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SDM080
Features
Simple, compact and heavy duty designed monoblock valves from 1 to 6 sections for open and closed centre hydraulic systems. H Fitted with a main pressure relief valve and a load check valve. H Available with parallel or tandem circuit. H Optional carry--over port. H Diameter 14 mm -- 0.55 in interchangeable spools. H Available manual, with microswitches and remote with flexible cables spool control kits.
Additional information This catalogue shows the product in the most usual configurations. Please contact Customer Service Dpt. for more detailled information or special request. WARNING! All specifications of this catalogue refers to the standard product at this date. Walvoil, oriented to a continuous improvement, reserves the right to discontinue, modify or revise the specifications, without notice.
WALVOIL IS NOT RESPONSIBLE FOR ANY DAMAGE CAUSED BY AN INCORRECT USE OF THE PRODUCT.
4th edition January 2000: This edition supercedes all prior documents.
DAT001E
SDM080
Contents
Contents
Working conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Dimensional data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Hydraulic circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Performance data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Ordering codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Inlet relief options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Spool options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 A side spool positioners . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 B side options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 Inlet and outlet port options . . . . . . . . . . . . . . . . . . . . . . . . . 23 Installation and maintenance . . . . . . . . . . . . . . . . . . . . . . . . 24
DAT001E
SDM080
Working conditions
This catalogue shows technical specifications and diagrams measured with mineral oil of 46 mm2/s -- 46 cSt viscosity at 40C temperature.
Nominal flow rating Operating pressure (maximum) Max. back pressure Internal leakage A(B)T Fluid Fluid temperature Viscosity with NBR (BUNA-N) seals with FPM (VITON) seals operating range min. max. Max level of contamination Ambient temperature NOTE - For different conditions please contact Customer Service. on outlet port T Dp=100 bar - 1450 psi fluid and valve at 40C
25 l/min 315 bar 25 bar 3 cm3/min Mineral oil from --20 to 80C from --20 to 100C from 15 to 75 mm2/s 12 mm2/s 400 mm2/s 19/16 -- ISO 4406 from --40 to 60C from 15 to 75 cSt 12 cSt 400 cSt 4600 psi 360 psi 0.18 in 3/min
DAT001E
SDM080
Dimensional data
Valve type Production batch : P99 = production year (1999) 00001 = progressive number Valve code
61.5 2.42
Carry-over
P
M8 n.3 threads 69 2.72 60 2.36 32.25 1.27
T
9.5 0.37 35.5 1.40 61.5 2.42 92 3.62 15 0.59 176.5 6.95 lb 12.2 14.3 16.5
15
10.5 0.41
Posit. 1
M8
M8 16 0.63
32 1.26
32 1.26 F E 96 3.78
32 1.26 5 0.2
17 0.67
E
mm 95 127 159 in 3.74 5.00 6.26 mm 64 96 128
F
in 2.52 3.78 5.04
Weight
kg 2.5 3.5 4.5 lb 5.5 7.7 9.9
40 1.57
24 0.94
E
mm 191 223 255 in 7.52 8.78 10.04 mm 160 192 224
F
in 6.30 7.56 8.82
Standard threads
PORT Inlet P and carry--over C A and B ports Outlet T BSP
(ISO228/1)
SAE UN-UNF
METRIC
(ISO 6149-1)
DAT001E
Weight
kg 5.5 6.5 7.5
SDM080
Hydraulic circuit
Standard execution with left inlet in relation to the lever pivot box and top inlet and outlet ports (PSA configuration). P T
T2
T1
Pressure line
Outlet line
T2
Parallel circuit A1 B1 A2 B2
T T1
P1
P1
T2
T2
175 2500
175 2500
NOTE -- A simmetrical body allows the reverse assembly of spools and relative control kits (right inlet ED). 6
DAT001E
SDM080
Performance data (pressure drop vs. flow) Open centre
From upper inlet to upper outlet (PSA configuration).
40 (bar) 30 Pressure drop 6 sections 4 sections 20 2 sections 10 180 360
540 (psi)
A1 A2 A3 A4 A5 A6 P B1 B2 B3 B4 B5 B6 T
0 0 10 20 Flow 30 40 (l/min)
A1 A2 A3 A4 A5 A6 P B1 B2 B3 B4 B5 B6 T
360
20
PA1(B1) 180
10
0 0 10 20 Flow 30 40 (l/min)
540 (psi)
A1 A2 A3 A4 A5 A6 P B1 B2 B3 B4 B5 B6 T
20
A1(B1)T A6(B6)T
360
10
180
0 0 10 20 Flow 30 40 (l/min)
SDM080
Ordering codes Example:
1st section following section
6.
PSA AE AEK
6.
PSC AEK
1.
TYPE 1-P 2-P 3-P 4-P 5-P 6-P
Body kit *
CODE 5KC5113000 5KC5123000 5KC5133000 5KC5143000 5KC5153000 5KC5163000
I
8D2
2.
page 10
TYPE CODE DESCRIPTION VMD080 direct pressure relief valve type T (TG2- 80) X162121080 Range 63 to 125 bar / 900 to 1800 psi standard setting 80 bar / 1150 psi (TG3- 175) X162121175 Range 100 to 200 bar / 1450 to 2900 psi standard setting 175 bar / 2500 psi (TG4- 250) X162121250 Range 160 to 250 bar / 2300 to 3600 psi standard setting 250 bar / 3600 psi Standard setting is referred to 10 l/min flow. SV XTAP524340 Relief valve blanking plug
8MS3
3.
TYPE 1 1CS
Spool options
CODE 3CU1010130 3CU1010200
page 11 1.
9B-10B-11B
1PA(55)BH
3CU1011100
1PB(190)
3CU1011200
2CS 3CS
3CU1025130 3CU1031130
CIRCUIT DESCRIPTION Double acting, 3 positions, with A and B closed in neutral position Double acting, 3 positions, with A and B closed in neutral position, for flow up to 12 l/min - 3.17 US gpm Double acting, 3 positions, with anti-shock valve on port A (set to 55 bar / 800 psi) Double acting, 3 positions, with anti-shock valve on port B (set to 190 bar / 2760 psi) Double acting, 3 positions, with A and B open to tank in neutral position Single acting on A, 3 positions, B plugged; needs G1/4 plug (see part I)
DAT001E
SDM080
Ordering codes 4.
TYPE 8 8D
page 16
8D2
5V08102220
6.
PSA - PSC
AE - AEK
8MS3
5V08102500
II
9B
5.
L
10B 11 11B
3. 5.
TYPE L SLP TQ LCB CODE 5LEV102010 5COP102000 5TEL102100 5CLO102000
DESCRIPTION With spring return in neutral position With spring return in neutral position and extension pin with M6 female thread for dual control With spring return in neutral position and extension pin with M8 thread for dual control With spring return in neutral position, with centralized control for microswitch in positions 1 and 2; for 1 section 8MS3 for 2 sections 8MS3 for 3 sections 8MS3 for 4 sections 8MS3 for 5 sections 8MS3 for 6 sections With detent in position 1 and spring return in neutral position With detent in position 2 and spring return in neutral position With detent in positions neutral, 1 and 2 With detent in positions 1 and 2, spring return in neutral position
B side options
page 20
DESCRIPTION Standard lever box Without lever, with dust-proof plate Cable connection Machanical joystick
SLP
6.
TYPE PSA PSC
TQ
AE AEK
2. I
T LCB
TYPE G1/4
Ports plug *
CODE 3XTAP719150 DESCRIPTION For single acting spool type 3
II
Optional handlevers
CODE 170011012 170013115 DESCRIPTION For L lever box L = 120 mm / 4.72 in For LCB joystick L = 150 mm / 5.91 in
SV
II
NOTE (*) -- Items are referred to BSP thread.
DAT001E
SDM080
Inlet relief options Pressure relief valve VMD080 ( T G 3 - 175)
Pressure setting in bar (standard 175 bar - 2500 psi).
Adjustemt type
G: with screw
Wrench 24 - 42 Nm / 31 lbft Wrench 19 - 24 Nm / 17.7 lbft Allen wrench 5
44 max. 1.80
47 1.85
Performance data
Spring nr. 2
400 (bar) 300 Pressure 200 100 0 0 10 Flow 20 30 (l/min) (psi) 4500 3000 1500 400 (bar) 300 Pressure 200 100 0 0 10 Flow 20 30 (l/min)
Spring nr. 3
(psi) 4500 3000 1500 400 (bar) 300 Pressure 200 100 0 0
Spring nr. 4
(psi) 4500 3000 1500
10 Flow
20
30 (l/min)
10
SDM080
Spool options Type 1
B " stroke =
+ 5,5mm + 0.22 in
1
A B
P PA
LC
BT
10 0.39
31 1.22 24 0.95
1
A
0
B
14 0.71
LC
P
133 5.24
B A
stroke = - 5,5mm - 0.22 in
0
A
2
B
P PB
LC
AT
Performance data
Spool metering PA(B)
30 (l/min ) 20 Flow F 10 F Y J Y J 1.0 2.0 3.0 Stroke 4.0 5.0 (mm) 0.1 0.2 (in) 30 (l/min ) = Type 1 Qin = 25 l/min = Type 1CS Qin = 12 l/min F P(on ports) = 63bar/900psi Y P(on ports) = 100bar/1450psi J P(on ports) = 250bar/3600psi 20 Flow Y J 10 J Y F 1.0 2.0 3.0 Stroke 4.0 5.0 (mm)
0 0.0
0 0.0
DAT001E
11
SDM080
Spool options Type 1PA(55)BH
B
+ 5.5mm + 0.22 in
1
A B
" stroke = T P PA LC P BT T
1
A
0
B
LC
B
- 5.5mm - 0.22 in
0
A
2
B
A T P PB LC P AT T
stroke =
Performance data
Pressure-flow diagram
150 (bar) 120 Pressure 90 60 30 0 0 2 4 Flow 6 8 10 (l/min ) 1000 2000 (psi)
12
DAT001E
SDM080
Spool options Type 1PB(190)
B
+ 5.5mm + 0.22 in
1
A B
" stroke = T P PA LC P BT T
1
A
0
B
LC
B
- 5.5mm - 0.22 in
0
A
2
B
A T P PB LC P AT T
stroke =
Performance data
Pressure-flow diagram
250 (bar) 200 Pressure 150 100 50 0 0 2 4 Flow 6 8 10 (l/min ) 1000 (psi) 3000 2000
DAT001E
13
SDM080
Spool options Type 2CS
B "
stroke = + 5,5mm + 0.22 in
1
A B
P PA
LC
BT
1
A
0
B
LC
B A
stroke = - 5,5mm - 0.22 in
0
A
2
B
P PB
LC
AT
Performance data
Spool metering PA(B)
30 (l/min ) 20 Flow 0.1 0.2 (in)
10
Qin = 12 l/min F P(on ports) = 63bar/900psi Y P(on ports) = 100bar/1450psi J P(on ports) = 250bar/3600psi
0 0.0
14
DAT001E
SDM080
Spool options Type 3CS
A
1
A
" T P LC PA
Port B plugged
stroke =
+ 5,5mm + 0.22 in P T
1
A
LC
1
- 5,5mm - 0.22 in
0
A
A T P LC AT P T
stroke =
Performance data
Spool metering PA
30 (l/min ) 20 Flow F Qin = 12 l/min J Y 0 0.0 1.0 2.0 3.0 Stroke 4.0 5.0 (mm) F P(on ports) = 63bar/900psi Y P(on ports) = 100bar/1450psi J P(on ports) = 250bar/3600psi Flow 0.1 0.2 (in) 30 (l/min ) 20 J F Y 0 0.0 1.0 2.0 3.0 Stroke 4.0 5.0 (mm)
Spool metering AT
0.1 0.2 (in)
10
10
DAT001E
15
SDM080
A side spool positioners With spring return
8 kit
Supplied with standard spring type B (see force--stroke diagram). Available with lighter spring type A (8MA code: 5V08302000) or heavier type C (8MC code: 5V08202000).
1
Allen wrench 5 9.8 Nm / 7.2 lbft Allen wrench 4 6.6 Nm / 4.9 lbft Force
Force-stroke diagram
(N)150 75 0 -75 38 1.50 - 0.2 - 0.1 0 0.1
C B A
A C
1.5
2.5
3.5
4.5
5.5 (mm)
8D kit
8D2 kit
M6
44 1.73
37 1.46
84 3.31
16
DAT001E
SDM080
A side spool positioners With detent
9B kit
Allen wrench 4 6.6 Nm / 4.9 lbft Wrench 6 9.8 Nm / 7.2 lbft
Operating features
72.5 2.85 Locking force . . . . . . . . . . . . . . . . . . . : 100 N 10% Unlocking force . . . . . . . . . . . . . . . . . : 200 N 10%
10B kit
Allen wrench 4 6.6 Nm / 4.9 lbft Wrench 6 9.8 Nm / 7.2 lbft
Operating features
72.5 2.85 Locking force . . . . . . . . . . . . . . . . . . . : 100 N 10% Unlocking force . . . . . . . . . . . . . . . . . : 200 N 10%
11 kit
Allen wrench 5 9.8 Nm / 7.2 lbft Allen wrench 4 6.6 Nm / 4.9 lbft
Operating features
Locking force . . . . . . . . . . . . . . . . . . . : 100 N 10% Unlocking force . . . . . . . . . . . . . . . . . : 100 N 10% 38 1.50
11B kit
Allen wrench 4 6.6 Nm / 4.9 lbft Wrench 6 9.8 Nm / 7.2 lbft
Operating features
Locking force . . . . . . . . . . . . . . . . . . . : 100 N 10% Unlocking force . . . . . . . . . . . . . . . . . : 200 N 10% 72.5 2.85
DAT001E
17
SDM080
A side spool positioners With centralized microswitch control
8MS3 kit
Notch 9.8 Nm / 7.2 lbft Allen wrech 2.5 - 6.6 Nm / 4.9 lbft
8MS3
M67 code: 5MIC200 Dedicated bracket is needed for the assembly code: 3FLA225052
14 0.55 7 0.28 58.2 2.29 33 1.30
6 0.24
64 2.52
M3
30.2 1.19
55.5 2.19
M4
2.5 0.10
68 2.68
Operating features
Max. voltage . . . . . . . . . . . . . . . . . . . . : 380 VAC Max. current . . . . . . . . . . . . . . . . . . . . : 15 A Weather protection . . . . . . . . . . . . . . . : IP51
Operating features
Max. voltage . . . . . . . . . . . . . . . . . . . . : 250 VAC Max. current . . . . . . . . . . . . . . . . . . . . : 5 A Weather protection . . . . . . . . . . . . . . . : IP67
18
1.5 0.06
21 0.83
4 0.16
DAT001E
SDM080
A side spool positioners
58.5 2.32
8 0.32 Allen wrench 2.5 6.6 Nm / 4.9 lbft Allen wrench 2.5 6.6 Nm / 4.9 lbft
M3 n.2 threads
1 0.04
25.5 1.00
A1 P P
A2 T T
B1
B2
P A1 B1 P1 A2 B2
T T1
T2
175 2540
Ex.: SDM080/2--P(TG3--175)/18MS3L/18MS3L/PSA
DAT001E
19
SDM080
B side options Lever box L
Reinforced nylon with protection boot lever pivot box; it can be rotated 180 (L180 configuration).
1 1
Vertical handlever assembly
0
1440 1440
2
Horizontal handlever assembly
M8 66 2.60
42 1.65
30.7 1.21
46.5 1.83
103.5 4.07
Dust proof seal 8 0.32 8H8 0.3149 0.3158 13.5 0.53 17.1 0.67
9 0.35
7 0.28
20
DAT001E
SDM080
B side options Cable connection
Waterproof cap prearranged for remote control with flexible cable.
1
Wrench 13 Wrench 10 Wrench 24 Wrench 24
NOTE - For more information concerning remote cable control require appropriate documentation.
DAT001E
21
SDM080
B side options Mechanical joystick LCB
2nd section spool 1st section spool
1
Wrench 13 42 Nm / 31 lbft Wrench 10
0 0
2 2
B1
24 0.94 14 0.55
A2
B2
B2-A1 80.3 3.16
5.9 0.23
A2-A1
22 0.87
10 0.39
A1
Execution LCB2 pivot placed down on the right Execution LCB3 pivot placed above on the left
A2-A1 B2-A1
B2
B1-B2
A1
A1-B2 A2-B1
A2
A2-A1
A2 B1
34 1.34
A1
B2
A2-B1 B1-B2
B1
A1
B1-A2
10 0.39
22 0.87
A1-A2
B1
B1-B2
A1-B2
B2
A2
22
DAT001E
SDM080
Inlet and outlet options PSA: upper (standard)
See page 6
P1
A1 B1
A2 B2
T1
T2
175 2500
T2
Ex.: SDM080/2--P(TG3--175)/18L/18L/PSC
A1 B1 P1
A2 B2 C T1
T2 T2
175 2500
Ex.: SDM080/2--P(TG3--175)/18L/18L/AE
P T
Plug M10x1 DIN906 Allen wrench 5 24 Nm / 17.7 lbft
A1 B1 P1
A2 B2 T T1
T2 T2
175 2500
Ex.: SDM080/2--P(TG3--175)/18L/18L/AEK
DAT001E
23
SDM080
Installation and maintenance
The SDM080 valve is assembled and tested as per the technical specification of this catalogue. Before the final installation on your equipment, follow the below recommendations: ---the valve can be assembled in any position, in order to prevent body deformation and spool sticking mount the product on a flat surface; in order to prevent the possibility of water entering the lever box and spool control kit, do not use high pressure wash down directly on the valve; prior to painting, ensure plastic port plugs are tightly in place.
A2 A1 B1 B2 C T
Carry-over configuration
NOTE -- These torque are recommended. Assembly tightening torque depends on many factors, including lubrication, coating and surface finish. The manufacturer shall be consulted. 24
DAT001E
SDM080
Installation and maintenance
Ring chamfer 14x2.00 O-Ring seal code: 4GUA114020
Body
Pressure relief valve Spool Normally spools are interchangeable. Verify the smoothness during the assembly
Lever boxes
NOTE -- All articulated parts inside cap, lever box and mechanical joystick are lubricated with synthetic base grease grade NLGI2
MALFUNCTION External leakage pivot box lever or control kit side. Excessive internal leakage on A and B ports. Dropping load during transition while raising Inability to build pressure on A and B ports.
CAUSE Worn spool seal due to mechanical actuation or high back pressure. Increase clearance between spools and body due to high wear High leakage on the load check valve. Pressure relief valve blocked open. Low pump pressure and flow.
REMEDY Locate the leakage and replace the seal. Check back pressure level. Replace the directional control valve and check the oil contamination level. Remove the load check valve and clean the seat. Remove and clean or replace the valve. Check the pump and circuit.
DAT001E
25
SDM080
Notes
The SDM080 valve can be supplied with one coat of opaque black paint (CVN configuration). Example of specification: SDM080/2--P(TG3--175)/18L/18L/PSA-- <CVN>
26
DAT001E
AUSTRIA
IRELAND
PORTUGAL
BELGIUM
ISRAEL
CANADA
ITALY
CHINA
DENMARK
SOUTH AFRICA HYFLO Southern Africa ltd P.O. box 240 Paarden eiland 7420 tel. 0027 21 511 7021 fax. 0027 21 5114456 LOWE ERNEST 6 Skew road 1460 Boksburg North tel. 0027 11 8944281 fax. 0027 11 8946108 SPAIN INTERSEAL S.A. Autovia de Castelldefels Km 5 08820 El prat de Llobregat Barcelona tel. 0034 93 3706711 fax. 0034 93 3701807 HYDRAC AB Getaengsvaegen 22 50263 Boras tel. 0046 33 127470 fax. 0046 33 125879
FINLAND
FRANCE
SWEDEN
GERMANY
SWITZERLAND BT HYDRAULIK AG Fischermattelistrasse 6 3000 Berna 5 tel. 0041 31 3798141 fax. 0041 31 3823980 TAIWAN LIMIT TEIN INDUSTRIAL CO. LTD 2F. NO. 8-1 lane 42 sec.3 TZU Ching rd. Sanchung city Taipei Hsien tel. 00886 2 9995022 fax. 00886 2 9995055 SRITONG ENGINEERING CO. LTD 8/233-236 Moo 4 Rama 2 10150 Bangmod chomthong, Bangkok tel. 00662 428 4171 fax. 00662 428 4180 AFRICA INDUSTRIE N.Z.I Ben Arous Tunis tel. 0021 61 1 384510 fax. 0021 61 1 384476 HIDRO KONTROL MAK. SANAYI VE TI Buyuk Sanayi 1 Cadde Arpacio 2 Ishani n. 95/11 Iskitler 6060 Ankara tel. 0090 312 3842895 fax. 0090 312 3414476 HIDROTAS DIS TICARET A.S. Halit Ziya bulv n.33 Zuhal is han-Izmir tel. 0090 232 4842253 fax. 0090 232 4837463 UNITED KINGDOM BYPY HYDRAULICS & TRANSMISSIONS LTD NO. 8 Lingen road sheet R.I.E. Ludlow salop sy8 1xd tel. 0044 1 584 873012/3/4 fax. 0044 1 584 876647 USA MC ELROY FLUID POWER 826 North Fulton 74158 Tulsa Oklahoma tel. 001 918 8369055 fax. 001 918 8319300
THAILAND
TUNISIA
HOLLAND
MALAYSIA
TURKEY
MOROCCO
NORWAY
NEW ZELAND VICKERS SYSTEMS LTD 77-79 Ben Lomond Crescent P.O.Box 51 076 Pakuranga Aoukland tel. 0064 9 576 9089 fax. 0064 9 576 5865
WALVOIL S.P.A. 42100 REGGIO EMILIA ITALY VIA ADIGE, 13/D TEL. +39.0522.932411 FAX +39.0522.300984 E-MAIL: INFO@WALVOIL.COM HTTP: //WWW.WALVOIL.COM CUSTOMER SERVICE TEL. +39.0522.932555 FAX +39.0522.932455
D1409808I DAT001E