1
8.1.2 Registering a result file ......................................................................................................... 8-4
8.2 Recalling a Registered File........................................................................................................... 8-6
8.2.1 Recalling a measurement file ............................................................................................... 8-6
8.2.2 Recalling a result file ............................................................................................................. 8-7
8.3 Deleting a File ................................................................................................................................ 8-9
8.3.1 Deleting a measurement file ................................................................................................. 8-9
8.3.2 Deleting a result file............................................................................................................. 8-10
8.4 Outputting Data............................................................................................................................ 8-12
8.4.1 RS-232C output .................................................................................................................... 8-12
8.4.2 SPC output............................................................................................................................ 8-13
8.4.3 USB output (Saving in a USB memory) ............................................................................. 8-14
9 SETTING THE OPERATING ENVIRONMENT...................................................................................... 9-1
9.1 Setting Auto-execution ................................................................................................................. 9-1
9.2 Setting Parameters........................................................................................................................ 9-3
9.3 Setting the Devices (RA-120 Hardware) ...................................................................................... 9-5
9.4 System Setup ................................................................................................................................. 9-8
9.5 Key Setup ..................................................................................................................................... 9-10
9.6 Auxiliary Functions ..................................................................................................................... 9-12
10 MAINTENANCE AND INSPECTION ................................................................................................... 10-1
10.1 Daily Inspection and Maintenance............................................................................................. 10-1
10.1.1 Inspection before measurement......................................................................................... 10-1
10.1.2 Maintenance after measurement ........................................................................................ 10-2
10.2 Replacing Consumables............................................................................................................. 10-3
10.2.1 Replacing the elements in the air filter unit ...................................................................... 10-3
10.2.2 Loading the printer paper.................................................................................................... 10-4
10.2.3 Replacing the battery in Centripetal aligning table Unit .................................................. 10-5
11 APPENDIX ........................................................................................................................................... 11-1
11.1 Evaluation Methods of Individual Analysis Parameter............................................................ 11-1
11.1.1 Roundness Evaluation Methods ........................................................................................ 11-1
11.1.2 Flatness Evaluation Methods ............................................................................................. 11-2
viii No. 99MBB203A

11.2 Filters.............................................................................................................................................11-3
11.2.1 About cutoff values ..............................................................................................................11-3
11.2.2 Filter types.............................................................................................................................11-4
11.2.3 Phase corrected filters .........................................................................................................11-7
11.2.4 Difference of filter characteristics ......................................................................................11-8
11.3 Analysis Item ................................................................................................................................11-9
11.3.1 Descriptions of the Analysis Item .......................................................................................11-9
11.3.2 Evaluation Methods Selectable for Each Analysis item .................................................11-14
11.4 Datum ..........................................................................................................................................11-15
11.4.1 Kind of datum......................................................................................................................11-15
11.4.2 Table of Datum Types Required by Analysis Items.........................................................11-16
11.4.3 Table of Datum and Its Necessary Number of Elements ................................................11-16
11.5 Unit System and Number of Display Digits .............................................................................11-17
11.6 Printer ..........................................................................................................................................11-18
11.6.1 Parallel output.....................................................................................................................11-18
11.6.2 Record magnification and record range ..........................................................................11-20
11.7 Data Output .................................................................................................................................11-21
11.7.1 RS-232C output ................................................................................................................11-21
11.7.2 SPC Output..........................................................................................................................11-23
11.7.3 USB output ..........................................................................................................................11-26
11.8 Notch Processing.......................................................................................................................11-27
11.8.1 How to set Notch Processing ............................................................................................11-27
12 SPECIFICATIONS ............................................................................................................................... 12-1
12.1 System Specifications ................................................................................................................ 12-1
12.2 Standard Accessories................................................................................................................. 12-3
12.3 Optional Accessories.................................................................................................................. 12-4
13 TROUBLESHOOTING......................................................................................................................... 13-1
Service Network
No. 99MBB203A ix
MEMO
x No. 99MBB203A
1
1 INTRODUCTION
1.1 Outline of RA-120

The Roundtest RA-120 series is a roundness measuring system that can measure
roundness and cylindrical properties with high accuracy. The RA-120 series is
multi-purpose, has enhanced operability, and includes the following features.
• The RA-120 employs a high precision air-bearing type turntable, offering enhanced
measurement accuracy, reliability, and durability. There is no accuracy deterioration due
to abrasion.
• Workpiece centering and leveling can be performed simply and speedily with the HELP
function.
• The built-in thermal line printer outputs measured data, setup parameters, and graphs
(circular cross section and development).
• The integrated construction of the measuring unit and display/control unit minimizes the
installation space required.
• Capable of performing detector positioning operation efficiently thanks to the X/Z-axis

drive wheels centered on the slider unit.
1.2 System Configuration

The RA-120 system is mainly comprised of two units: the main unit and the air filter unit.
Main unit Air filter unit
No. 99MBB203A 1-1

1.3 Name and Function of Each Part
This section gives the name and function of each part.
1.3.1 Main unit
Main unit rear panel
Column unit
Detector holder
SD scale
Detector
X-axis arm
Alignment table
Control panel
• To use the measuring unit safely, read "Safety Precautions" in this manual prior to use
and observe all the precautions.
CAUTION
1-2 No. 99MBB203A

1. INTRODUCTION
1.3.1.1 Alignment table

The alignment table is used for centering and leveling a workpiece.
The RA-120 employs Digimatic heads as centering knobs and leveling knobs for the D.A.T.
(Digital Adjustable Table) function.
Turntable diameterφ158
3-M5 Depth 8 (P.C.Dφ143) (circumference C3)
Concentric grooves at four positions

3-M5 Depth 10 (P.C.Dφ91) (φ130、φ104、φ78、φ52)
Center M5 Depth 10
Table top view
CY centering Knob
Center point of inclination
LX leveling Knob
CX centering Knob
LY leveling Knob
• The alignment table rotates at a speed of 6rpm during measurement. Be careful so as

not to bump your hand against either the centering knobs or the leveling knobs.
CAUTION • Turn only one of the alignment table knobs for one axis at a time. Correct adjustment
may not be realized if two centering or leveling knobs for two axes are simultaneously
turned.
No. 99MBB203A 1-3

1.3.1.2 Detector
This detector can detect stylus displacement within ±1000µm
Switching can be performed between IN/OUT by turning the thimble.
-displacement Thimble (for switching between IN/OUT)

adjusting screw Adapter
Protractor
+displacement
adjusting screw
• Two screws are mounted on the detector side to limit the detecting range and are used
to adjust the stylus displacement. The screws are locked in place with paint before
CAUTION shipping. They are adjusted for a detecting range of ±1000µm. Do not adjust these
screws unless specifically required.
1.3.1.3 Detector holder

This is an auxiliary arm to support the detector.
Detector clamp knob

Reference line (Loosen the knob and rotate the detector
to change the direction of displacement
Adapter detection.)
Detector holder
Detector positioning mark
Holder clamp knob
Detector (Loosen the knob and switch the
detector holder orientation from
vertical to horizontal and vice
versa.)
X axis arm
IMPORTANT • The detector is positioned in place by the adapter.

• When using this instrument with the adaptor removed, ensure that the detector
reference line is aligned with the detector position mark on the detector holder. If a
measuring direction is to be changed by turning the detector, exercise great care.
• There are two detector base lines. Align the base line that corresponds to the measuring
direction with the detector positioning mark.
1-4 No. 99MBB203A

1. INTRODUCTION
Measurements are possible in the setups illustrated below by changing the direction of the
detector holder and detector.
Setting to OUT Setting to IN
OD measurement ID measurement
Measurement in vertical orientation
Setting to OUT
Measuring the top surface of a workpiece

* In this case, loosen the detector clamp
knob and rotate the detector to change
the detection direction to vertical.
OD measurement
Measurement in horizontal orientation
1.3.1.4 Column unit

To move the detector up and down (Z-axis) and to right and left (X-axis).
SD scale
Z-axis drive wheel (vertical driving)
X-axis drive wheel (traverse driving)
The SD scale allows the detector

height to be displayed on the
control panel.
• Do not rotate the X and Z-drive wheels at both ends of the travel limited by stoppers for
fear of damage to the mechanism.
CAUTION
No. 99MBB203A 1-5

1.3.1.5 Control panel
The control keys are arranged according to function, and include "ANALYSIS ITEMS",
"CONDITION", “SCREEN”, "PRINTER", "RANGE", "SELECT/ENT", "MEASURE",
“ROTATE/STOP” and "ZERO SET".
Analysis items Keys • These keys are for setting analysis items.
1-6 No. 99MBB203A

1. INTRODUCTION
• Registered contents of operation (calibration

ratio, centering measurement conditions, and
measurement conditions) can be called with a
Keys to call conditions single key operation. (Up to four items of
operation contents can be registered.)
• By registering the contents of operation such as
measurement conditions, time consuming
preliminary setup before measurement can be
omitted.
Screen select keys Performs switching between the LCD screen

displays.
• CENTERING: Switches to the centering screen
• MEAS: Switches to the measurement screen
• CAL: Switches to the calibration screen

• RESULT: Switches to the results screen
NOTE • If there is no measured data in memory, the Result screen will not be selected.
[PRINT] key: Press this key to start output to the

printer. The output contents differ depending on
the setting of print contents for condition
Printer keys setup/equipment setup.
[Result print]: Analysis results displayed in the
Result screen are output.
[Hard copy]: The contents currently displayed in
the screen are output without modification.
[FEED] key: Hold down this key to feed the
printer paper.
• Do not manually pull the paper out of the printer and do not feed the paper in the
reverse direction. These actions may damage the printer.
CAUTION • The last meter of printer paper has red markings on both sides. Replace the print paper
with a new roll according to this marking guide. Do not print without paper. This may
cause the printer to fail.
No. 99MBB203A 1-7

Range switch keys • When in the measurement screen: Changes
the measurement range.
• When in the results screen: Changes the
display magnification of the recorded profiles
Displays the menu screen for

various operations such as file
SELECT/ENT keys
MENU input/output, conditions
registration, and environment
setup.
Releases various settings from
being locked (to start modification)
CHANGE and executes locking of the
modified settings (to end
modification).
Cancels the selection of an
CANCEL
item/content.
ENT Loads the selected item/content.
Jog dial
This dial can be used to move the cursor, select

an item, switch between options, and shift the
Quick feed
(outside dial) electric zero-point of signals from the detector
(zero-shift).
Standard feed
(inside dial)
Measure key
Press START key to start measurement.

Pressing STOP key during measurement stops
the ongoing measurement.
ROTATE/STOP Key
Press this key to start/stop rotation of the
alignment table (Rotating direction/Speed:
Clockwise/6rpm).
1-8 No. 99MBB203A

1. INTRODUCTION
Pressing the key when the detector

displacement is within the range of resetting sets
the displacement to an approximate zero (0μm).
Range of resetting
ZERO SET key
-1000μm +1000μm
-1000μm +1000μm
• The range of resetting is within the range indicated by parallel thick lines on the level
meter.
CAUTION • Adjust the detector position by manipulating the X/Z drive wheels to bring the meter
indicator into the range of resetting.
1.3.1.6 Rear panel

AIR SIG. Air inlet
Detector cable connector Power switch
SD scale cable connector Power inlet socket
• Power switch: [ | ] for power ON, [○] for power OFF.
• Power inlet socket: Connects the power cord.
• Detector cable connector: Connects the cable of the detector.
• SD scale cable connector: Connects the cable of the SD scale.
• AIR SIG: Connects the cable of the air filter unit.
• Air inlet: Connects the air tube of the air filter unit.
• After the power switch has been turned on, information will not be displayed on the LCD
for approximately 10 seconds. Do not turn off the power switch within this time because
CAUTION the system executes initialization and a power-on check in this period.
No. 99MBB203A 1-9

1.3.1.7 Connector panel
The connector panel is located on the right of the main unit for data output.
USB I/F Digimatic output
• USB I/F: Outputs data to an USB memory (option).
• Digimatic output: Outputs data to a Digimatic instrument (option).
1.3.2 Air filter unit

This unit removes dust and oil mist from the compressed air and supplies clean
compressed air to the air bearing.
Filter regurator
Connect main unit
Compressed air Pressure switch
Air filter
For information about how to replace elements in the air filter unit, refer to section 10.2.1,
"Replacing the elements in the air filter unit".
• Compressed air must always pass through the air filter unit.
• Ensure that the pressure of air to be supplied to the main unit is 0.39MPa (4.0kgf/cm2).
CAUTION • If compressed air is supplied directly to the main unit, the air bearing will be
contaminated with dust and oil mist, and unit failure will result.
1-10 No. 99MBB203A

2
2 INSTALLATION
2.1 Installation Environment

To maintain the high accuracy measuring performance of the RA-120 over an extended
period, select an operating environment with the following characteristics.
• Select a stable installation site with minimum vibration, dust, splashing oil, and
temperature fluctuation.
• Maintain the environmental temperature at 20°C ±10% during operation and avoid a
sudden change in temperature.
• Avoid using the system at a site with high humidity. (Humidity should be less than
85%RH, with no condensation.)
• Use the power supply in a range between 90% and 110% of the rated voltage.
• Measurement made at a high sensitivity may be subject to even slight vibrations and
gentle air flows. Great care should be exercised when performing such high-sensitivity
measurements.
• Store this instrument in a place with an ambient temperature between -10°C and 60°C.
No. 99MBB203A 2-1

2.2 Installation
2.2.1 Installing the main unit and air filter
Install the system main according to the following figure.
▼ Power cord connecting

position.
Air hose connecting
position.
*Install the air filter unit as

appropriate under such as
the supporting table.
2.2.2 Attaching the detector unit

Attach the detector unit and the detector unit holder on the X-axis arm.
Detector clamp knob
Reference line (Loosen the knob and rotate the detector
to change the direction of displacement
Adapter detection.)
Detector holder
Holder clamp knob

(Loosen the knob and switch the
Detector detector holder orientation from
vertical to horizontal and vice
versa.)
Stylus
(Insert into the detector unit)
X axis arm
Detector positioning mark
IMPORTANT • The detector is positioned in place by the adapter.

• When using this instrument with the adaptor removed, ensure that the detector
reference line is aligned with the detector position mark on the detector holder. If a
measuring direction is to be changed by turning the detector, exercise great care.
• There are two detector base lines. Align the base line that corresponds to the measuring
direction with the detector positioning mark.
2-2 No. 99MBB203A

2. INSTALLATION
2.2.3 Cable connection

Connect the system according to the following figure.
φ6 tube
SPC output cable Coupling joint

Power cord
Hose band
1/4” air hose
• If abnormalities such as heat radiation, smoke, and a burning smell are detected after
turning on the power switch, immediately turn off the power switch, then unplug the
CAUTION power cord from the outlet. If this instrument continues to be used under these
conditions, a fire or an electric shock may result. Contact your dealer or the nearest
Mitutoyo service network. To locate the nearest Mitutoyo sales office, refer to the service
network list on the back cover of this manual.
No. 99MBB203A 2-3

2.2.4 Unlocking the air bearing clamp
Supply air to the main unit through the connected air filter unit.
IMPORTANT • Be sure to perform the following operations while supplying the rated air pressure
0.39MPa (4.0kgf/cm2) to the main unit.
If operation is not performed at the rated air pressure, the air bearing may be damaged.
Remove the fixture from the table base.
Unscrew the three screws to remove the fixture mounted across the upper face of the
alignment table.
NOTE • Do not discard the fixture. It is required for transporting the main unit.
2-4 No. 99MBB203A

2. INSTALLATION
2.2.5 Leveling the main unit
support leg A auxiliary leg B
Level
support leg A
support leg A auxiliary leg B
Turn the two auxiliary legs (marked with B) on the bottom of the main unit to pull them in.
Place a level on the table in the direction shown below.
Adjust the height of three support legs (marked with A) on the bottom so that the main unit
is leveled with the level on the table oriented in two directions (90° to each other).
After leveling has been completed, gently bring the two auxiliary legs (marked with B) into
contact with the installation surface.
No. 99MBB203A 2-5

2.2.6 Setting up the alignment table
Supply air to the main unit through the air filter unit connected, and then attach the
alignment table.
Turn the centering knobs (CX and CY) on

the alignment table counterclockwise so
that the center piece on the table base
can be easily inserted into the center hole
on the table.
Place the alignment table on the

Screen display: the position of
the CX when Ө is 0 degree. center-piece from above so that the
centering knob CX comes on the
screen side (right side in the figure
below) when θ is 0 degree on the
CX
LCD screen.
2-6 No. 99MBB203A

2. INSTALLATION
2.2.7 Setting Up the SD Scale

Installing a battery
SR44
No.938882
Install a battery (SR44, one piece)
in the display unit of the SD scale.
Refer to the leaflet about replacing

the battery of the SD scale for details.
TIP • The battery lasts approximately 3.5 years. If a new battery is required, “B” will be
displayed on the LCD. If this occurs, immediately replace the battery.
Setting the origin
At the factory, the alignment table top has been designated as the origin of the SD scale.
If the [ORIGIN] or [ZERO/ABS] button has been accidentally pressed, restore the original
condition according to the following procedure.
• If the [ORIGIN] button has been pressed:

Lower the detector until the stylus comes to the
same height as that of the alignment table top.
Hold the [ORIGIN] button down for more than one
second at this stylus position. Zero will be
displayed on the LCD of the SD scale, and the
origin will be restored.
• If the [ZERO/ABS] button has been pressed:

Hold down the [ZERO/ABS] button again for
more than two seconds. The character string INC disappears from the LCD of the SD
scale, and the original condition is restored.
TIP • If the SD scale surface is stained, "ErrC" will be displayed on the LCD or the displayed
value will fluctuate. It is advisable to clean the scale surface and apply a small amount
of low-viscosity oil to repel water.
• If the Up/Down Feed knob is turned too quickly, the least significant digit on the LCD
may display ”E”, but measurement will not be affected. Continue the measurement
operation. If the SD scale surface is stained, “E” may be displayed on the LCD in the
position of the least significant digit. Clean the scale surface.
▪ The SD scale is turned on or off independently of the power switch on the RA-120 main
unit. Be sure to check the SD scale power before and after measurement.
No. 99MBB203A 2-7

2.3 Adjusting the Detector Position
If the detector stylus tip deviates from the central line of the X axis on a work piece, an
measurement error will occur. To eliminate the deviation, adjust the detector position
according to the following procedure.
Adjustment of the detector position is divided into two parts: adjustment in vertical detector
orientation and adjustment in horizontal detector orientation.
Detector holder
2.3.1 Adjustment in vertical detector orientation ルダ
(1) Perform centering of a work piece with
the detector unit set in vertical orientation
as shown in the figure at the right.
Detector stylus tip
(Refer to section 5 "CENTERING/LEVELING
MEASUREMENT".)
(2) Stop the alignment table.
(3) While monitoring the stylus displacement display on the LCD screen, adjust the set
screw so that stylus displacement is maximized. If the set screw is turned clockwise from
the right side in the figure (or turned counterclockwise from the left side in the figure), the
stylus moves toward the front.
Fulcrum
Setscrew Setscrew
Counterclockwise Clockwise
* Loosen the two setscrews prior to

adjustment. (Take care not to
loosen the screws too much to
avoid excessive play.)
* Fix the detector holder by
tightening the setscrews after the
adjustment is complete.
(4) Increase the meter sensitivity, then repeat the procedure in step (1) to step (3).
NOTE • Particularly if measuring a small radius work piece at high accuracy, perform
measurement with the detector holder set in the vertical orientation.
2-8 No. 99MBB203A

2. INSTALLATION
2.3.2 Adjustment in horizontal detector orientation

(1) Set the detector unit in the horizontal orientation.
(2) Align the stylus tip with the central position of the X axis on a work piece.
a) If the stylus is used without being tilted, no adjustment is required.
Adaptor
b) If the stylus is used with a tilt, lower the detector by the difference in stylus tip position,
as shown in the following figure.
(3) Without changing the vertical positional relationship of the detector, tilt the detector unit
in the horizontal orientation.
Confirm that the stylus tip does not deviate from the X-axis central position on the work
piece.
No. 99MBB203A 2-9

2.4 Starting Up or Shutting Down the Main Unit
The power switch is located on the rear side of the main unit.
Power Switch
• Press the power switch on the [ | ] side to start up the RA-120.
• Press the power switch on the [○] side to shut down the RA-120.
• After the power switch has been turned on, information is not displayed on the LCD for
approximately 10 seconds. Do not turn off the power switch within this time because the
CAUTION system executes initialization and a power-on check during this period.
• The SD scale is turned on or off independently of the power switch on the RA-120 main
unit. Be sure to check the SD scale power before and after measurement.
2-10 No. 99MBB203A

3
3 BASIC OPERATION
This chapter describes a series of operations starting from booting
the RA-120 through workpiece setup, measurement/analysis, data
printing, data saving, and turning off the power.
3.1 Booting the RA-120

(1) Ensure that air of specified pressure 0.39MPa (4.0kgf/cm2) is supplied to the main unit
via the air filter unit.
(2) Turn the power switch on the rear panel of the main unit to the [I] side to start the
RA-120.
IMPORTANT • Be sure to perform the following work with the main unit being supplied with the air of
specified pressure 0.39MPa (4.0kgf/cm2).
• The air bearing might be damaged when working with the air of the specified pressure
not supplied.
• After the power switch has been turned on, information is not displayed on the LCD for
approximately 10 seconds. Do not turn off the power switch within this time because the
CAUTION system executes initialization and a power-on check during this period.
• The SD scale (option) is turned on or off independently of the power switch on the
RA-120 main unit. Be sure to check the SD scale power before and after measurement.
NOTE • The level meter reading may electrically drift for about 10 minutes after the power-up of
the instrument. To ensure accurate measurements, it is recommended that the
instrument be turned on 10 minutes before starting measurement.
No. 99MBB203A 3-1

3.2 Workpiece Setup
To measure a workpiece with high accuracy, it must be set up on the alignment table with
a minimum of eccentricity and inclination.
This section describes the procedure for setting up and roughly centering a workpiece on
the alignment table.
For the procedure for exactly centering a workpiece, refer to “5. Centering/Leveling
Measurement”.
(1) Place a workpiece on the approximate center of the alignment table.
Approximate center of
the table
alignment table
workpiece
(2) Set the indicating range of the level meter to ±1000μm by pressing the range key.
3-2 No. 99MBB203A

3. BASIC OPERATION
(3) Turn the X-axis drive wheel and move the detector stylus away from the workpiece.
Move the detector stylus so X-axis drive wheel

much away from the
workpiece that it will not
come into contact with the
workpiece when the table
rotates.
(4) Turn manually the alignment table.
(5) If the workpiece has been set up off-centered on the alignment table, the distance
between the stylus tip and workpiece varies during table rotation.
Stop the rotation of the table at the position where the distance between the stylus tip
and the workpiece is at the maximum.
Minimum distance Maximum distance
Stop the table rotation at this position.
No. 99MBB203A 3-3

(6) Manually shift the workpiece by half of the difference (“c” in the figure below) between
the maximum distance (“a” in the figure below) and the minimum distance (“b” in the
figure below) to position “d” in the figure below.
a．Maximum distance
b．Minimum distance
c. Difference between the maximum and
minimum distances
d. Shift the workpiece by half of “c”.
(7) Turn the X-axis drive wheel and bring the stylus tip into contact with the workpiece until
the level meter reads an approximate zero (the center of the meter).
X-axis drive wheel
level meter
Approximately at the center
-1,000μm +1,000μm
3-4 No. 99MBB203A

3. BASIC OPERATION
(8) Manually rotate the alignment table.

The level meter fluctuates from side to side during the table rotation if the workpiece has
been set up off-centered on the alignment table.
The level meter fluctuates from

side to side
-1,000μm +1,000μm
(9) Stop the table rotation when the level meter has deflected to the maximum on the plus
side.
The maximum position on the plus side

Stop the table rotation at this position.
-1,000μm +1,000μm
No. 99MBB203A 3-5

(10) Manually shift the workpiece so that the level meter reading becomes half of the total
deflection. (The figure blow shows a case in which the workpiece is shifted until the level
meter reads close to +200μm.)
+200μm
-200μm +600μm
-1,000μm +1,000μm
Shift the workpiece to reduce the meter deflection to half.
TIP • Tapping the workpiece slightly by such as the grip of a screwdriver will make it easy to
shift the workpiece.
Screwdriver
Tapping slightly the workpiece

by the grip of a screwdriver
enables fine shift of the
workpiece.
Workpiece
(11) Manually rotate the alignment table.

The level meter deflection must have been reduced
The deflection has been reduced
-1,000μm +1,000μm
(12) Repeat steps (8) through (10) if centering with a higher degree of accuracy is required.
After the level meter deflection has been reduced sufficiently at the displayed
magnification (±1000μm in the above case), increase the magnification for further
adjustment. This step by step adjustment facilitates centering.
The procedure shown above is a rough-and-ready method for the manual centering of a
workpiece.
To make centering with higher accuracy, use the centering/leveling function. (Refer to “5.
Centering/Leveling Measurement” for details.)
3-6 No. 99MBB203A

3. BASIC OPERATION
3.3 Performing Measurement/Analysis Using the Keys

to Call Conditions
3.3.1 What are the keys to call conditions for?
The keys to call conditions are keys used to register and call calibration ratio,
centering/leveling conditions and measurement conditions.
Registered conditions can be called all together at once by pressing the key to call
conditions. This saves the procedure of setting conditions otherwise needed for each time.
Four keys 1 through 4 are available allowing four sets of conditions to be registered
according to the workpieces to be measured.
Conditions that can be registered on the keys to call conditions are the following three
kinds.
Any combination of the following condition items can be registered:
(1) Calibration ratios
(2) Centering/leveling conditions
(3) Measurement conditions
*Refer to “7. Condition Registration” for the procedures of registration of conditions on the
keys to call conditions.
This chapter describes the procedures of performing measurement by automatically

calling the conditions with the use of the keys to call conditions.
Refer to “5. Centering/Leveling Measurement” and “6. Measurement/Analysis” for the
procedures of manual setup of each condition.
the keys to call

conditions
No. 99MBB203A 3-7

Measurement examples with the use of the keys to call conditions
NOTE To perform measurement with higher accuracy in the range of ±100μm or lower, take the
following into consideration:
• Slight fluctuation takes place in detector displacement immediately after the detector
has been changed in orientation from the vertical to horizontal or vise versa or shifted
along the X or Z-axis. So, allow dozens of seconds for the detector to stabilize before
commencing measuring. When shifting the detector in the Z-axis direction, reciprocate
the detector a few times in the vertical direction for running-in around a target position
and finally stop the detector in position while shifting it upward. This reduces fluctuations
that may take place immediately after the detector shifting
• The effect of table speed fluctuation upon the start of table rotation can be reduced by
commencing measurement well after the table has started rotation.
• Consider as necessary the installation of a windbreak screen and/or vibration dumping

stand.
3.3.1.1 When performing both the centering/leveling and measurement

Whether to register conditions on the keys to call conditions:
(1) Calibration ratio → Register as necessary
(2) Centering/leveling condition → Register
(3) Measurement condition → Register
(1) After setting up the workpiece to be measured, press the key with which the conditions
to be called have been registered.
(2) The calibration ratio registered with the key will be called. (If no calibration ratio has
been registered, the current one will apply.)
(3) The registered centering/leveling conditions will be called with automatic switching to
the display of the centering screen.
(4) Press the [START] key and perform the centering measurement .
For details of centering procedures, refer to “5. Centering/Leveling Measurement”.
(5) After the centering/leveling is over, press the [MEASURE] key to switch to the
measurement screen.
3-8 No. 99MBB203A

3. BASIC OPERATION
(6) Following the registered measurement conditions called on the screen, press the
[START] key to perform measurement.
For details of measurement/analysis procedures, refer to “6 Measurement/Analysis”.
(7) Press the [RESULT] key to switch to the result screen for the display of the
measurement results.
Refer to “6. Measurement/Analysis” for details of the result screen.
TIP • Automatic switching to the result screen after measurement is enabled if [2: Automatic
calculation [○] has been selected in the Environment setup/ Automatic execution setup.
Refer to “9.1 Automatic Execution Setup”.
(8) Return to step (1) for measurement of the next workpiece.

Return to step (6) for re-measurement of the same workpiece.
3.3.1.2 When performing measurement only

Whether to register conditions on the keys to call conditions:
(1) Calibration ratio → Register as necessary
(2) Centering/leveling condition → Register
(3) Measurement condition → Register
(1) After setting up a workpiece, press the key with which the conditions to be called have
been registered.
(2) The calibration ratio registered will be called. (If no calibration ratio has been registered,
the current one will apply.)
(3) The registered measurement conditions will be called with automatic switching to the
measurement screen.
No. 99MBB203A 3-9

(4) Press the [START] key and perform measurement.
Refer to “6. Measurement/Analysis” for details of measurement/analysis procedures.
(5) Press the [RESULT] key to switch to the result screen for the display of the
measurement results.
Refer to “6. Measurement/Analysis” for details of result screen.
TIP • Automatic switching to the result screen after measurement is enabled if [2: Automatic
calculation [○]] has been selected in the Environment setup/Automatic execution setup.
Refer to “9.1 Automatic execution setup”.
(6) For measurement of the next workpiece, set up the next workpiece and return to step
(4).
Return to step (4) for re-measurement of the same workpiece.
3.3.1.3 Registering a single function

If only the calibration ratio or centering/leveling measurement condition has been
registered with a key to call conditions, the key can be used to call a single function.
(1) When registered with only the calibration ratio
Pressing the key to call conditions will call a desired calibration ratio.
If frequently used calibration ratio is registered with a key to call conditions, the key can
be used to call the calibration ratio with “one-key” operation.
(2) When registered with only the centering/leveling conditions
Pressing the key to call conditions will call a desired centering/leveling condition with
automatic switching to the centering screen.
Switching to the centering screen, otherwise made from the menu screen, can be made
with “one-key" operation. Thus, the key registered with the centering/leveling conditions
can be used as a key for switching to the centering screen.
3-10 No. 99MBB203A

3. BASIC OPERATION
3.4 Printing the Results

Printing of measurement data and drawing is performed with the printer key.
3.4.1 Printing
Analysis results will be printed by pressing the [PRINT] key under the result screen.
Result printing is possible with the built-in printer or with an external printer (option) using
the parallel output from the RA-120. Refer to “9.3 Instrument (RA-120 Hardware Setup)”
for procedures of switching the destination printers.
TIP • If the [4: AUTO PRINT] has been enabled in the Environment setup/Automatic
execution setup, the analysis results will be printed automatically upon switching to the
result screen after measurement is over. (Refer to “9.1 Automatic Execution Setup.”)
• Print items can be set up with [4: Print items] in the Environment setup/Parameter setup.
(Refer to “9.2 Parameter Setup”.)
3.4.2 Paper feeding

Press the [Paper Feed] key and the built-in printer will feed the paper. Paper feeding
continues as long as the key is kept depressed and will stop when the key is released.
TIP • Refer to “10.2.2. Replacing the printer paper” for how to replace the printer paper.
No. 99MBB203A 3-11

3.5 Saving the Measurement Results
Measurement results can be output to files or to external equipment.
Refer to “8.1.2 Registering the result files” or “8.4 Outputting Data” for the procedures of
measurement results output.
TIP • Automatic execution setup has been enabled, automatic output is available for the
analysis results upon switching to the result screen after measurement is over. (Refer to
“9.1 Automatic Execution Setup.)
3.6 Turning off the RA-120

Press the power switch on the [○] side to shut down the RA-120.
• ON/OFF of the SD scale (option) does not interrelate with the power switch of the
RA-120 main unit. To save the battery of the SD scale, ensure that SD scale has been
CAUTION switched OFF before and after measurement.
• Do not turn off the power switch of the RA-120 during the operation of the turntable. This
may cause instrument failure.
3-12 No. 99MBB203A

3. BASIC OPERATION
MEMO
No. 99MBB203A 3-13

4
4 CALIBRATION
MEASUREMENT
4.1 Calibrating the Detector

The RA-120 detects stylus displacement using a lever-type detector. If the stylus is
replaced with one of a different length, the detector will detect a different displacement
even though the stylus tip is displaced the same amount. Each time the stylus or detector
is replaced, calibration (sensitivity adjustment) must be performed.
The RA-120 has two calibration methods: static calibration and dynamic calibration.
TIP If [1: Startup calibration [O]] has been selected in Preferences Set/Auto-Execute setup,
the calibration screen automatically appears after the power is turned on. (Refer to
section9.1 "Setting auto-execution".)
4.1.1 Performing static calibration

Use the calibration film (standard accessory) for static calibration.
(1) Press the [CAL] key to display the Calibration screen.
(2) The most recent calibration conditions

are displayed on the screen. Confirm the
setup conditions of the following three
items.
Meter sensitivity: ±50µm
Calibration method: Static calibration
Measuring orientation: Top face ( )
If the calibration conditions are not

appropriate, press the [CHANGE] key to
modify the setup conditions. (Refer to
section 4.2 "Modifying the Calibration
Screen Conditions".)
No. 99MBB203A 4-1

(3) Bring the stylus into contact with the top
face of the alignment table (reference
plane), then lower the detector until the s
value on the LCD screen becomes
approximately zero. Turn the jog dial for
fine adjustment.
(4) Press the [ENT] key to enter the

position (s value) on the reference plane.
The s value on the

reference plane,
entered in step 5, is
(5) Insert the calibration film between the stylus and the reference plane, then press the
[ENT] key.
the calibration film
4-2 No. 99MBB203A

4. CALIBRATION MEASUREMENT
(6) Check the calibration film thickness (C

value) displayed on the screen.
If the displayed value is different from
the value given on the calibration film,
adjust the displayed value to the correct
value by turning the jog dial.
Turn the jog dial to change

the C value.
(7) Press the [ENT] key to enter the calibration film thickness (C value).
(8) The screen for confirming the

calibration ratio to be registered is
displayed.
To register the calibration ratio, press
the [ENT] key. To cancel registering it,
press the [CANCEL] key.
This display example shows that

the calibration ratio is registered
as value CAL_A.
(9) This completes the calibration procedure and returns the LCD screen to step (1).
No. 99MBB203A 4-3

4.1.2 Performing dynamic calibration
Measure the roundness of the Dynamic calibration master (optional accessory) for
dynamic calibration.
(1) Position the Dynamic calibration master at the center of the alignment table.
Dynamic calibration master
(2) Bring the stylus into contact with the measuring face on the Dynamic calibration master.
Adjust the alignment table so that the displayed stylus displacement is within the meter
sensitivity range while turning the table. For detailed information about the centering
procedure, refer to section 5 "CENTERING/LEVELING MEASUREMENT".
(3) Press the [CAL] key to display the Calibration screen.
4-4 No. 99MBB203A

(4) The most recent calibration conditions are displayed on the screen. Confirm the setup
conditions of the following two items.
Calibration method: Dynamic calibration

Measuring orientation: External side face. ( )
The calibration conditions differ depending on

the Dynamic calibration master to be used.
To modify the setup conditions, press the
[CHANGE] key. (Refer to section 4.2 "Modifying
the Calibration Screen Conditions".)
(5) Press the [START] key to start measurement.

When measurement has been completed, the roundness of the Dynamic calibration
master is automatically calculated and displayed.
(6) Check the Dynamic calibration master roundness (C value) displayed on the screen.
If the displayed value is same as the
roundness of the Dynamic calibration
master, press the [ENT] key.
If the displayed value is different from the
roundness of the Dynamic calibration
master, adjust the displayed value to the
correct value by turning the jog dial, then
press the [ENT] key.
Turn the jog dial to change

the C value.
(7) The screen for confirming the calibration

ratio to be registered is displayed.
To register the calibration ratio, press the
[ENT] key. To cancel registering it, press
the [CANCEL] key.
This display example shows

that the calibration ratio is
registered as the CAL_A value.
(8) This completes the calibration procedure and returns the LCD screen to step (1).
No. 99MBB203A 4-5

4.2 Modifying the Calibration Screen Conditions
This section explains the procedure for modifying the various conditions of static
calibration and dynamic calibration that are displayed on the Calibration screen.
TIP This modification can only be made if the Calibration screen is displayed. The conditions
that can be set up differ depending on the calibration method.
4.2.1 Switching between Static and Dynamic Calibrations

(1) Press the [CHANGE] key to unlock the setup conditions.
(2) Turn the jog dial to move the cursor to

the calibration method, then press the
[ENT] key.
(3) Turn the jog dial to select one of the

calibration methods, then press the [ENT]
key.
Either of the following two calibration
methods can be selected:
Static calibration
Dynamic calibration
(4) Press the [CHANGE] key to lock the setup conditions.
4-6 No. 99MBB203A

4.2.2 Modifying the static calibration conditions

The following two setup conditions for static calibration can be modified.
▪ Measuring orientation
▪ Calibration ratio
Measuring orientation
Calibration ratio
TIP The cursor moves in the following directions when the jog dial is turned.
Measuring orientation ← → Calibration ratio ← → Calibration method
→ : Clockwise rotation of the jog dial
← : Counterclockwise rotation of the jog dial
4.2.2.1 Modifying the measuring orientation

(2) Check the measuring orientation of the detector stylus. (Refer to section 2.2.2
"Mounting the detector".)
(3) Confirm that the cursor is positioned at

the current measuring orientation setting,
then press the [ENT] key.
If the cursor is not positioned correctly,
turn the jog dial to move to the
measuring orientation setting.
(4) The option screen is displayed. Turn

the jog dial to select a measuring
orientation that is identical to the stylus
orientation, then press the [ENT] key.
No. 99MBB203A 4-7

(5) The setup conditions of other items can be successively modified.
To terminate the modification operation, press the [CHANGE] key to lock the setup
conditions.
NOTE Be sure that the measuring orientation corresponds to the actual stylus orientation. If the
set measuring orientation differs from the stylus orientation, a correct stylus displacement
cannot be detected.
4.2.2.2 Modifying the calibration ratio
TIP A calibration ratio is a gain adjustment ratio by which a stylus displacement is multiplied.
Four kinds of calibration ratios have been registered. Those ratios can be used if, for
example, the current stylus is replaced with a different stylus.

the calibration ratio setting, then press
the [ENT] key.

the jog dial to select a desired calibration
ratio, then press the [ENT] key.

conditions.
4-8 No. 99MBB203A

4.2.3 Modifying the dynamic calibration conditions

The following five dynamic calibration setup conditions can be modified.
▪ Measuring orientation Measuring orientation

▪ Calibration ratio
▪ Filter type
▪ Cutoff value
▪ Calculation method
Filter type
Cutoff value
Calibration ratio
Calculation method
Measuring orientation ← → Filter type ← → Cutoff value ← → Calculation method ← →
Calibration ratio ← → Calibration method

Use the same procedure given in "4.2.2.1 Modifying the measuring orientation".
4.2.3.2 Modifying the calibration ratio

Use the same procedure given in "4.2.2.2 Modifying the calibration ratio ".
No. 99MBB203A 4-9

4.2.3.3 Modifying the filter type

the filter type setting, then press the
[ENT] key.

the jog dial to select a desired filter type,
then press the [ENT] key. For detailed
information, refer to section 11.2.2,
"Filter types".

conditions.
4.2.3.4 Modifying the cutoff value
TIP If the filter type has been set to [NON], no cutoff value can be selected.

the cutoff value setting, then press the
[ENT] key.

the jog dial to select a desired cutoff
value, then press the [ENT] key. For
detailed information, refer to section
11.2.1, "Aboutcutoff values".

conditions.
4-10 No. 99MBB203A

4.2.3.5 Modifying the calculation method


the calculation method setting, then

the jog dial to select a desired
calculation method, then press the [ENT]
key. For detailed information, refer to
section 11.1.1, "Roundness Evaluation
Methods".

conditions.
No. 99MBB203A 4-11

MEMO
4-12 No. 99MBB203A

5
5 CENTERING/LEVELING
MEASUREMENT
5.1 Centering/Leveling
To perform measurement with high accuracy, it is necessary to accurately carry out
“centering” and “leveling” and correctly set up a workpiece to be measured in place. This is
an important work especially when performing measurement with a higher magnification.
Centering Leveling
▪ Centering
"Centering" is an alignment procedure for bringing the center of a measured

cross-section contour close to the axis of rotation of the alignment table so that stylus
deflection does not exceed the detecting range of the detector.
▪ Leveling
"Leveling" is an alignment procedure for adjusting the tilt of the alignment table so that a
measured cross-section contour may approach a circle.
If the axis of a cylindrical workpiece is tilted with respect to the rotational axis of the
alignment table, the measured profile will form an ellipse. This is critically detrimental to
obtaining a correct measurement.
No. 99MBB203A 5-1

To perform centering/leveling measurement efficiently, the following four kinds of
measurement procedures are provided.
▪ Single cross-section measurement for centering:

Determines a centering amount from one-cross-section data.
▪ Dual cross-section measurement for centering/leveling:

Determines both centering and leveling amounts from two-cross-section data.
▪ Single plane measurement for leveling:

Determines a leveling amount from one-plane data.
▪ Dual cross-section measurement for leveling:

Determines a leveling amount from two-cross-section data.
Also, two methods of measurement data input are available: full-circumference input and
multi-point input.
This manual explains measurement based on the full-circumference input.
5.1.1 Setting a workpiece

The measuring range of the RA-120 detector is ±1mm (±.04"). Therefore, it is necessary to
set the workpiece on the alignment table so that the stylus deflection is within the 1mm
(.04") range.
NOTE Before setting a workpiece on the alignment table be sure to confirm that the rated air
pressure has been supplied to the system.
(1) The adjustable range of the centering (CX and CY) knobs is ±3mm (±.12"). Confirm
that the rotary position of each knob is not off-center (it should be centered at the
adjustable range).
5-2 No. 99MBB203A

5. CENTERING/LEVELING MEASUREMENT
(2) Use the concentric circles scribed on the table to position a workpiece on the alignment
table so that the cross section to be measured comes as close as possible to the table
center.
Concentric circle
(3) Bring the stylus close to a measurement cross-section contour and then turn the
alignment table to check the deflection of the cross-section contour.
If the deflection exceeds 1mm(.04"), adjust the alignment table position according to the
following procedure.
1mm or less
No. 99MBB203A 5-3

(4) Place the centering CX knob in the position shown in the figure at the left, then check
the clearance between the stylus and the measurement cross-section contour.
Turn the alignment table 180° to place the CX knob in the position shown in the figure at
the right, and then again check the clearance between the stylus and the measurement
cross-section contour.
Turn the CX knob to adjust the alignment table position so that the difference between
the clearances in the original position and the post-180° rotation position of the table is
halved.
Centering CX knob
(Gap check)
(Adjustment)
(Turn 180
degrees)
Halve the gap
5-4 No. 99MBB203A

(5) Place the centering CY knob in the same position the CX knob was placed, as in the
above left figure, and then adjust the alignment table position using the same procedure
in step (4).
(6) This completes the workpiece setting procedure. Advance to section 5.1.2 "Measuring
the centering/leveling amounts".
5.1.2 Measuring the centering/leveling amounts

5.1.2.1 Single cross-section contour measurement for centering
Measure a given cross-section contour of a workpiece to determine the centering amounts
(CX, CY) (difference between the center of the cross section and the rotation axis of the
alignment table).
(1) Press the [CENTERING] key to

display the Centering screen.
No. 99MBB203A 5-5

(2) The most recent centering conditions
are displayed. Confirm the setup
conditions.
Centering method: Centering (1 Side)
The centering conditions differ

depending on the workpiece to be
measured.
To modify the setup conditions, press
the [CHANGE] key. (Refer to section 5.2
"Modifying the Centering Screen
Conditions".)
(3) Bring the stylus into contact with a measurement position.
(4) While turning the alignment table, adjust the detector position with the arm feed knob
so that the stylus displacement display is within the meter sensitivity range. Turn the jog
dial for fine adjustment and perform zero shifting.
(5) Press the [START] key to start

measurement.
When the measurement has been
completed, the centering amounts are
automatically calculated and displayed.
(6) Advance to section 5.1.3 "Adjusting the centering/leveling amounts".
5-6 No. 99MBB203A

5.1.2.2 Single plane measurement for leveling

Measure a given plane of a workpiece to
determine the leveling amounts (LX, LY) (tilt of
the measurement plane with respect to the top
face on the alignment table).
(1) Press the [CENTERING] key to display

the Centering screen.

are displayed.
Confirm the setup conditions.
Centering method: Horiz. Cent. (1 Plane)
The centering conditions differ depending on

the workpiece to be measured.
[CHANGE] key. (Refer to section 5.2
"Modifying the Centering Screen Conditions
".)
(3) Bring the stylus into contact with a plane on a workpiece.
(4) While turning the alignment table, adjust the detector position with the up/down feed
knob so that the stylus displacement display is within the meter sensitivity range. Turn
the jog dial for fine adjustment and perform zero shifting.
No. 99MBB203A 5-7

(6) After completing measurement, turn the
jog dial to enter the distance from the
alignment table center (radius X), then
(7) When the measurement has been

completed, the leveling amounts are
5-8 No. 99MBB203A

5.1.2.3 Dual cross-section contour measurement for leveling

Measure two given cross-section contours
of a workpiece to determine the leveling
amounts (LX, LY) (tilt of the axis passing
through the two cross sections with respect
to the rotation axis of the alignment table).

(2) The most recent centering conditions are

displayed. Confirm the setup conditions.
Centering method: Horiz.Cent. (2 Side)
The centering conditions differ depending on

the workpiece to be measured.
[CHANGE] key. (Refer to section 5.2
"Modifying the Centering Screen Conditions ".)
(3) Bring the stylus into contact with the first measurement position (cross-section contour)
on a workpiece.
No. 99MBB203A 5-9

(6) Enter the height (Z value) of the first
cross-section contour.
The height (Z value) of the measured
position is automatically input.
NOTE ▪ To measure the height of a cross-section contour, use a caliper, etc.
(7) Bring the stylus into contact with the second measurement position (cross-section
contour).
(8) To measure the second cross-section contour, repeat the procedures in step (4) to step
(6).
(9) When the two cross-section contours

have been measured, the leveling
amounts are automatically calculated
and displayed.
5-10 No. 99MBB203A

5.1.2.4 Dual cross-section contour measurement for centering/leveling

Measure two given cross-section contours of a workpiece to determine the leveling
amounts (LX, LY) (tilt of the axis passing through the two cross sectioncenters with respect
to the rotation axis of the alignment table) and the centering amounts (CX, CY) (difference
between the axis passing through centers of the two cross sections and the rotation axis of
the alignment table) at the same time.


conditions.
Centering method: HorizCent + Cent (2 Side)
The centering conditions differ depending on the

workpiece to be measured.
the Centering Screen Conditions".)
No. 99MBB203A 5-11

NOTE Before starting measurement, lower the detector one time until the stylus tip is at the
same height as that of the table top face. Check that the SD scale display indicates
0.00mm/.0000". If other than zero is indicated, reestablish the origin point referring to the
section of origin setting of “2.2.7 Setting up SD scale”.
(3) Bring the stylus into contact with the first measurement position (cross-section contour)
on a workpiece.
(6) Enter the height (Z value) of the first

cross-section contour. The height (Z
value) of the measured position is
automatically input.
NOTE ▪ Be sure to enter a height from the top face on the alignment table.
▪ To measure the height of a cross-section contour, use a caliper, etc.
(7) Bring the stylus into contact with the second measurement position (cross-section
contour).
(8) To measure the second cross-section contour, repeat the procedures in step (4) to step
(6).
5-12 No. 99MBB203A

(9) When the two cross-section contours

have been measured, the leveling
amounts and centering amounts are
No. 99MBB203A 5-13

5.1.2.5 Multi-point measurement for centering/leveling
Measure given multiple points on a cross-section contour instead of measuring the entire
contour of the cross section to determine the centering amounts and leveling amounts.
This method is effective especially for centering and leveling notched workpieces.
(1) Press the [CENTERING] key to display

the Centering screen.

conditions.
Centering method: M-Point
Number of input points: 10 Point
The centering conditions differ depending on the

workpiece to be measured.
the Centering Screen Conditions".)
(3) Bring the stylus into contact with a workpiece.
(5) Press the [START] key to start multi-point measurement.
5-14 No. 99MBB203A

(6) Turn the alignment table to set the

stylus in the first measurement position,
This angle shows that of the alignment table

of the current measurement position.
"∇" indicates the measurement position that
has just been entered.
In this example, 6 measurement point
positions are to be entered.
(7) Repeat the procedure in step (6) for the required number of points (at least 3 points).
(8) To determine the value for leveling, enter the value of height (Z value) or radius (X
value) of the first cross section.
(9) To perform dual cross-section contour measurement for centering/leveling, move the
stylus to the second cross-section contour, and then repeat the procedure in step (4) to
step (8).
(10) When all the measurement points

have been entered, the centering
amounts and leveling amounts are
No. 99MBB203A 5-15

5.1.3 Adjusting the centering/leveling amounts
This machine is supporting two methods, [Detector method] and [D.A.T. (Digital Adjustable
Table) method], to perform the centering and leveling of a workpiece simply and speedily.
▪ Detector method
Adjusting method by turning the centering knobs (CX, CY) and the leveling knobs (LX,
LY) while monitoring the adjustment value and the displacement of the detector
displayed on the LCD screen.
▪ D.A.T. method
Adjusting method by turning the knob only to adjust the value displayed on the LCD
screen while monitoring the digital display of the centering knobs (CX, CY) and the
leveling knobs (LX, LY)
Select either method according to the circumstances.
5.1.3.1 Detector method

Centering procedure is explained below as an example. Replace the part of CX knob to LX
knob and CY knob to LY knob when leveling.
(1) After measurement for centering has

been completed, the adjustment
amounts are displayed on the LCD
screen.
(2) Turn the alignment table to adjust the table angle (θ value) displayed on the LCD
screen to 0[DEG]. Then the display of knob selection on the LCD screen changes to
[CX].
5-16 No. 99MBB203A

When the CX knob comes to the

adjustment position, the display
changes to ■.
(3) Turn the CX knob to drive the displacement displayed on the LCD screen into 0.
Drive the displacement (meter

display and CX value) into 0.
(4) Turn the alignment table to adjust the table angle (θ value) displayed on the LCD
screen to 90 [DEG]. Then the display of knob selection on the LCD screen changes from
[CX] to [CY].
(5) Turn the CY knob in the same procedure as (3) to drive the displacement on the LCD
screen into 0.
(6) If turning the alignment table after centering has been completed, the LCD screen
returns to the initial screen in section 5.1.2 “Measuring the centering/leveling amounts”.
No. 99MBB203A 5-17

5.1.3.2 D.A.T method
(1) After measurement for centering/leveling has been completed, the adjustment amounts
of the CX, CY and/or LX, LY knobs are displayed on each LCD screen.
(2) Turn the arm feed knob to release the stylus from a workpiece.
(3) Press the [ZERO/ABS] button on the CX knob to zero-set the LCD display.
CY centering knob
LX leveling knob CX centering knob
LY leveling knob ZERO/ABS

ON/OFF
LCD
(4) Turn the CX knob until its LCD display indicates the identical adjustment amount
displayed on the LCD screen of the main unit.
(5) Adjust the CY, LX and LY knobs in the same way the CX knob was adjusted.
(6) Press the [ENT] key to complete the centering and/or leveling adjustment. The LCD
screen returns to the initial screen in section 5.1.2 "Measuring the centering/leveling
amounts".
IMPORTANT ▪ Repeat the procedures in section 5.1.2 “Measuring the centering/leveling amounts" and
section 5.1.3 "Adjusting the centering/leveling amounts" while increasing the meter
sensitivity according to the accuracy required for a workpiece.
5-18 No. 99MBB203A

5.2 Modifying the Centering Screen Conditions

Modify various setup conditions displayed on the Centering screen according to the
following procedure.
TIP ▪ This modification can only be used if the Centering screen is displayed.
5.2.1 Modifying the measuring conditions for centering/leveling

Modify the setup conditions of the following five items to measure the centering/leveling
amount.
▪ Measuring method
▪ Notch processing (parameter)
▪ Centering/leveling method
▪ Adjusting method
Centering/
leveling method
Adjusting method
Measuring method
Notch processing
Measuring orientation ←→ Adjusting method ←→ Measuring method ←→ Notch
processing (in case of measuring the entire circumference) ←→ Centering/leveling
method
The procedure for modifying each item condition is described below.
No. 99MBB203A 5-19

Use the same procedure given in section 4.2.2.1, "Modifying the measuring orientation".
TIP ▪ The top face and bottom face cannot be selected for centering (single cross-section),
leveling and centering (dual cross-section), and leveling (dual cross-section).
▪ The outside face, inside face, and opposing face cannot be selected for leveling (single
plane).
5.2.1.2 Modifying the measuring method

Set the measuring method (full-circumference measurement or multi-point measurement)
of the centering/leveling amounts.

the measuring method setting, then press
the [ENT] key.
(3) The option screen is displayed. Turn the

jog dial to select a desired measuring
method, then press the [ENT] key.
If [M-Point] is selected in step (3), set the number of input points.
(4) Turn the jog dial to select the

number of input points (3 to 16
points).
(5) Press the [ENT] key to enter the

selected number of input points.

conditions.
5-20 No. 99MBB203A

5.2.1.3 Modifying the notch processing (parameter)

Set the parameters for enabling/disabling the notch processing and specifying the notched
section (level specification/angle specification). For detailed information, refer to section
11.8, "Notch Processing".
NOTE ▪ The notch processing cannot be selected if the measuring method has been set to
[M-Point].

the notch processing setting, then

the jog dial to select a desired notch
processing (parameter), then press the
[ENT] key. For detailed information,
refer to section 11.8, "Notch
Processing".
If parameter [CUT-LEVEL] was selected in step (3):
(4) Turn the jog dial to move the cursor

to one of the [Level (Plus)], [Level
(Minus)] and [Cut-Angle] items, then
(5) Turn the jog dial to display a

required cut level or cut angle, then
(6) Repeat steps (4) and (5) to modify the setting of each setup item.
(7) Turn the jog dial to select [Set & Exit], then press the [ENT] key.
No. 99MBB203A 5-21

If parameter [CUT-ANGLE] was selected in step (3):
(4) Turn the jog dial to move the

cursor to [1:], then press the [ENT]
key.
(5) Turn the jog dial to display a required start point angle, then press the [ENT] key.
(6) Turn the jog dial to display a required end point angle, then press the [ENT] key.
(7) Repeat the procedure in step (4) to step (6) to specify the notched sections.
(8) Turn the jog dial to select [Set & Exit], then press the [ENT] key.
TIP ▪ It is possible to set the position (angle) for a maximum of 20 notched sections. Turn the
jog dial further clockwise if the cursor is on the [5:] line, then the setup screen switches
to that from line [6:] to line [10:].

conditions.
5-22 No. 99MBB203A

5.2.1.4 Modifying the centering/leveling method

Set the method of measuring the centering/leveling amount and the adjusting item.

the centering method setting, then press
the [ENT] key.

the jog dial to select a desired centering
method, then press the [ENT] key.

conditions.
5.2.1.5 Modifying the adjustment method

Setup the adjustment method of centering and leveling amounts.
(1) Press the [CHANGE] key to unlock the

setup conditions.

the adjustment method setting, then

the jog dial to select the adjustment
mode, then press the [ENT] key.
TIP An alignment table with digimatic heads is required for using D.A.T. function.

conditions.
No. 99MBB203A 5-23

5.2.2 Modifying the centering/leveling adjustment conditions
Modify the setup conditions of the adjustment position on the Centering screen.
Adjustment position is the reference position (angle) of the alignment table when starting
the centering/leveling. For detailed information, refer to section “5.1.3 Adjusting the
centering/leveling amounts”.
TIP ▪ Adjustment position can only be modified, if the Detector mode has been selected as
the condition of “5.2.1.5 Modifying the adjustment method”.
▪ The only item which can be modified is the adjustment position.
(1) When the measurement has been completed, the following adjustment screen is
displayed.
Adjustment position
(2) Press the [CHANGE] key.

the jog dial to select the adjustment
position, then press the [ENT] key.
:Direct CX knob to the right.
:Direct CX knob to the left.
5-24 No. 99MBB203A

6
6 MEASUREMENT/
ANALYSIS
The RA-120 can execute the following ten analysis items.
▪ Roundness
▪ Coaxiality (axial element)
▪ Concentricity
▪ Circular runout (radial direction)
▪ Circular runout (axial direction)
▪ Squareness (axis reference)
▪ Squareness (plane reference)
▪ Thickness deviation
▪ Flatness (1-element)
▪ Parallelism (2-element)
Also, the RA-120 has a versatile element measurement function in addition to being able
to perform the ten basic measurements described above.
For detailed information, refer to section 6.2 "Element Measurement Procedure".
TIP ▪ To perform a high-precision measurement, it is necessary to raise the meter sensitivity

for higher-magnification measurement.
▪ It is recommendable to perform measurement at as high a measuring magnification as

possible according to the measuring accuracy required for a workpiece.
No. 99MBB203A 6-1

NOTE To perform measurement with higher accuracy in the range of ±100μm or lower, take the
following into consideration:
▪ Slight fluctuation takes place in detector displacement immediately after the detector
has been changed in orientation from the vertical to horizontal or vise versa or shifted
along the X or Z-axis. So, allow dozens of seconds for the detector to stabilize before
commencing measuring. When shifting the detector in the Z-axis direction, reciprocate
the detector a few times in the vertical direction for running-in around a target position
and finally stop the detector in position while shifting it upward. This reduces fluctuations
that may take place immediately after the detector shifting.
▪ The effect of table speed fluctuation upon the start of table rotation can be reduced by
commencing measurement well after the table has started rotation.
▪ Consider as necessary the installation of a windbreak screen and/or vibration dumping

stand.
6.1 Measuring Procedure of Each Analysis Element

This section explains the basic procedure for measuring each analysis element.
6.1.1 Roundness (single cross section)

Measure either of the following positions to evaluate roundness.
Evaluation Evaluation Evaluation

cross section cross section cross section
(1) Press the [CENTERING] key to perform centering/leveling.

For detailed information, refer to section 5.1 "Centering/Leveling".
(2) Press the [RNDNES] key to display the Roundness Measurement screen.
The previously backed-up measurement conditions are displayed in this
screen as the current setup conditions.
If the measurement conditions are not appropriate, make modifications
according to section 6.5 "Modifying the Measurement Screen
Conditions".
6-2 No. 99MBB203A

6. MEASUREMENT/ANALYSIS
Measuring
orientation
Measurement
height:
Jog input
Number of
Tolerance: measurement cross
Jog input sections:
Max. 5 cross
Display graphics: sections.
Circular Jog input
Linear
Notch
Display Calculation conditions:
Magnification: Cutoff: None
Filter: method:
X5 X2K 15 CUT-LEVEL
NON LSC
X10 X5K 50 CUT-ANGLE
2CR-50 MZC
X20 X10K 150
2CR-75 MIC
X50 X20K 500
2CRPC-50 MCC
X100 X50K 15-150
2CRPC-75 15-500
X200 X100K
Gaussian 50-500
X500 X200K
X1K AUTO
(3) Set the stylus in the measurement position on a workpiece to be measured.
(4) Adjust the detector position with the X/Z-axis drive wheel (coarse-feed) and jog dial
(fine-feed) so that the stylus displacement is within the meter sensitivity range on the
LCD.
When the measurement has been completed, the height (Z value) of the measurement
position is automatically entered.
NOTE ▪ Set the value of height (Z value) to be measured from the alignment table top.
The measurement element (cross section) display "A1 [■]" on the LCD is lit.
No. 99MBB203A 6-3

(7) Press the [RESULT] key to display the Result screen.
However, if the Auto-Calculation has been set to "[○]" as the condition of Preferences
Set/Auto-Execute setup, the Result screen automatically appears after the
measurement required for each analysis item is completed.
If recalculating the measured cross section by changing evaluation conditions, press the
[CHANGE] key, then change the setup conditions, referring to section 6.6 "Modifying the
Result Screen Conditions".
Related analysis:
P= [um]
V= [um]
MLA= [um]
PC= [pc]
DX= [um]
DY= [um]
Comment input:
Display graphics: Alphabet,
Circular Numeric value
Linear etc.
Notch processing:
Arbitrary level
Arbitrary angle
Display Calculation Constant pitch
Filter Cutoff
Magnification method Specification release
Batch release
The conditions that have been set in the Setup end
Measurement screen are displayed.
To display the related analysis results, turn the jog dial clockwise.
(8) Press the [PRINT] key to print the results.
However, if Auto-Print has been set to "[○]" as the condition of

Preferences Set/Auto-Execute setup, the results will be automatically
printed out.
6-4 No. 99MBB203A

6.1.2 Coaxiality [3 cross sections]

Measure the following positions to evaluate coaxiality.
Reference cross section 2
Evaluation cross section 3
Reference cross section 1

(2) Press the [COAXAL] key to display the Coaxiality Measurement screen.
The previously backed-up measurement conditions are displayed in this screen as the
current setup conditions.
If the measurement conditions are not appropriate, make modifications according to
section 6.5 "Modifying the Measurement Screen Conditions".
Measuring
orientation
Measurement
height:
Jog input
Number of measurement
Tolerance: cross sections:
Jog input Jog modification.
Refer to section
6.5.1.3.
Notch conditions:
None
Display CUT-LEVEL
Magnification: Cutoff: Calculation CUT-ANGLE
X5 X2K 15 method:
Filter:
X10 X5K 50 LSC
NON
X20 X10K 150 MZC
2CR-50
X50 X20K 500 MIC
2CR-75
X100 X50K 2CRPC-50 15-150 MCC
X200 X100K 2CRPC-75 15-500
X500 X200K Gaussian 50-500
X1K AUTO
No. 99MBB203A 6-5

(3) Set the stylus in the measurement position on the first cross section.
LCD.

completed, the height (Z value) of the
measurement position is automatically
entered.
The measurement element (cross
section) display "A1 [●]" (left side) on
the LCD is lit.
(6) Set the stylus in the measurement position on the second cross section, and then
repeat the procedure in steps (4) and (5).
The measurement element (cross section) display "A2 [●]" (center) on the LCD is lit.
(7) Set the stylus in the measurement position on the third cross section, and then repeat
the procedure in steps (4) and (5).
The measurement element (cross section) display "A3 [■]" (right side) on the LCD is lit.
6-6 No. 99MBB203A

Related analysis:
DX= [um]
DY= [um]
Comment input:
Alphabet,
Numeric value
etc.
Notch processing:
Arbitrary level
Arbitrary angle
Filter Magnification method Specification release
Cutoff
Batch release

printed out.
No. 99MBB203A 6-7

6.1.3 Concentricity (dual cross section)
Measure the following positions to evaluate concentricity.
Evaluation Evaluation
cross section2 Reference cross section2 Reference
cross section1 cross section1

(2) Press the [CONCEN] key to display the Concentricity Measurement screen.
Measuring
orientation
Measurement
height:
Jog input
Refer to section
6.5.1.3.
Notch conditions:
None
Display CUT-LEVEL
X5 X2K 15 method:
Filter:
X10 X5K 50 LSC
NON
X20 X10K 150 MZC
2CR-50
X50 X20K 500 MIC
2CR-75
X100 X50K 2CRPC-50 15-150 MCC
X200 X100K 2CRPC-75 15-500
X1K AUTO
6-8 No. 99MBB203A

LCD.

entered.
section) display "A1 [●]" (left side) on the
LCD is lit.
The measurement element (cross section) display "B1 [■]" (right side) on the LCD is lit.
No. 99MBB203A 6-9

Related analysis:
DX= [um]
DY= [um]
Comment input:
Alphabet,
Numeric value
etc.
Notch processing:
Arbitrary level
Arbitrary angle
Cutoff
Batch release

printed out.
6-10 No. 99MBB203A

6.1.4 Circular runout (radial direction)

Reference
cross section2
Evaluation
cross section3
Reference
cross section1

(2) Press the [RUNOUT (RDL)] key to display the Circular Runout (radial direction)
Measurement screen.
Measuring
orientation
Measurement
height:
Jog input
cross sections:
Tolerance: Jog modification.
Jog input Refer to section
6.5.1.3.
Display graphics:
Circular
Linear Notch conditions:
None
Display Calculation CUT-LEVEL
Magnification: Filter: Cutoff: CUT-ANGLE
method:
X5 X2K NON 15
LSC
X10 X5K 2CR-50 50
MZC
X20 X10K 2CR-75 150
MIC
X50 X20K 2CRPC-50 500
MCC
X100 X50K 2CRPC-75 15-150
X500 X200K 50-500
X1K AUTO
No. 99MBB203A 6-11

LCD.

entered.
the LCD is lit.
The measurement element (cross section) display "A2 [●]" (center) on the LCD is lit.
The measurement element (cross section) display "A3 [■]" (right side) on the LCD is lit.
6-12 No. 99MBB203A

Related analysis:
MAX= [um]
MIN= [um]
A1= [DEG]
A2= [DEG]
Comment input:
Alphabet,
Display graphics: Numeric value
Circular etc.
Linear
Notch processing:
Arbitrary level
Arbitrary angle
Cutoff
Batch release

printed out.
No. 99MBB203A 6-13

6.1.5 Circular runout (axial direction)
Measure the following positions to evaluate circular runout (axial direction).
Reference cross section2
Evaluation
cross section3

(2) Press the [RUNOUT (AXL)] key to display the Circular Runout (axial direction)
Measurement screen.
Measurement
height: Number of measurement
Jog input cross sections:
Jog modification.
Refer to section
Tolerance: 6.5.1.3.
Jog input
Display graphics: Notch conditions:

Circular None
Linear CUT-LEVEL
CUT-ANGLE
Display
Magnification: Filter: Cutoff:
X5 X2K NON 15 Calculation
X10 X5K 2CR-50 50 method:
X20 X10K 2CR-75 150 LSC
X50 X20K 2CRPC-50 500 MZC
X100 X50K 2CRPC-75 15-150 MIC
X200 X100K Gaussian 15-500 MCC
X500 X200K 50-500
X1K AUTO
6-14 No. 99MBB203A

LCD.

entered.
the LCD is lit.
(6) Set the stylus in the measurement

position on the second cross section, and
then repeat the procedure in steps (4)
and (5).
section) display "A2 [●]" (center) on the
LCD is lit.
No. 99MBB203A 6-15

(8) Turn the jog dial to enter the radius (X
value) in the measurement position,
section) display "C1 [■]" (right side) on
the LCD is lit.
Related analysis:
MAX= [um]
MIN= [um]
A1= [DEG]
A2= [DEG]
Comment input:
Alphabet,
Circular etc.
Linear
Notch processing:
Arbitrary level
Arbitrary angle
Filter Magnification Cutoff method Specification release
Batch release
6-16 No. 99MBB203A

However, if Auto-Print has been set to "[○]" as the condition of Preferences

Set/Auto-Execute setup, the results will be automatically printed out.
No. 99MBB203A 6-17

6.1.6 Squareness (axis reference)
Measure the following positions to evaluate squareness (axis reference).
Evaluation
cross section1

(2) Press the [SQRNES (AXS)] key to display the Squareness (axis reference)
Measurement screen.
Measurement
Jog modification.
Refer to section
Tolerance: 6.5.1.3.
Jog input
Notch conditions:
None
CUT-LEVEL
CUT-ANGLE
Display
X5 X2K 15 Calculation
NON
X10 X5K 50 method:
2CR-50
X20 X10K 150 LSC
2CR-75
X50 X20K 500 MZC
2CRPC-50
X100 X50K 15-150 MIC
2CRPC-75
X200 X100K 15-500 MCC
Gaussian
X500 X200K 50-500
X1K AUTO
6-18 No. 99MBB203A

LCD.

entered.
the LCD is lit.

position on the second cross section,
and then repeat the procedure in steps
(4) and (5).
section) display "A2 [●]" (center) on
the LCD is lit.
No. 99MBB203A 6-19

(8) Turn the jog dial to set the radius (X
section) display "C1 [■]" (right side) on
the LCD is lit.
Related analysis:
ANG= [DEG]
Comment input:
Alphabet,
Numeric value
etc.
Notch processing:
Arbitrary level
Arbitrary angle
Constant pitch
Specification release
Batch release
Filter Display Cutoff Calculation Setup end
Magnification method
The conditions that have been set in the
6-20 No. 99MBB203A


No. 99MBB203A 6-21

6.1.7 Squareness (plane reference)
Measure the following positions to evaluate squareness (plane reference).
Evaluation cross section3
Evaluation cross section2
Reference
cross section1

(2) Press the [SQRNES (PLN)] key to display the Squareness (plane reference)
Measurement screen.
Measurement
Jog modification.
Refer to section
Tolerance: 6.5.1.3.
Jog input
Notch conditions:
None
CUT-LEVEL
CUT-ANGLE
Display
X5 X2K NON 15 Calculation
X10 X5K 2CR-50 50 method:
X20 X10K 2CR-75 150 LSC
X50 X20K 2CRPC-50 500 MZC
X100 X50K 2CRPC-75 15-150 MIC
X200 X100K Gaussian 15-500 MCC
X500 X200K 50-500
X1K AUTO
6-22 No. 99MBB203A

LCD.
(6) Turn the jog dial to set the radius (X

section) display "C1 [●]" (left side) on
the LCD is lit.
(8) When the measurement has been completed, the height (Z value) of the measurement
position is automatically entered.
The measurement element (cross section) display "A1 [■]" (center) on the LCD is lit.
the procedure in steps (4), (5), and (8). The measurement element (cross section)
display "A2 [■]" (right side) on the LCD is lit.
No. 99MBB203A 6-23

Related analysis:
ANG= [DEG]
Comment input:
Alphabet,
Numeric value
etc.
Notch processing:
Arbitrary level
Arbitrary angle
Constant pitch
Specification release
Batch release
Filter Display Cutoff Calculation Setup end
Magnification method
The conditions that have been set in the

printed out.
6-24 No. 99MBB203A

6.1.8 Thickness deviation

Measure the following positions to evaluate thickness deviation.
Reference
Evaluation cross section1 cross section1

(2) Press the [THK-DV] key to display the Thickness Deviation Measurement screen.
Measurement
height:
Jog input
Tolerance:
Jog input Notch conditions:
Display graphics: None
Circular CUT-LEVEL
Linear CUT-ANGLE
Display Filter: Cutoff:

Magnification: NON 15
X5 X2K 2CR-50 50
X10 X5K 2CR-75 150
X20 X10K 2CRPC-50 500
X50 X20K 2CRPC-75 15-150
X200 X100K 50-500
X500 X200K
X1K AUTO
No. 99MBB203A 6-25

LCD.

entered.
section) display "A1 [■]" (left side) on
the LCD is lit.
The measurement element (cross section) display "B1 [■]" (right side) on the LCD is lit.
6-26 No. 99MBB203A

Related analysis:
MAX= [um]
MIN= [um]
A1= [DEG]
A2= [DEG]
Comment input:
Alphabet,
Circular etc.
Linear
Notch processing:
Arbitrary level
Arbitrary angle
Display Constant pitch
Filter Magnification Cutoff Specification release
Batch release

No. 99MBB203A 6-27

6.1.9 Flatness (single cross section)
Evaluation cross section

(2) Press the [FLTNES] key to display the Flatness Measurement screen.
Measuring
orientation
Measurement
radius:
Jog input
Jog input Max. 5 cross sections.
Jog input
Display graphics:
Circular
Linear Notch conditions:
None
Display CUT-LEVEL
Filter: 15 method:
X5 X2K
NON 50 LS
X10 X5K
2CR-50 150 MZ
X20 X10K
2CR-75 500
X50 X20K
2CRPC-50 15-150
X100 X50K
2CRPC-75 15-500
X200 X100K
Gaussian 50-500
X500 X200K
X1K AUTO
6-28 No. 99MBB203A

(3) Set the stylus in the measurement position on a workpiece.
LCD.
If measurement position entry has been

set to [○] in Preferences set / Parameter
setup, set the radius (X value) of the
measured section by turning the jog dial
after measuring, and then press the
[ENT] key.
The measurement element (cross section) display "C1 [■]" on the LCD is lit.
Related analysis:
P= [um]
V= [um]
MLA= [um]
PC= [pc]
DX= [um]
DY= [um]
Comment input:
Alphabet,
Display graphics:
Numeric value
Circular
etc.
Linear
Notch processing:
Arbitrary level
Arbitrary angle
Cutoff
Batch release
No. 99MBB203A 6-29


6-30 No. 99MBB203A

6.1.10 Parallelism
Measure the following positions to evaluate parallelism.
Evaluation
cross section
Evaluation
cross section
Reference Reference
cross section cross section

(2) Press the [PARLSM] key to display the Parallelism Measurement screen.
Measuring
orientation
Measurement Number of measurement

radius: cross sections:
Refer to section
Tolerance: 6.5.1.3.
Jog input
Notch conditions:
None
CUT-LEVEL
CUT-ANGLE
Display Filter: Cutoff: Calculation
Magnification: NON 15 method:
X5 X2K 2CR-50 50 LS
X10 X5K 2CR-75 150 MZ
X20 X10K 2CRPC-50 500
X50 X20K 2CRPC-75 15-150
X200 X100K 50-500
X500 X200K
X1K AUTO
No. 99MBB203A 6-31

LCD.
If measurement position entry has been

set to [○] in Preferences set /
Parameter setup, set the radius (X
value) of the measured section by
turning the jog dial after measuring, and
section) display "C1 [●]" (left side) on the LCD is lit.
The measurement element (cross section) display "C2 [■]" (right side) on the LCD is lit.
6-32 No. 99MBB203A

Related analysis:
ANG= [DEG]
Comment input:
Alphabet,
Numeric value
etc.
Notch processing:
Arbitrary level
Arbitrary angle
Constant pitch
Filter Display Cutoff Calculation Specification release
Magnification method Batch release

No. 99MBB203A 6-33

6.2 Element Measurement Procedure
The RA-120 has a versatile element measurement function in addition to being able to
perform 10 basic measurements (described in section 6.1 Measuring Procedure of Each
Analysis Element").
In element measurement, first measure elements (cross sections) required for analysis,
and then perform analysis with a various combination of those results (a maximum of 20
items of analyses). Since this function allows a flexible measurement sequence and a wide
range of element selection, it is not necessary to measure the same element (cross
section) frequently for each analysis item.
For example, once the five cross sections (a to e) of the following workpiece have been
measured, it is possible to analyze roundness, coaxiality, circular runout, squareness, and
flatness.
Roundness: Cross section b, cross section c, cross section d
Flatness: Cross section a, cross section e
Coaxiality: Cross section b with respect to cross section c and cross

section d
Circular runout (radial direction): Cross section b with respect to cross section c and cross
section d
Squareness (axis reference): Cross section e with respect to cross section c and cross
section d
c
a

(2) Press the [MEAS] key to display the Measurement screen.
6-34 No. 99MBB203A

(3) Press the [CHANGE] key to release the setup conditions from being locked.
(4) Turn the jog dial to move the cursor to a

desired analysis item, then press the
[ENT] key.
The previously backed-up measurement
conditions are displayed. Modify the
conditions as necessary.

Element-Measure, then press the [ENT]
key.

No. of Elements, then press the [ENT]
key.
(7) The number of measurement elements

(□) is increased/decreased by turning
the jog dial. Select the necessary
number of elements, then press the
[ENT] key.
(8) Press the [CHANGE] key again to lock the setup conditions. The Measurement screen
is restored.
(9) If the measurement conditions are not

appropriate, press the [CHANGE] key to
make modifications according to section
6.5 "Modifying the Measurement Screen
Conditions".
In this example, to measure the first cross

section a, modify the measuring
orientation.
(10) Set the stylus in the measurement position on the first cross section a.
(11) Adjust the detector position so that the stylus displacement is within the meter
sensitivity range on the LCD
No. 99MBB203A 6-35

(12) Press the [START] key to start
measurement.
After completing measurement turn the

jog dial to set the radius (X value) in the
measurement position, then press the
[ENT] key.
section) display "C1 [■]" on the LCD is lit.

position on the second cross section b,
then repeat the procedure in step (9) to
step (12).
In this example, to measure the second
cross section b, modify the measuring
orientation.
(14) In the same way, measure all cross

sections of measurement elements a to
e.
(15) Press the [RESULT] key to display the list of analysis items.
TIP ▪ Set the value of height (Z value) to be measured from the alignment table top.
▪ Analysis items once set up will remain valid until cleared and automatically apply to the
calculation of measurements to be made thereafter. In this case, procedures in the step
(16) through (18) can be omitted.
▪ To clear the analysis items, press the [CHANGE] key twice in succession and, when the
message appears for the confirmation of clearing, press the [ENT] key.
6-36 No. 99MBB203A

(16) Turn the jog dial to select an analysis

item, then press the [ENT] key.
(Turn the jog dial to move the cursor up or
down.)
The screen displays only the items that
can be analyzed from the measured
element.
(17) Turn the jog dial to select an

evaluation element (cross section), then
After the selection of evaluation
elements is over, move the cursor to the
[Setup End] and then press the [ENT]
key.
(18) Turn the jog dial to select a reference

element (cross section), then press the
[ENT] key.
However, this procedure is not required
if [Roundness], [Thickness deviation] or
[Flatness] is selected as an analysis item.
After the selection of reference elements
is over, move the cursor to the [Setup
End] and then press the [ENT] key.
(19) The system performs calculation

based on the selected analysis item,
evaluation element and reference
element, and displays the results of the
analysis item that was first set.
To add other analysis items, press the

[ENT] key, select the [New Analysis] and
repeat the procedures from step (16)
through (18).
When switching to other analysis results refer to section 6.4 "Switching to Other
Analysis Result Displays".
No. 99MBB203A 6-37

6.3 Listing or Deleting Measured Elements (Cross
Sections)
The stored measurement elements (cross sections) can be listed on the screen or can be
deleted from memory.
6.3.1 Listing the measured elements (cross sections)

Display the list of measured elements (cross sections) according to the procedure below.
(1) Press the [ENT] key while the

Measurement screen is displayed. The
list of measured elements (cross
sections) is displayed on the screen.
(2) Press the [ENT] key again to return to

the Measurement screen.
6.3.2 Deleting measured elements (cross sections)

Delete a measured element (cross section) according to the procedure below.
Re-calculation of the deleted elements is possible by re-measuring them.
(1) Press the [CANCEL] key while the

Measurement screen is displayed.
Turn the jog dial to move the cursor.
(2) Turn the jog dial to select the measured element (cross section) to be deleted, then
(3) The confirmation message is displayed.

Press the [ENT] key to accept deletion of the element or press the [CANCEL] key to
cancel deletion of it.
(4) The Measurement screen is restored.
6-38 No. 99MBB203A

6.4 Switching to Other Analysis Result Displays

Switch the screen to other calculated analysis results according to the procedure below.
(1) Press the [ENT] key while the Result

screen is displayed. The list of analysis
results is displayed on the screen.
Turn the jog dial to move the cursor.
(2) Turn the jog dial to select the analysis result to be displayed, then press the [ENT] key.
(3) The Result screen is restored to display the selected analysis result.
No. 99MBB203A 6-39

6.5 Modifying the Measurement Screen Conditions
If necessary, modify the setup conditions of the following eleven items displayed on the
Measurement screen.
▪ Number of measurement cross-sections
▪ Measuring sequence of evaluation elements
▪ Notch processing (parameter)
▪ Filter type
▪ Cutoff value
▪ Record magnification
▪ Display graphic format
▪ Tolerance
▪ Analysis item
Analysis item
Measuring
orientation
Number of
measurement
cross-sections
Tolerance
/ Measuring
sequence
Display graphic
format Notch
processing
(parameter)
Record Cutoff value
magnification Filter type
Calculation
method
TIP This modification can only be made if the Measurement screen is displayed.
Measuring orientation ←→Number of measurement cross-sections/Measuring sequence
←→ Notch processing (parameter) ←→ Filter type ←→ Cutoff value ←→ Calculation
method ←→ Record magnification ←→ Display graphic format ←→ Tolerance ←→
Analysis item
→: Clockwise rotation of the jog dial
←: Counterclockwise rotation of the jog dial
6-40 No. 99MBB203A

6.5.1 Procedures for changing items

Use the same procedure given in section 4.2.2.1, "Modifying the measuring orientation".
TIP ▪ The top face and bottom face cannot be selected as the reference elements of
roundness, coaxiality, concentricity, circular runout (axial direction) or circular runout
(radial direction), or as the evaluation element of squareness (axis reference) or the
reference element of squareness (plane reference).
▪ The outside face, inside face and opposing face cannot be selected as the evaluation
elements of flatness, parallelism or circular runout (radial direction), or as the reference
element of squareness (axis reference) or the evaluation element of squareness (plane
reference).
▪ The same measuring face (side face or plane) as that of the first cross-section can only
be selected as the second cross-section of thickness deviation.
6.5.1.2 Modifying the number of measurement cross-sections
TIP ▪ This modification can only be made if the analysis item is set to roundness, flatness or
element measurement.

the setting of the number of
measurement cross-sections, then press
the [ENT] key.
(3) Turn the jog dial to display the

necessary number of measurement
cross-sections (Up to 5 cross-sections
can be displayed), then press the [ENT]
key.

conditions.
No. 99MBB203A 6-41

6.5.1.3 Modifying the measuring sequence of evaluation elements
TIP This modification is enabled only if the analysis item is set to coaxiality, concentricity,
circular runout (axial direction), circular runout (radial direction), squareness (axis
reference), or squareness (plane reference).

the setting of the evaluation element
measuring sequence, then press the
[ENT] key.
(3) Turn the jog dial to change the sequence of the evaluation element mark (□).
Determine the sequence of evaluation elements, then press the [ENT] key.
Measuring sequence [ ○○□] Measuring sequence [ ○□○]

○
2( : reference Difficult Easy
element) sequence 3(○) sequence
□
3( : evaluation 2(□)
element)
○
1( : reference 1( ○)
element)

conditions.
6-42 No. 99MBB203A

6.5.1.4 Modifying the notch processing (parameter)

Use the same procedure in section
5.2.1.3, "Modifying the notch processing
(parameter).”

Use the same procedure in section 4.2.3.3,
"Modifying the filter type".

"Modifying the cutoff value".
No. 99MBB203A 6-43

"Modifying the calculation method".
TIP ▪ Any calculation method cannot be selected for thickness deviation because there is no
calculation method for it.
▪ The calculation method of MIC/MCC cannot be selected for flatness or parallelism.
6.5.1.8 Modifying the record magnification
TIP In the Result screen it is possible to modify the record magnification directly (without
unlocking the setup conditions) with the Range key on the control panel.

the record magnification setting, then

the jog dial to select a desired record
magnification, then press the [ENT] key.

conditions.
6-44 No. 99MBB203A

6.5.1.9 Modifying the display graphic format
NOTE ▪ The analysis items that can display their own developed graph are roundness (including
a overwriting print), circular runout (radial direction), circular runout (axial direction),
thickness deviation, and flatness.
▪ A developed graph is displayed with its vertical axis designated as displacement and
with its horizontal axis as angle.

setup conditions.

the display graphic format setting, then

the jog dial to select a desired display
graphic format, then press the [ENT]
key.

conditions.
6.5.1.10 Modifying the tolerance

setup conditions.

the tolerance setting, then press the
[ENT] key.
(3) Turn the jog dial to set a necessary

tolerance (range), then press the [ENT]
key.

conditions.
No. 99MBB203A 6-45

6.5.1.11 Modifying the analysis item
TIP The element measurement can only be selected through the following operation. The
other basic measurement operations can also be selected with the analysis item keys on
the control panel.

the analysis item setting, then press the
[ENT] key.

the jog dial to select a desired analysis

conditions.
6-46 No. 99MBB203A

6.6 Modifying the Result Screen Conditions

If necessary, modify the setup conditions of the following nine items that are displayed on
the Result screen.
▪ Record magnification
▪ Display graphic format
▪ Filter type
▪ Cutoff value
▪ Analysis result
▪ Workpiece name
▪ Operator name
▪ Notch processing (option)
Analysis result
Workpiece
name
Operator name
Notch processing
(option)
Cutoff value
Calculation
Display graphic
Filter type Record method
format
magnification
TIP These modifications can only be made if the Result screen is displayed.
Record magnification ←→Display graphic format ←→ Analysis result ←→ Workpiece
name ←→ Operator name ←→ Notch processing (option) ←→ Filter type ←→ Cutoff
value ←→ Calculation method
→: Clockwise rotation of the jog dial
←: Counterclockwise rotation of the jog dial
No. 99MBB203A 6-47

6.6.1 Procedures for changing items
6.6.1.1 Modifying the record magnification
Use the same procedure given in section 6.5.1.8, "Modifying the record magnification".
TIP ▪ The print range differs depending on the printer type.

▪ In the Result screen it is possible to modify the record magnification directly (without
unlocking the setup conditions) with the Range key on the control panel.
6.6.1.2 Modifying the display graphic format

Use the same procedure given in section 6.5.1.9, "Modifying the display graphic format".

Use the same procedure given in section 4.2.3.3, "Modifying the filter type ".

Use the same procedure given in section 4.2.3.4, "Modifying the cutoff value".

Use the same procedure given in section 4.2.3.5, "Modifying the calculation method".
6-48 No. 99MBB203A

6.6.1.6 Modifying the analysis result


the analysis result setting, then press
the [ENT] key.
(3) The list of results is displayed. Turn the

jog dial to select a necessary analysis
result, then press the [ENT] key.
(Turn the jog dial to move the cursor up
or down.)
If the result of the analysis item that has been set is selected in step (3):
(4) The selected analysis item result is displayed.
If [New Analysis]* is selected in step (3) (*: effective only in element measurement).
(4) Turn the jog dial to select a desired analysis item, then press the [ENT] key.
However, it is not possible to select an item that cannot be analyzed.
(5) Turn the jog dial to select an evaluation element (measurement cross-section),
(6) Turn the jog dial to select the reference element (reference cross-section), then
However, this procedure is not required if either roundness, thickness deviation, or
flatness was selected as an analysis item.
(7) The result of the analysis item that has been newly set is displayed.
No. 99MBB203A 6-49

6.6.1.7 Modifying the workpiece name

the workpiece name setting, then press
the [ENT] key.
(3) The input character list is displayed.

Turn the jog dial to input a workpiece
name.
[←]: Moves the cursor left by one

character.
[→]: Moves the cursor right by one character.
[BS]: Deletes the character to the left of the cursor.
[DEL]: Deletes the character at the cursor position.
[END]: Terminates character input operation.
Turn the jog dial to select characters one at a time, then press the [ENT] key for each
character entry.
(4) Turn the jog dial to select [END] from the list, then press the [ENT] key (the input
character list disappears).
(5) Press the [ENT] key to load the entered workpiece name.

conditions.
6-50 No. 99MBB203A

6.6.1.8 Modifying the operator name


the operator name item, then press the
[ENT] key.
(3) The input character list is displayed. Turn

the jog dial to input an operator name.

character.
[→]: Moves the cursor right by one

character.
[BS]: Deletes the character to the left of the cursor.
[DEL]: Deletes the character at the cursor position.
Turn the jog dial to select the characters one at a time, then press the [ENT] key for
each character entry.
(4) Turn the jog dial to select the [END] key, then press the [ENT] key (the input character
list disappears).
(5) Press the [ENT] key to load the entered operator name.

conditions.
No. 99MBB203A 6-51

6.6.1.9 Modifying the notch processing (option)

the notch processing setting, then press
the [ENT] key.
(3) A list of measured elements is displayed

if more than one element are included.
Select a measured element to which
notch process applies by turning the jog
dial and then press the [ENT] key.
TIP If the selected element has been given notch processing, the element name will change
from uppercase to lowercase (e.g. from A1 to a1).
(4) The option screen is displayed. Turn the

jog dial to select a desired notch
processing item, then press the [ENT]
key.
6-52 No. 99MBB203A

If [Optional Level] was selected in step (4):
(5) Turn the jog dial to display the cut

level (s=), then press the [ENT] key.
(Change the numeric value by
turning the jog dial.)
(6) Turn the jog dial to display the cut

angle (CA=), then press the [ENT]
key.
(7) The screen returns to step (3).

Repeat notch processing if necessary.
TIP ▪ About the error message because of insufficient measured data.

If, by modifying a setup condition, any piece of data after notch processing is less than
45 degrees or if a notched section is 180 degrees or more for calculation methods other
than LSC, the modification of the setup condition is canceled and the screen displays
the error message "E3001 Insufficient effective range of measured data".
If [Optional Angle] was selected in step (4):
(5) Turn the jog dial to select the cut

start angle (AS=), then press the
[ENT] key.
(Rotate the angle indicator line by
No. 99MBB203A 6-53

end angle (AE=), then press the
[ENT] key.
Outside the range of calculation
AE AS
Inside the range
of calculation

Repeat notch processing if
necessary.
If [Constant Pitch] was selected in step (4):

start angle (AS=), then press the
[ENT] key.
6-54 No. 99MBB203A


end angle (AE=), then press the
[ENT] key.
(7) Turn the jog dial to display the

number of pitches (P=), then press
the [ENT] key.

Repeat notch processing if
necessary.
No. 99MBB203A 6-55

If [Cancel Specified] was selected in step (4):

cancel angle (A=), then press the
[ENT] key.
If [Cancel all] was selected in step (4):
(5) All notch processing setups are

canceled and the screen returns to
step (3).
6-56 No. 99MBB203A

If [Setup End] was selected in step (4):
(5) The notch-processed

measurement element is loaded.
(6) The setup conditions of other

items can be successively
modified.
To terminate the modification

operation, press the [CHANGE]
key to lock the setup conditions.
No. 99MBB203A 6-57

MEMO
6-58 No. 99MBB203A

7
7 CONDITIONS
REGISTRATION
7.1 Conditions Registration Function

The RA-120 is capable of registering frequently-used calibration ratios, centering
conditions, and measurement conditions with four keys to call conditions.
The keys to call

conditions
The registered conditions can be called by pressing the keys to call conditions, permitting
the operator to omit the condition setup procedures.
Each key to call conditions is available for registering a necessary condition selected from
among (1) calibration ratio, (2) centering conditions, and (3) measuring conditions.
(Registration of all kinds of conditions is also possible with each key.)
TIP ▪ As a factory default configuration, conditions of one cross section roundness

measurement have been registered with each key to call conditions.
(Refer to “7.4 Initializing the Registered Conditions” for details of the factory-set
conditions.)
No. 99MBB203A 7-1

7.2 Condition Registration Procedures
7.2.1 Booting the registration screen
(1) Press the [MENU] key to display the Menu screen.
(2) Turn the jog dial to select [Cond.Regis.]

on the screen, then press the [ENT] key.
or down.)
(3) Turn the jog dial to select the number

with which to register the key for calling
conditions, and then press the [ENT] key.
or down.)
(4) The Condition Registration screen

boots, displaying the existing condition
data.
NOTE ▪ The conditions that appear at the time of the Condition Registration screen booting are
those of current setup and not the ones registered with a key to call conditions.
7-2 No. 99MBB203A

7. CONDITIONS REGISTRATION
7.2.2 Calibration ratio setup

(1) After activating the Condition
Registration screen, turn the jog dial to
select [Calib rat.], and press the [ENT]
key.
or down.)
(2) The registration confirmation message

appears.
Press the [ENT] key to register a
calibration ratio, otherwise press the
[CANCEL] key not to register.
If the [ENT] key was pressed in step (2) above:
(3) A list of calibration ratios is

displayed from which to select a
desired ratio by turning the jog dial.
After selection, press the [ENT] key.
The registered calibration ratio is

displayed as shown below.
Calib rat. [○][CAL_A= 0.9898]
The indication [○] means that the

registration takes place.
TIP ▪ Calibration ratios must have been obtained by calibration measurement beforehand.
▪ Refer to “4. CALIBRATION MEASUREMENT” for the procedures of calibration
measurement.
No. 99MBB203A 7-3

If the [CANCEL] key was pressed in step (2) above:
(3) The display of calibration ratio

disappears as shown below.
Calib rat. [─]
The indication [─] means that no

TIP ▪ If a calibration ratio has been registered, the registered calibration ratio is automatically
called upon press of the corresponding key.
▪ If a calibration ratio has not been registered, the calibration ratio update will not take
place upon press of the corresponding key and the existing ratio will be applied as it is.
7.2.3 Centering condition setup

(1) After booting the Condition Registration
screen, select the [Centering] by turning
the jog dial and then press the [ENT] key.
or down.)
(2) A registration confirmation message

appears.
Press the [ENT] key to register centering
conditions, otherwise press the
[CANCEL] key not to register.
7-4 No. 99MBB203A

(3) Following the displayed screen for

changing the centering conditions,
set up the conditions to register
and press the [CHANGE] key.
(Refer to “5. CENTERING/
LEVELING MEASUREMENT” for
centering condition setup
procedures.)
Registered centering conditions

are displayed as shown below.
Centering [○][Centering ][1 Side]
The indication [○] means that the registration takes place.
(3) The centering conditions display

disappears as shown below.
Centering [─]

TIP ▪ If the centering conditions have been registered, the registered conditions can be
automatically called by pressing the corresponding key with a simultaneous shift to the
centering screen.
If no centering condition has been registered, the centering condition update will not
take place upon press of the corresponding key without shifting to the centering screen.
▪ Although automatic shifting to the centering screen will take place upon press of the key
to call the centering conditions, quitting the centering screen must be made manually.
No. 99MBB203A 7-5

7.2.4 Measurement conditions setup
screen, select the [Measurement] by
turning the jog dial and then press the
[ENT] key.
or down.)
(2) A registration confirmation message

appears.
Press the [ENT] key to register
measurement conditions, otherwise press
the [CANCEL] key not to register.
(3) Following the display of the

screen for changing the
measurement conditions, set up
the conditions to be registered and
press the [CHANGE] key. (Refer to
“6. MEASUREMENT/ANALYSIS”
for procedures of measurement
condition setup.)
Registered measurement
conditions are displayed as shown
below.
Measurement[○][○Roundness][ 3 ]
The indication [○] means that the registration takes place.

The indication [ 3 ] represents the number of cross sections.
7-6 No. 99MBB203A

(3) The measurement conditions

display disappears as shown below.
Measurement [─]

TIP ▪ If the measurement conditions have been registered, the registered measurement
conditions are automatically called by pressing the corresponding key.
▪ If no measurement condition registration has been made, no measurement condition
update takes place upon press of the corresponding key to call conditions.
7.2.5 Registration name setup

The conditions registered can be designated with a unique name as necessary.
If a name has been designated, the condition name will be attached to the title of the
measurement, results, centering, and calibration screens respectively called by pressing
the corresponding key to call conditions.
Condition name
Name setup procedures follow.
No. 99MBB203A 7-7

(1) After the condition registration screen
booting followed by the condition
registration setup, select the [Regist
name] by turning the jog dial, and then
or down.)
(2) A list of characters available for input

appears. Enter a registration name by
turning the jog dial.

character.

character.
[BS]: Deletes the character to the left

of the cursor.
[DEL]: Deletes one character at the cursor position.
Select characters one at a time by turning the jog dial and then pressing the [ENT] key for each
character entry.
TIP ▪ If part of the conditions has been changed manually after the call of conditions, the
registration name will disappear from the display.
7-8 No. 99MBB203A

7.2.6 Completion of registration

To register the conditions that have been set up in the procedures 7.2.2 through 7.2.5 with
the keys to call conditions, complete the registration in the following procedures.
(1) After the registration conditions setup is

complete, select the [Setup completed]
by turning the jog dial, and then press
the [ENT] key.
Pressing the [CANCEL] key closes the
condition registration screen without the
registration of the conditions.
(2) Following the displayed message of

registration confirmation, press the
[ENT] key to register the setup
conditions with a condition call key or
press the [CANCEL] key to cancel the
ongoing registration.
Pressing the [ENT] key registers the

conditions with the corresponding key,
quitting the condition registration screen.
Pressing the [CANCEL] key restores the

condition registration screen without the registration of the conditions in question.
NOTE ▪ Registering the conditions will discard the existing conditions registered with the
corresponding key.
No. 99MBB203A 7-9

7.3 Conditions Input/Output
Calibration ratios, centering conditions, measurement conditions, and registration name to
be registered with the key to call conditions can be output/input to and from a file in a lump.
7.3.1 Condition call

When registering the existing conditions saved in a file with the key to call conditions as
they are or with partial alteration, the condition call function is conveniently used for such
purposes.

screen, select the [Call condition] by
[ENT] key.
or down.)
(2) Select a desired source of conditions

by turning the jog dial and then press the
[ENT] key.
[CONDITION1]: Calls conditions

registered with the key
1.
[CONDITION2]: Calls conditions

registered with the key
2.
[CONDITION3]: Calls conditions registered with the key 3.
[CONDITION4]: Calls conditions registered with the key 4.
[Internal memory]: Calls conditions that have been output to the internal memory
according to the procedures in “7.3.2 Condition output”.
[USB]: Calls conditions that have been output to a USB memory according
to the procedures in “7.3.2 Condition output”.
(Available only when the USB memory has been recognized.)
[Measurement file]: Calls measurement conditions that have been registered according
to the procedures in “8.1.1 Measurement file registration”.
7-10 No. 99MBB203A

IMPORTANT ▪ The USB memory cannot be recognized unless inserted prior to powering up.
▪ Use only the USB memory recommended by Mitutoyo.
USB memories other than those recommended may not be recognized.
When [CONDITION1], [CONDITION2], [CONDITION3], or [CONDITION4] has been

selected in step (2) above:
(3) Pressing the [ENT] key calls the corresponding conditions, updating the conditions
displayed on the Condition Registration screen.
When [Internal memory] or [USB] has been selected in step (2) above:
(3) Pressing the [ENT] key displays a

list of the conditions saved in the
memory. Select the conditions to be
called by turning the jog dial and then
Pressing the [ENT] key updates the
conditions displayed on the
Condition Registration screen.
Shown at the lowermost line of the

list is a simplified indication of the
condition descriptions selected.
Calibration Kind of Analysis item
ratio number centering
When [Measurement file] has been selected in step (2) above:
(3) Pressing the [ENT] key displays a

list of the measurement files saved.
Select the conditions to be called by
turning the jog dial and then press
the [ENT] key.
Pressing the [ENT] key updates the
measurement conditions displayed
on the Condition Registration
screen.
No. 99MBB203A 7-11

7.3.2 Condition output
Conditions registered with a key to call conditions will be lost when overwritten with other
conditions.
Therefore be sure to save important conditions in files according to the following
procedures.
(1) Boot the Condition Registration screen,

and after the condition registration setup is
over, select the [Condition output] by
turning the jog dial. Then press the [ENT]
key.
down.)
(2) Select the condition output destination by

turning the jog dial and then press the [ENT]
key.
[Internal memory]: Outputs conditions to the

internal memory of the
measuring instrument.
[USB]: Outputs conditions to the USB

memory.
(Available only when the USB
memory has been recognized.)
(3) A list of characters available for input is

displayed. Input a file name by turning the
jog dial.

character.

character.

of the cursor.
7-12 No. 99MBB203A

Select characters one at a time by turning the jog dial and then pressing the [ENT] key
for each character entry.
7.3.3 Condition deletion

Condition files saved in the internal memory in “7.3.2 Condition output” can be deleted
according to the following procedures.
NOTE Files saved in the USB memory cannot be deleted with the following procedures. They
should be deleted using a personal computer.

screen, select the [Delete condition] by
[ENT] key.
or down.)
(2) A list of measurement files saved in the

memory is displayed. Select a file to be
deleted by turning the jog dial and then
Shown at the lowermost line of the list is

a simplified indication of the condition
descriptions selected.
Calibration Kind of Analysis item

ratio number centering
(3) A message asking for the confirmation of deletion appears upon press of the [ENT] key.
Press the [ENT] key and the file will be erased.
No. 99MBB203A 7-13

7.4 Initializing the Registered Conditions
Following conditions have been registered with each key to call conditions as a factory
default configuration.
▪ Calibration ratio: No registration
▪ Centering condition: No registration
▪ Measurement conditions: Analysis item: roundness

Measuring posture: OD
Number of measured cross sections: one
Notch setting: No setting
Filter type: 2CRPC-75
Cutoff value: 50 upr
Calculation method: MZC
Display magnification: AUTO
Display format: Circular display
Tolerance setting: No setting
▪ Registration name: No registration
To initialize the conditions registered with the key to call conditions to the factory default
settings, follow the procedures below.
(2) Turn the jog dial to select [Condition

key initialize] on the screen, then press
the [ENT] key.
or down.)
7-14 No. 99MBB203A

(3) Select the key to be initialized by

turning the jog dial, and then press the
[ENT] key.
[All]: Initializes all the keys

to call conditions.
[CONDITION1]: Initializes the key 1.
[CONDITION4]: Initialized the key 4.
(4) Pressing the [ENT] key initializes the conditions and the menu screen will be returned
to.
(5) Press the [MENU] key to return to the original screen.
No. 99MBB203A 7-15

MEMO
7-16 No. 99MBB203A

8
8 DATA INPUT/OUTPUT
8.1 Registering a File

Register measurement conditions, measured data and analysis results to save as a file.
8.1.1 Registering a measurement file

Register the measurement conditions that have been set in a measurement file. The
registered file can be recalled at any time.
TIP A result file can only be registered if the Measurement screen or Result screen is
displayed.
(2) Turn the jog dial to select [File

Register/Delete] on the screen, then
or down.)
No. 99MBB203A 8-1

the jog dial to select [Meas File Register],
or down.)
(4) Turn the jog dial to select a

measurement file between [A:] and [E:],
down.)
TIP If a measurement file other than a blank file indicating [-------] is selected, the message to
confirm overwriting is displayed.
(5) The input character list is displayed. Turn

the jog dial to input a measurement file
name.

character.

character.

of the cursor.
8-2 No. 99MBB203A

8. DATA INPUT/OUTPUT
(7) Press the [ENT] key to load the entered measurement file name.
(8) The message to confirm registration is

displayed. Press the [ENT] key to select
"Yes".
To cancel registration, press the
[CANCEL] key to select "No".
(9) The MENU screen is restored.
No. 99MBB203A 8-3

8.1.2 Registering a result file
IMPORTANT ▪ Result files are stored in the USB memory.

▪ The USB memory cannot be recognized unless inserted prior to powering up.

Register measured data and analysis results along with set measurement conditions as a
result file. The registered result file can be recalled at any time for use.
TIP A result file can only be registered if the Result screen is displayed.
(1) Make sure that a USB memory for storing the result files has been inserted in the USB
port.

or down.)

the jog dial to select [Result File
Register], then press the [ENT] key.
8-4 No. 99MBB203A

(5) Turn the jog dial to select [New Result

File], then press the [ENT] key.
or down.)
(6) The list of characters that can be input

is displayed. Turn the jog dial to input a
result file name.

character.

character.
[BS]: Deletes the character to the

left of the cursor.
[DEL]: Deletes the character at the

cursor position.
(8) Press the [ENT] key to load the entered result file name.
(9) The message to confirm registration is

"Yes".
To cancel registration, press the
(10) The Menu screen is restored.
No. 99MBB203A 8-5

8.2 Recalling a Registered File
Recalling a measurement file and a result file.
8.2.1 Recalling a measurement file

Recall one of the measurement files (measurement conditions) that have been registered.
This saves time when resetting measurement conditions and eliminates input errors for
easy setup of conditions.
TIP A measurement file can only be recalled if the Measurement screen is displayed.
(2) Turn the jog dial to select [File Calling]

or down.)

the jog dial to select [Meas File Call],
8-6 No. 99MBB203A

(4) Turn the jog dial to select a

measurement file to be recalled, then
or down.)
(5) The Measurement screen is restored.

It is possible to perform measurement under the recalled measurement conditions.
8.2.2 Recalling a result file
IMPORTANT ▪ Result files can be called from the USB memory.

▪ The USB memory cannot be recognized unless inserted prior to powering up.

Recall a result file (including measurement conditions, measured data, and analysis
results).
It is possible to perform re-analysis by modifying the measured data conditions in the
recalled result file.
TIP A result file can only be recalled if the Measurement screen or Result screen is displayed.
(1) Ensure that a USB memory loaded with result files has been inserted in the USB port.
No. 99MBB203A 8-7

(3) Turn the jog dial to select [File Calling]
or down.)

the jog dial to select [Result File Call],
or down.)
(5) Turn the jog dial to select a result file to

be recalled, then press the [ENT] key.
or down.)
(6) The Measurement screen (or Result screen) is restored.

It is possible to perform re-analysis by modifying the measured data conditions in the
recalled result file.
8-8 No. 99MBB203A

8.3 Deleting a File

Delete a measurement file or result file that has been registered according to the following
procedure.
8.3.1 Deleting a measurement file

Delete a measurement file from among those that have been registered.
TIP A measurement file can only be deleted if the Measurement screen or Result screen is
displayed.

or down.)

the jog dial to select [Meas File Delete],
or down.)
No. 99MBB203A 8-9

(4) The list of measurement files that have
been registered is displayed. Turn the
jog dial to select a measurement file to
be deleted, then press the [ENT] key.
or down.)
(5) The message to confirm deletion is

"Yes".
To cancel deletion, press the [CANCEL]
key to select "No".
8.3.2 Deleting a result file

Delete a result file from among those that have been registered.
TIP A result file can only be deleted if the Measurement screen or Result screen is displayed.
(1) Ensure that a USB memory loaded with result files has been inserted in the USB port.
8-10 No. 99MBB203A


or down.)

the jog dial to select [Result File Delete],
or down.)
(5) The list of result files that have been

registered is displayed. Turn the jog dial
to select a result file to be deleted, then
or down.)
(6) The message to confirm deletion is

"Yes".
To cancel deletion, press the [CANCEL]
key to select "No".
No. 99MBB203A 8-11

8.4 Outputting Data
Data output is possible in the following three ways according to the setup data of
[Preferences Set].
▪ RS-232C output (Measured result data or measurement point group data is output to the
external device.)
▪ SPC output (Analysis results are output to the external device.)
▪ USB output (Measurement result data or measurement point group data is saved on a
USB Memory.)
TIP The data output method and content are switched depending on the conditions of
[Preferences Set/Device Setup/Data Output]. For detailed information, refer to section
9.3, "Setting the Devices (RA-120 Hardware)".
8.4.1 RS-232C output

The RA-120 outputs measured result data or measurement point group data to the
external device via the RS-232C interface.
(1) Press the [MENU] key to display the

Menu screen.
(2) Turn the jog dial to select [Data Output]

down.)
(3) The message to confirm RS-232C

output is displayed. Press the [ENT] key
to select "Yes".
To cancel RS-232C output, press the
After the execution confirmation and the

file name registration have been
completed, the RA-120 starts data output.
(4) The Menu screen is restored when data output is complete.
8-12 No. 99MBB203A

8.4.2 SPC output

The RA-120 outputs analysis results to an SPC compatible device.

or down.)
(3) The message to confirm SPC output is

displayed. Press the [ENT] key to
select "Yes".
To cancel SPC output, press the
NOTE ▪ In SPC output, the RA-120 outputs only the result of the analysis item that has been set
in the measurement condition.
▪ The results of concurrent analysis/re-analysis and related analysis will not be output.
No. 99MBB203A 8-13

8.4.3 USB output (Saving in a USB memory)
The RA-120 saves measured result data or measurement point group data in a USB
memory.

or down.)
(3) The list of characters that can be input

is displayed. Turn the jog dial to input a
result data name.

character.

character.

of the cursor.
[DEL]: Deletes the character at the

cursor position.
Turn the jog dial to select characters one at a time, then press the [ENT] key for each
character entry.
8-14 No. 99MBB203A

(5) The message to confirm USB memory

data output is displayed. Press the
[ENT] key to select "Yes".
To cancel USB memory data output,
press the [CANCEL] key to select "No".
No. 99MBB203A 8-15

TIP The following figures show the data output samples with the RS-232C output or USB
memory output function.
b) Raw data output example

a) Result data output example
8-16 No. 99MBB203A

9
9 SETTING THE
OPERATING
ENVIRONMENT
Set up the operating environments of the RA-120 according to the following procedure.
The RA-120 retains the setup conditions without change, even if the power is turned off,
and implements the same settings at the next startup.
9.1 Setting Auto-execution

To simplify key operations as much as possible, the following eight auto-execution
functions have been installed in the RA-120.
1 Startup Calib: Automatically displays the Calibration screen when the power
switch is turned on.
2 Auto-Calculation: Automatically performs calculation if measurement for a number

of elements (cross-sections) necessary for each analysis item
has been completed, and displays the Result screen.
3 Workpiece No.: Automatically assigns a serial number to each workpiece name.
4 Auto-Print: Automatically prints results after completion of calculation

analysis.
5 Auto-Register: Automatically performs result file registration after completion of

calculation analysis.
6 Auto-Output: Automatically performs data output after completion of

calculation analysis.
7 Auto-Paper Feed: Automatically feeds a constant amount of paper after

completion of a print job.
8 Auto-Remeasurement: Automatically Re-measure when the [START] key is pushed on

result screen.
No. 99MBB203A 9-1

Menu screen.
(2) Turn the jog dial to select [Preferences

Set] on the screen, then press the [ENT]
key.
or down.)

the jog dial to select [Auto-Execute
Setup], then press the [ENT] key.
or down.)
(4) Turn the jog dial to select a desired

auto-execution item, then press the
[ENT] key.
The symbol to the right of each item
indicates the following:
[○]: The function is enabled.

[▬]: The function is disabled.

or down.)
(5) The message to confirm auto-execution is displayed.

Press the [ENT] key for "Yes", or press the [CANCEL] key for "No".
(6) Repeat the procedure in steps (4) and (5) to enable/disable the auto-execution function
for each of the required items.
(7) Turn the jog dial to select [0: Setup End], then press the [ENT] key.

The enabled auto-execution functions become valid at the next measurement. (The
startup calibration will be valid the next time the power is turned on.)
9-2 No. 99MBB203A

9. SETTING THE OPERATING ENVIRONMENT
9.2 Setting Parameters

To specify the execution method of some functions, parameters must be set in the
Measurement or Result screen.
One or more of the following nine parameters may can be set up.
1 Concurrent Ana.: Concurrently analyzes roundness or flatness.
2 Related Analysis: Switches between [DX/DY] and [DL/DA] of the related analysis.
3 Aux Line: Adds a reference circle and inscribed/circumscribed circle to a

displayed measurement graph.
4 Print Item: Selects items to be printed.
5 Superimpose Print: Prints (or displays) multiple cross-sections by overlaying them (only
for roundness and flatness) on the same screen.
6 Check message: Displays the confirmation message when a calibration rate or an

analysis item is changed.
7 Notch Prc Figure: Selects the graph format (circular/developed) in a notch-processing

(option) graph.
8 MeanCircle Conct: Smoothly connects the notch-processed data.
9 Meas Posi Input: Inputs a height (Z value) with the jog dial regardless of the presence
or absence of the SD scale unit.

Menu screen.

key.
or down.)

the jog dial to select [Parameter Setup],
or down.)
No. 99MBB203A 9-3

(4) Turn the jog dial to select a desired
parameter setup item, then press the
[ENT] key.
The symbol to the right of each item
indicates the following:
[○]: The parameter is valid.

[▬]: The parameter is invalid.

down.)
If [2: Related Analysis] is selected in step

(4):
(5) The option screen is displayed.

Turn the jog dial to select [DX/DY]
or [DL/DA], then press the [ENT]
key.
If [7: Notch Prc Figure] is selected in step

(4):

Turn the jog dial to select [Circle] or
[Liner], then press the [ENT] key.
If an item other than the above items is

selected in step (4):
(5) The message to confirm selection

is displayed.
Press the [ENT] key for "Yes ", or
press the [CANCEL] key for "No".
NOTE If [3: Aux. Line], [4: Print Item] or [6: Check message] is selected, the confirmation
message is displayed for all parameters of the item. Set [○] or [▬] for each parameter.
(6) Repeat the procedure in steps (4) and (5) to modify the parameters of the required
items.
(7) Turn the jog dial to select [Setup End], then press the [ENT] key.

The modified parameter settings become valid at the next measurement.
9-4 No. 99MBB203A

9.3 Setting the Devices (RA-120 Hardware)

The following six hardware items can be set up.
1 LCD Adjustment: Adjusts the LCD contrast (0 to 10).
2 Buzzer Volume: Adjusts the buzzer volume (0 to 10).
3 Printer: Selects a printer type.
4 Data Output: Sets the data output destination and output data type.
5 RS-232C: Sets the RS-232C communication protocol.
6 Print Options: Sets the output contents (e.g. result print and hard copy of screen)
by pressing the [PRINT] key.

Menu screen.

key.
or down.)

the jog dial to select [Device Setup], then
or down.)
(4) Turn the jog dial to select an item to be

set, then press the [ENT] key.
or down.)
No. 99MBB203A 9-5

If [1: LCD Adjustment] or [2: Buzzer Volume] is selected in step (4):
(5) Turn the jog dial to adjust the LCD contrast (0 to 10) or buzzer volume (0 to 10),
then press the [ENT] key. (Turn the jog dial to move the cursor up or down.)
If [3: Printer] is selected in step (4):

the jog dial to select one of the
following items, then press the [ENT]
key.
Built-in: Built-in thermal printer
LIPS: External printer (LIPS III or IV)
ESC/P: External printer (24 dots,

180dpi x 180dpi or more)
If [4: Data Output] is selected in step (4)
(5) The option screen is displayed. Turn the jog dial to select a desired item, then
If [5: RS232C] is selected in step (4):
(5) The option screen is displayed. Turn the jog dial to select a desired item, then
9-6 No. 99MBB203A

If [6: Print Option] is selected in step (4)

Turn the jog dial to select a desired
NOTE ▪ If [○] has been set for Auto-Print at Preferences Preferences/Auto setup, a measured
result is printed after measurement, even if [Screen Printout] is selected.
(6) Repeat the procedure in steps (4) and (5) to modify the settings of all required items.

The modified device settings become valid at the next measurement.
No. 99MBB203A 9-7

9.4 System Setup
The following eight system-wide settings can be made.
1 Language: Selects a display/print language (Japanese, English, French,

German, Italian, Chinese(traditional), Chinese(simplified),
Korean, Spanish, or Portuguese).
2 Unit: Selects a display/print unit (mm/μm, inch/μinch)
3 DateTime: Set the date/time.
4 DateTime Format: Sets up the date format.
5 Zero-shift Init: Returns a zero-shift value to the initial value (0.0%).
6 Meter Mag. type: Selects a scale display method. (Range/Meas.Mag/Both)
7 Detector Posture: Displays the confirmation message of detector orientation.
8 System Init: Restores the system setup descriptions to the initial state.

Menu screen.

key.
or down.)

the jog dial to select [System Setup],
or down.)
9-8 No. 99MBB203A

(4) Turn the jog dial to select an item to be

or down.)
If [1: Language], [2: Unit], [4: DateTime

Format] or [6: Meter Mag. type] is selected
in step (4):

Turn the jog dial to select a desired
(Turn the jog dial to move the cursor
up or down.)
If [3: DateTime] is selected in step (4):
(5) Turn the jog dial to set a correct date and time, then press the [ENT] key.
If [5: Zero-shift Init] or [7: Detector Posture] is selected in step (4):
(5) The message to confirm initialization is displayed. Press the [ENT] key to select
"Yes".
To cancel zero-shift initialization, press the [CANCEL] key to select "No".
(6) Repeat the procedure in steps (4) and (5) to modify the settings of all required items.

The modified system settings become valid at the next measurement.
No. 99MBB203A 9-9

9.5 Key Setup
It is possible to mask (disable) the keys on the control panel and set up the key repeat
speed.
NOTE ▪ To enable the disabled keys all together, turn on the power while depressing the
[PRINT] key.
1 CONDITION: Enables or disables the four keys to call conditions, [Condition 1],
[Condition 2], [Condition 3], and [Condition 4] separately to each other.
2 AnalysisItem: Enables or disables the ten keys, [ANALYSIS ITEMS] separately to

each other.
3 Screen: Enables or disables the four keys, [MEAS], [RESULT], [CENTERING],

and [CAL] separately to each other.
4 Set. Altern.: Enables or disables the four keys, [MENU], [CHANGE], [CANCEL], and
[ENT] separately to each other.
5 Detector: Enables or disables the two keys, [ZERO SET], and [RANGE]
separately to each other.
6 Print: Enables or disables the two keys, [PRINT], and [FEED] separately to
each other.
7 Rotate/Stop: Enables or disables the [ROTATE/STOP] key.
8 Measure: Enables or disables the two keys, [START], and [STOP] separately to
each other.
9-10 No. 99MBB203A


Menu screen.

key.
(The cursor is moved up or down by

the jog dial to select [Key setup], then
(4) Turn the jog dial to select a key item to

be set, then press the [ENT] key.
Each symbol to the right of items
means as follows:
[○]: The parameter is valid.

[▬]: The parameter is invalid.

(5) The message to confirm key setup is displayed.

Press the [ENT] key for "Yes", or press the [CANCEL] key for "No".
NOTE A confirmation message will appear for each key operation if the following has been
selected, [1: CONDITION], [2: AnalysisItem], [3: Screen], [4: Sett. Altern.], [5: Detector],
[6: Print], or [8: Measure]. Choose “enabled” or “disabled” for every key.
No. 99MBB203A 9-11

(6) Repeat the procedure in steps (4) and (5) to set up all keys that are necessary to
modify the key setup.
(7) Turn the jog dial to select [Setup End], then press the [ENT] key.

The modified key setups become valid at the next measurement.
9.6 Auxiliary Functions

The following one item of auxiliary operations can be set up.
1 Self-test

key.

the jog dial to select [Aux. Function],
9-12 No. 99MBB203A

(4) Turn the jog dial to select a function to be


the jog dial to select a desired item of
self-test, then press the [ENT] key.
No. 99MBB203A 9-13

MEMO
9-14 No. 99MBB203A

10
10 MAINTENANCE AND
INSPECTION
This chapter explains daily maintenance of the RA-120, including
consumables replacement and parts cleaning.
To obtain the highest performance from the RA-120 and use it safely for an extended
period, perform maintenance and inspection according to the following items.
10.1 Daily Inspection and Maintenance

10.1.1 Inspection before measurement
(1) Check the air pressure.
The air bearing employed for the turntable requires the specified air pressure 0.39MPa
(4.0kgf/cm2). Unless the required pressure is supplied, it may be damaged. Check if the
Air NG message is displayed on the LCD screen and if the pressure gage on the air
regulator unit points at less than 0.39MPa (4.0kgf/cm2).
If the air pressure is below the rated pressure, adjust it by means of the
pressure-reducing valve (see the figure below) or by increasing the pressure at the
air-source.
(2) Check the air-filter.
If water and oil mist have gathered in parts “a” and “b” as shown in the figure below,
drain the water and oil mist off the regulators. To drain them away, close the cock to halt
the air supply to the air filter unit and then push in drain cocks “c” and “d” in the figure.
Pressure-reducing valve
Pressure gage
Filter regulator
Air filter Pressure switch
C b d
No. 99MBB203A 10-1

• The amount of filtered water and oil mist depends on the state of the supplied air. For
some period after installing this system check the allowable term between drains. After
CAUTION that drain water and oil mist periodically.
(3) Check the cables and horse for proper connection.
Check if the air tube and signal cable between the main unit and air filter unit,
connecting cable of the detector, and power cord are connected properly, and if any of
them is scratched.
(4) Wipe out the rust-preventive oil.
The alignment table top is a section of great importance to precision measurement. The
table is protected with rust-preventive oil during storage. Prior to measurement wipe out
the oil using an industrial paper towel or lint-free cloth.
10.1.2 Maintenance after measurement

(1) Apply rust-preventive oil to the alignment table.
Wipe off dust and dirt on the alignment table and apply rust-preventive oil to it.
(2) Perform drainage from the air filter unit.
Stop air supply to the air filter unit and drain water from the unit. (For more information,
refer to section 10.1.1 ” Inspection before measurement”.)
(3) Clean the detector stylus.
If the stylus tip of the detector is stained, the measuring accuracy may be deteriorated.
Always maintain the stylus clean.
• Do not use organic solvents such as benzene and thinner. Using either to wipe the main
unit may discolor the surface or peel off the coating. To clean the main unit, use a
CAUTION neutral detergent or a dry cloth.
10-2 No. 99MBB203A

10. MAINTENANCE AND INSPECTION
10.2 Replacing Consumables

The consumables including the elements in the air filter unit and the fuse are required to
be replaced by the customers. Perform replacement safely, observing the procedure
described below.
10.2.1 Replacing the elements in the air filter unit

The elements of the air filter and filter regulator must be replaced periodically. Replace the
two elements at the same time according to either of the following conditions as a guide.
• When the accumulated operation time exceeds 1500 hours.
• When the air pressure indicated on the gage reduces more than 0.098MPa from the
initial pressure by fully opening the reducing valve.
• Perform any work here after the air supply has been halted.
• After the work is complete, supply the air and make sure that there is no air leakage in
CAUTION the system.
(1) Replacing the air filter element
To replace the air filter element, first remove the bowl by turning it counterclockwise.
Next, remove the element by turning it counterclockwise.
To assemble the air filter, reverse the above removing procedure. At this time confirm
that the O-ring is mounted on the bowl.
O-ring
Element(Order No.358592)
Bowl
(2) Replacing the filter regulator element
To replace the filter regulator element, first remove the bowl by turning it
counterclockwise. Next, remove the element by turning it counterclockwise.
To assemble the filter regulator, reverse the above removing procedure. At this time
confirm that the O-ring is mounted on the bowl.
O-ring
Element (Order No.358593)
Bowl
No. 99MBB203A 10-3

10.2.2 Loading the printer paper
Load the printer paper according to the following procedure.
Printer paper set (10 rolls): Order No.12AAH181
(1) Push the eject button to open the printer cover.
Eject button
Open
Printer cover
(2) Load a roll of printer paper as shown in the figure. With the paper aligned parallel to the
printer and the paper edge fed out through the window of the printer cover, close the
printer cover.
Shut
Edge of the printer paper

Printer paper
(3) Press the [FEED] key to feed out the paper from the printer outlet.
(4) This completes the replacement procedure of printer paper.
• Do not manually pull the paper out of the printer and do not feed the paper in the
reverse direction. These actions may damage the printer.
CAUTION • The last meter of printer paper has red markings on both sides. Replace the print paper
with a new roll according to this marking guide. Do not print without paper. This may
cause the printer to fail.
10-4 No. 99MBB203A

10. MAINTENANCE AND INSPECTION
10.2.3 Replacing the battery in Centripetal aligning table Unit
Please follow the procedure below when “ “ is indicated on the LCD of the
digimatic head of the Centripetal aligning table Unit.
1. Setting the Battery
Battery
Part No. Name

Battery pack
938882
SR44(1pc)
2. Setting up the Digimatic Head
IMPORTANT •When the battery is set, first press the “ON/ZERO switch and do not turn the knob until
the normal value is fixed. If the knob is moved during this time frame, it may be incorrect
counting. If the knob is moved during this time, re-set the battery again.
No. 99MBB203A 10-5

Replacement of the battery
Set the battery.
Digimatic head LCD screen
Push the“ON/ZERO”switch.
ON/ZERO switch
Do not turn the knob until

the normal value is fixed.
Digimatic head LCD screen
Replacement of the battery is finished.
10-6 No. 99MBB203A

11
11 APPENDIX
11.1 Evaluation Methods of Individual Analysis Parameter

11.1.1 Roundness Evaluation Methods
11.1.1.1 LSC: Least Squares Center method
Roundness is determined from the difference between the radii
of the circumscribed circle and inscribed circle, both of which
are concentric to the reference circle obtained by the least
squares method.
11.1.1.2 MZC: Minimum Zone Center method

Roundness is determined from the minimum difference
between the radii of the concentric circumscribed and inscribed
circles. The reference circle in the minimum zone center
method is the mid-circle equidistant and concentric to these
two circles.
11.1.1.3 MIC: Maximum Inscribed Circle Center method

Roundness is determined from the difference between the
radii of the maximum inscribed circle and the concentric
circumscribed circle.
The reference circle in this method is the maximum inscribed
circle.
No. 99MBB203Ａ 11-1

11.1.1.4 MCC: Minimum Circumscribed Circle Center method
Roundness is determined from the difference between the
radii of the minimum circumscribed circle and the concentric
inscribed circle.
The reference circle in this method is the minimum
circumscribed circle.
TIP ▪ Our measuring instrument and user’s manual are conforming to four evaluation
methods: LSC, MZC, MIC and MCC.
11.1.2 Flatness Evaluation Methods

11.1.2.1 LS: Least Squares method
Flatness
Flatness is determined from the distance between the
two planes, which include the measured profiles
between them. They must be parallel to the reference
plane obtained by the least squares method.
11.1.2.2 MZ: Minimum Zone method

Flatness
Flatness is determined from the minimum distance
between the two planes, which include the measured
profiles between them.
The reference plane in the minimum zone method is
the mid-plane equidistant and parallel to the two planes.
11-2 No. 99MBB203A

11. APPENDIX
11.2 Filters
11.2.1 About cutoff values
A work piece cross-section contour detected by the detector on a roundness measuring
instrument includes long-cycle waviness components such as elliptic and parabolic
waveforms, and short-cycle surface roughness components. Depending on the use and
property of a work piece it may be preferable to analyze the data by extracting only
waviness components while removing short-cycle roughness components for roundness
judgment or evaluation. As the unit of extracting extent (cutoff value) the number of
undulations per revolution (upr) is used. (e.g. 15 upr)
11.2.1.1 Low-pass filter

Gain (%)
This filter extracts waviness
100
components (components with a
75 -12dB/oct
small number of undulations, e.g.
15 upr) while cutting off roughness
Cutoff values
components (components with a
large number of undulations).
Cutoff value can be chosen from 1 15
among 15, 50, 150 and 500 upr. Number of undulations
per revolution (upr)
11.2.1.2 Band-pass filter

Gain (%)
This filter removes also the
100
waviness components in addition
75
to the function of the low-pass
filter and extracts only the Cutoff values
components with the necessary
numbers of undulations (e.g.
15-500 upr).
15 500
Cutoff value can be chosen from
Number of undulations
among 15-150, 15-500, and per revolution (upr)
50-500 upr.
No. 99MBB203A 11-3

11.2.2 Filter types
On the RA-120 the following 5 types of filters are available.
Name Amplitude characteristic Phase characteristic Amplitude transmittance

at the cutoff wavelength
2CR75 2CR 75%

2CR 50 2CR 50%
2CR PC75 2CR Phase corrected type 75%
2CR PC50 2CR Phase corrected type 50%
Gaussian Gaussian Phase corrected type 50%
Each of the filter characteristics will be explained below.

The attenuation characteristic of each filter will be represented by that of a high-pass filter.
11.2.2.1 2CR75
This has the same attenuation characteristic as a pair of C-R circuits with an identical time
constant are connected in series.
The attenuation characteristic is -12dB/oct and the amplitude transmittance at the cutoff
value is 75%, as shown in Figure below.
amplitude transmission(%)
amplitude transmission(dB)
λ/λc
Attenuation characteristic of 2CR75 filter

1
Attenuation characteristic: H (λ ) = 2
⎛ λ ⎞
1 + ⎜⎜ ⎟
λ ⎟
⎝ 3 c ⎠
11-4 No. 99MBB203A

11. APPENDIX
11.2.2.2 2CR50
This is same as the 2CR75 filter except that the amplitude transmittance at the cutoff value
is 50%. Its attenuation characteristic is shown in Figure below.
Amplitude transmission (dB)

Amplitude transmission (%)
λ/λc
Attenuation characteristic of 2CR50 filter
1
Attenuation characteristic: H (λ ) = 2
⎛λ⎞
1 + ⎜⎜ ⎟⎟
⎝ λc ⎠
11.2.2.3 2CRPC75
This is a phase corrected type with the same amplitude characteristic as”11.2.2.1 2CR75”.
11.2.2.4 2CRPC50
This is a phase corrected type with the same amplitude characteristic as”11.2.2.2 2CR50”.
No. 99MBB203A 11-5

11.2.2.5 Gaussian
The attenuation characteristic is approximately -11.6dB/oct and the amplitude
transmittance at the cutoff value is 50%. The attenuation characteristic is shown in Figure
below.
Amplitude transmission (dB)

λ/λc
Attenuation characteristic of Gaussian filter
1
⎛ α ⋅ λc ⎞
2
⎛ ln 2 ⎞ 2
Attenuation characteristic: H (λ ) = 1 − e −π ⎜ ⎟ where α = ⎜ ⎟ 0.4697
⎝ λ ⎠ ⎝ π ⎠
The use of this filter creates a simple addition:
Primary profile = Roughness profile + Waviness profile
Therefore, the low-pass filter is characterized by:

2
⎛ α ⋅ λc ⎞
−π
Attenuation characteristic: H (λ ) = e ⎜⎜ ⎟⎟
⎝ λ ⎠
11-6 No. 99MBB203A

11. APPENDIX
11.2.3 Phase corrected filters

Output waveforms passing through the general 2CR filters may be distorted due to phase
deviations that vary with each wavelength.
Figure shows the response of a low-pass filter to the square wave input, and that of a
high-pass filter.
Input signal (square wave)
11.2.3.1 Case of a low-pass filter

LPF: 2CRPC LPF: 2CR
11.2.3.2 Case of a high-pass filter

HPF: 2CRPC HPF: 2CR
No. 99MBB203A 11-7

11.2.4 Difference of filter characteristics
11.2.4.1 Difference in amplitude transmittance of 2CR type (and 2CRPC) at the
cutoff value
Both are the same type of filters, except with different cutoff values.
The difference between the two is shown in figure.

λ/λc λ/λc
Difference in cutoff values of the filters Comparison of two filters at the same cutoff value
11.2.4.2 Amplitude characteristic of 2CR and Gaussian filters

The difference in amplitude characteristics between a 2CR filter and a Gaussian filter is
shown in figures.
2CR 75
2CR 50
Gaussian Gaussian
λ/λc λ/λc
2CR75-Gaussian 2CR50-Gaussian
11-8 No. 99MBB203A

11. APPENDIX
11.3 Analysis Item

11.3.1 Descriptions of the Analysis Item
11.3.1.1 Roundness
“Roundness” is determined from the difference between
the radii of the inscribed circle and circumscribed circle,
both of which are concentric to the center obtained by
each evaluation method.
Roundness
Related Assessment Results: All evaluation methods, except for (5), are LSC or MZC
(1) Peak height :
“Peak height” is determined from the difference

between the radii of the reference circle and the
concentric circumscribed circle.
Peak height
(2) Valley depth :
“Valley depth” is determined from the difference

between the radii of the reference circle and the
concentric inscribed circle.
Valley depth
(3) Mean roundness :
“Mean roundness” is determined from the Mean of

the absolute value of deviations from the reference
circle.
Mean roundness
No. 99MBB203A 11-9

(4) Number of peaks :
“Number of peaks” is determined from the number of peaks higher than the reference
circle A peak between the point where the data rises above the reference circle and that
where the data drops below the reference circle is referred to as one peak.
(5) Off-centering :
“Off-centering” is determined from the deviation of the Table rotation center

Center of work piece
center of the measured cross-section from that of turntable
rotation. It is denoted using an X-axis deviation and a
Y-axis deviation
11.3.1.2 Coaxiality (axis-to-element)

“Coaxiality” is determined by doubling the maximum deviation
of the deviations of each measured cross-section center from
the reference axis.
(The centers are determined according to each roundness
evaluation method.)
Coaxiality
11.3.1.3 Concentricity
“Concentricity” is determined by doubling the deviation of the
measured cross-section center from the reference measured
cross-section center, using the measurement data of two given
cross-sections.
(The centers are determined according to each roundness
evaluation method.)
Concentricity
11.3.1.4 Runout (radial) Runout

“Runout (radial)” is determined from the distance between the
two cylinders, which are coaxial to the reference axis set and
include an assessment cross-section in the A (measured
from the outside) or B (measured from the inside) direction
between them.
11-10 No. 99MBB203A

11. APPENDIX
11.3.1.5 Runout (axial) Runout

First determine the reference plane perpendicular to
the reference axis set.
“Runout (axial)” is determined from the distance
between the two planes, which are parallel to the
reference plane and include an assessment
cross-section in the C (measured form the top) or D
(measured from the bottom) direction between them.
11.3.1.6 Squareness (axial reference)

Assessment axis
“Squareness (axial reference)” is
determined from the distance
between the two planes (reference
planes), which perpendicular to the Assessment
plane Squareness
reference axis and include the
assessment plane between them.
Reference axis
Related Assessment Results
(1) Angle :
“Angle” is determined from the inclination angle of

the assessment axis (normal line of the
assessment plane), viewed from the reference axis.
No. 99MBB203A 11-11

11.3.1.7 Squareness (plane reference) Perpendicularity
“Squareness (plane reference)” is determined

Assessment axis
from the maximum difference of deviations
between the reference axis perpendicular to the
reference plane and the assessment axis
obtained from the measurement cross-sections
(2 or more cross-sections) in the A (measured
from the outside) or B (measured from the
inside) direction.
(1) Angle : 基準軸

“Angle” is determined from the inclination angle of the
assessment axis, viewed from the reference axis
(normal line of the reference plane).
Reference plane
11.3.1.8 Thickness deviation

“Thickness deviation” is determined from [Maximum Minimum deviation
deviation  Minimum deviation] for the thickness of two
elements, using the set of measurement data for
each A (measured from the outside)-B (measured
from the inside) or C (measured from the top)-D
(measured from the bottom)cross-section. The
maximum deviation and minimum deviation are also
obtained as related assessment results.
Maximum deviation
11.3.1.9 Flatness (one element)

“Flatness (one element)” is determined
from the distance between the two
planes, which are parallel to the
reference plane obtained from each
evaluation method and include the Flatness
measured profiles between them.
11-12 No. 99MBB203A

11. APPENDIX
(1) Peak height :
“Peak height” is determined from the

difference between the heights of the
reference plane and the maximum peak.
Peak height
(2) Valley depth :
“Valley depth” is determined from the

difference between the heights of the
reference plane and the maximum valley.
Valley depth
(3) Mean flatness :
“Mean flatness” is determined from the

Mean of the absolute values of deviations
from the reference plane. Mean flatness
(4) Number of peaks :
“Number of peaks” is the number of peaks higher than the reference plane. The data
points between the point where the data rises above the reference plane and that where
the data below the reference plane is referred to as one peak.
(5) Off-centering :
“Off-centering” is determined from the deviations of the

reference plane from a plane perpendicular to the center
axis of rotation. It is denoted using an X-axis deviation and a
Y-axis deviation (at a given measurement position).
No. 99MBB203A 11-13

11.3.1.10 Parallelism (2 elements)
“Parallelism” is determined from the distance between the two planes (use a one of the two
planes as a reference plane), which are parallel to the reference plane and include the
assessment plane between them.
To obtain the parallelism (2

elements), select both Reference
Parallelism
cross-sections with the same radius plane
in the C (measured from the top) and
D (measured from the bottom)
position for the assessment plane. Assessment plane
11.3.2 Evaluation Methods Selectable for Each Analysis item
Analysis item Evaluation element Datum element
LS MZ MI MC LS MZ MI MC
Roundness ○ ○ ○ ○ - - - -
*Concentricity ○ ○ ○ ○ ○ ○ ○ ○
*Coaxiality (axis-elem) ○ ○ ○ ○ ○ ○ ○ ○
Flatness (1-element) ○ ○ ○ ○ - - - -
*Parallelism ○ ○ - - ○ ○ - -
(2-elements)
Squareness ○ - - - ○ ○ ○ ○
(axial-reference)
FIX
Squareness ○ ○ ○ ○ ○ - - -
(plane-reference) FIX
Runout (radial) - - - - ○ ○ ○ ○
Runout (axial) - - - - ○ ○ ○ ○
LS: the least squares method MZ: the minimum zone method
MI: the maximum inscribed method MC: the minimum circumscribed method
*: The calculation methods of an evaluation element and a datum element are identical.
11-14 No. 99MBB203A

11. APPENDIX
11.4 Datum
11.4.1 Kind of datum
DA0: Denotes the axis (rotation axis of the turntable) used for the mechanical center.
DA1: Denotes an axis parallel to DA0 (rotation axis of the

turntable) with reference to the center of the
cross-section in the A (measured from the outside) or B
(measured from the inside) direction.
DA2: Denotes an axis passing through the centers of two

cross-sections in the A (measured from the outside) or
B (measured from the inside) direction.
DP0: Denotes the vector direction of the axis

orthogonal to the reference plane on one
horizontal-section in the C (measured from
the top) or D (measured from the bottom)
direction.
No. 99MBB203A 11-15

11.4.2 Table of Datum Types Required by Analysis Items
▪ The table does not include the analysis items (such as roundness) that require no datum.
▪ An analysis items in the table is evaluated using either of the datum’s marked in the
table.
▪ For information about the configuration elements and the definition of each datum, refer
to other tables.
Analysis item The measuring system of The measuring

cylindrical turning system of plane
turning
DA0 DA1 DA2 DP0
Concentricity - ○/● - -
Coaxiality (axis-elem) ● ● ○/● -
Parallelism (2-elements) - - - ○/●
Squareness (axial-reference) ● ● ○/● -
Squareness (plane-reference) - - - ○/●
Runout (radial) ● ● ○/● -
Runout (axial) ● ● ○/● -
○: Datum setup is possible for discrete datum measurements.
●: Datum setup is possible for element measurements.
11.4.3 Table of Datum and Its Necessary Number of Elements
·The axis of DA0 uses for mechanical center.
Number of Element Measurement direction symbol
A (Outside)/B C (Top)/D
(Inside) (Bottom)
Number of necessary elements is 0 DA0 ―――――
Number of necessary elements is 1 DA1 DP0
Number of necessary elements is 2 DA2 ―――――
11-16 No. 99MBB203A

11. APPENDIX
11.5 Unit System and Number of Display Digits

Meter sensitivity (μm) Measuring range (μm) Weight of 1 bit (μm) Display (μm)
±1000 ±1000 0.032 ±xxxx.x
±500 ±1000 0.032 ±xxxx.x
±200 ±1000 0.032 ±xxx.x
±100 ±100 0.0032 ±xxx.xx
±50 ±100 0.0032 ±xxx.xx
±20 ±100 0.0032 ±xx.xx
±10 ±10 0.00032 ±xx.xx
±5 ±10 0.00032 ±x.xx
No. 99MBB203A 11-17

11.6 Printer
11.6.1 Parallel output
The parallel output interface outputs a measured data to the external printer
11.6.1.1 Printer type

1) A printer that meets the ESC/P or LIPS Standards.
ESC/P: 24-dot printer
180dpi x 180dpi or more
LIPS: LIPS III, IV
2) A4 or A3 size.
3) The [printer] in Preferences Set/Device Setup must be set to ESC/P or LIPS.
11.6.1.2 Connector pin assignment

Pin No. Signal name Definition
JST JBY-255-1A3A or equivalent
1 STB Strobe
2 PDB0 Data Bus 0
3 PDB1 Data Bus 1
4 PDB2 Data Bus 2
5 PDB3 Data Bus 3
(Viewed from the front of the connector)
6 PDB4 Data Bus 4
7 PDB5 Data Bus 5
8 PDB6 Data Bus 6
9 PDB7 Data Bus 7
10 ACK Acknowledge
11 BUSY Busy
12 PE Paper End
13 SLCT Selected
14 AUTOFEED Auto Feed
15 ERROR Error
16 INIT Initialize
17 SLCTIN Select In
18 GND Signal Ground
11-18 No. 99MBB203A

11. APPENDIX
11.6.1.3 Printer
RA-120
PRINTER
(Canon,
EPSON)
D-sub 25pin
Centronics 36pin
No. 99MBB203A 11-19

11.6.2 Record magnification and record range
The record range will differ depending on the printer used.
Built in printer External printer (A4) External printer (A3)
Record magnification Record range (μm) Record range (μm) Record range (μm)
×5 ±2000 ±4000 ±8000
×10 ±1000 ±2000 ±4000
×20 ±500 ±1000 ±2000
×50 ±200 ±400 ±800
×100 ±100 ±200 ±400
×200 ±50 ±100 ±200
×500 ±20 ±40 ±80
×1K ±10 ±20 ±40
×2K ±5 ±10 ±20
×5K ±2 ±4 ±8
×10K ±1 ±2 ±4
×20K ±0.5 ±1 ±2
×50K ±0.2 ±0.4 ±0.8
×100K ±0.1 ±0.2 ±0.4
×200K ±0.05 ±0.1 ±0.2
11-20 No. 99MBB203A

11. APPENDIX
11.7 Data Output

11.7.1 RS-232C output
The result and measured data can be output via the RS-232C communication interface.
11.7.1.1 Output contents

▪ Result data (CSV format)
▪ Measured data (CSV format)
11.7.1.2 Result data format

AnaCalcflagTitle … Calculated state of analysis (Calculated, Not Calculated)
AnalysisCommand … Analysis item name or user label
Region … Analysis range (μm or μinch)
Tolerance … Nominal data (upper/lower tolerance) (μm or μinch)
AnaMethodTitle … Calculation method (LSC,MZC,MIC,MCC)
Measured Elems … Number of elements to be measured
Datum Type … Datum type (DA0,DA1,DA2,DP0,)
Result … Analysis result (μm or μinch)
OK/NG … Tolerance judgment result (OK,NG)
Error … Tolerance error (μm or μinch)
Result0 … Related analysis result 0 (μm or μinch)
11.7.1.3 Measurement data output item

Curv No. … Measurement element number
Point No. … Measurement point number
Deviation … Sensor displacement (μm or μinch)
Zero Shift … The shift amount of a zero point (μm or μinch)
Position of Z/X axis … Measurement position of Z/X axis (μm or μinch)
Delete Flag … Measurement point delete flag (0 = delete, 1 = valid)
No. 99MBB203A 11-21

The shape and pin assignment of the RS output connector on this system side are as
follows.
Pin No. Signed name Definition

JST JEY-9P-1A3A or equivalent
1 CD Data Carrier Detect
2 RD Serial Data Receive
3 TD Serial Data Transmission
4 DTR Data Terminal Ready
5 SG Signal Ground
6 DSR Data Set Ready
7 RTS Request To Send
8 CS Clear To Send
9 RI Ring Indicator
11.7.1.5 Connection to PC
RA-120
DOS/V
Frame Frame
D-sub 9pin D-sub 9pin
RA-120
DOS/V
Frame
D-sub 9pin
Frame
D-sub 25pin
11-22 No. 99MBB203A

11. APPENDIX
11.7.1.6 Communication protocol:

▪ Communication method Half-duplex
▪ Transmission method Asynchronous
▪ Communication speed 2400, 4800, 9600, 19200, 38400
▪ Data configuration Start bit 1bit

Data length 8bits/7bits (stop bit 1)
Parity None/even/odd
X parameter ON/OFF
▪ Home position Cross (DTE ··· Terminal definition)
11.7.2 SPC Output

A single kind measured data can be output to the Mitutoyo Digimatic processor (DP series)
through this SPC output. To perform SPC output, select Data Output from the Menu
screen (Com 2) or issue the output request from the Digimatic processor (Com 1).
11.7.2.1 System state for SPC output

Measurement and calculation must be completed.
The system currently displays the Result screen.
The external output in Preferences Set/Device Setup must be set to SPC.
11.7.2.2 Output Contents

Only each analysis item is outputted (The related analysis results are not outputted.)

The shape and pin assignment of the SPC output connector on this system side are as
follows.
Pin No. Signal name Definition
1 GND Signal ground

2 DATA Measured data
3 CK Synchronization clock
4 RDY Terminal ready
5 REQ Data send request from the external device
6 NC Unused T&B 609-1007 or equivalent
7 NC Unused
8 NC Unused
9 NC Unused
10 GND Ground
No. 99MBB203A 11-23

11.7.2.4 Data format
The output data consists of 13 hex digits, with 4 bits for each digit. Data output starts from
the LSB (Lease Significant Bit).
Mm/inch
0 (0000) : M
1 (1000) : I
Measured data (D6～D11) Decimal point
Sign
0 (0000) : nnnnnn
0 (0000) : +
1 (1000) : nnnnn.n
8 (0001) : -
2 (0100) : nnnn.nn
3 (1100) : nnn.nnn
4 (0010) : nn.nnnn
5 (1010) : n.nnnnn
[Ex.] +16.45μm
11-24 No. 99MBB203A

11. APPENDIX
11.7.2.5 Timing chart

The timing chart of SPC output is as follows.
Characteristic of AC
Symbol condition Min. Max. Unit
t1 Com 1 0 2 s
t2 Com 1 15 μs
t3 Com 1 100 μs
t4 Com 1 100 μs
t5 Com 1 0 - μs
t7 Com 2 - 80 ms
No. 99MBB203A 11-25

11.7.3 USB output
Storage of the following files is possible with a USB memory.
11.7.3.1 Output specifications

▪ Result data (CSV format *1)
▪ Measured data (CSV format*1)
*1: Output format is the same as that of RS-232C
11.7.3.2 Recommended memory specifications

▪ Width: 19mm or less
▪ I/F: USB2.0/1.1
▪ File system: FAT16
▪ Storage capacity: 2GB or less
NOTE ▪ Use only the USB memory recommended by Mitutoyo.

11-26 No. 99MBB203A

11. APPENDIX
11.8 Notch Processing

If the work piece includes the non-evaluation object measured data, the notch processing
performs the evaluation for each analysis item with eliminating this data.
11.8.1 How to set Notch Processing

Notch processing can be specified both in Measurement screen and Result screen.
11.8.1.1 Measurement screen
Eliminates the notch data according to the preset value prior to measurement.
Setup value can be specified in Level specification and Angle specification.
• Level specification: Specifies a cut-level and a cut-angle with values.
• Angle specification: Specifies an angle range to be cut with values.
11.8.1.2 Result screen
Eliminates the notch data from the measured data after measurement.
Setup value can be specified in Arbitrary level, Arbitrary angle or Rated pitch.
• Arbitrary level: Specifies a cut-level by the cursor and a cut-angle with values.
• Arbitrary angle: Specifies an angle range to be cut by the cursor.
• Constant pitch: Specifies an angle range to be cut by the cursor and a pitch with
values.
TIP • What is a cut-level, a cut-angle
·When developing the above data, it will be shown as below.

Cut angle
+FULL
+Cut level
-Cut level
-FULL
Cut angle
No. 99MBB203A 11-27

MEMO
11-28 No. 99MBB203A

12
12 SPECIFICATIONS
12.1 System Specifications
Item RA-120
Bearing type Air-bearing
Rotating accuracy: (0.04+6H/10000)μm
radial direction H: Measuring height (mm) JIS B 7451-1997
Rotating accuracy: (0.04+6X/10000)μm
axial direction X: distance from the rotation center (mm)
Rotating speed 6 rpm
Turntable unit Table diameter Ф150mm
Maximum loading
25kg
weight
Maximum probing Ф280mm (380mm: with the detector holder
diameter attached reversely, in vertical orientation only)
Maximum loading
Ф440mm
diameter
Traverse method Manual
Vertical travel amount 280mm from the turntable top
280mm from the turntable top
Vertical drive unit Maximum probing
(480mm: with the detector attached reversely, in
height
vertical orientation only)
Maximum probing
100mm (ID more than Ф30mm)
depth
Traverse method Manual
Radial drive unit Horizontal travel
-25mm to 50mm
amount
Measuring force 70 to 100mN (±30%) 0mN
Detector Stylus tip form Carbide ball Ф1.6mm
Measuring range ±1000μm [±.04”]
Measuring direction Switching styles with dual direction
NOTE • Only standard stylus is available for this detector, not long stylus.
• Use an optional auxiliary stage for measuring a workpiece whose diameter is 20mm or
shorter and whose height is 20mm or lower.
No. 99MBB203A 12-1

Item RA-120
Number of sampling
3600 point/revolution
points
Measuring range ±1000[.04”], ±100[.004”], ±10μm[.0004”] (3 steps)
±1000, ±500, ±200, ±100, ±50, ±20, ±10, ±5μm
(8 steps)
Full scale range
[.04”], [.02” ], [.008” ], [.004” ], [.002” ], [.0008” ],
[.0004” ], [.0002”]
Recording x5, x10, x20, x50, x100, x200, x500, x1K, x2K, x5K,
magnification x10K, x20K, x50K, x100K, x200K (15 steps)
With phase-correction: 2CRPC75, 2CRPC50
Without phase-correction: 2CR75, 2CR50
Filter type
Gaussian
Filter OFF
Low pass: 15upr, 50upr, 150upr, 500upr
Cutoff value
Band pass: 15-150upr, 15-500upr, 50-500upr
(1) One through five cross sections (for roundness,
coaxiality, and flatness)
(2) One through three cross sections (for radial runout
Control unit Number of
and squareness (axis reference))
measurable
(3) Two cross sections (for concentricity, thickness
cross-sections
deviation and parallelism)
(4) Three cross sections (for squareness (plane
reference)
Least square circle method (LSC)
Reference circle for Minimum zone circle method (MZC)
roundness evaluation Maximum inscribed circle method (MIC)
Maximum circumscribed circle method (MCC)
Roundness, Coaxiality, Concentricity, Flatness,
Run-out (radial), Run-out (axial),
Data analysis item Squareness (axis reference),
Squareness (plane reference),
Thickness deviation, Parallelism
USB
Use only the USB memory recommended by Mitutoyo.
Data output
RS-232C, SPC
Display unit LCD, 117.288.4mm
Printer Thermal line printer, External printer (option)
Power supply AC100V - 240V
Power consumption 33W
Others Specified air pressure 0.39MPa (4.0kgf/cm2)
Air consumption More than 30L/min
Mass Main unit: 32kg Air filter unit: 2kg
12-2 No. 99MBB203A

12. SPECIFICATIONS
12.2 Standard Accessories
Cord No. , Parts No. Name Q’ty

350366 Calibration film 2
12AAB681 Standard stylus 1
351561 Coupler (socket) 20SH 1
350256 Hose band M00 1
382951 Vinyl cover 1
538614 Allen key (nominal size 2) 2
538612 Philips screwdriver No. 1854-0-75 1
359151 Wrench for leveling 1
12BAB500 Allen key (nominal size 0.9) 1
12BAJ340 Printer paper TP-V341L 2
11BAB941 Round spirit level 1
Power cord (varies with the destination) 1
99MBB201A User’s manual 1
938882 Battery pack (SR44) 5
No. 99MBB203A 12-3

12.3 Optional Accessories
Cord No. , Parts No. Name Remarks

350850 Cylindrical square
211-016 Reference hemisphere
12AAB682 Stylus for notched workpiece
12AAB683 Stylus for groove
12AAB684 Stylus for corner
12AAB685 Stylus for removing asperity
(cutter mark)
12AAB686 Stylus for small hole
12AAB687 Stylus for extra small hole
12AAB694 Disk stylus
12AAB695 Crank stylus (Ф1)
12AAB696 Crank stylus (Ф0.5)
12AAB674 Ф1.6 ball stylus
12AAB676 M2 tapped shank for CMM stylus
12AAE855 Stylus for small hole (Ф1.6)
12AAE856 Stylus for flat surface
12AAE857 Stylus shank M2 (for standard
groove)
12AAE859 Stylus for small hole (Ф0.8)
997090 Optical flat and gauge block set *
211-045 Magnification calibration gage *
211-032 Centering chuck *
211-014 Three jaw chuck *
211-031 Micro chuck *
356038 Auxiliary stage *
358592 Element for air filter
358593 Element for filter regulator
12AAA804 Printer cable (2m) for A4 size printer
12AAA807 RS-232C cable (2m)
12-4 No. 99MBB203A

12. SPECIFICATIONS
Cord No. , Parts No. Name Remarks

12AAH320 X-axis stopper
211-061 Collet chuck holder
12AAH402 Collet (Dia. 0.5-1.0) for 211-061
12AAH181 Printer paper 10 rolls/set
211-013 Vibration isolator for RA-10/120/120P
No. 99MBB203A 12-5

MEMO
12-6 No. 99MBB203A

13
13 TROUBLESHOOTING
(1) Error messages during measurement/analysis
• E0000 Air is not supplied.
Cause: Air is not supplied to the measuring system main unit.
Remedy: Check the compressor.
Cause: Air does not meet the specified pressure.
Remedy: Adjust the air pressure to 0.39MPa (4.0kgf/cm2).
Cause: The filter element in the air regulator is clogged.
Remedy: Replace the filter element with a new one.
• E0010 System has been initialized.
Cause: The backup battery voltage has been reduced.
Remedy: Adjust the system to the current date and time from the System
Setup menu, then charge the battery. If the system power is
retained ON, the battery is automatically charged.
Full-charge time: 16 hours (The system can be backed up for 2
or 3 months.)
• E0100 Measurement is stopped.
Cause: Air supply is stopped during measurement.
Remedy: Check the compressor.

Replace the filter element with a new one.
Cause: The stylus displacement exceeds the measuring range during

measurement.
Remedy: Set the measuring range to the appropriate one.

Use the Auto-Notch Processing function.
No. 99MBB203A 13-1

• E0120 Overload occured at table.
Cause: Turntable was slowed or did not rotate.
Remedy: Check for any obstacle to table rotation.
• E0130 Could not zero set.
Cause: Displacement fell outside the zero-setting range.
Remedy: Adjust the detector displacement to within the zero-setting

range indicated by thick lines and then perform zero-setting.
Cause: Detector displacement is unstable.
Remedy: Check that the detector displacement is stable.
• E0200 No other than *** can analyze.
Cause: Only this analysis can be selected with the current measured
data.
Remedy: Measure the necessary measurement elements again.
(2) Error messages during calibration
• E1001 Calibration Rate is out of range.
Cause: The calibration ratio exceeds the calibration value range (0.5 to
5.3).
Remedy: Check the stylus for dust and dirt before displacement, then
calibrate the stylus again.
Check the setting value (master value), then calibrate the stylus
again.
• E1002 Measurement value is too small.
Cause: The stylus displacement was too small for calibration.
Remedy: Displace the stylus at least 20μm.
• E1100 Detector value is full scale.
Cause: The stylus displaced out of the measuring range during

calibration, measurement, or displacement.
Remedy: Set the measuring range to the appropriate one.
13-2 No. 99MBB203A

13. TROUBLESHOOTING
(3) Error messages during centering operation
• E2101 Out of Detector adjustable range.
Cause: The detector cannot perform centering/leveling in the current

state of the workpiece.
Remedy: Set the workpiece properly again.
• E2102 Table turned while being adjusted.
Cause: The table was rotated while an alignment knob was being
adjusted for centering/leveling.
Remedy: Perform centering/leveling again.
(4) Error messages during notch setting
• E3001 Measurement data isn't enough.
Cause: The number of measured data points is reduced less than the
effective range through the notch processing.
Remedy: Change the analysis method or reduce the deleting data points.
• E3002 There is a mistake in setting.
Cause: There is a mistake in setting the start or end point for notch
processing.
LSC: More than 45° as the minimum analysis data range
Other than LSC: More than 45° as the minimum analysis data
range, unless data range is more than 180°.
Remedy: Set the start and end points again.
(5) USB memory error messages
• E5001 No FD is inserted.
Cause: No USB memory has been installed in the USB port.
Remedy: Install a USB memory and then turn on the system again.
• E5003 The disk is write-protected.
Cause: USB memory is write-protected.
Remedy: Set the knob on the USB memory to write-enable.
• E5004 A typical disk error has occurred.
Cause: An error occurred when write/read of an USB memory is

attempted.
Remedy: Check the USB memory.
No. 99MBB203A 13-3

• E5005 No more space in the disk.
Cause: There is no space in the USB memory.
Remedy: Replace the USB memory with a new one or delete

unnecessary files.
• E5006 The file name is already used.
Cause: The same file name already exists.
Remedy: Use a different file name.
(6) Other error messages
• E9001 Failed to store the parameter.
Cause: A system error occurred. Some problem may be generated in

the system
Remedy: Contact the nearest Mitutoyo service network with the detailed
state of this phenomenon.
• E9002 Failed to store the measured data.
Cause: A system error occurred. Some problem may be generated in

the system
Remedy: Contact the nearest Mitutoyo service network with the detailed
state of this phenomenon.
• No action against key stroke
Cause: Invalid key was set with the Key Setup menu.
Remedy: Set the key valid with the Key Setup menu.
To validate all keys, turn off the power once, then turn on the
power again while holding down the [PRINT] key.
• The display of the digimatic head is not normal.
Cause: The battery has not been installed correctly.
Remedy: Install the battery in reference to Chapter 10.2.3.
13-4 No. 99MBB203A

Ra 120 Manual Usuario Ingles Ba126501

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No.

The following signs indicate general warnings:

The following signs indicate specific warnings or prohibited actions, or indicate a

Specifies a required action. The given example means “Ground”.

• Information in this document is subject to change without notice.

© 2007 Mitutoyo Corporation. All rights reserved.

No. 99MBB203A iii

1 Failure or damage owing to inappropriate handling or unauthorized modification.

2 Failure or damage owing to transport, dropping, or relocation of the instrument after

3 Failure or damage due to improper maintenance or storage.

4 Failure or damage due to abnormal voltage or use of undesignated power supply

5 Accident or damage due to fire, earthquake, flood, thunderbolt or other natural

6 If the warranty card (certificate) is not shown.

7 Failure or damage which Mitutoyo Corporation can not take responsibility.

Disposal of Old Electrical & Electronic Equipment

CONVENTIONS USED IN THIS MANUAL........................................................................................................ i

Safety Precautions (Essential Reading)....................................................................................................... iii

Export Control Compliance ............................................................................................................................ v

1.1 Outline of RA-120........................................................................................................................... 1-1

No. 99MBB203A vii

viii No. 99MBB203A

1.1 Outline of RA-120

• Capable of performing detector positioning operation efficiently thanks to the X/Z-axis

1.2 System Configuration

Main unit Air filter unit

No. 99MBB203A 1-1

1.3.1 Main unit

Main unit rear panel

1-2 No. 99MBB203A

1.3.1.1 Alignment table

Concentric grooves at four positions

Table top view

• The alignment table rotates at a speed of 6rpm during measurement. Be careful so as

No. 99MBB203A 1-3

Switching can be performed between IN/OUT by turning the thimble.

-displacement Thimble (for switching between IN/OUT)

1.3.1.3 Detector holder

Detector clamp knob

IMPORTANT • The detector is positioned in place by the adapter.

1-4 No. 99MBB203A

Setting to OUT Setting to IN

Measurement in vertical orientation

Measuring the top surface of a workpiece

Measurement in horizontal orientation

1.3.1.4 Column unit

Z-axis drive wheel (vertical driving)

X-axis drive wheel (traverse driving)

The SD scale allows the detector

No. 99MBB203A 1-5

1-6 No. 99MBB203A

• Registered contents of operation (calibration

Screen select keys Performs switching between the LCD screen

• CAL: Switches to the calibration screen

[PRINT] key: Press this key to start output to the

No. 99MBB203A 1-7

Displays the menu screen for

ENT Loads the selected item/content.

This dial can be used to move the cursor, select

Press START key to start measurement.

1-8 No. 99MBB203A

Pressing the key when the detector

1.3.1.6 Rear panel

Detector cable connector Power switch