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PERFORMANCE OF POLY(ETHYLENE-CO-
BUTYL ACRYLATE) NANOCOMPOSITES AND
POLYETHYLENE
Sohail Nawaz
Doctoral Thesis
Kungliga Tekniska Hgskolan, Stockholm 2012
AKADEMISK AVHANDLING
Som med tillstnd av Kungliga Tekniska Hgskolan i Stockholm framlgges till
offentlig granskning fr avlggande av teknisk doktorsexamen fredagen den 30
november 2012, kl. 13.00 i sal F3, Lindstedtsvgen 23, KTH, Stockholm.
Avhandlingen frsvaras p engelska. Opponent: Professor Mikael Skrifvars,
University of Bors.
Copyright 2012 Sohail Nawaz
All rights reserved
Paper I 2012, Journal of Applied Polymer Science
Paper II 2012, Polymer Degradation and Stability
Paper III submitted, 2012, Polymer Degradation and Stability
Paper IV submitted, 2012, Polymers from Renewable Resources
Paper V manuscript, to be submitted to Polymer Testing
TRITA-CHE Report 2012:44
ISSN 1654-1081
ISBN 978-91-7501-491-3
I feel honored to be considered as a Ph.D. candidate in the department of
Fibre and Polymer Technology at KTH, where I got the opportunity to work
with both academia and industry.
Sohail Nawaz
November 1, 2012- Stockholm
KTH, Royal Institute of Technology
ABSTRACT
The current study discusses the preparation and long-term performance of
polymer composites used for various purposes under different ageing conditions.
The first part deals with the preparation and characterization of polymer
nanocomposites based on poly(ethylene-co-butyl acrylate) (EBA13 and EBA28
with 13 and 28 wt % butyl acrylate, respectively) and 212 wt % (0.53 vol %) of
aluminum oxide nanoparticles (two types with different specific surface areas and
different hydroxyl-group concentrations; uncoated and coated with, respectively,
octyltriethoxysilane and aminopropyltriethoxysilane). The nanocomposite with
EBA13 showed better overall nanoparticle dispersion while EBA28 resulted in
poor dispersion, probably due to insufficiently high shear forces acting during
extrusion mixing which were unable to break down nanoparticle agglomerates.
The activity of hindered phenolic antioxidant (0.2 wt%) in all EBA
nanocomposites was assessed by determining the oxidation induction time using
DSC. The composites containing uncoated aluminium oxide nanoparticles showed
a much shorter initial OIT than the pristine polymer with the same initial
concentration of antioxidant, indicating adsorption of antioxidant onto the
nanoparticle surfaces. Composites containing coated nanoparticles showed a
significantly smaller decrease in the initial OIT, suggesting the replacement of
hydroxyl groups with organic silane tails, decreasing the concentration of
available adsorption sites on the nanoparticle surfaces. The decrease in OIT with
increasing ageing time in dry air at 90 C of the nanocomposites was slower than
that of the unfilled pristine polymer, suggesting a slow release of antioxidant from
adsorption sites.
The EBA nanocomposites exposed to liquid water at 90C showed faster decrease
of OIT than samples exposed to dry or humid air. The migration rate of
antioxidant was controlled by the boundary conditions in the case of ageing in
humid air and liquid water. The antioxidant diffusivity was lower for the
composites containing uncoated ND than for the composites containing ND
coated with octyltriethoxysilane or aminopropyltriethoxysilane.
The migration and chemical consumption of deltamethrin DM, (synthetic
pyrethroid) and synergist piperonyl butoxide from molded polyethylene sheets
was also studied. Deltamethrin and piperonyl butoxide are often used for food
LIST OF PAPERS
This thesis is a summary of the following papers:
I.
II.
III.
IV.
V.
Scientific papers also published during this period, which are not included in the
thesis:
VI.
ABBREVIATIONS
EBA
AO
NDU
NDA
NDO
NAU
NAA
NAO
DM
PBO
DSC
FTIR
HDPE
LDPE
HPLC
SEM
XPS
TABLE OF CONTENTS
PURPOSE OF THE STUDY .............................................................................. 1
1 INTRODUCTION ........................................................................................ 2
1.1 POLYMER NANOCOMPOSITES BACKGROUND ...................................................... 2
1.2 POLY(ETHYLENE-CO-BUTYL ACRYLATE) ............................................................... 2
1.3 ALUMINIUM OXIDE NANOPARTICLES .................................................................... 3
1.4 SURFACE TREATMENT OF NANOPARTICLES .......................................................... 3
1.5 LONG-TERM PERFORMANCE OF POLYMER NANOCOMPOSITES ............................. 4
1.6 MIGRATION OF STABILIZER .................................................................................... 5
1.7 LOSS OF SYTHETIC INSECTICIDE FROM POLYETHYLENE ........................................ 6
1.8 LONG-TERM PERFORMANCE OF POLYETHYLENE IN AQUEOUS CHLORINE
DIOXIDE ................................................................................................................ 7
2 EXPERIMENTAL .......................................................................................... 9
2.1 MATERIALS ............................................................................................................. 9
2.1.1 Poly(ethylene-co-butyl acrylate) ...................................................................... 9
2.1.2 Aluminium oxide nanoparticles ...................................................................... 9
2.1.3 Chemicals & materials ................................................................................... 10
4 CONCLUSIONS ......................................................................................... 50
5 ACKNOWLEDGEMENTS ........................................................................ 52
6 REFERENCES .............................................................................................. 54
Introduction
1 INTRODUCTION
1.1
1.2
POLY(ETHYLENE-CO-BUTYL ACRYLATE)
Introduction
to make low-density polyethylene. The acrylic acid units reduce the crystallinity and
make the polymer more polar than low-density polyethylene. EBA is currently used as
semi-conductive material in electrical insulation systems. A poly(ethylene-co-butyl
acrylate) copolymer has been used as a host matrix in this study. The butyl acrylate is
intended to increase the polarity of the matrix and improve the particle dispersion,
compared to that of a pure polyethylene.
Figure 1: Chemical formula of EBA.
1.3
1.4
The nanoparticles used in the composites have to be coated with an organic layer to
make them compatible with the matrix polymer and also to prevent the nanoparticles
from aggregating. The interface, i.e., the boundary zone between filler and
surrounding polymer is also critical since it contributes to the structural integrity and
Introduction
1.5
Introduction
1.6
MIGRATION OF STABILIZER
Introduction
Figure 2: Chemical formula of Irganox 1010.
Surface coating (section 1.4) is another efficient way to control the concentration of
accessible hydroxyl groups available for antioxidants to adsorb, by reacting silane
compounds with the hydroxyl groups present on the nanofiller surfaces. High surface
area fillers, surface functionalized with active groups, are an appealing approach for
obtaining a controlled release or preferential adsorption of antioxidants [42].
Antioxidants can also be immobilized onto the surface of nanoparticles via silane
coupling agents. It has been shown that antioxidants covalently bonded to nano-silica
in low-density polyethylene retained excellent stability in water [43].
1.7
Introduction
(b)
(c)
Figure 3: Chemical structures of (a) DM, (b) PBO and (c) decamethrinic acid, a degradation
product of DM.
1.8
Plastic pipe systems have received great attention over the past 50 years and have
replaced the traditional copper, steel, clay and iron pipes for hot and cold water as well
as for gas distribution applications. During water distribution, chlorinated compounds
(e.g. chlorine dioxide) are added to water as disinfectants in order to prevent the
spread of infection. These chlorinated substances are however strong oxidants that
Introduction
cause degradation which shortens the service lifetime of structural components such as
pipes and containers [5154]. Polyethylene pipes, when exposed to water containing
chlorine dioxide (4 ppm, pH = 6.8 and 90 C), rapidly lose their antioxidant protection
far into the pipe wall, and the unprotected polymer degrades extensively by a reaction
confined to the immediate surface [55]. The cracks formed in the brittle surface layer
due to exposure to a chlorinated environment extend to the fresh material beneath,
and further crack propagation is assisted by degradation of the material at the crack tip
(degradation-assisted crack growth) until a crack of critical size is formed leading to
pipe failure [55]. Chlorine dioxide selectively attacks phenolic antioxidants by a one-
electron transfer from the phenolic unit to chlorine dioxide and by further reactions
yielding coloured products of little value as antioxidants [55,56].
Efficient methods are required to assess the efficiency of antioxidants in polyethylene
exposed to chlorinated aqueous media. Azhdar et al. [57] presented a method using a
low molecular analogue (squalane) instead of polyethylene. The stability of phenolic
antioxidants dissolved in squalane (typical antioxidant concentrations were 0.1 wt.%)
was assessed during 300 min exposures by determining the oxidation induction time
using differential scanning calorimetry [57]. This method is applicable to phenolic
antioxidants, because the oxidation induction time is proportional to the concentration
of efficient antioxidant [58,59]. The assessment of concentration of other antioxidants,
such as hindered amines and secondary antioxidants, requires more time-consuming
methods such as extraction followed by liquid chromatography. The conditions
prevailing in the squalane phase are different from those in polyethylene: (i) Stirring
causes convective transport within the squalane phase that largely eliminates
concentration gradients of chlorine dioxide and antioxidant within this phase. If
polyethylene is exposed to water containing chlorine dioxide, concentration gradients
for both chlorine dioxide and antioxidant develop [55]. (ii) At the testing temperature,
squalane is an amorphous liquid whereas polyethylene is semicrystalline; the polymer
used in the present study has a mass crystallinity at room temperature close to 60 %.
Experimental
2 EXPERIMENTAL
2.1
MATERIALS
2.1.1
Poly(ethylene-co-butyl acrylate)
2.1.2
Two types of aluminum oxide nanoparticles were used; Nanodur (ND) supplied by
Nanophase Inc., USA, consisting of almost spherical particles (70 wt% d-phase and 30
wt% g-phase) with an average particle diameter of 45 nm and a specific surface area of
45 m2 g-1 (Fig. 4a) and Nanoamor (NA) supplied by Nanostructured and Amorphous
Materials Inc., USA, with an average particle diameter of 25 nm and a specific surface
area of 190 m2 g-1 (Fig. 4b). The manufacturers provided all data concerning the
aluminum oxide grades.
Experimental
(a)
(b)
Figure 4: Scanning electron micrographs of uncoated aluminum oxide nanoparticles showing
(a) Nanodur and (b) Nanoamor
2.1.3
The stabilizer Irganox 1010 was provided by Ciba Specialty Chemicals, Switzerland.
The silane coupling agents, aminopropyltriethoxysilane by Sigma Aldrich and
octyltriethoxysilane by Fluka, were used as received.
Deltamethrin (DM) was supplied by Bayer Crop Science AG, Germany in powder form
and the synergist piperonyl butoxide (PBO) by Endura SpA, Bologna, Italy as a slightly
yellow liquid. High-density polyethylene (HDPE) and low-density polyethylene
(LDPE) supplied by Indothene, Indian Petrochemicals Corporation Ltd., India were
used to manufacture the polyethylene compound. The densities at 23 C were 955 kg
m3 (HDPE) and 922 kg m3 (LDPE). n-Hexane HPLC grade (CAS Number 110-54-3)
supplied by Scharlab SL, Spain and 1,4-dioxane HPLC grade supplied by VWR
international AB, Stockholm were used as mobile phase in liquid chromatography.
Dibutyl phthalate supplied by Sigma Aldrich and xylene technical grade supplied by
VWR international SAS, France, were used for extraction of the polyethylene
compound sheet samples. MilliQ grade water was provided by Millipore AB, Solna,
Sweden and Diiodomethane was supplied by Sigma Aldrich (CAS Number 75-11-6).
10
Experimental
2.2
INSTRUMENTATION
11
Experimental
2.3
2.3.1
The aluminum oxide nanoparticles were vacuum dried (0.5 kPa) for 24 h at 190 C to
remove adsorbed water before surface treatment. The silanization procedure was as
12
Experimental
2.3.2
13
Experimental
2.3.3
2.3.4
HDPE and LDPE pellets were cryo-ground to 0.5 mm particle size in a ZM200 Retsch
grinder (Germany). An amount weighing 500 g was produced according to the
following recipe: 431 g (86.2 wt.%) HDPE, 48 g (9.6 wt.%) LDPE, 2.25 g (0.45 wt.%) DM,
17.5 g (3.5 wt.%) PBO. A solution of DM and PBO (DM is soluble in PBO at room
temperature) was added to the cryo-ground HDPE and LDPE powders. This slurry
was homogenized using a three-dimensional ultra mixer (Turbula Shaker Mixer Type
T2F, WAG, Switzerland) at 25C for 2 h. The mixture was the dried under vacuum at
50C for 30 min, after which it was again mixed in the three-dimensional ultra mixer
for 2 h. The mixture was finally dried in a vacuum oven at 40C for 24 h. The dried
material obtained was compression molded to 1 mm thick sheets in a TP400 Fontijne
Press (Netherlands) at 180C by applying a compressive load of 300 kN for 5 min and
the cooling the material at a rate of 10C/min to room temperature while maintaining
the compressive load (paper IV).
2.3.5
The DM and PBO contents in the polyethylene compound sheets were determined by
HPLC analysis of extracts obtained from samples of these sheets. The extract solution
consisted of 95 vol.% n-hexane and 5 vol.% 1,4-dioxane. An internal standard solution
containing 15 mg (mL)-1 of dibutyl phthalate in 95 vol.% n-hexane/5 vol.% 1,4dioxane
was prepared. The polyethylene sheets were cut into small pieces (0.5 g of material per
sample) and transferred to a 100 mL thermo-glass vessel that contained 19 mL xylene
and 1 mL of the internal standard solution. The vessel was tightly capped. Extraction
was carried at 150 C for 45 min while the solution was stirred. The solution was then
14
Experimental
cooled to room temperature and filtered through a 0.45 m filter, after which 0.1 mL of
the filtrate was taken in a 1 mL vial and the xylene present was completely evaporated
in nitrogen gas. The residual left in the vial was filled with 1 mL of the concentrated
extract solution and the sample was injected into the HPLC column. Standard
solutions of DM and PBO were prepared for calibration at four different
concentrations, covering the active ingredient concentration range of DM and PBO in
the polyethylene sheet samples (paper IV).
2.4
2.4.1
Al2O3/Poly(ethylene-co-butyl acrylate)
The tape samples (ca. 1 mm thick) were aged in an ULE-699 ventilated oven
(Memmert, Germany) at 901C with dry air as the surrounding medium. The
maximum ageing time was 720 h (paper II).
The samples were aged in air at RH 100% and in liquid water in an ULE-699 ventilated
oven (Memmert, Germany) at 901 C. Sandwiched EBA13 nanocomposite materials
were aged only in dry air and in air at 100% RH. Each sample was microtomed at 0.8,
1.3, 1.8, 2.4 and 3 mm from the surface (pristine EBA-13) and run in DSC to check the
OIT and study the depth profiles (paper III).
2.4.2
The polyethylene compound sheets were aged under four different conditions: in
water at 80 2 C and 95 2C, and in air at relative humidities of 60 % and 80 % at 80
2C in an ULE-699 ventilated oven (Memmert, Germany). A saturated solution of
sodium sulfate in water was prepared in a desiccator to give a relative humidity of 80
% RH. A saturated solution of potassium iodide was used to give 60 % RH (paper IV).
2.4.3
15
Experimental
liquids were stirred at 250 rpm using a PTFE-coated magnet bar. The temperature was
controlled at 70 3 C. Azhdar et al. [57] have presented further details about the
squalane testing. The chlorine dioxide solution was renewed by two different methods:
(i) 25 mL of the aqueous phase was replaced every 30 min, which is referred to as the
intermittent method, as described by Azhdar et al. [57]. (ii) Fresh 10 ppm chlorine
dioxide solution at pH = 6.8 was added continuously to the test tube which was
equipped with an overflow system (flow rate = 1 mL min1; L/S PTFE Tubing Pump
equipped with a variable speed drive model 7524-40, a pump head model 77800-60
and PTFE tubing (96412-13) supplied by Cole-Palmer, USA). The continuous process
was used only for the exposure of the polyethylene tape specimens (paper V).
16
3.1.1
The specific surface area of the Al2O3 nanoparticles was determined by nitrogen
desorption measurements on BET to confirm the value provided by the suppliers. The
specific surface area values obtained for two different batches of uncoated ND were: 36
1 and 42 1 m2 g-1. The value for ND provided by the manufacturer was 40 m2 g-1.
The specific surface area value obtained for uncoated NA was 174 5 m2 g-1, which
was close to the value (180 m2 g-1) provided by the manufacturers. The coated ND
nanoparticles showed slightly lower values, i.e., octyltriethoxysilane-coated ND
showed 25 1 m2 g-1 and aminopropyltriethoxysilane-coated ND showed 31 1 m2 g-1,
suggesting some agglomeration during the coating process. These agglomerates are
however easy to break during melt compounding.
The nanoparticles surfaces contain hydroxyl groups, which resulted in moisture
adsorption due to interaction with these accessible hydroxyl groups. As these hydroxyl
groups take part in surface coating (silanization), it was therefore important to remove
the adsorbed water. The nanoparticles were therefore dried according to the method
described by Schadler et al [61]. The two different types of aluminium oxide
nanoparticles used in this study were different in particle size and specific surface
area, 45 and 190 m2 g-1 for ND and NA respectively. The moisture sorption of dried
nanoparticles at 20 C and 50% RH showed a weight gain of 0.4% for ND and 7.9% for
NA. The nanoparticles (NA) with a high specific surface area adsorbed moisture
almost five times more than the ND particles. Since the amount of adsorbed moisture
was related to the number of available surface hydroxyl groups, this indicated that NA
contained about five times more hydroxyl groups per unit surface area than ND.
17
The efficiency of surface treatment by silanization was assessed from weight loss data
by thermogravimetry. The loss in weight of uncoated and coated nanoparticles at 800
C and surface coverage of silane is shown in Table 1. It was assumed that the silane
hydrolyzed completely and that the difference in weight loss at 800C between coated
and uncoated particles was completely due to elimination of the hydrocarbon
component of the silanes. It was also assumed that the inorganic part of the silane (Si
O) was oxidized to silica.
The graft density of aminopropyltriethoxysilane-coated ND, 2.2 mol m-2, was lower
than the reported value of 8.3 mol m-2 [62], and for octyltriethoxysilane-coated ND, it
was even lower, 0.7 mol m-2. The data indicate that ND particles were only partially
covered with silane, which was confirmed by transmission electron microscopy that
revealed weak cluster-like silane structures on the nanoparticle surfaces (Fig. 5).
NA showed a greater degree of surface coverage than ND, for both
octyltriethoxysilane and aminopropyltriethoxysilane, 2.3 and 4.2 mol m-2
respectively.
mol
Silane coverage
-
2
Nanoparticle
Mass loss (%)
Silane (m )
(nm-2)
NDU
0.1
NDO
0.5
0.7
0.4
NDA
0.7
2.2
1.4
NAU
8.9
NAO
13.6
2.3
1.4
NAA
13.3
4.2
2.5
Table 1: Mass loss and silane coverage of nanoparticles
18
50 nm
Figure 5: Transmission electron micrograph of aminopropyltriethoxysilane-coated ND
nanoparticles. The arrows indicate silane-protruding structure.
Higher graft density of NA was due to high hydroxyl group concentration. For
comparison, 4.87.5 mol m-2 of 3-(trimetoxysilyl) propyl methacrylate was grafted
onto a different aluminium oxide [63,64].
3.1.2
19
Figure 6: Scanning electron micrographs of fracture surfaces of composites based on EBA13
and octyltriethoxysilane ND with the following nanoparticle contents, (a) 2wt%; (b) 6 wt%; (c)
12 wt%.
The composites containing 2 and 6 wt% octyltriethoxysilane-coated ND displayed
good dispersion with mostly solitary single particles and only a few small
agglomerates of several particles. The composite with 12 wt% octyltriethoxysilane-
coated ND showed several two to three particle agglomerates (Fig. 6c). In general,
octyltriethoxysilane-coated ND was uniformly dispersed in EBA13. The dispersion of
uncoated ND in EBA13 was also good (Fig. 7a), but a large number of small
agglomerates were observed in contrast to the composites with octyltriethoxysilane-
coated ND.
20
2 wt %
6 wt %
12 wt %
NDU
3.4
2.6
3.5
NDO
2.1
1.5
2.6
NDA
2.5
2.4
4.1
NAU
15
21
18
NAO
3.2
3.1
3.1
NAA
3.7
13
8.8
Table 2: Average number of particles in small agglomerates in EBA13 composites.
whereas uncoated ND-containing composites showed an even more significant
increase in the average particle size/number. The NA composite exhibited a larger
number of small agglomerates than the ND composites. The composite with uncoated
NA displayed the largest number of agglomerates and was the least well-dispersed
composite.
The composite based on EBA28 showed a poor dispersion of the nanoparticles. A
possible explanation could be the low melt viscosity of EBA28, so that the shear forces
21
during the extrusion mixing were not sufficient to break the nanoparticle
agglomerates.
The crystallinity of pristine EBA13 was calculated to be 42 wt %, and the EBA13
composite showed a scatter in crystallinity 42 wt % regardless of the filler type and
content. The standard deviation for all the EBA13 composites was 23 wt %. A similar
scatter was observed in the EBA28 composites, with pristine EBA28 displaying a
crystallinity of 21 wt %. It is believed that when nanoparticles, especially ND were
added into EBA28, they acted as nucleation agents leading to an increase in
crystallization temperature.
22
3.2
3.2.1
The atomic surface composition of the outermost 210 nm of the ND particles was
analyzed by X-ray photoelectron spectroscopy and the data is presented in Table 3.
Uncoated ND contained a low concentration of carbon from impurities together with
aluminium and oxygen (Table 3). The calculated values of 35 at% Al and 65 at% O
deviated slightly (5%) from the theoretical contents of 40 at% Al and 60 at% O. The
aminopropyltriethoxysilanecoated ND surfaces showed a higher carbon content (11.8
at%) and almost three per cent of both silicon and nitrogen (Table 3). The ratios based
on XPS data of added amounts carbon to silicon and nitrogen respectively were 3.5:1
and 3.5:1, which is close to the theoretical ratio (3:1 and 3:1) for bound and fully
hydrolyzed aminopropyltriethoxysilane.
Atomic surface composition (mole%)
Al
Si
2.2
63.7
34.1
NDU
8.9
57.8
32.9
0.3
NDA
11.8
53.6
29.1
2.8
2.7
NDAb
17.8
49.8
26.1
3.9
2.4
NDOa
13.1
54.6
31.2
1.1
NDOb
20.9
50.4
27.1
1.6
NDU
Table 3: Atomic surface composition of ND particles according to X-ray photoelectron
spectroscopy.
Nanoparticles after drying.
Nanoparticles after immersion in 0.01 wt.% Irganox-n-hexane solution followed by rinsing in
pure n-hexane.
a
23
3.2.2
Figure 8: OIT as a function of depth for aged samples (ageing times displayed in each rectangle)
for samples based on EBA28 containing 6 wt% uncoated NA.
24
Fig. 9a shows OIT data for EBA13 composites with different contents of uncoated ND.
A decrease in initial OIT from 70 min for pristine EBA13 containing 0.2 wt% of
Irganox 1010 to between 40 and 50 min for the composite materials with 2 and 6 wt%
ND and only 10 min for the composite containing 12 wt% was observed. The decrease
in initial OIT for the composite with coated nanoparticles was significantly less (Figs.
9ac). In the case of the composites with 12 wt% of ND, the decrease in initial OIT with
respect to that of pristine EBA13 with the same content of antioxidant was 60 min
(uncoated ND), 18 min (octyltriethoxysilanecoated ND) and 27 min
(aminopropyltriethoxysilanecoated ND). A possible reason could be that the
antioxidant was adsorbed onto the surfaces of the nanoparticles and this leade to a
decrease in OIT, which was confirmed by X-ray photoelectron spectroscopy. These
observations are in accordance with the study reported by Allen et al. [38,39] on silica-
polypropylene and titanium dioxide-polypropylene nanocomposites. It was therefore
believed that 86% (uncoated ND), 26% (octyltriethoxysilanecoated ND) and 39%
(aminopropyltriethoxysilanecoated ND) of the antioxidant was adsorbed on the
surfaces of the nanoparticles in the composites containing 12 wt% nanoparticles. The
strength of the bonds between adsorbed antioxidant and nanoparticles was tested at
200C over an extended isothermal period from 5 to 30 min in an inert atmosphere
prior to the switch to pure oxygen. No change in the OIT was observed and it was
found that the OIT data was independent of the length of this conditioning period.
(a)
(b)
25
(c)
Figure 9: OIT as a function of square root of ageing time at 90 C for EBA-13 containing ND:
(a) uncoated; (b) octyltriethoxysilanecoated; (c) aminopropyltriethoxysilanecoated, 2 wt%
(), 6 wt% (), 12 wt% ( ) and pristine EBA-13 with antioxidant ().
The data presented in Fig. 10 shows the decrease in initial OIT with respect to
pristine EBA13 with 0.2 wt% Irganox 1010, as a function of filler content. The
composites containing uncoated and octyltriethoxysilanecoated ND, showed a
linear (with some scatter in the data for the composite with 2 wt% filler) increase in
the OIT reduction with increasing filler content. Interestingly, the composites
containing aminopropyltriethoxysilanecoated ND (2 & 6 wt%) showed a small
increase in the initial OIT (12 min) with respect to the pristine polymer (Figs. 9c &
10). The overall trend in the reduction vs. filler content deviated from a linear
relationship indicating another effect of nanofiller than antioxidant adsorption on
the filler surfaces. It has been reported that there is a synergistic stabilizing effect
between phenolic antioxidants and aliphatic amines in polypropylene [65]. A
synergistic effect on the thermal stability of polypropylene, by a combination of
hindered phenolic and amine antioxidants has also been reported by Desai et al.
[66]. However, this has not always been the case, and opposite results have also
been reported [67].
26
The fact that some of the composites showed an initial OIT 0 min indicated that
the antioxidant was not effectively protective towards the polymer oxidation when
adsorbed on the filler surfaces.
Figure 10: Reduction in initial OIT of the EBA13/ND composite with respect to that of
pristine EBA13 with antioxidant as a function of filler content: uncoated (line a);
octyltriethoxysilanecoated ND (line b); aminopropyltriethoxysilanecoated ND (line
c).
The OIT of most of the composites containing ND filler, including the pristine
polymer, decreased with increasing ageing time and the decrease followed a linear
trend (Figs. 9a-c).
This behaviour could have been the result of a diffusion-
controlled loss of antioxidant to the surrounding medium, but the data for the OIT
profile (Fig. 8) indicated that the migration of antioxidant was controlled by the
boundary conditions, i.e. by evaporation. The evaporative loss of antioxidant
should, as a first approximation, be proportional to the boundary concentration of
antioxidant. The loss of antioxidant is thus expected to lead to a gradual decrease in
the antioxidant loss rate, which is in agreement with the observed OIT vs. time1/2
trend. The majority of the nanocomposites showed OIT vs. time1/2 lines with a less
steep negative slope than that of the pristine polymer (Figs. 9a-c). There were only
two exceptions to this tendency, i.e., 12 wt% uncoated ND and 12 wt%
aminopropyltriethoxysilane-coated ND. The lower rate of loss of antioxidant in the
composites can be due to a slower release of antioxidant from the nanoparticle
surfaces to the surrounding polymer phase. The effect on the overall loss rate of a
possible decrease in antioxidant diffusivity due to trapping at the interfaces should
27
Figure 11: OIT as a function of square root of ageing time at 90 C for EBA-13 containing NA:
(a) uncoated; (b) aminopropyltriethoxysilanecoated, 2 wt% (), 6 wt% (), 12 wt% ( ) and
pristine EBA-13 with antioxidant ().
Hence, 90100% of the antioxidant was adsorbed onto the nanoparticles. The
composites with aminopropyltriethoxysilane-coated NA showed a non-linear OIT
reduction with increasing filler content, probably due to the synergistic stabilizing
effect of the aliphatic aminephenolic antioxidant combination [6567]. The composite
with 2 wt% nanofiller showed an even longer initial OIT (80 min) than the pristine
polymer (70 min), whereas the composites with higher filler loadings had relatively
short initial OITs of ca. 20 min (6 wt%) and 8min (12wt%). The specific surface area of
NA was four times greater than that of ND. Furthermore, water sorption
measurements indicated that the number of hydroxyl groups per unit surface area was
five times greater for NA than for ND [60]. Thus, the strong adsorbing capacity of NA
can be attributed to its high specific surface area and the high concentration of
hydroxyl groups.
Fig. 12a shows the effect of the difference in specific area between ND and NA on the
OIT reduction, where the abscissa is the product of filler content and specific surface
area. The data for the uncoated fillers are to the left in the region of increase whereas
28
the data for coated fillers are on the right, indicating that a coating lowers the
concentration of adsorption sites for the antioxidant molecules. Particularly interesting
are the three data points associated with an increased OIT (i.e. negative values of
((OIT))), which can be attributed to the synergistic stabilizing effect of the
combination of phenolic antioxidant and aliphatic amine [6567].
(a)
(b)
Figure 12: Reduction in OIT of (a) EBA-13 and (b) EBA28 composites with respect to that of
pristine polymers with antioxidant as a function of the product of filler content and specific
surface area (SSA): uncoated ND ; ND coated with octyltriethoxysilane ; ND coated
with aminopropyltriethoxysilane ; uncoated NA ; ND coated with octyltriethoxysilane
n ; ND coated with aminopropyltriethoxysilane . The horizontal line indicates antioxidant
depletion.
Fig. 12b shows the reduction in OIT with respect to that of the pristine EBA28 as a
function of the product of filler content and specific surface area (FC x SSA). The
general trend is similar to that of the EBA13 composites with a pronounced increase
in (OIT) at low FC x SSA-values, reached saturation at higher FC x SSA-values. The
EBA28 composites showed a weaker increase in (OIT) with increasing FC x SSA
than the EBA13 and also considerably more scatter in the data. Only one of the EBA
28 composites showed OIT-values close to zero, whereas three of the EBA13
composites showed such low OIT-values. The poor dispersion of the nanoparticles in
the EBA28 composites, i.e. the presence of a significant fraction of particles in large
agglomerates, was probably the main reason for the relatively low (OIT) values; this
being due to a lower tendency for antioxidant adsorption in these composites. These
29
data thus suggest that the large agglomerates are inaccessible to the antioxidant
molecules.
3.3
The oxidation induction time (OIT) data obtained for composite samples after
exposure to aqueous conditions were compared with the data for the samples aged in
dry air in the previous study [68], to assess the concentration of effective antioxidant.
The composites containing 2 wt.% nanofiller showed a faster decrease in OIT with
increasing time of exposure to liquid water than on exposure to dry air or air at 100%
RH (Figs. 13a,b). The data showed a linear decrease with the square root of time.
About 40% of the initial OIT remained after 700 h of exposure to liquid water, whereas
more than 80% remained after exposure to humid or dry air. The difference in loss rate
was small for samples exposed to dry or humid air.
Figure 13a: Normalized OIT (OIT (t = 0), was 48 min) for EBA composite containing 2 wt.%
uncoated ND after ageing at 90 C as a function of square root of ageing time in the following
surrounding media: dry air (; line a), air at 100 RH% (;line b), and liquid water (: line
c). The data for samples aged in dry air are from Nawaz et al. [68].
30
Figure 13b: Normalized OIT (OIT (t = 0), was 72 min) for EBA composite containing 6 wt.%
ND coated with aminopropyltriethoxysilane after ageing at 90 C as a function of square root of
ageing time in dry air (; line a), air at 100 RH% (; line b) and liquid water (; line c). The
data for samples aged in dry air are from Nawaz et al. [68].
A different behaviour was observed for composite samples containing 6 wt.%
nanofiller; the fastest decrease in OIT occurred for the composites aged in water and
the slowest for the samples aged in dry air (Figs. 14a,b). Importantly, the samples
exposed to humid air showed a rate of OIT decrease intermediate between those of the
samples exposed to dry air and those exposed to liquid water (Figs. 14a,b). Similar
observations were made with regard to the composites containing 12 wt.% nanofiller.
31
Figure 14a: Normalized OIT (OIT (t = 0), was 43 min) for EBA composite containing 6 wt.%
uncoated ND after ageing at 90 C as a function of square root of ageing time in dry air (;
line a), air with 100 RH% (, line b) and liquid water (: line c). The data for samples aged in
dry air are from Nawaz et al. [68].
Figure 14b: Normalized OIT (OIT (t = 0), was 72 min) for EBA composite containing 6 wt.%
ND coated with aminopropyltriethoxysilane after ageing at 90 C as a function of square root of
ageing time in dry air (; line a), air with 100 RH% (, line b) and liquid water (: line c).
The data for samples aged in dry air are from Nawaz et al. [68].
32
The migration rates for composites with different filler loadings under the different
conditions are summarized in Fig. 15. The loss rates from the different composite
samples were on average 4 to 5 times higher in liquid water than in dry air. The loss
rate in humid air was 2 to 3 times greater than in dry air. It should be noted that none
of the composites containing 12 wt.% nanofiller were exposed to the humid air
conditions (Fig. 15).
Figure 15: Antioxidant loss rate (average value during the first 225 h; expressed reduction in
OIT minutes per hour of exposure) plotted as a function of filler content for the following
ageing conditions: dry air at 90 C (), humid air (100% RH) at 90 C () and liquid water at
90 C (). The OIT data for samples aged in dry air are from Nawaz et al. [14]. The data point
indicated with an arrow marked A is for a composite sample containing 12 wt.% uncoated ND
with a very low initial stability (OIT = 10 min).
The faster migration from the composite sample to liquid water than to air (dry or
humid) can be explained by the boundary conditions; the dissolution rate into a water
phase was greater than the evaporation rate to a gas phase. In fact, similar
observations have been made with regard to other phenolic antioxidants [35,36]. The
impact of water present in the composite samples is studied by comparing the
migration rates in dry and in humid air. It may be assumed that the boundary
conditions, i.e. the evaporation rates, should be similar in these two cases. The
composites with the higher filler loadings (6 and 12 wt.%) showed higher migration
rates to humid air than to dry air. This suggests that the internal structure was
modified by the moisture in a way that makes diffusion faster in the moist state than in
the dry state. This may be due to a competition between water and antioxidant
33
Figure 16: OIT profiles in three composite samples (EBA containing 6 wt.% ND coated with
aminopropyltriethoxysilane) aged in liquid water at 90 C for different periods of time. The
lines are linear fits to the experimental data.
The data for the diffusivity of antioxidant were obtained by analysis of the OIT-profiles
in sandwich samples after exposure to either dry air or humid air. Half of the
sandwich samples, contained 0.2 wt.% of phenolic antioxidant (Irganox 1010) in a
composite layer with 6 wt.% nanofiller and the remaining part contained pristine EBA
without antioxidant. Fig. 17 presents a series of profiles after different exposure times.
34
The solid lines in this graph have been obtained by fitting two coupled Fickian
equations (Eq. 1 & 2, one for each layer). The adjustable parameters were the
antioxidant diffusivities in the two layers, D1 (EBA-layer) and D2 (composite layer).
The initial state (time = 0) showed flat OIT profiles in the two layers: 27 min in the
composite layer and 0 min in the pristine EBA layer. The aged sandwich samples
showed positive gradients in both of the two layers, which was an expected effect of
diffusion from the antioxidant-rich composite layer towards the antioxidant-free EBA
layer. Note that the fitting included all profiles (obtained after exposure for different
periods of time; only half of them are displayed in Fig. 17).
Figure 17: OIT profiles in sandwich samples (the noncomposite layer contained 6 wt.%
uncoated ND) after different periods of ageing in dry air: 0 h (; line a), 24 h (; line b), 144 h
(; line c), 360 h (; line d) and 720 h (; line e).
! !"! $
= !! ## " &&########## !"##$ < ! < !%&
!!
" !! %
!!
(Eq. 1)
! !!! $
= !! ## ! &&"""""""""" !"#!1.5 < x < 3
!!
" !! %
!!
35
(Eq. 2)
where x is the distance from the outer boundary of the pristine EBA layer. Suitable
boundary conditions were used to achieve an adequate numerical treatment.
The antioxidant diffusivity data is presented in Table 4. The antioxidant diffusivity
was lowest for the composites containing uncoated ND, 2 to 3 times lower than that of
the composites containing ND coated with octyltriethoxysilane or
aminopropyltriethoxysilane. This difference in diffusivity can be explained by the
higher concentration of hydroxyl groups on the uncoated ND particle surfaces (with
respect to those of the coated ND surfaces), which will have a retarding effect on the
diffusion of the antioxidant molecules. The difference between the sandwich samples
exposed to dry and humid air was smaller, the antioxidant diffusivities were 10 to 50%
greater in humid air than in dry air. It seems that the interaction between antioxidant
molecules and hydroxyl groups bound to the nanoparticle surfaces was stronger than
the interaction between the antioxidant and water bound to the hydroxyl groups.
Sample/mediuma D1b (cm2 s1)
NDUd/dry air
1.5 ! 108
1.1 ! 108
NDUd/humid air
3.6 ! 108
1.6 ! 108
NDOe/dry air
0.8 ! 108
3.7 ! 108
NDOe/humid air
1.1 ! 108
4.2 ! 108
NDAf/dry air
0.7 ! 108
3.4 ! 108
NDAf/humid air
0.8 ! 108
3.8 ! 108
Table 4: Fitted diffusivity parameters of sandwich samples.
Nanocomposite layer consisted of 6 wt % filler. Conditions for ageing: dry air (< 5 %RH) at
90 C and humid air (100 % RH) at 90C.
b Fitted value of the antioxidant diffusivity in the pristine EBA layer.
c Fitted value of the antioxidant diffusivity in the nanocomposite layer.
d NDU = composite containing uncoated ND.
e NDO = composite containing ND coated with octyltriethoxysilane.
f NDA = composite containing ND coated with aminopropyltriethoxysilane.
a
36
3.4
3.4.1
Pristine DM (powder as received from the supplier) showed a narrow melting peak at
101C. Unexpectedly, no crystallization exotherm was recorded on cooling. Different
ways were adopted to promote crystallization of the DM: very slow cooling, heating
just above the melting temperature range, and possible nucleation from different
surfaces including polyethylene. However, none of these attempts led to any
detectable crystallization. Hence, the conclusion is that once DM is melted, it will
remain in an amorphous liquid or glassy state depending on the temperature.
The data presented in Fig. 18 show the mass loss for DM, PBO and the DM/PBO
(11 wt.% DM) solution at 180C. The pure compounds showed a linear decrease in
mass with time except for an initial period of 10 min during which the mass showed a
non-linear decrease with time. The rate of evaporation of PBO was almost 10 times
greater than that of DM. The curvature of the graph for the DM/PBO solution may
therefore be the result of the gradual increase in DM content in the solution. An
interesting observation is that the rate of loss of mass was greater from the solution
than from pristine PBO (curves b and c in Fig. 18). The rate of evaporation was
calculated from the average slope between 10 and 120 min of isothermal time
considering the sample area in contact with the surrounding gas phase. The
evaporation rate data are shown in an Arrhenius diagram in Fig. 19. For all three
samples, the data followed a linear trend, permitting a reliable calculation of the
activation energy for each system: 82 kJ mol-1 (DM), 66 kJ mol-1 (PBO) and 55 kJ mol-1
(DM/PBO solution). The results are partly expected; DM had a lower volatility than
PBO (Fig. 10), which is in accordance with the higher activation energy of DM. More
unexpectedly, the rate of evaporation from the solution (presumably dominated by the
evaporation of PBO) was at all the temperatures greater than that from pristine PBO;
the difference increasing with decreasing temperature. It may be assumed that the
equilibrium vapor pressure of PBO above the solution at these temperatures is greater
than that predicted by Raoults law, which in turn suggests that the intermolecular
forces between PBO and DM molecules are weaker than that between PBO molecules
as indicated by the low activation energy for evaporation from the solution
(55 kJ mol1).
37
Normalized mass
95
90
85
b
c
80
20
40
60
80
100
120
140
Time (min)
Figure 18: Sample mass as a function of time (isotherms; mass normalized to 100 at the start of
the isothermal period) obtained by thermogravimetry at 180C for: (a) pristine DM; (b) pristine
PBO; (c) DM/PBO solution (11.1 wt.% DM).
Figure 19: Arrhenius diagram based on the isothermal rate of mass loss for: (a) pristine DM;
(b) pristine PBO; (c) DM/PBO solution (11.1 wt.% DM). Note that the ordinate scale is
logarithmic.
38
3.4.2
The mass loss data for the polyethylene compound sheets in nitrogen at four different
temperatures are presented in Fig. 20. The initial concentrations of DM and PBO were
0.45 wt.% and 3.5 wt.%, respectively. The total initial concentration of volatiles was
thus ca. 4 wt.%. The isotherm at 180 C indicates that approximately half the volatiles
had left the sample after 120 min. The mass loss versus time curves at 150 and 180 C
showed a pronounced curvature. These mass loss rate data are included in an
Arrhenius diagram in Fig. 21 together with the mass loss rate data for the DM/PBO
solution. The activation energy for the mass loss rate from the polyethylene compound
sheets is 92 kJ mol1, which is higher than the activation energies for evaporative loss
from pristine PBO (66 kJ mol1) and from the DM/PBO solution (55 kJ mol1). The
evaporative mass loss from the polyethylene compound sheets is predicted to be small
at typical service temperatures, 104 g m2 h1 (30 C) and 3 ! 104 g m2h1 (40 C).
100
120C
110C
Normalized mass
150C
99
180C
98
97
20
40
60
80
Time (min)
100
120
140
Figure 20: Sample mass as a function of time (mass normalized to 100 at the start of the
isothermal period) obtained by TG at temperatures between 110 and 180 C for the PE
compound sheets.
39
Figure 21: Arrhenius diagram based on the isothermal rate of mass loss for the polyethylene
compound sheet samples: initial loss rate; loss rate at 3 wt.% concentration of volatiles.
Mass loss rate for the DM/PBO solution (11.1 wt.% DM) are presented for comparison;
indicated by .
3.4.3
Fig. 22 presents the IR spectra for the unexposed polyethylene compound, showing
strong absorption peaks at 2950, 1470 and 720 cm-1 that were assigned to the methylene
units in the polymer [69,70]. An absorption peak at 1740 cm-1 was assigned to the ester
carbonyl groups present in DM and Irganox 1010 [71,72], and weaker absorption peaks
at 1040 and 1150 cm-1 were assigned to ether groups in PBO [7375].
The polyethylene compound sheets exposed to humid air at 80 C for 30 days showed
an IR spectrum no different from that of the unexposed sheet, whereas samples
exposed to liquid water at elevated temperatures showed significant differences in
their IR spectra. The spectral differences increased with increasing exposure time (Fig.
22). Twin sharp absorption bands at 1540 and 1575 cm-1 observed after three days,
exposure or longer were assigned to the formation of hydroxyl groups [75] due to
reactions between water and DM [76,77]. Hydrolysis of the ester group in DM led to
the formation of decamethrinic acid and an alcohol, both containing hydroxyl groups.
The nitrile group may also undergo hydrolysis, forming species containing hydroxyl
groups. The normalized absorbance of the 1540 and 1575 cm-1 bands increased with
increasing time of exposure to water, finally reaching saturation after 10 to 15 days at
40
80 C (Fig. 23a). The growth of the 1540 and 1575 cm-1 bands was faster at 95 C,
leading to even higher relative absorbance values after 27 days of exposure (Fig. 23b).
Fig. 22 also shows a pronounced increase in the ether group absorption band (1040 cm
1; originating from PBO) with increasing exposure time at 80 C. The same tendency
was observed after exposure to water at 95 C. There was a gradual increase in the
1040 cm1 absorption with increasing exposure time at both temperatures; in fact the
rate of increase in absorbance was practically the same at the two temperatures. The
concentration profiles of both DM and PBO through the cross-section of the sheets
were completely flat after exposure to water. The gradual increase in PBO
concentration in the surface layer as indicated by the ATR-IR spectroscopy method
suggests that a thin layer rich in PBO was formed towards the water phase. Similar
profiles were obtained for sheets aged in humid air. Hence, it can be concluded that
the migration of PBO and DM to both liquid water and humid air was controlled by
the boundary conditions and not by diffusion.
Figure 22: IR spectra of polyethylene compound samples exposed to liquid water at 80 C for
different periods of time.
41
(a)
(b)
Figure 23: Relative absorbance values (normalized with respect to the methylene absorption
band at 2950 cm) for the 1540 cm1 (); and 1575 cm1 (); bands for the polyethylene
compound samples exposed to liquid water plotted as a function of exposure time at: a) 80C; b)
95C.
3.4.4
42
Absorbance (mAU)
DM
30 days
15 days
3 days
Unaged
3.6
4.4
4.8
5.2
Figure 24: Liquid chromatograms of extracts from polyethylene compound samples exposed to
liquid water at 80 C for different periods of time. The assignments of the different peaks (PBO,
DM and degradation products of DM) are shown in the graph.
For DM and PBO, on the other hand, standard solutions were available and the
concentrations could be calculated and followed as a function of exposure time (Figs
25 and 26). There is a considerable scatter in the data, but the general trends are clear.
The scatter in the data makes a reliable assessment of the activation energy difficult.
Clearly DM reached a state of depletion faster than PBO. One factor affecting this is the
lower initial concentration of DM, only 1/8 of the initial PBO concentration. In
addition, the loss of DM was due to two mechanisms; (i) migration to the aqueous
phase and (ii) hydrolysis (chemical consumption).
Polyethylene compound samples exposed to humid air (60 and 80 % RH) at 80 C
showed no statistically significant decrease in DM and PBO concentration, in
agreement with the evaporation. A calculation of the expected loss of DM and PBO
based on these data (high-temperature data obtained by thermogravimetry) yielded
values smaller than the observed scatter in the data obtained by liquid
chromatography.
43
12
DM concentration (mg/l)
10
8
80C
6
95C
4
2
0
10
15
Time
1/2
20
25
30
(h)
Figure 25: Concentration of DM in polyethylene compound samples exposed to liquid water
plotted as a function of the square root of the exposure time at: , 80 C and , 95 C.
100
80
80C
95C
60
40
20
0
0
5
10
15
20
25
30
1/2
Time (h)
Figure 26: Concentration of PBO in polyethylene compound samples exposed to liquid water
plotted as a function of the square root of the exposure time at: , 80 C and , 95 C.
44
3.5
3.5.1
Fig. 27 shows the oxidation induction time for the stabilised squalane and
polyethylene (with different phenolic antioxidants) before exposure to the chlorine
dioxide solution. It has been known for many years that the oxidation induction time is
proportional to the concentration of effective (phenolic) antioxidant in polyolefins
[58,59], and the same relationship applies to phenolic antioxidants in squalane [57].
The oxidation induction time of the polyethylene samples was linearly related to the
oxidation induction time of the squalane samples. The mean error of estimate of the
oxidation induction time of the polyethylene samples was 15 %. The antioxidant
concentration in the samples showed individual variations within 10 % of the mean
values (0.1 wt.%). The difference in oxidation induction times between the different
samples (with different antioxidants) was partly due to differences in the molar
concentration of the phenolic groups per gram sample (COH); the antioxidants with low
COH generally showed short oxidation induction times.
Figure 27: Initial oxidation induction time of PE tape samples plotted as a function of initial
oxidation induction time of squalane for the six different antioxidants. The line is a linear fit to
the experimental data with the constraint that the line should pass through the origin.
45
On exposure to aqueous chlorine dioxide, the oxidation induction time for the
squalane samples showed a linear decrease with increasing exposure time. On the
other hand, the polyethylene tape samples showed an almost linear decrease in
oxidation induction time until 60 to 75 % of the initial antioxidant has been lost and
thereafter a significantly slower and non-linear decrease until complete depletion.
A linear relationship was found between the time to reach antioxidant depletion in the
polyethylene samples and the time to reach antioxidant depletion in the squalane
samples (Fig. 28). The slope of the line is 6.6, i.e. the data showed a better resolution
in the polyethylene samples than in the squalane samples. The data for the samples
based on AO5 were not included since they showed a significant deviation from the
regression line. The longest antioxidant lifetimes were obtained for polyethylene
samples containing AO3 (ca. 2500 min) and AO2 (ca. 2000 min).
Figure 28: Time to reach depletion of the antioxidant from the polyethylene test plotted versus
the time to reach depletion of the antioxidant in the squalane. The line is a linear fit to the
experimental points.
The initial slopes of the OIT vs. exposure time plots were converted into rates of
antioxidant consumption (since it was known that the initial concentration in all the
systems studied was 0.1 wt.%). The rates of antioxidant consumption in polyethylene
samples were calculated on the basis of the initial linear region. The relationship
between the antioxidant consumption rates in the two media (squalane and
polyethylene) is presented in Fig. 29. The data for systems stabilized with AO5 are not
46
included for the same reasons as in Fig. 28. It is thus possible to rank different
antioxidant systems with regard to their efficiency in these chlorinated aqueous media
based on short-term data (<300 min) by both the squalane test and the polyethylene
tape test.
Figure 29: Rate of consumption of antioxidant (note the factor of 10 000) in polyethylene
(obtained from the OIT-slope during the first linear regime) plotted versus the rate of
consumption of antioxidant in squalane.
3.5.2
Degradation of polyethylene
47
(a)
(b)
Figure 30: Scanning electron micrographs of the upper surface of drawn specimens of tapes
stabilised with AO3 exposed to water containing chlorine dioxide for (a) 5400 min and (b) 7560
min.
Figure 31: Crack depth as a function of exposure time for tapes of polyethylene stabilised with
AO3. The arrow indicates the time to reach antioxidant depletion as assessed by oxidation
induction time measurements.
The data presented in Fig. 31 shows the crack depth versus exposure time for the tape
samples stabilized with AO3. The surface embrittlement occurred after 4000 to
4500 min of exposure to the chlorine dioxide solution, compared with an antioxidant
48
depletion time of 2500 min. The increase in crack depth for this material was of the
order of 5 m per 1000 min exposure (Fig. 31). The tape samples based on the other
antioxidants showed a similar behaviour; no surface cracking was observed until well
beyond the antioxidant depletion time, whereas after longer exposure times samples
displayed surface cracking after necking.
Figure 32: Carbonyl index (A1710/A1465) plotted as a function of exposure time for tapes of
polyethylene stabilised with AO3.
The carbonyl index (i.e. the ratio of carbonyl absorbance at 1710 cm1 to that of the
methylene band at 1465 cm1) is plotted as a function of chlorine dioxide exposure time
shown in Fig. 32. Until antioxidant depletion (on the basis of DSC-OIT measurements
on 0.3 mm thick samples) the spectrum displayed no carbonyl absorbance peak, but
samples exposed for only marginally longer periods of time showed a gradually
increasing intensity of the carbonyl band (Fig. 32). The upturn in the curve of the
carbonyl index versus exposure time occurred immediately after antioxidant depletion
but prior to the start of marked surface embrittlement. All the tape samples reaching
the state of antioxidant depletion (oxidation induction time = 0) were studied by
infrared spectroscopy and none of them displayed any surface oxidation.
49
Conclusions
4 CONCLUSIONS
Polymer nanocomposites based on poly(ethylene-co-butyl acrylate) with 13 wt %
butyl acrylate and a high melt viscosity showed good dispersion of the
nanoparticles. The nanoparticle agglomerates present after surface treatment were
fragmented by shearing of the polymer melt during extrusion compounding. The
other poly(ethylene-co-butyl acrylate) with 28 wt % butyl acrylate and a low melt
viscosity was not able to break down the nanoparticles agglomeration due to
insufficient shear stresses. The nanoparticles with the higher specific surface area
and higher specific hydroxyl group concentration more easily formed
agglomerates; the attractive forces between the nanoparticles must be greater for
this nanofiller than for the other nanofillers with a lower specific surface area and
a lower hydroxyl group concentration. The surface treatment of these
nanoparticles however reduced these attractive forces between the nanoparticles
and gave composites with a better nanoparticle dispersion.
The concentration of antioxidant in the poly(ethylene-co-butyl acrylate)/Al2O3
nanocomposites was assessed by oxidation induction time (OIT) measurements.
X-ray photoelectron spectroscopy and OIT showed that the antioxidants were
adsorbed onto aluminium oxide nanoparticles in well-dispersed nanocomposites.
Surface treatment of the nanoparticles with either octyltriethoxysilane or
aminopropyltriethoxysilane resulted in a significant reduction in antioxidant
adsorption. It was observed that the adsorbed antioxidant was not effective in
inhibiting polymer oxidation in this particular state whereas there were
indications of a slow release of antioxidant from the adsorbed state on prolonged
ageing at 90C.
The EBA nanocomposites exposed to liquid water showed a faster reduction in the
OIT than the samples exposed to both dry & humid air. The migration of
antioxidant was controlled by boundary conditions during ageing in humid air
and liquid water. The antioxidant diffusivity was lower in the composites
containing uncoated ND than in those containing ND coated with
50
Conclusions
51
Acknowledgements
5 ACKNOWLEDGEMENTS
First and foremost I would like to express my deepest Gratitude (with a capital
and bold G) to my supervisor, Professor Ulf Gedde, for accepting me as a PhD
student, and for his outstanding guidance and endless support throughout my
work. It has been an inspirational journey (that goes back to 2007, when I started
as a masters thesis student) and I have learnt a lot from you Ulf. Secondly I would
like to express my sincere gratitude to Professor Mikael Hedenqvist for all the
support, discussions (both scientific & otherwise), and for being friendly and very
cooperative.
I would also like to thank Henrik Hillborg (my co-supervisor), your cooperation
and guidance have always been of great value. I am very thankful to the members
(Bruska Azhdar, Patricia Nordell, Nadja Jverberg) of the nano-project for the
discussions and being helpful. The members of the reference group in the nano-
project, Claire Pitois (ABB), Sven Jansson (Elforsk), Eva Malmstrm (KTH), Hans
Edin (KTH), Christian Andersson (Ericsson), are also thanked for support and
feedback. I would like to mention and thank the members of the Borealis project,
Thomas Hjertberg, Jeroen Oderkerk (Brealis, Stenungsund) and Francis Costa
(Borealis, Linz). Matthieu Zellweger is also thanked for helpful discussions and
support.
Elforsk, the Swedish Research Council, ABB, EIT KIC InnoEnergy, Vestergaard
and Borealis are thanked for the financial support.
I am very thankful to Hasan & Peter (I wish I could use that Turkish word, that
you taught me/us) for being such great friends and the awesome time we spent,
especially the afterwork (thank you for everything bros). Very special thanks to
Nazanin (my nice office fellow), Erik (i know its Linde not Linda), Wenbin (good
luck with your thesis miss), Dahlia, Sevil, Emma, Thorsak, Richard Andersson,
Chung, Thomas, Fritjof (the modeling king), Sung Woo, Nima, Irfan, Fei, Nils,
Qiong, Love, Amir, Dongming, for being good friends, colleagues and making the
work place so lively. Richard Olsson and Fredrik Svensson are also thanked for
being very supportive and friendly.
52
Acknowledgements
I want to thank everyone in the surface coating division, polymer technology and
fibre technology.
I would also like to mention Gareth Bayley (aka Professor Bayley) here, thank you
for the great time we spent and I hope you still remember TGI, in here its always
Friday. Stefano Farris, my Italian friend from the lovely city of Alghero, thank
you for being such a nice host and for those discussions (scientific and otherwise)
during espresso breaks. Thank you also to all the friends outside of KTH.
Last but certainly not the least; a big thank you to my mom and dad for always
being there for me, to my brothers (Fakhar & Ali) and also my sister, for their love
and continuous support, you guys mean a lot to me.
53
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