Company name:- Sajjan India Limited

Sajjan is one of India's leading Specialty Chemicals companies group consisting of Sajjan India Limited, OM Intercontinental, Priyata Intercontinental, Sajjan Specialty Ltd, Agrasen Impex Pvt. Ltd, Agrasen Dyes & Intermediates Pvt. Ltd. We are headquartered in Mumbai and our manufacturing site & technical operationsare located in Ankleshwar (Gujarat) with over 600 people employed. 100% Export Oriented company with customers in western Europe, USA & the Far East. Our customers include 10 of the world's top chemical companies.

Core Competency
Sajjan India has expertise in large scale production of organic, specialty chemicals which involve complex chemistry, management & handling of hazardous chemical substances. PYRIMIDINE DERIVATIVES : Our processes are extremely efficient with minimum waste. CONTAINMENT of ETHYL & BENZYL MERCAPTANS : CYANOGEN CHLORIDE : DRY HCL GAS : CHLORINATION : HYDROGENATION

Products:- Sajjan specializes in contract manufacturing of intermediates and Specialty Chemicals,

which have applications in Agrochemicals, Pharmaceuticals, Material Sciences, Dyes & Pigments. We are a strategic supplier to some of the world's leading chemical companies.

Other Products
S.No 1 2 3 4 5 6 Products 4,6-Dimethoxy-2-(Phenoxy Carbonyl)-Amino Pyrimidine 2-Amino-4,6-dimethoxypyrimidine 2,4,6-Trichloropyrimidine 2,4,5,6-Tetrachloropyrimidine 2,4-Diamino-6-chloropyrimidine 2,4,6-Trimethylbenzoyl Chloride Cas No. 89392-03-0 36315-01-2 3764-01-0 1780-40-1 156-83-2

LAB / PILOT SCALE

S.No 1 2 3 4 5 6 7 Products Cloquintocet-Mexyl 2-Chloro-4,6-Dimethoxy-1,3,5-Triazine 4-Amino-2,5-Dimethyl Phenol 2-Benzyl Thio Nicotinic Acid 4-Chloro-2,6-Dimethyl Bromobenzene 2-Amino-4.6-Dihydroxy-pyrimdin 2-Amino-4-Methyl-6-Hydroxypyrimidine Cas No. 99607-70-2 3140-73-6 3096-71-7 112811-90-2 103724-99-8 56-09-7

The above mentioned products are few of the many products.

INTERVIEW:1) and 2) Quality is paramount at sajjan India and it is one of the reasons the company has grown from strength to strength in the international market, even in the face of growing competition and stringent customer demands. Sajjan india has a strict and ever-vigilant system in place to monitor and oversee quality at regular stages throughout the process. Some of the instruments and equipments installed for this purpose include: -Atomic absorption spectrophotometer. -Muller machine -UV/VIS spectrophotometer -Dosimat trio -HPLC -Dye baths -HPTLC -Padding mangles -Gas Chromatography -Rapidager -Karl Fischer Titrators -Jar mill -Auto titrators -Laundrometer -Color matching Spectrophotometer -Leather Dyeing Machine Hence a high importance is definitely given to quality in our organization but still then quality of a product also depends on its application. Quality depends on the standards which we have kept. If a competitor sells a same product then one who has tighter norms and specifications w.r.t quality may win the order. For e.g a product which is required to say dyes and pigments category supplier. He takes the products from sajjan and further processes to say manufacture clothes, fabrics, paints and textiles to supply it to the customers (final consumers). For dye and pigment customer quality may be in terms of the composition of the chemical so that color do not fade away easily or quality is of not much important. Since its worn outside the specifications for heavy metals or carcinogenic matters will be loose (not so strict). But if that same product with same composition and same raw materials is bought by the cosmetic industry customer (which actually does) then for him the quality is of utmost important as it is applied on the body and should not have any carcinogenic or cancer causing agents or should not have a negative reaction with the skin. Any chemical synthesis will have certain impurities but in cosmetic industry they will have tighter requirement specifications and much more stringent specifications in terms of its impurity profile (Heavy metals, carcinogenic materials). No insoluble matter. So depending upon the applications in the industry requirement specifications will change. In many cases the specifications are so strict that impurities should not exceed 0.05%. Quality is not only of the product but quality is of employees (important for an employee to know why they are doing a particular thing in a particular way, what is their job), raw material, various processes and after sales. Quality also depends on an individual. Quality depends on the input raw materials, stages of manufacturing process it goes through, having a quality check (QC) at each and every stage of the process.

Environment..this is tqm.This is cam ein much later when it came after the college. ISO certification came in the year 90s What process do you conduct to maintain optimum quality ? There is nothing ideal quality . A product named discatistic used by two different customer and the quality requirement for both of them would be different based on variables like their environmental factors and their processes ,equipments used for manufacturing operational parameters and their internal standard of quality which means the product if used and approved by one client doesnt mean it would be approved by another client. IN Sajjan,the basic properties of product would be same but little enhancement is done in product based on requirement from the customer. Define quality specification parameters of the input , quality of the intermediatir then at end .So as to maintain consistent quality in the product. At each and every step the quality is checked. Else create checkpoints to keep a check in quality and also maintain environment of the chemical in manufacturing process. Keep dials ,readings to check the quality of the product to be manufactured. Concept of iso says u will do consistently in marinating quality. To educate the industrialist to bring consistency in organization. Training program Most environment parameters of organization are analyzed on machines . Ongoing programme for operating people .People are sent to seminar. For general things expert(equipment manufacturer) are called so as to make people aware of what is going in global. To ensure people open training programme is required.It compulsory to keep employees upbreast with technology so as to achieve success in quality. Training of new ideas., training people to adapt with the environment. For example a testing machine has come . which requirement would be in future for production so the if the knowledge is given now it would come handy during the upcoming period . Any regular audits to keep check on quality ? Internal audits are there. Typically in all places when something goes wrong then only audits come into picture. Back tracking is doneto check where problem is come But in reality one must practice the auditing in a specific timeframe. Since lot of contract manufacturing is done with customers at sajjan , 10 days or 20 days. By default auditing is done. Routine audit on process which is directly related to the quality Documented policy ? How the process is to be done Each product there is a manual. A manual of recent contract 2 months back. Manuals are made for each product.A chemical scheme. Each and every step of the process . Details is given then work is done. Work is compeletely based on the environment.Based in japan. Different skill manpower different equipment. Challenge in adopting the advance technology of developed countries in developing countries

Revision happens what changes have been done.until fine tune happens until a SOP STANDARD OPERATING PROCEDURE OF EACH PRODUCT BASIC DOSSIER FOR ALL PRODUCTS. How are the damaged products treated and what are the return policies ? Is the same product is being used by many clients ,each customer has different specification. So we narrow down to the requirements . Write indirectly is a one step approach which is used . If it is within hi specification then .4 blocks something meets the quality of customer X will be resrved for him and when he orders then the whole order will be dispatched. OFF SPEC which does not meet the specification ,but it is closer to that so we write a request of stock, is it acceptable, then the buyer carries the test and acccepts whether he wants to order the product . In worst case scenario return the product and do changes, reblend the product and provide a new product which is done in most of manufacturing industry Along with ISO what other certifications does sajjan have ? AND STANDARDS IT MUST FOLLOW ? Chemical company has to follow three standards ISO PART FOR SYSTEM,ISO 14000 for environment OHSAH (orGANIZATIONAL HEALTH SAFETY) 8000. FDA. Standards. ISO 9001 qms organization ,14001 - environmental ISO means you have certified systems . ALSO its done for pharmaceutical then standards like cgmp,us fd . Only if approved by us fd then u can use gmp else cgmp MAJOR PRODUCT IS IN AGRICULTURAL AND DYES AND PIGMENTS Mininum criteria required for the recruitment of employee in qulaity management department ? Only for qulaity control A chemical company- person should have a chemical background , knowledge in processess. VET ANALYSIS - TITRATION , MELTING POINT SHOULD BE SCIENE GRADUATE ETC., INTRUMENTAL ANALYSIS WHAT MACHINES HE CAN OPERATE, CAN HE RUN SENSITIVE DEMOISTURE DEVICES, ETC. very precise in measuring and should do test in a very closed atmosphere. Good enough to know alluent whther the solid or liquid could dissolve in it and run it into machine to generate by products. Equipments are user friendly. Human part is measure 5gm and inject insystem. Knowledge on troubleshooting is also important. Knowledge of chemical CAD softwares