CONTROL PLAN

Control Plan Number Key Contact/Phone Date (Orig.) Date (Rev.)

ABC101-23
Part Number/Latest Change Level

John Stone - Mfg Engineer, x5412

Core Team

1/1/2010 N/A

12/11/2011

Customer Engineering Approval/Date (If Req'd.) Customer Quality Approval/Date (If Req'd.)

Sub-Assembly 987-00
Part Name/Description

C. Stone, J. Leard, D. Moores, G. Boyd, S. Miller

Supplier/Plant Approval/Date

Leg, Support, and Armrest Asm

Supplier/Plant Supplier Code

12/9/2011
Other Approval/Date (If Req'd.)

N/A
Other Approval/Date (If Req'd.)

In-House (Kansas City)

PART/ PROCESS NAME/ PROCES OPERATION S DESCRIPTION NUMBER

N/A
MACHINE, DEVICE JIG, TOOLS FOR MFG.

Ed Stumpek, Eng VP (12/10/11)

CHARACTERISTICS CTQ? NO. PRODUCT PROCESS METHODS PRODUCT/PROCESS EVALUATION/ SPECIFICATION/ MEASUREMENT TOLERANCE TECHNIQUE Parts oriented correctly (reference drawing 987-00 with any questions) SAMPLE SIZE FREQ.

N/A
REACTION PLAN

CONTROL METHOD

Place leg, support, and armrest in assembly fixture

Fixture 98701F1

1D

Parts placed properly in fixture per drawing 98700

Error proofed parts cannot be mis-oriented

N/A

N/A

Error proofed

None required

2D

Final screw depth

Screw heads subflush

Flush gage

Hourly

P-Chart

Drive two screws to secure side support

Electric screwdriver 987-01A1 2P

Drive torque on screw

Automatically monitored with electric Torque between 10 inscrewdriver lb and 13 in-lb alarm will sound if torque is out of range

100%

N/A

100% monitoring

Re-inspect all product since last inspection and rework if needed If torque alarm sounds, stop production, verify proper screws, check pilot hole diameter. If correct, contact maintenance and engineering. Re-inspect all product since last inspection and rework if needed

Drive three screws to secure arm rest

Pneumatic screwdriver 987-01A2

2D

Screws seated subflush

Screw heads subflush

Slide flushness gage over screw locations - must move freely

Hourly

P-Chart

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