Rexworth Hydraulic Motor

Industrial Hydraulics
Electric Drives and Controls
Linear Motion and Assembly Technologies
Pneumatics
Service Automation
Mobile Hydraulics
Fixed Displacement Motor A2FM
RE 91 001/09.00 replaces: 01.97
for open and closed circuits
Sizes 2...1000 Series 6 Nominal Pressure 400 bar Peak Pressure 450 bar
Index
Features Ordering Code / Standard Program Technical Data Ordering Code / Standard Program - Size 5 Unit Dimensions, Size 5 Unit Dimensions, Sizes 10,12,16 Unit Dimensions, Sizes 23, 28, 32 Unit Dimensions, Size 45 Preferred types Unit Dimensions, Sizes 56, 63 Unit Dimensions, Sizes 80, 90 Unit Dimensions, Sizes 107, 125 Unit Dimensions, Sizes 160, 180 Unit Dimensions, Size 200 Unit Dimensions, Size 250 Unit Dimensions, Size 355 Unit Dimensions, Size 500 Unit Dimensions, Size 710 Unit Dimensions, Size 1000 Speed sensor Flushing valves Pressure relief valves Motion Control Valve Installation and Commissioning Guidelines 1 2 4...7 8 8 9 10...11 12...13 13 14...15 16 17 18 19 20 21 22 23 24 25 25 26 27 28
Features
Fixed displacement motor A2FM of axial piston, bent axis design, suitable for hydrostatic drives in open and closed circuits Use in mobile and industrial applications Output speed is proportional to input flow and inversely proportional to displacement Drive torque increases with the pressure drop across the unit Careful selection of the displacements offered, permit sizes to be matched to practically every application Favourable power / weight ratio Compact design Optimum efficiency Economical conception One piece pistons with piston rings
2/28
Bosch Rexroth AG | Mobile Hydraulics
A2FM | RE 91 001/09.00
Ordering Code / Standard Program

(Ordering code size 5 see page 8) Hydraulic fluid Mineral oil (no code) HFB-, HFC-, HFDsizes 10...200 (no code) Hydraulic fluid sizes 250...1000 (only in connection with drive shaft bearings "L") Axial piston unit Bent axis design, fixed displacement Drive shaft bearings Mechanical bearings (no code) Long-Life bearings Mode of operation Motor (Plug-in motor A2FE see RE 91008)
10...200 250...500 710...1000
E-
A2F
Size Displacement Vg (cm3) 5 10 12 16 23 28 32 45 56 63 80 90 107 125 160 180 200 250 355 500 710 1000
Sizes 5...200: production Elchingen Plant; Sizes 250...1000: production Horb Plant
Series 6 Index sizes 10...180 size 200 sizes 250...1000 Direction of rotation viewed on shaft end Seals FKM (flour-caoutchouc) Shaft end 10 Splined shaft DIN 5480 Parallel shaft with key, DIN 6885 Mounting flange ISO 4-hole ISO 8-hole
12 16 23 28 32 45 56 63 80
1 3 0
alternating
V
90 107 125 160 180 200 250 355 500 710 1000
A Z B P
10...250
355...1000
B H
= available = not available
= preferred program (preferred types see page 13)
RE 91 001/09.00 | A2FM
Mobile Hydraulics | Bosch Rexroth AG
3/28
A2F
Hydraulic fluid Axial piston unit Drive shaft bearings Mode of operation Size Series Index Direction of rotation Seals Shaft end Mounting flange
Service line connections1) 10 Ports A and B 01 0 SAE, at rear end 6 Ports A and B 02 0 SAE, opposite side 6 7 Ports A and B 03 0 threads, at side, opposite side 6 Ports A and B 04 0 threads, at side and rear end 6 Ports A and B 10 0 SAE, at side, same side 6 port plate with press. relief valve 18 1 and built-on motion control valve Port plate with integrated 19 1 pressure relief valves 2
12 16 23 28 32 45 56 63 80 90 107 125 160 180 200 250 355 500 710 1000

2)
010 016 020 026 027 030 036 040 046 100 106
181 191 192
Valves without valves with pressure relief valves (without pressure sequence range) with pressure relief valves (with pressure sequence range) with integrated flushing valve with built-on flushing and boost valve Speed sensing control without speed sensing control (no code) prepared for speed sensing control Special design without special design (standard type, no code) special design for slew drive applications (standard for port plate 19)
1) Threads 2)
0 1 2 6 7 10...16 23...180 200 250...1000 D
of fixing screws and service lines are metric ports at rear end are plugged
4/28
A2FM | RE 91 001/09.00
Technical Data
Fluid To review the application of A2FM motors with the selected hydraulic fluid, detailed fluid compatibility and application data can be found in data sheets RE 90220 (mineral oil), RE 90221 (environmentally acceptable hydraulic fluids) and RE 90223 (fire resistant fluids, HF). The fixed motor A2FM is not suitable for operation with HFA. When using HFB-, HFC-, HFD- or environmentally acceptable hydraulic fluids possible limitations for the technical data have to be taken into consideration. If necessary please consult our technical department (please indicate type of the hydraulic fluid used for your application on the order sheet). Operating viscosity range In order to optain optimum efficiency and service life, we recommend that the operating viscosity (at operating temperature) be selected from within the range opt = opt. operating viscosity 16...36 mm2/s referred to the loop temperature (closed circuit) or tank temperature (open circuit). Viscosity limits The limiting values for viscosity are as follows: Notes on the selection of the hydraulic fluid In order to select the correct fluid, it is necessary to know the operating temperature in the loop (closed circuit) or the tank temperature (open circuit) in relation to the ambient temperature. The hydraulic fluid should be selected so that within the operating temperature range, the operating viscosity lies within the optimum range (opt) (see shaded section of the selection diagram). We recommend that the highest possible viscosity range should be chosen in each case. Example: At an ambient temperature of X C the operating temperature (closed circuit: loop temperature; open circuit: tank temperature) is 60C. Within the operating viscosity range (opt; shaded area), this corresponds to viscosity ranges VG 46 or VG 68. VG 68 should be selected. Important: The leakage oil (case drain oil) temperature is influenced by pressure and motor speed and is always higher than the circuit or tank temperature. However, at no point in the circuit may the temperature exceed 115C for sizes 5...200 or 90C for sizes 250...1000. If it is not possible to comply with the above conditions because of extreme operating parameters or high ambient temperatures please consult us. Filtration The finer the filtration the better the achieved purity grade of the pressure fluid and the longer the life of the axial piston unit. To ensure the functioning of the axial piston unit a minimum purity grade of 9 to NAS 1638 18/15 to ISO/DIS 4406 is necessary. At very high temperatures of the hydraulic fluid (90C to max. 115C,not permissible for sizes 250...1000) at least cleanless class 8 to NAS 1638 17/14 to ISO/DIS 4406 is necessary. If above mentioned grades cannot be maintained please consult us.
60 80 100 1600
sizes 5...200 min = 5 mm2/s, short term at a max. permissible temperature of tmax = 115C max = 1600 mm2/s, short term on cold start (tmin = -40C) sizes 250...1000 min = 10 mm2/s, short term at a max. permissible leakage oil temp. of tmax = 90C max = 1000 mm2/s, short term on cold start (tmin = -25C)
Please note that the max. fluid temperature is also not exceeded in certain areas (for instance bearing area). At temperatures of -25C up to -40C special measures may be required for certain installation positions. Please contact us for further information. Selection diagram 2500-40 -20 0 20 40 1600 1000 600 400
0 10 G V 68 G V 46 G V 32
VG
200
22
viscosity in mm2/s
100 60 40 20 10
36 opt. 16
5 -40
-25
-10 0 10
30
50
70
5 90 115 temperature t in C tmax = +115C
tmin = -40C
fluid temperature range
RE 91 001/09.00 | A2FM
5/28
Technical Data
Working pressure range maximum pressure at port A or B (Pressure data to DIN 24312) Case drain pressure Shaft seal ring FKM (fluor-caoutchouc) The lower the speed and the case drain pressure the higher the life expectation of the shaft seal ring. The values shown in the diagram are permissible loads of the seal ring and shall not be exceeded. At stationary pressure loads in the range of the max. admissible leakage pressure a reduction of the life experience of the seal ring will result. For a short period (t < 5 min.) are for the sizes 10200 pressure loads up to 5 bar independent from rotational speeds are permissible. Sizes 10...200
10 9
Size 5
Nominal pressure pN Peak pressure pmax
Shaft end B 210 bar 250 bar Shaft end A, Z 2) 400 bar 450 bar
Shaft end C 315 bar 350 bar Shaft end B, P 350 bar 400 bar
Size 10...200 1)
Nominal pressure pN Peak pressure pmax
1) Attention: shaft
perm. pressure pabs. max. (bar)
end Z and P with drives of radial force loads at the drive shaft necessitate reduction of the nominal pressure to pN = 315 bar. 2) Shaft end Z to size 56: p = 350 bar, p N max = 400 bar
8 7 6 5
Sizes 10, 12, 16 Sizes 23, 28, 32 Sizes 45 Sizes 80, 90 Sizes 56, 63
Sizes 250...1000
Nominal pressure pN Peak pressure pmax 350 bar 400 bar
4 3 2 1
Sizes 107, 125 Sizes 160, 180 Size 200

0 1000 2000 3000 4000 5000 6000
-1
With pulsating loads above 315 bar we recommend using the model with splined shaft, standard version A (sizes 10...200) or with splined shaft Z (sizes 250...1000). The summ of the pressures at ports A und B may not exceed 700 bar (630 bar, A2F 5). Direction of flow Clockwise rotation A to B Anti-clockwise rotation B to A
7000
8000
speed n (min )
Sizes 250...1000
6
Size 250
perm. pressure pabs. max. (bar)
5
Sizes 710, 1000 Size 355
4 3 2 1 0 500 1000 1500 2000 2500

Size 500
Speed range There is no limitation on minimum speed nmin. If uniformity of rotation is required, however, speed nmin should not be allowed to fall below 50 rpm. See table on page 6 for max. permissible speeds. Long-Life bearings (L) (sizes 250...1000) (for high life expectancy and use of HF-fluids) The outer dimensions of the axial piston motors are identical to standard design (without long life bearings). The change from standard design to long life bearing system is possible. We recommend to apply bearing flushing at port U. Bearing flushing For sizes 2501000 bearing and housing flushing is possible through port U. Flows (recommendation) Sizes qflush (L/min) 250 10 355 16 500 20 710 25 1000 25
speed n (min-1) Note: - max. permissible motor speeds are given in the table on page 6 - max. perm. housing pressure pabs. max ____ 10 bar (sizes 5...200) _____ 6 bar (sizes 250...1000) - the pressure in the housing must be the same as or greater than the external pressure on the shaft seal. Symbol Connections A, B Service line ports T Drain port
A
6/28
A2FM | RE 91 001/09.00
Technical Data
Table of values (theoretical values, without considering mh and v; values rounded)
Size
Displacement Max. Speed
5
Vg nmax
nmax intermit.1)
nmax p = 350 bar p = 400 bar cm3 min-1 min-1 4,93
10
10,3
12
12
16
16
23
22,9
28
28,1
32
32
45
45,6
56
56,1
63
63
80
80,4
10 000 8000 8000 8000 6300 6300 6300 5600 5000 5000 4500 11 000 8800 8800 8800 6900 6900 6900 6200 5500 5500 5000 82 96 128 0,25 88 100 0,17 144 0,36 126 144 0,20 176 201 255 280 315 1,0 350 400 0,45 360 1,27 445 508 0,55
Max. flow Torque constants Torque at
qV max TK T T
L/min 49
Nm/bar 0,076 0,164 0,19 Nm Nm L 24,7 2) 57 65 0,17 67 76 0,17
0,445 0,509 0,725 0,89 156 178 0,20 178 204 0,20 254 290 0,33 312 356 0,45
Case volume Moment of inertia about drive axis Weight (approx.)
J m
kgm2 0,00008 0,0004 0,0004 0,0004 0,0012 0,0012 0,0012 0,0024 0,0042 0,0042 0,0072 kg 2,5 5,4 5,4 5,4 9,5 9,5 9,5 13,5 18 18 23
Size
Displacement Max. Speed
90
Vg nmax
nmax cm3 90
107
125
160
180
200
200
250
250
355
355
500
500
710
710
1000
1000
106,7 125
160,4 180
min-1 4500 4000 4000 3600 3600 2750 2500 2240 2000 1600 1600 795 5,65
nmax intermit.1) min-1 5000 4400 4400 4000 4000 3000

Max. flow Torque constants Torque at
qV max TK
L/min 405 Nm/bar 1,43 Nm Nm L 501 572 0,55
427 1,70 595 680 0,8
500 1,99 697 796 0,8
577 2,54 889
648 2,86
550 3,18
625 3,98
1000 1136 1600 7,96 11,3 15,9
p = 350 bar T p = 400 bar T
1001 1114 1393 1978 2785 3955 5570 3,5 0,178 0,55 155 322 7,8 0,55 336
1016 1144 1272 1,1 1,1 2,5
Case volume Moment of inertia about drive axis Weight (approx.)

1) 2)
J m
kgm2 0,0072 0,0116 0,0116 0,0220 0,0220 0,0378 0,061 0,102 kg 23 32 32 45 45 66 73 110
Intermittent max. speed: overspeed at discharge and overtaking travel operations, t < 5 sek. and p < 150 bar p = 315 bar
Calculation of size Flow
qV =
Vg n 1000 v qV 1000 v Vg Vg p mh 20
in L/min
Output speed
in
min-1
Outout torque or Output power
T T P
= TK p mh = 2 T n 60 000 qV p 600 Tn = 9549
in Nm
Vg = geometric displacement per rev. T = torque p = pressure differential n = speed TK = torque constants v = volumetric efficiency mh = mech.-hyd. efficiency t = overall efficiency
in cm3 in Nm in bar in min-1 in Nm/bar
in kW
RE 91 001/09.00 | A2FM
7/28
Technical Data
Output drive Permissible axial and radial loads on drive shaft The values given are maximum values and do not apply to continuous operation
Size
a Fq max Fax max
5
mm N N
12 710 180 1,5
10
16 2350 320 3,0
12
16 2750 320 3,0
16
16 3700 320 3,0
23
16 4300 500 5,2
28
16 5400 500 5,2
32
16 6100 500 5,2
45
18 8150 630 7,0
56
18 9200 800 8,7
63
18
80
20
10300 11500 800 8,7 1000 10,6
Fax perm./bar N/bar
Size
a Fq max Fax max
90
mm N N +Fax max
- Fax max 20
107
20
125
20
160
25
180
25
200
25
250
41
355
52,5
500
52,5
710
67,5
1000
67,5
12900 13600 1000 1000 10,6 1250 1250 12,9
15900 18400 1250 1250 12,9 1600 1600 16,7
20600 22900 1600 1600 16,7 1600 1600 16,7
12001) 15001) 19001) 30001) 26001) 4000 1200

2)
5000 1500
2)
6250 1900
2)
10000 10000 3000

2)
2600
2)
Fax perm./bar N/bar

1) 2)
Axial piston unit stationary or in bypass operation, please contact us when appearing higher forces! Please contact us!
Code explanation a = distance of Fq from shaft shoulder Fq max = max. perm. radial force at distance a (at intermittent operation) Fax max = max. perm. axial force when stationary or when axial piston unit is running at zero pressure Fax perm./bar = perm. axial force/bar operating pressure
The direction of the max. perm. axial force must be noted by sizes 28...200: - Fax = increases bearing life + Fax = reduces bearing life (avoid if possible)
Optimal force direction of Fq (valid for sizes 10...180) By means of appropriate force directions of Fq the bearing load caused by inside rotary group forces can be reduced. An optimal life expectation of the bearing can be reached.
alternating Motor bei wechselnder rotation Drehrichtung
op
t
Minimum inlet pressure at port A (B) In order to avoid damage of the variable motor a minimum inlet pressure at the inlet zone must be assured. The minimum inlet pressure is related to the rotational speed of the fixed motor.
12 10 8 6 4 2 1 0 0,2 0,4 0,6 0,8 1,0
=7
pt
7
0
A
Motor Linkslauf anti-clockwise rotation Druck am pressure at port Anschlu B B
B
Motor Rechtslauf clockwide rotation Druck am pressure at Anschlu A port A
B
Motor Linkslauf anti-clockwise rotation Druck am pressure at port B B Anschlu
min. inlet pressure pabs. min (bar)
opt
= 45
op
=4 5
speed n/nmax
8/28
A2FM | RE 91 001/09.00
Ordering Code / Standard Program - Size 5
A2F 5 W 6.0
Axial piston unit Bent axis design, fixed displacement Size Displacement Vg (cm3) Direction of rotation viewed on shaft end Series 6.0 Shaft end Parallel shaft with key DIN 6885 Tapered shaft with spigot and spring washer DIN 6888 Service line connections Threads at side, metric A2F
Additional instructions in text form 5 Seals The fixed motor A2F5 is equipped with NBR- (Nitril-caoutchouc) Seals in standard design. In case of need FKM- (fluor-caoutchouc) seals please indicate when ordering in clear text: "with FKM-seals"
alternating
B C = preferred program (preferred types see page 13) 3
Unit Dimensions, Size 5

Before finalising your design, please request a certified drawing.
8
17, 58,
Y
70
5 74, 5 5
Detail Y
R6
T
75
60 h8
25
48,5
6,4
0,1
70
4 51
80
T B
Shaft ends B Parallel shaft with key, DIN 6885 A4x4x20 pN = 210 bar C Tapered shaft with spigot and spring washer 3x5 DIN 6888, pN = 315 bar
Connections B, (A) Service line ports T Drain port
M 18x1,5 M 10x1, both sides
taper 1:10
62
RE 91 001/09.00 | A2FM
9/28
Unit Dimensions, Sizes 10,12,16

64,5 20 12 6
45
45
T1 5
40
,5 41
95
se ep ort
R 10
pla
80 h6
53,5
10
18,2
8 5
T2
Connections A, B Service line ports (see port plates) T1, T2 Drain ports (1 port plugged) Port plates 03 Threaded ports, at side 04 Threaded ports, at side and rear end
95
tes
M 12x1,5
10
10
B1
55,5 69,5 91
A1 A
34 85
55,5
A
130,5 147 166
130,5 166
91
85
A, B
Service line ports
M 22x1,5
A, B, A1, B1
Service line ports
M 22x1,5
Shaft ends Sizes 10, 12, 16 Sizes 10, 12 Sizes 10, 12, 16 Sizes 10, 12
A Splined shaft, DIN 5480

W 25x1,25x30x18x9g pN = 400 bar
Z Splined shaft, DIN 5480

W 20x1,25x30x14x9g pN = 400 bar
B Parallel shaft with key,

DIN 6885, AS 8x7x32 pN = 350 bar
P Parallel shaft with key,

DIN 6885, AS 6x6x32 pN = 350 bar
10/28
A2FM | RE 91 001/09.00
Unit Dimensions, Sizes 23, 28, 32

60,7 25 18 8
45
45
T1
19
se
118
ep
ort
pla
R 12
tes
12 5
11 118
h6
40
100
55,5
19
23,2
48
,5
T2
1 06
Connections A, B Service line ports (see port plates) T1, T2 Drain ports (1 port plugged) Port plates 01 SAE-ports, at rear end
12
M 16x1,5
02
115 40,5 40,5
18,2
SAE-ports, at side
13
7 18 ,2
B
78 106
40 13 ,5
70
B
13 59
153 173
M8; 15 deep
M8; 15 deep
144 190
117
120
A, B Service line ports 420 bar (6000 psi) high pressure series
SAE 1/2"
SAE 1/2"
03
Threaded ports, at side
04
Threaded ports, at side and rear end

13
13
B1
70 88 117
A1
70
B
117
A
144 166 190
144 190
120
58
120
A, B Service line ports
M 27x2
A, B, A1, B1 Service line ports
M 27x2
RE 91 001/09.00 | A2FM
11/28
Unit Dimensions, Sizes 23, 28, 32

Port plates 10 SAE-ports, at side, same side
14
Detail Y
9
13
40
40,5
106
B
59
91
158 178
A
M8; 15 deep
Y
18,2
SAE 1/2"
Shaft ends
Sizes 23, 28, 32
Sizes 23, 28
40,5
115
Sizes 23, 28, 32
Sizes 23, 28

W 30x2x30x14x9g pN = 400 bar

W 25x1,25x30x18x9g pN = 400 bar

DIN 6885, AS 8x7x40 pN = 350 bar

DIN 6885, AS 8x7x40 pN = 350 bar
12/28
A2FM | RE 91 001/09.00

60,3 32 20 12
45
45
150
T1
se
18
ep
ort
R 16
pla
tes
16
125 h6
40
63
18
30
18
T2
Connections A, B Service line ports (see port plates) T1, T2 Drain ports (1 port plugged) Port plates 01 SAE-ports, at rear end 02
147
13,5
150
52
M 18x1,5
SAE-ports, at side
15
13
50,8
50,8
5 23
B
89 122
A
50 , 19 8
,8
23,8
80
B
133
128
166 194
19 75
M10;17 deep
M10; 17 deep
155 207
SAE 3/4"
SAE 3/4"
04
10
SAE-ports, at side, same side

Detail Y
15
16
B1
80 100 133
49
A1
147 75
B
58 128
A
169 193
102
119
B A
155 179 207
23,8
M10; 17deep
Y
A, B, A1, B1 Service line ports
M 33x2
SAE 3/4"
50,8
50,8
19
RE 91 001/09.00 | A2FM
13/28

Shaft ends

W 32x2x30x14x9g pN = 400 bar

W 30x2x30x14x9g pN = 400 bar

DIN 6885, AS 8x7x50 pN = 350 bar
Preferred types
Type A2F5W6.0B3 A2FM10/61W-VAB030 A2FM10/61W-VBB030 A2FM12/61W-VAB030 A2FM12/61W-VBB030 A2FM16/61W-VAB030 A2FM16/61W-VBB030 A2FM23/61W-VAB010 A2FM23/61W-VAB020 A2FM23/61W-VAB040 A2FM23/61W-VBB010 A2FM23/61W-VBB020 A2FM23/61W-VBB040 A2FM28/61W-VAB010 A2FM28/61W-VAB020 A2FM28/61W-VAB040 A2FM28/61W-VBB010 A2FM28/61W-VBB020 A2FM28/61W-VBB040 A2FM32/61W-VAB010 A2FM32/61W-VAB020 A2FM32/61W-VAB040 A2FM32/61W-VBB010 A2FM32/61W-VBB020 A2FM32/61W-VBB040 A2FM45/61W-VZB010 A2FM45/61W-VZB020 A2FM45/61W-VZB040 A2FM56/61W-VAB010 A2FM56/61W-VAB020 A2FM56/61W-VAB040 A2FM56/61W-VBB010 A2FM56/61W-VBB020 A2FM56/61W-VBB040 A2FM63/61W-VAB010 A2FM63/61W-VAB020 A2FM63/61W-VAB040 A2FM63/61W-VBB010 A2FM63/61W-VBB020 A2FM63/61W-VBB040
(please state type and ident-no. when ordering) Ident-No. 9404451 9423386 9610656 9424240 9610657 9411111 9411119 9427351 9422092 9428415 9610658 9610659 9610660 9424853 9422548 9421629 9610661 9610662 9610663 9410189 9410190 9410192 9410194 9410195 9410197 9411581 9411582 9411584 9424905 9422129 9429251 9610664 9610665 9605544 9408523 9408524 9408526 9408514 9408549 9408551 Type A2FM80/61W-VAB010 A2FM80/61W-VAB020 A2FM80/61W-VBB010 A2FM80/61W-VBB020 A2FM90/61W-VAB010 A2FM90/61W-VAB020 A2FM90/61W-VBB010 A2FM90/61W-VBB020 A2FM107/61W-VAB010 A2FM107/61W-VAB020 A2FM107/61W-VBB010 A2FM107/61W-VBB020 A2FM125/61W-VAB010 A2FM125/61W-VAB020 A2FM125/61W-VBB010 A2FM125/61W-VBB020 A2FM160/61W-VAB010 A2FM160/61W-VAB020 A2FM160/61W-VBB010 A2FM160/61W-VBB020 A2FM180/61W-VAB010 A2FM180/61W-VAB020 A2FM180/61W-VBB010 A2FM180/61W-VBB020 A2FM200/63W-VAB010 A2FM250/60W-VZB010 A2FM250/60W-VZB020 A2FM355/60W-VZH010 A2FM500/60W-VPH010 A2FM500/60W-VZH010 A2FLM710/60W-VPH010 A2FLM710/60W-VZH010 A2FM1000/60W-VPH010 A2FM1000/60W-VZH010 Ident-No. 9422638 9422089 9610666 9610667 9408463 9408464 9408468 9408469 9424300 9424093 9610668 9610669 9409630 9409634 9409637 9409638 9425163 9424094 9610670 9610671 9409189 9409190 9409372 9409373 2011528 915383 910653 920780 943251 968982 969815 965974 949444 944773
14/28
A2FM | RE 91 001/09.00
Unit Dimensions, Sizes 56, 63

67,5 32 20 10
45
45
T1
se
18
150
ep
ort
R 16
pla
125 h6
tes
16
40
70
18
30
T2
1 28
Connections A, B Service line ports (see port plates) T1, T2 Drain ports (1 port plugged) Port plates 01 SAE-ports, at rear end
14
13,5
150
56
M 18x1,5
02
147
SAE-ports, at side
16 6,
9,
50,8
50,8
5
23 ,8
B
96 130
A
50 19 ,8
23,8
87
182 206
19
M10; 17 deep
75
M10; 17 deep
171 225
136
SAE 3/4"
142
SAE 3/4"
04
10

Detail Y
16
6,
17
B1
87 107 142
A1
107
49
50,8 50,8
B A
171 195 225
182
58 136
130
147 75
19
206
23,8
M10; 17 deep
Y
A, B, A1, B1
Service line ports
M 33x2
SAE 3/4"
RE 91 001/09.00 | A2FM
15/28

Shaft ends
Sizes 56, 63
Size 56
Sizes 56, 63
Size 56

W 35x2x30x16x9g pN = 400 bar

W 30x2x30x14x9g pN = 350 bar

DIN 6885, AS 10x8x50 pN = 350 bar

DIN 6885, AS 8x7x50 pN = 350 bar
16/28
A2FM | RE 91 001/09.00

78,5 32 20 10
45
45
T1
15
165
se
ep
ort
R 16
pla
140 h6
40
tes
18
83
15
29
38
T2
Connections A, B Service line ports (see port plates) T1, T2 Drain ports (1 port plugged)
13,5
165
61
M 18x1,5
Port plates 01 SAE-ports, at rear end

16
02
166
SAE-ports, at side
18 9, 5 27
10

19 8
2,
Detail Y
60
57,2
57,2
104,5
27,8
25
99
B A
145
145
121
166
84
203
25
233
84
M12; 17 deep
162
196 257
160
M12; 17 deep
206 236
27,8
M12; 17 deep
Y
A, B Service line ports SAE 1" 420 bar (6000 psi) high pressure series
Shaft ends Sizes 80, 90 Size 80 Sizes 80, 90 Size 80

W 40x2x30x18x9g pN = 400 bar

W 35x2x30x16x9g pN = 400 bar

DIN 6885, AS 12x8x56 pN = 350 bar

DIN 6885, AS 10x8x56 pN = 350 bar
57,2
57,2
A
,2 57
B
,8
A
25
RE 91 001/09.00 | A2FM
17/28

82,8 40 23 10
45
45
T1
se
18
190
ep
ort
R 20
pla
tes
20
160 h6
40
67
85
18
36,5
T2
50
17,5
190
M 18x1,5

18 6,
02
194
SAE-ports, at side
(Klammermae fr NG 107!)
2 31 22 ,8 (2 7, 8
10

22
Detail Y
4
66,7
66,7
66 ,7 32 (57 (2 ,2) 5)
70
)
110
31,8
B
120 159
A
136 157
B
194 99 66,7
32
181
225,5 252
32
99
M14; 19 deep
178
213 285
226 261
M14; 19 deep (M12; 17 deep)
M14; 19 deep
A
31,8
A, B Service line ports SAE 1 1 / 4" 420 bar (6000 psi) high pressure series
A, B Service line ports SAE 11/4"(1") 420 bar (6000 psi) high pressure series
A, B Service line ports SAE 11/4" 420 bar (6000 psi) high pressure series
Shaft ends Sizes 107, 125 Size 107 Sizes 107, 125 Size 107

W 45x2x30x21x9g pN = 400 bar

W 40x2x30x18x9g pN = 400 bar

DIN 6885, AS 14x9x63 pN = 350 bar

DIN 6885, AS 12x8x63 pN = 350 bar
66.7
18/28
A2FM | RE 91 001/09.00

93 40 25 10
45
45
T1
19
210
se
,5
ep
ort
R 20
pla
180 h6
40
77
95,5
19,5
22
37,2
T2
80
17,5
210
tes
,5
M 22x1,5

20
02
194
SAE-ports, at side
23 31 ,8
10

24
Detail Y
4
66,7
66,7
31,8
B
134 188
B
121
70
A
149 185
B
66,7
32
66 32
,7
194 99
252 294
32
99
M14; 19 deep
237 294
202
252 290
M14; 19 deep
M14; 19 deep
31,8
A, B Service line ports SAE 1 1/ 4" 420 bar (6000 psi) high pressure series
A, B Service line ports SAE 11/4" 420 bar (6000 psi) high pressure series
Y A, B Service line ports SAE 11/4" 420 bar (6000 psi) high pressure series
Shaft ends Sizes 160, 180 Size160 Sizes 160, 180 Size 160

W 50x2x30x24x9g pN = 400 bar

W 45x2x30x21x9g pN = 400 bar

DIN 6885, AS 14x9x70 pN = 350 bar

DIN 6885, AS 14x9x70 pN = 350 bar
66,7
188
RE 91 001/09.00 | A2FM
19/28

45
40 9
45
104
32
T
15
see
por
236
t pl
200 -0,029
25
92
22
ates
102,5
15
211
25
32
236
M 22x1,5

199
204 66,7 66,7
B
84
A
31,8
165
284 309
32 99
M14; 19 deep
SAE 11/4"
Shaft ends

W 50x2x30x24x9g pN = 400 bar
B Parallel shaft with key, DIN 6885, AS 14x9x80 pN = 350 bar
20/28
A2FM | RE 91 001/09.00

50 9
82
22
246
45
T
105
45
224 h8
105
263
28
172
25 82
22
Connections A, B Service line ports (see port plates) T1, T2 Drain ports (1 port plugged) U Port for bearing flushing (plugged)
246
124
M 22x1,5 M 14x1,5

288 66,7 66,7
02
SAE-ports, at side
267 236
31,8
M14; 19 deep
210
93
32 66, 7
32 314 50 50
32
M14; 19 deep
323
A, B Service line ports high pressure series
SAE 11/4"
172
82
A, B Service line ports high pressure series
SAE 11/4"
04

267 236
Shaft ends

B1 B
82

DIN 6885, AS 14x9x80 pN = 350 bar
A1 A
210
W 50x2x30x24x9g pN = 350 bar
172
22 325
85
A, B A1, B1
Service line ports Service line ports (plugged)
M 48x2 M 48x2
210
RE 91 001/09.00 | A2FM
21/28

Port plate 01
50 14 83 23,5
320
2230
45
335
T
128
36 0
280 h8
263
102
18
128
198
28 83
T
350
36,6
36,6
Detail X
B
Port plate 10 Detail X
M14; 22 deep
A
79,4 245
MB B
66,7
MB
40
60
MA
40 60
250
241 120
148
199
M16; 21 deep
32
323 370,5
MA
X
31,8
Connections A, B Service line ports T U MA, MB
port plate 01 port plate 10 Drain ports ( 1 port plugged) Port for bearing flushing (plugged) Test ports operating pressure (plugged)
Shaft ends Z Splined shaft, DIN 5480 W 60x2x30x28x9g pN = 350 bar P Parallel shaft with key, DIN 6885, AS 18x11x100 pN = 350 bar
335
32
SAE 11/2" SAE 11/4" M 33x2 M 14x1,5 M 14x1,5
170
22/28
A2FM | RE 91 001/09.00

361,5 50 14 98 27,5
2230
45
375
T
142
40
315 h8
22
112,5
263
142
36
220
30 111
T
396
Detail X
276 36,6 36,6
A MA
79,4 270
M16; 21 deep
Connections A, B Service line ports high pressure series T Drain ports (1 port plugged) U Port for bearing flushing (plugged) MA, MB Test ports operating pressure (plugged)
MB
SAE 11/2" M 33x2 M 18x1,5 M 14x1,5
40 65 65 40
375
192
RE 91 001/09.00 | A2FM
23/28

486 50 14 131 41,5
2230
T
236
0
45
465
183
50
400 h8
1830
102
45
183
252
35 156
T
507
Detail X
344
44,5
44,5
A
MA
96,8 340
M20; 30 deep
Connections A, B Service line ports High pressure series T Drain port (plugged) U Port for bearing flushing (plugged) MA, MB Test ports operating pressure (plugged)
MB
SAE 2" M 42x2 M 18x1,5 M 14x1,5
50 85 85
50
465
22
24/28
A2FM | RE 91 001/09.00

468 50 14 131 41,5
2230
45
465
T
183
50 0
400 h8
22
143
263
183
45
279
35 156
T
512
X
Detail X
344
44,5
44,5
MA
Connections A, B Service line ports high pressure series T Drain ports (1 port plugged) U Port for bearing flushing (plugged) MA, MB Test ports operating pressure (plugged) SAE 2" M 42x2 M 18x1,5 M 14x1,5
MB
M20; 30 deep
50 85 85
50
96,8
340
465
236
RE 91 001/09.00 | A2FM
25/28
Flushing valves
Built-on flushing and boost pressure relief valve (7) This valve is built on to the fixed displacement motor. It must then be noted that only a port plate with ports at side is then available (port plate 02). The flushing and boost pressure relief valve has a fixed setting of 16 bar (the setting of the primary boost pressure relief valve must be noted) and is used to safeguard the minimum boost pressure. A fixed flow of fluid is taken via an orifice from the low A (B) T2 pressure side of the circuit and fed into the motor housing. This flow is then passed back to tank with the case drain fluid. Fluid thus removed from the closed circuit must be T1 B (A) made up by means of the boost pump.
A1
Size Flushing flow (at low pressure p = 25 bar) * 45, 56, 63 3,5 L/min Orifice-No.: 651766/503.12.01.01 80, 90 5 L/min Orifice-No.: 419695/503.12.01.01 107, 125 8 L/min Orifice-No.: 419696/503.12.01.01 160, 180 10 L/min Orifice-No.: 419697/503.12.01.01 250 10 L/min * Standard flushing volumes (for sizes 45180 flushing volumes of 3,5 - 10 L/min can be supplied. If a flushing volume different from the standard flushing volume is required, please indicate the requested orifice in clear text when ordering).
Integrated flushing valve (6) (Size 23...90) The valve is integrated into the port plate.
A
T2
A (B)
Y
A2
B
T1 B (A)
- switching pressure p 8 bar (this value is lower than the starting pressure of an unloaded motor). - closed in centre position (p < 8 bar). Flushing flow (at low pressure p = 25 bar) 2,5 L/min 3,1 L/min 4,1 L/min
98
Size 45 A1 223 A2 151
56, 63 239 159
80, 90 268 173,5
107, 125 160, 180 294 315 192 201
250 344 154
Size 23, 32 45, 56, 63 80, 90
Speed sensor
Version A2FMD ("suitable for fitting speed sensor") includes gearing on the rotary group and in addition the port M or D (M18x1,5), in which a speed sensor is screwed in. A speed-proportional signal is produced by means of the rotating, splined rotary group which can be picked up by a suitable sensor and fed back for evaluation. Sizes 23...180
A1
Sizes 23, 28, 32 45 56, 63 80, 90 107, 125 160, 180 250 355 500 710...1000
NO. of teath 38 45 47 53 59 67 78 90 99 126
length of thread 12,7 11,2 14,7 14,7 14,7 14,7 variable variable variable variable
A1 58,7 54,8 61,5 72,5 74,8 91 82 93 110 160
A2 50 54,5 60 65,8 75 83 103 128 140 163
Sizes 250...1000
30
M (M18x1,5)
D (M18x1,5)
A2
A2
The speed sensor is not included in standard supply. Suitable sensors (order seperately!): - Induktive impulse detector ID (see RE 95130) (only for sizes 23...180) - Hall effect speed sensor HD (see RE 95134)
26/28
A2FM | RE 91 001/09.00
Pressure relief valves
(for port plate 18 or 19 only)

The pressure relief valves MHDB (as to RE 64642) are protecting the motor against overcharge. As soon as the set opening pressure is reached the oil is flowing from the high pressure side to the low pressure side. Setting range opening pressure _______________ 50 420 bar At design with pressure sequence range (2) a higher pressure setting can be realized by applying an external pilot pressure of 25 30 bar at port pSt. Please indicate in clear when ordering : - opening pressure of the pressure relief valve - opening pressure at pilot pressure applied at pSt (for design 2 only)
D1 D2 D5
Pressure relief valve

with pressure sequence range (2)
T2 MB Y
Detail Y
D7 D6
D3
Z S1
Detail Z D8
pSt MB
T2
B
S1
A
D9
B
D10 D12
A
pSt MA T1
D13
D11
MB
only for port plate 18
Fixed Displacement Motor A2FM, with integrated pressure relief valve (with pressure sequence range) Sizes 28, 32 45 56, 63 80, 90 107, 125 160, 180 Ports A, B SAE 3/4" SAE 3/4" SAE 3/4" SAE 1" SAE 11/4" SAE 11/4" S1 M 22x1,5 M 22x1,5 M 26x1,5 M 26x1,5 M 26x1,5 M 26x1,5 MA , MB M 20x1,5 M 20x1,5 M 26x1,5 M 26x1,5 M 26x1,5 M 30x1,5 pSt G 1/4 G 1/4 G 1/4 G 1/4 G 1/4 G 1/4
S1 only for port

plate 19
Connections A, B Service line ports S1 Boosting (only for port plate 19) MA, MB Test ports (plugged) pSt Pilot pressure port (only for design 2)
Sizes 28, 32 45 56, 63 80, 90 MHDB.16 MHDB.16 MHDB.22 MHDB.22
D1 209 222 250 271 298 332
D2 186 198 222 267 301
D3 25 22 19 10 5
D4 63 60 57 55 48 43
D5 174 187 208 229 251 285
D6 102 113 124 134 170
D7 87 98 105 114 149
D8 36 36 42 42 53 53
D9 66 66 75 75 84 84
D10 50,8 50,8 50,8 57,2 66,7 66,7
D11 23,8 23,8 23,8 27,8 31,8 31,8
D12 19 19 19 25 32 32
D13 M10; 17 deep M10; 17 deep M10; 13 deep M12; 18 deep M14; 19 deep M14; 19 deep
243,5 17,5
107, 125 MHDB.32 160, 180 MHDB.32
149,5 130
D4
T1
without pressure sequence rangee (1)
pSt
MA
SAE
RE 91 001/09.00 | A2FM
27/28
Motion Control Valve
(for port plate 18 only)

For hydro-motors operating in open loop the motion control valve BVD (as to RE 95522) is avoiding an overspeed and thus a lack of filling. A lack of filling occurs at the hydro-motors as soon as the speed of the drive from external is exceeding the speed corresponding to the added volume flow. The motion control valve is not included in the type code of the A2FM motor and has to be indicated separately when ordering. At shipment it is fixed at the motor with 2 tacking bolts (do not remove the tacking bolts during fixing of the service lines). At separated shipment of motion control valve and motor the motion control valve has to be fixed in a first step with the added tacking bolts to the cover plate of the motor. The final fixing of the motion control valve at the motor is effected in both cases by fitting the service lines ( observe screw-in depth B4 + B12 and B13)!
MB B S Gext A
B7 B6
B1 B3
T
B12
B5
T2
A,B
Detail Y
Y
B13
B
tacking bolts (M6)
B8 B9
MA
T1
B10
A
B11
Fixed displacement motor A2FM, motion control valve BVD and integrated pressure relief valve Sizes 28, 32 45 56, 63 80, 90 ports BVD20..16 BVD20..16 BVD20..17 BVD20..27 A, B SAE 3/4" SAE 3/4" SAE 3/4" SAE 1" SAE 11/4" SAE 11/4" B1 BVD20..16 BVD20..16 BVD20..17 BVD20..27 209 229 250 271 298 332 B2 180 191 192 202 255 S M 22x1,5 M 22x1,5 M 22x1,5 M 22x1,5 M 27x2 M 27x2 B3 174 187 208 229 285 B4
1 1
MA,MB M12x1,5 M12x1,5 M12x1,5 M12x1,5 M12x1,5 M12x1,5 B5 B6
Connections A, B Service line ports SAE S Boosting (plugged) MA,MB Test ports (plugged)
107, 125 BVD25..38 160, 180 BVD25..38 Sizes 28, 32 45 56, 63 80, 90
B7
B8 66 66 75 75
B9
B10 B11
B12
B4
MB
78 ) 137 78 ) 137 68 68 85 85 137 137
235 96 235 96 235 96 235 96
23,8 50,8 19 23,8 50,8 19 23,8 50,8 19 27,8 57,2 25 31,8 66,7 32 31,8 66,7 32
M10; 17 deep M10; 14 deep M10; 17 deep M10; 14 deep M10; 17 deep M10; 14 deep M12; 18 deep M12; 16 deep M14; 19 deep M14; 19 deep M14; 19 deep M14; 19 deep
107, 125 BVD25..38 160, 180 BVD25..38

1
234,5 251
151,5 286 120,5 84 151,5 286 120,5 84
) with adapting plate
B2
B13
28/28
A2FM | RE 91 001/09.00
Installation and Commissioning Guidelines

General At start-up and during operation the motor housing has imperatively to be filled up with hydraulic fluid (filling of the case chamber). Startup has to be carried out at low speed and without load till the system is completely bleeded. At a longer standstill the case may discharge via operating line. At new start-up a sufficient filling of the housing has to be granted. The leakage oil in the housing has to be discharged to the tank via highest positioned case drain port. Installation position Optional. At size 10 ... 200 with installation position shaft to the top use motor with bleeding port R (indicate in clear when ordering; the port U in the bearing section for bleeding is included in series at size 250 ... 1000). Installation below tank level Motors below min. oil level in the tank (standard) Fill up axial piston motor before start-up via highest positioned case drain port Note for the shaft on top installation position: the motor case has to be filled up completely at start-up (bleeding at additional port R (size 10 ... 200) resp. U (size 250 ... 1000). An air pocket in the bearing area is leading to damage of the axial piston unit. Operate motor at low speed (igniton speed) till motor system is completely filled up Minimum immersion depth of the suction line or drain line in the tank: 200 mm (relative to the min. oil level in the tank).
T1
T1 T2
Installation on top of tank level Motor on top of min. oil level in the tank Actions as installation below tank level Installation position 1 and 2: If the motor is left at standstill for a long period, the oil in the housing chamber may fully drain out through the operating lines (air entering via the shaft seal). Consequently, on restarting, the bearings will be insufficiently lubricated. You should therefore refill the axial piston unit via the highest positioned drain port before restarting (Installation position 2: air bleed via port R or U). Installation position 2 (shaft on top) In this installation position, the bearings will be insufficiently lubricated even if the housing chamber is only partially drained. To prevent oil draining via the drain port, insert a check valve in the drain line (opening pressure 0.5 bar).
T1 T2
2
0,5 bar
* *
R(U)
T2
*
R(U) T1 T2
Bosch Rexroth AG Mobile Hydraulics Product Segment Axial Piston Units Elchingen Plant Glockeraustrasse 2 89275 Elchingen, Germany Telephone +49 (0) 73 08 82-0 Facsimile +49 (0) 73 08 72 74 info.brm-ak@boschrexroth.de www.boschrexroth.com/brm
Horb Plant An den Kelterwiesen 14 72160 Horb, Germany Telephone +49 (0) 74 51 92-0 Facsimile +49 (0) 74 51 82 21
2003 by Bosch Rexroth AG, Mobile Hydraulics, 89275 Elchingen All rights reserved. No part of this document may be reproduced or stored, processed, duplicated or circulated using electronic systems, in any form or by any means, without the prior written authorization of Bosch Rexroth AG. In the event of contravention of the above provisions, the contravening party is obliged to pay compensation. The data specified above only serve to describe the product. No statements concerning a certain condition or suitability for a certain application can be derived from our information. The given information does not release the user from the obligation of own judgement and verification. It must be remembered that our products are subject to a natural process of wear and aging.

Rexworth Hydraulic Motor

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Rexworth Hydraulic Motor

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Industrial Hydraulics

Electric Drives and Controls

Linear Motion and Assembly Technologies

Fixed Displacement Motor A2FM

RE 91 001/09.00 replaces: 01.97

for open and closed circuits

Bosch Rexroth AG | Mobile Hydraulics

Ordering Code / Standard Program

= available = not available

= preferred program (preferred types see page 13)

Mobile Hydraulics | Bosch Rexroth AG

181 191 192

0 1 2 6 7 10...16 23...180 200 250...1000 D

Bosch Rexroth AG | Mobile Hydraulics

5 90 115 temperature t in C tmax = +115C

fluid temperature range

Mobile Hydraulics | Bosch Rexroth AG

perm. pressure pabs. max. (bar)

Sizes 107, 125 Sizes 160, 180 Size 200

perm. pressure pabs. max. (bar)

4 3 2 1 0 500 1000 1500 2000 2500

Bosch Rexroth AG | Mobile Hydraulics

Max. flow Torque constants Torque at

Nm/bar 0,076 0,164 0,19 Nm Nm L 24,7 2) 57 65 0,17 67 76 0,17

Case volume Moment of inertia about drive axis Weight (approx.)

nmax intermit.1) min-1 5000 4400 4400 4000 4000 3000

L/min 405 Nm/bar 1,43 Nm Nm L 501 572 0,55

427 1,70 595 680 0,8

500 1,99 697 796 0,8

577 2,54 889

1000 1136 1600 7,96 11,3 15,9

p = 350 bar T p = 400 bar T

1016 1144 1272 1,1 1,1 2,5

Case volume Moment of inertia about drive axis Weight (approx.)

Calculation of size Flow

Outout torque or Output power

= TK p mh = 2 T n 60 000 qV p 600 Tn = 9549

in cm3 in Nm in bar in min-1 in Nm/bar

Mobile Hydraulics | Bosch Rexroth AG

10300 11500 800 8,7 1000 10,6

Fax perm./bar N/bar

12900 13600 1000 1000 10,6 1250 1250 12,9

15900 18400 1250 1250 12,9 1600 1600 16,7

20600 22900 1600 1600 16,7 1600 1600 16,7

12001) 15001) 19001) 30001) 26001) 4000 1200

10000 10000 3000

Fax perm./bar N/bar

min. inlet pressure pabs. min (bar)

Bosch Rexroth AG | Mobile Hydraulics

Ordering Code / Standard Program - Size 5

B C = preferred program (preferred types see page 13) 3

Unit Dimensions, Size 5

Connections B, (A) Service line ports T Drain port

M 18x1,5 M 10x1, both sides

Mobile Hydraulics | Bosch Rexroth AG

Unit Dimensions, Sizes 10,12,16

Service line ports

Service line ports

A Splined shaft, DIN 5480

Z Splined shaft, DIN 5480

B Parallel shaft with key,

P Parallel shaft with key,

Bosch Rexroth AG | Mobile Hydraulics