UTTARAKHAND ENERGY CONSERVATION AWARD - 2012 (SMALL SCALE INDUSTRY) "Award Questionnaire"

1 2 Name of the Unit The Sub-Sector* to which your nomination should be considered Complete address of Units location with telephone, telex, fax nos. & e-mail address Year of Establishment Registered Office address with telephone, telex, fax nos. & e-mail Name, designation, address, telephone, fax nos. & e-mail of responsible person who could be contacted in connection with the application for Award 2009-10 Annual sales turnover of the unit (Rs. Lakhs) (b) (c) Plant Connected Load (kW) Energy Cost as % of manufacturing cost 2010-11 2011-12

3 (a)

(b) 4

5 (a)

6 (a)

Production and capacity utilization detail Units (Please specify) Installed Capacity (a) Actual % Capacity Production Utilisation (b) (b/a) x 100

Year

Main Products

2009-10 2010-11 2011-12 * Specify only one sub-sector out of sub-sectors, namely the Re-rolling Mills, Foundries, Forgings or General Category (for units which do not fall under the above mentioned sub-sectors). If your organisation falls under two or more sub-sectors, please submit nomination of each unit separately for effective evaluation.

8.0 8.1 A. (i) (ii) B. (i) (ii) C. (i) (ii) 8.2

Electrical Energy Consumption and Cost Electricity Consumption and cost Purchased Electricity Units (lakhs kWh/ year) Cost (Rs. Lakhs/ year) DG Set Generation Units (lakhs kWh/ year) Cost (Rs. Lakhs/ year) Total Electricity Consumption & Cost Units, A(i)+B(i), (lakhs kWh/ year) Cost, A(ii)+B(ii), (Rs.lakhs/ year) Specific Electricity Consumption, kWh/ tonne S.No.8.1.C(i) S.No.7(b)

2009-10

2010-11

2011-12

8.3

Specific Electrical Energy Cost/ Tonne (Rs./ tonne) S.No.8.1.C(ii) x 10 S.No.7(b)

5

9.0

Fuel Consumption (for process heating and not for power generation) and cost Furnace Oil Quantity purchased, KL/ year Cost, Rs.lakhs/ year Heat value (million Kcal/ year) S.No.9.1(i) x avg.heat value(Kcal/kg)xSpecific density 1000 LDO/ LSHS (Provide data on similar line as indicated under Furnace Oil) HSD Quantity purchased (KL/ year) Quantity used for Power Generation (KL/ year) Quantity used for directly coupled diesel engine with mill/machine (KL/ year) Net quantity used for process heating, (KL/ year) 9.3(i) - 9.3(ii)-9.3(iii) Cost, Rs.lakhs/year S.No.9.3(iv) x Rs/ KL 5 10 Heat value, million Kcal/ year 9.3(iv) x heat value (Kcal/ kg) x sp.density 1000

9.1 (i) (ii) (iii)

9.2

9.3 (i) (ii) (iii) (iv)

(v)

(vi)

2009-10 9.4 (i) (ii) (iii) Natural Gas Quantity purchased (lakhs m / year) Cost (Rs.lakhs/ year) Heat value, million Kcal/ year S.No.9.4(i) x heat value (Kcal/ 1000m3) 10,000 9.5 Other purchased gas such as LPG/ by product/waste gas (pl. specify) Provide data on similar lines as indicated under Natural Gas Coal (i) (ii) (iii) Quantity used for process heating (tonne/ year) Cost (Rs.lakhs/ year) Heat value, million Kcal/ year S.No.9.6(i) x Avg.heat value (Kcal/ kg) 1000 9.7 Other purchased solid fuels (Please specify) Provide data on similar lines as indicated under "Coal" Total Thermal Energy : Consumption (million Kcal/ year) 9.1(iii)+9.2(iii)+9.3(vi) +9.4(iii)+9.5(iii)+9.6(iii)+... Total Thermal Energy cost(Rs.lakhs/ year) 9.1(ii)+9.2(ii)+9.3(v)+9.4(ii) +9.5(ii)+9.6(ii)+... 9.10 Total Energy Cost(Rs.lakhs/ year) 8.1C(ii) + 9.9 Specific Thermal Energy Consumption, Kcal/kg S.No.9.8 x 1000 S.No.7(b) 9.12 Specific Thermal Energy Cost, Rs./ kg S.No.9.9 x 100 S.No.7(b)
3

2010-11

2011-12

9.6

9.8

9.9

9.11

2009-10 10 HSD Consumption for Directly Coupled Diesel Engine (i) Quantity used for directly coupled engine with mill/machine [Ref. 9.3(iii) ] 10.1 KL/ year

2010-11

2011-12

Specific HSD Consumption, ltrs./ kg S.No.10(i) S.No.7(b)

11 (a) (b)

Organisational set up for Energy Conservation Does your organisation have an Energy Conservation Cell? Give salient features of EC Cell's constitution, functions amount of finances available, achievements etc. Does your unit have energy accounting and monitoring procedures and system in place. Which department is responsible to maintain such records - EC cell or any other? Whether any energy audit has been undertaken in your unit in last three years? If yes, please give details on the following (a) (b) When was last energy audit done? Who did the energy audit? Whether this was done by in-house team or an external agency was engaged? Please give salient details. What are the main constraints in your unit in implementing the energy efficiency programme in the plant? Please list down the same with salient details.

(c)

12

13

14

Please provide details in the following format on energy efficiency improvement projects/measures including renewable energy systems commissioned during last three years giving energy savings achieved and the investment incurred. (Please also fill-up the Annexure-A for the Energy Conservation Measures implemented during the year 2011-2012). Note: With the commissioning of a particular project/measure, annual energy savings indicated in one year should not be shown again in the second or third year, as recurring energy saving. Achievement of energy savings per year basis Investment Total incurred on savings in the project (Rs. lakhs) (Rs. Lakhs)

Year of Commissioning of the projects

Coal F.Oil (KL) Natural Gas Total 3 (tonnes) (lakhs m ) (fuel) in MKcal) (i) Please list the projects title names which were implemented during the year (ii) Please mention the achievement of energy saving against each projects in the suitable columns. (iii) In case the unit has employed the latest technology/ trend setter technology/ renewable energy technology, please list the projects with an ** mark, as weightage is earmarked for the same Sub Total Sub Total Sub Total Grant total of 3 years *
Delete or add fuels as the case may be

Project description

Power (Lakhs (kWh)

Fuels*

2009-10 2010-11 2011-12

15

Have you compared the plant current specific energy consumption with the Best Specific energy consumption figures as reported at the National level (Please tick) Yes / No. If yes, please give details. Product Plant Current (2012-2013) Sp. Energy consumption kWh/tonne MillionKcal/tonne *Best Sp. Energy Consumption reported at the National Level kWh/tonne MillionKcal/tonne

* 16 Year

Please indicate source & year to which the data partains Please provide information on annual energy savings achieved as a ratio of annual sales turnover as per the following table Annual Energy Savings achieved in Rs. Lakhs (i) (Ref. S.No. 14) Annual Sales Turnover Rs. Lakhs (ii) [Ref. S.No. 6 (a) ] Annual Savings achieved/ Annual Sales Turnover of previous year (in %) (i) / (ii) x 100

2009-10 2010-11 2011-12

17

Please list energy conservation measures planned for the future, investment planned & expected savings Ancitipated savings in Energy Value (specify units Rs. Lakhs Approx. investment (Rs. Lakhs Project commencement & completion year

Energy Conservation Measures (Planned)

18

Energy Efficiency Targets Has your unit fixed specific energy consumption targets for the year 2011 - 12 ( Yes / No) If yes, please submit the details as under

18 (a)

Specific Energy Consumption planned targets and achieved during 2011-12

Specific energy consumption or use actual units Planned target for 2011-12 Actually achieved in 2011-12 % Reduction (+) or (a) (b) Increase (-) (a-b) x100% a *kWh/ tonne *MkCal/ tonne *kWh/ tonne *Mkcal/ tonne *Electrical *Thermal

Money saved during 2011-12 Rs. Lakhs

* 18 (b)

or use appropriate units Specific Energy Consumption Planned Target for the year 2012-13 & 2013-14 Please list specific energy consumption (energy consumption per unit of production) targets for the next 3 years Year Electrical* Thermal* Reduction over the year 2011-12 Electrical% Thermal% ---

2011-12 (Base year) 2012-13 2013-14

Anticipated money savings at the end of 2013 - 14 = Rs._____ lakhs/year 19 Whether any dispute pertaining to statutory requirements of safety and pollution control is pending with any Government Agency? If Yes, give details A brief write up (not more than 3-4 pages) about your unit as per the format given below alongwith a few photographs depicting equipment/locations where energy efficiency activities have been undertaken may please be attached (Please also submit the matter on CD in Word and mark the name of your unit with address). The write-up submitted in the past schemes should not be repeated and also should not be more than 4 pages. The units not adhering to this may loose certain weightage in the evaluation. Unit Profile Energy Consumption Energy Conservation Commitment, Policy and Set up Energy Conservation Achievements Energy Conservation Plans and Targets Environment and Safety (A sample write up is attached at Annexure 'C' for ready reference)

20

(i) (ii) (iii) (iv) (v) (vi)

21 I.

DOCUMENTS ATTACHED: Copies of the following Certificates (with yearwise marking) pertaining to statutory requirements such as safety and pollution control are enclosed. 1. 2. 3. ............... ............... ...............

II. One copy each of the audited annual reports for the years 2009-10, 2010-11 and 2011-12 (or 2009, 2010 & 2011) are enclosed (Note: If audited annual report for the latest year is not available, the draft may please be attached indicating the same) III. The unit is a bonafide Small Scale Unit and an appropriate proof for the same from concerned Government Agency/ Department is attached and is valid for the period under consideration.

IV. A brief write up of the unit as mentioned at S.No.20 along with CD in Word and photographs are enclosed.

Signature of the Chief Executive................... Name & designation of the Chief Executive................................... Organization Seal

Date: Place: