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TADIPOL SL
TADIPOL Group has 34 years of experience in manufacturing recipients and special parts made of fiberglass reinforced polyester (GRP). Over the years, we have reiterated our commitment to offer our customers products with high quality standards, complemented by a specialized and professional technicalal support. We have 3 modern production plants, two in Santpedor (12,000 m2 + 4,000 m2) and another in Els Prats de Rei (3,380 m2) and an extensive range of molds, which enable us to manufacture tanks up to 200.000 litres of volume, 25.000 mm self-supporting GRP covers, pedestrian bridges made of pultruded profiles, a vertical tower 44 meters high built entirely from composite materials, etc. TADIPOL firmly committed with the ecology and the environment, developing water reuse systems, water treatment and Rainwater collection and storage Systems. TADIPOL have a qualified engineering team to offer advise and give the best solution for each project to your queries related to the tank designs, wastewater treatment, chemical storage, projects and legalization. Our production methods are based on the ISO 9000 Quality Standards and the Statement of Calculation and Construction of recognized international tanks, British Standard 4994, UNE 53.406/93, 53.303/91 UNE, etc. Our interest in developing new applications for composite materials resulted in 2001 the creation of TECNIPUL company, dedicated to the GRP profiles manufactured by pultrusion method, which has experienced a significant expansion during the last years.
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INDEX
STORAGE Technical characteristics Flat base vertical tanks Closed vertical tanks 4 5 6 6 7 7 10 12 13 14 14 15 16 17 18 20 21 22 23 24 8
Aboveground horizontal tanks Opened vertical tanks RAINWATER COLLECTION AND STORAGE SYSTEMS PURIFICATION Underground horizontal tanks Total oxidation water treatment plant Small communities biological treatment plant Compact septic tank + biofilter Septic tank + vertical filter Horitzontal septic tank Grease separator Pumping well HYDROCARBON SEPARATORS INSTALLATION INSTRUCTIONS GRP PROFILES TRAMEX REFERENCE WORKS Decanters
Vertical tanks
Horitzontal tanks
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Aboveground horizontal and vertical tanks are equipped with an aeration manhole valve, 2 flanged tubes (DIN 16,966) product input and output and lifting ears for greater volumes than 5.000 liters. Open vertical tanks are equipped with a flanged product socket (DIN 16,966) and a lifting lugs for volumes greater than 5.000 liters.
Volume Exterior Tanks Until 5.000 litres From 6.000 to 14.000 litres From 15.000 to 39.000 litres From 40.000 to 100.000 litres Manhole Interior Diameter 400 mm 550 mm 550 mm 550 mm Nominal Socket Diameter DN 40 mm DN 50 mm DN 80 mm DN 100 mm Equivalent Diameter in Inches 1 2 3 4 Equivalent diameter in PVC 50 mm 63 mm 90 mm 110 mm Elevation Ears Number 2 2 3 4
Reinforced underground tanks are provided with an upper manhole with aeration valve and elevation ears. Depending on customer requirements may vary the position, the diameter and the number of flanged tubes or other incorporated accessories like ground fixing anchors, pipe supports, earmuffs, levels, etc.
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Volume (litres) 1.000 1.600 2.150 3.400 5.800 8.000 10.000 12.000 15.000 20.000 25.000 30.000 40.000 50.000 60.000 70.000 80.000 90.000 100.000 125.000 150.000 175.000 200.000
Diameter (mm) 1.100 1.400 1.400 1.600 2.000 2.000 2.500 2.500 2.500 2.500 2.500 2.500 3.000 3.000 3.000 3.500 4.000 4.000 4.000 4.200 4.200 4.200 4.200
Height (mm) 1.210 1.350 1.740 1.920 2.090 2.750 2.250 2.650 3.300 4.300 5.350 6.350 5.950 7.400 8.800 7.600 6.700 7.500 8.400 9.450 11.200 13.000 14.900
The volumes up to 25 m3 are not recomended in undergrounds equipments. The included accessories are defined in page 4.
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500 mm
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HORIZONTAL TANKS
Underground
Volume (litres) 1.600 2.800 4.000 5.200 6.500 8.000 10.000 12.000 15.000 20.000 25.000 30.000 40.000 50.000 60.000 75.000 Diameter (mm) 1.100 1.300 1.400 1.600 1.600 2.000 2.000 2.000 2.500 2.500 2.500 2.500 2.500 2.500 3.000 3.000 Length (mm) 2.010 2.340 3.060 3.150 3.720 2.850 3.500 4.150 3.450 4.450 5.470 6.500 8.550 10.600 9.000 11.100
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Type 2: Tank formed by an automatic filter suitable to collect rainwater for a maximum area of 150m and a mesh aperture of 1mm. It incorporates an antiturbulence entrance and an overflow system that precludes rodents passage. TANK VOLUME CALCULATION The tanks volume calculation depends on the surface to irrigate, vegetation type, the possibility of using rainwater for filling the pool, the rainfall in each area, the collection surface, etc. Formula for determining the minimum volume of accumulation: V=PxRxS V = Volume of the underground GRP tank for rainwater collection (litres) P = Rainfall amount (from 0.8 to 4.8 litres/day x m depending on rainfall by area) R = Average period of retention in the reservoir (30 to 100 days). S = Collection surface (m) The standard volume range for a family house without a pool goes from 5 to 25 m3 (depending on the surface to irrigate) and if there is a pool, the volume range goes from 15 to 35 m3. INCLUDED EQUIPMENT: Type 1
Powering filter for the rainwater tank: Maximum surface of 200m2. Waste basket. Mesh aperture of 1 mm
Type 2
Tank filter: Maximum surface of 150 m2. Two purification steps: The big dirt is moved by the first sieve to the sewer The fine is separated by the second filter.
Anti-turbulence entrance: Ensures a calm water entrance inside the tank. Prevents the sediment layer from the swirling and brings oxygen to the water.
Overflow with toilet siphon: Bottling water on both sides of the entrance. Avoids the odors entrance into the tank and also make impossible the rodents entrance into the tank.
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RAINWATER COLLECTION
(Type 1 and type 2)
Length (mm) 2.340 3.060 3.720 2.850 3.500 4.150 3.450 4.450 5.470 6.500 8.550 10.600 9.000 11.100 Volume (litres) 2.800 4.000 6.500 8.000 10.000 12.000 15.000 20.000 25.000 30.000 40.000 50.000 60.000 75.000 Diameter (mm) 1.300 1.400 1.600 2.000 2.000 2.000 2.500 2.500 2.500 2.500 2.500 2.500 3.000 3.000
Type 1
Type 2
Available other accessories, which can be incorpored into the collection tank, to improve the water quality.
Large capacity filter: Maximum surface 350 m2. Self-cleaning. Mesh width 0,55 mm. Anti-turbulence entrance: Ensures a calmed water entrance without removing accumulated sediments at the bottom. It also brings oxygen to water. Overflow with toilet siphon: Avoids the odors entrance inside the tank. Prevents from the rodents entering inside the tank. Floating suction device: Avoids the aspiration of accumulated sediment particles floating in the bottom.
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Decantation phase / sludge recirculating - second compartment After the aeration period, the water goes to the decantation compartment where it comes to rest resulting of the biological sludge precipitation. The accumulated sludge set up at the decanter bottom from where is driven back to in biological reactor using a submersible pump rejoining to the organic matter degradation. Water properly clarified and purified overflows from the top of the decanter where is channeled through the discharge point. The total oxidation treatment plants amply comply with the current legislation in discharge into public waterways set out in Royal Decree 606/2003, the RDL 1/2001 Water Law and applicable technical instruction autonomous sanitation approved by ACA in 20/11/2008.
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People 5 10 15
Sludge recirculation pump and grating roughing not included. People 20 25 30 40 50 60 75 100 150 200 300 400 500 Volume (litres) 9.000 10.800 12.420 15.840 18.900 21.600 25.650 32.400 45.900 57.600 81.000 100.000 117.000 Diameter (mm) 1.600 1.800 1.800 2.000 2.000 2.000 2.350 2.350 2.500 3.000 3.500 3.500 3.500 Length (mm) 4.700 4.500 5.200 5.350 6.300 7.200 6.250 7.800 9.700 8.560 8.900 10.960 12.650 PVC Elbow 125 125 125 160 160 160 200 200 200 250 250 315 315
Application
GRATING ROUGHING
It is advisable to install preceding the total oxidation treatment plant to prevent from the great solids can get into them and may adversely affect the operation of the electromechanical equipment. Operation The wastewater passes through the grating rough, which retains any particles with greater size than 15 mm and protects subsequent installations from a possible a clog.
Volume 300 l Length 1.100 mm Width 800 mm Height 500 mm PVC pipeline 110 mm
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This cleaning system is the most practical and effective for wastewater treatments in isolated dwellings not connected to sewerage, campgrounds, hotels, restaurants, etc. TADIPOL has a wide catalog of biological treatmentes in flat base vertical format, also called clarifier wells, Imhoff wells or decanters-digestors, also in horitzontal format. SEPTIC TANK The wastewater enters the interior of the septic tank where the suspended matter is decanted and settled to the ground forming an organic sludge, which initiate a process of anaerobic degradation (digestion), which are obtained by simple compounds such as carbon dioxide, methane gas and water. This biological process can decrease the amount of accumulated sludge and contributes with the stabilization and mineralization compaction. The remaining residue essentially consisting of non-biodegradable material is accumulated in the ground of the tank, which must be removed periodically (every 1 to 2 years). The resultant gas formation from the digestion process creates a burble inside the tank that harms the good decantation of suspended solids, so the vertical septic tanks are designed with a bell and internal counter-bell that separates the upper solid decantation compartment from the lower compartment that accumulates the sludge digestion. These deflecting bells allow the passage of airborne particles sedimented to the digestion zone, but prevent the rise of generated bubbles during the sludge digestion up to the decantation zone. In the same way, does not allow the flowing wastewater through the decantation zone get in contact with decomposing sludge digestion zone, which ensures that the purified wastewater exhibits less odor problems. The obtained yield in septic tanks, in both horizontal and vertical formats, is 90% removal of suspended solids and 35% BOD5 reduction. BIO-FILTER The biological filter is the perfect complement to the septic tank, as it gets oxidize the organic pollutants those septic tank has failed to eliminate. Contaminating water from the septic tank is uniformly distributed on the plastic filler (high specific surface) by a distribution system. On the plastic support surface a film of aerobic biological active oxidize and degrade the formed organic matter. The purification performance in domestic water treatment is 85% BOD5 reduction, getting through the combined action of both processes, the compliance of current regulations for discharge to a public waterway, including the UNE-EN ISO 12566, EN 1085 and the Autonomous purification technical instructions approved by the Board of Directors of the ACA on November 20, 2008.
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Small volumes
People 4 7 10 15 20 Volume (litres) 1.600 2.800 4.000 5.200 6.500 Diameter (mm) 1.100 1.300 1.400 1.600 1.600 Length (mm) 2.010 2.340 3.060 3.150 3.720 PVC Pipelines 110 110 110 110 110
Big volumes
People 25 30 40 50 60 75 100 150 200 Volume (litres) 7.500 9.000 12.000 15.000 18.000 22.500 30.000 45.000 60.000 Diameter (mm) 1.600 1.600 1.600 1.600 2.000 2.000 2.500 2.500 3.000 Length (mm) 4.000 4.750 6.260 7.760 6.070 7.520 6.525 9.600 9.200 PVC Pipelines 125 125 160 160 160 200 200 200 250
FOR BIGGER COMMUNITIES, TADIPOLS ENGINEERING DEPARTMENT WILL PERFORM THE MOST APPROPRIATE DESIGN DEPENDING ON THE NEEDS.
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A Diameter (mm) 1.400 1.400 1.600 2.000 Height (mm) 1.350 1.740 1.920 2.090 PVC Pipelines 110 110 110 125
Biological filter
People 7 A B 10 15 24 Volume (litres) 500 1.000 1.600 2.150 Diameter (mm) 850 1.100 1.400 1.400
A Height (mm) 1.120 1.210 1.350 1.740 PVC Pipelines 110 110 110 125
A B
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GREASE SEPARATOR
RECTANGULAR FORMAT
Application Chest Single family house Restaurant serving 60 meals Restaurant serving 200 meals
CYLINDRICAL FORMAT
Application Restaurant serving 400 meals Restaurant serving 800 meals Restaurant serving 1.200 meals Restaurant serving 2.000 meals Volume (litres) 1.600 2.150 3.400 5.800 Flow (l/s) 8 10 12 22 Diameter (mm) 1.400 1.400 1.600 2.000 Length (mm) 1.350 1.740 1.920 2.090 Manhole 400 400 400 550 PVC Pipelines 160 160 200 200
APPLICATIONS For his special design, is possible to separate hold and store oils, greases, soaps and other pollutant substances whose density is lower than water. These compounds act as inhibitors of the biological process for different types of purifying plants. The oily composition forms a layer that involves polluting particles, acting as a barrier that prevents them from coming into contact with the active agents responsible for the purification process. Grease separators also prevents from the obstruction of the drainpipes because of scale grease and detergents. A grease separator installation is particularly necessary in collective kitchens, restaurants, hotels, food industries, laundries or other establishments where the discharge water contains a high percentage of fats and detergents. PROCESS DESCRIPTION Wastewater, still warm, from kitchen and laundry areas penetrates the greace separator, where it is retained for enough time to get cold and release the dissolved fats. Due to the low density, this grease rises to the surface of the tank where it is retained. Maintenance: Remove grease layer accumulated on the surface of the separator every 3-4 months and the sludge retained in the bottom need to be removed once a year.
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PUMPING WELLS
APLICATIONS Prefabricated equipments used for water drainage, like gray water, sewage or rainwater, where the sewerage system is located at a higher level. This prefabricated equipment, includes all accessories necessary for the functioning and also is a compact unit that facilitates the installation and reduces the cost of civil works..
Volume (litres) 1.000 1.600 2.150 3.400 Operation of pumping well Type 1 (1 pump): First buoy (bottom): Safety stop Second float: Stop pump Third buoy: Operation pump 5.800 Diameter (mm) 1.100 1.400 1.400 1.600 2.000 Height (mm) 1.210 1.350 1.740 1.920 2.090 PVC Pipelines 125 125 125 125 125 Pump Model TA06 TA08 TA08 TA08 TA08
Type 1: (1 Pump) 1 Polyethylene manhole. 2 Inlet and overflow pipes in PVC 125 mm. 1 Retention valve. 3 Pear-shaped buoys. Flexible pipe and stainless steel chain. 1 Electrical protection and control table.
Type 2: (2 Pumps) 1 Polyethylene manhole. 2 Inlet and overflow pipes in PVC 125 mm. 2 Retention valve. 4 Pear-shaped buoys. Flexible pipe and stainless steel chain. 1 Electrical protection and control table.
Pumps consumption
P (Kw) TA06: TA08: 0,9 1,2 I (A) 1~ 4 5,5 I (A) 3~ 1,6 2 Flow (m3/h): Operation of pumping well Type 2 (2 pumps): First buoy (bottom): Safety stop Second float: Stop pump Third buoy: Operation pump Fourth buoy: Operation second pump 9,7 11,4 0 8,1 10,1 4 7,3 9,3 5 Manometric height (m) 6,5 8,6 7 5,7 7,1 9 4,9 7,1 11 3,2 5,5 14 2,3 4,5 16 -3,6 18
FOR REQUIREMENTS OR SUPERIOR VOLUMES, TADIPOLS ENGINEERING DEPARTMENT WILL PERFORM THE MOST APPROPRIATE DESIGN DEPENDING ON THE NEEDS.
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Volume (l) 2.000 3.000 4.000 5.000 8.000 10.000 12.000 15.000 20.000 25.000 30.000 35.000 40.000
Diameter (mm) 1.600 1.800 1.800 2.000 2.350 2.500 2.500 2.500 3.000 3.000 3.500 3.500 4.000
Height (mm) 2.650 2.950 3.350 3.450 3.900 4.200 4.600 5.200 5.300 6.000 5.850 6.400 6.200
Number of supports 3 4 4 4 4 4 4 4 4 4 5 5 6
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Manufactured according to DIN 1999 (1-6), CEN N-109-E, EN 858 (1 & 2) requirements
The installation of this equipment prevents from the hidrocarbons spillage, lubricating oils, waxes and other light accumulated products on the service stations pavements, car washes, parking lots, roads, garages, machinery repair, etc. These pollutants are highly harmful for the environment, because of their low density can form a surface layer on the water environment that hinders the oxygen transfer from air to water, damaging the natural purification process of rivers. Operation The dirty water laden of sludge hydrocarbon entering the desander enclosure, which release the sands, clays and other heavy materials. Then, the sludge passes to the separation compartment, where lasts long time enough for oil agents and other compounds with lower water density float to the surface where they are retained. This installation is necessary for establishments situated outside the population centers and within them. The oil separator should not behave to any domestic sewage from services, kitchens, etc. Models In compliance with DIN 1999 (1-6), CEN N-109-E and EN 858 (1 & 2), Oil Separators must be fitted with a grit removal chamber with a minimum volume of 1.000 liters and an automatic shutter calibrated buoy. According to DIN 1999 requirements, there are established different two classifications according to the receiving means that will shed water through the separator. Type 1: Release into public protected waterways for which requires the installation of a coalescing unit. The function of the coalescing plates is to hold the tiny droplets of hydrocarbons through his special design, promote agglutination of these small droplets, forming larger drops easier to separate and retain. Type 2: Release into pulblic unprotected waterways (sewage with posterior purifying treatment plant). The belonging separators of this group are provided with a sand removal area and separation enclosure provided with automatic shutter. Not provided with coalescing plates. TADIPOL also have storm separators with incorporated bypass, with automatic collection systems for acumulated hydrocarbons, ultrasound probes for measuring the level of accumulated sand, capacitive probes for oil level detection, etc. Maintenance Instructions Empty the accumulated sands once a year. Empty the hydrocarbons accumulated when the thickness of the surface layer exceeds 120 mm. Check annually the proper functioning of the automatic shutter buoy.
HYDROCARBONS SEPARATORS
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Type 1
Type 2
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INSTALLATION INSTRUCTIONS
1. - Dig a moat whose dimensions exceed 40 cm to the dimensions of the tank (both length and width). Take care that the ground of the excavation is properly leveled, without steps. 2 - Build an ironed concrete 20 cm thick reinforced with iron mesh (A). Beware that the level surface is free of rocks, steps or sharp edges. 3.- Using suitable lifting equipment, place the flat based tank directly on the concrete slab. 4 - Place the tank on the location and fill it with water. Then fill in the rest of the excavation with fine washed sand, free of gravel, stones, rubble or sharp edges (B).
A
Groundwater may act on the underground tank making float when it is empty. For this reason, when groundwater is detected will be necessary fill completely the whole excavation with liquid concrete (instead of sand) until covering completly the tank dome. Concrete filling will take place with care and in several stages, dividing equally the concrete around the tank. 5 - Allow inspection manholes on the access mouth. 6 - The sand filling level above the tank shall not exceed 0.4m height. 7. - When vehicles can be registered passing over the surface of the tank the excavation must be filled with poor concrete mass. If the passing traffic is frequent or have significant weight must also build a reinforced concrete slab with a minimum thickness of 20-25 cm, with dimensions exceeding 90 cm (45 cm at each side) the dimensions of the excavation, both lengthwise and widthwise (resting on solid ground). If the dimensions of the hole may require, place support beams for reinforcing the slab (supporting their sides on solid ground). If the ground is soft and there is a risk that the base may move or tilt, will be needed to be built on four support pillars on the lower basis to support the upper ground. The manufacturer declines all responsibility for any damage that may arise following the installation failure described above.
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INSTALLATION INSTRUCTIONS
1. - Dig a moat whose dimensions exceed 40 cm to the dimensions of the tank (both length and width). Take care that the bottom of the excavation is properly leveled, without steps. 2. - Build a 20 cm thick concrete slab (A), paying special attention to be ensure that the surface of the slab is perfectly leveled, free of rocks, steps or sharp edges. 3. - Using the suitable lifting equipment, place the tank directly on the concrete slab. Fill the tank with water to a height of 500 mm (to prevent it from floating on the concrete) and then fill in of concrete (B), very liquid, along the sides of the tank. The liquid concrete will form a cradle that reaches up to a third part of the height of the container (C) or up to half the tank diameter if is 3500 mm or greater. This concrete cradle allows the weight of the tank and the contents stay distributed evenly across the surface of the concrete slab. Is not at all advisable to use sand or gravel to form the cradle support, because these materials are dragged by the action of water, leaving the tank without support base. 4. - Fill the rest of the excavation with washed fine sand free of gravel, stones, rubble or sharp edges (D). Do not use machines or vibrating compactors for the settlement of the filling material. Groundwater may act on the underground tank making float when it is empty. For this reason, when groundwater is detected will be necessary fill completely the whole excavation with liquid concrete (instead of sand). Concrete filling will take place in several stages: first 30-40 cm of water entering inside the tank and then carefully liquid concrete layer around the tank of 30-40 cm. Repeat until completely cover the tank, always ensuring that the concrete outer level does not exceed the level of water inside, thus preventing the tank from floating. 5. - Allow inspection manholes on the access mouth. 6- The sand filling level above the tank shall not exceed 0.4m height. 7. - When vehicles can be registered passing over the surface of the tank the excavation must be filled with poor concrete mass. If the passing traffic is frequent or have significant weight must also build a reinforced concrete slab with a minimum thickness of 20-25 cm, with dimensions exceeding 90 cm (45 cm at each side) the dimensions of the excavation, both lengthwise and widthwise (resting on solid ground). If the dimensions of the hole may require, place support beams for reinforcing the slab (supporting their sides on solid ground). If the ground is soft and there is a risk that the base may move or tilt, will be needed to be built on four support pillars on the lower basis to support the upper ground. The manufacturer declines all responsibility for any damage that may arise from the follow installation failure described above.
E B
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GRP PROFILES
Tadipol has specialized in design and installation of GRP structures to solve corrosion and maintenance problems that conventional steel systems have. Tecnipul, Tadipol company group is engaged of manufacturing GRP profiles by pultrusion method. Tecnipul has a wide range of profiles suitable for the manufacture of such structures.
Applications: covers, railings, cat ladder with crinoline (guardrails), inclined ladders, walkways, deflector screens, etc.
GRP skirting
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TRAMEX
GRP grids are the perfect substitute for galvanized steel grids used nowadays. No maintenance needed and the resistance to the corrosion preserves the facilities in good conditions. These types of tramex can be placed in any installation. The most common are usually mining industries, water treatment plants, chemical and petroleum industries, etc.
MODELS Tramex of 38x38x30 Tramex of 38x38x38 Tramex of 20x20x30 Tramex of 8x8x30 Blind tramex of 38x38x30 Surface finish Sand Sand Sand Sand Tears Weight Kg/m2 14,6 19,5 18 22 22 Resin ISO ISO ISO ISO ISO Color Grey Grey Grey Grey Grey
Grids features: Fireproof Antiskid Resistance to impact Corrosion resistance Resistance to ultraviolet rays Dielectric No maintenance requirements Easy installation
Type M
RESISTANCE TABLES
Grid height 30 mm
Support distance (mm) 450 600 750 900
Concentrated load (kg/m) 75 0,30 0,41 0,91 2,35 150 0,38 0,71 1,96 4,82 300 0,51 1,32 3,74 9,77 450 0,65 1,97 5,72 14,77 600 0,81 2,54 7,66 19,64 750 0,92 3,15 9,57 -
Uniformly distributed load (kg/m2) 240 0,28 0,45 1,75 6,23 480 0,32 0,84 3,65 12,45 980 0,39 1,62 7,21 25,01 1450 0,49 2,44 10,65 2450 0,68 3,96 17,55 3650 0,88 -
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Hydrocarbons separator of 420 l/s in Gironas Airport Decanter in pieces 8m x 5m high, WWTP in Belchite
Modular dome of 25 diameter meters without central support Modular dome of 16 x 45 meters. Decanter cover with central support
Cam de Juncadella s/n Tel. 93 832 00 67 - FAX 93 827 24 24 08251 SANTPEDOR (Barcelona) mail: tadipol@tadipol.com www.tadipol.com
TADIPOL SL
Ctra. de Pedrafita s/n Tel. 93 869 91 33 - Fax 93 869 91 16 08281 ELS PRATS DE REI (Barcelona) mail:tecnipul@tadipol.com www.tecnipul.com