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MILL AT A GLIMPSE - AN
INTRODUCTION
MARKET PROSPECTUS :-
Bhilwara textile market is a rising textile hub with a
present thunder in demand due to recovered goodwill after
the end of the duplicate selvedge production by few business
concerns in Bhilwara. Overall demand is expected to double of
the present demand. “Chhabra Group” is one of those
groups which have established their name in the market with
the concepts of methodical working eminence and services
under their brand names “NEWMAN” and “CITILINE”.
GENERAL REMARK :-
M/s Chhabra Syncotex Limited, Bhilwara is a fabric
manufacturing unit having its registered office at “Chhabra
Mansion” Opp. Waterworks, Pur raod, Bhilwara and
Manufacturing unit at Biliyan Kalan, Chittorgarh road,
Bhilwara.
• 100% Polyester
• P/W- 85/15
• IndoRama
• Reliance
• Grasim
• Alok Textiles
• DNH Spinners
Sales :
• all over India through the marketing agents,
• Production- 15 million meter annually(2008),
• 55 lakh meter own production,
• Remaining on order.
• Situated at – Jaisalmer
• Make – SULZON
• 0.35 MW (2006) -No of project-1
Winding Machine
To weft
Warping
supply
system
Drawing - in
Weaving Machine
WINDING MACHINE
Page 10
Object :
To make suitable package of warp & weft yarn for
warping & weaving accordingly from the package purchased
from spinning party.
Technical Specifications
• Make : Peass Industrial Engineering Ltd., Navsari (
Gujrat )
• Model : RECO DA
• Year : 1998
WARPING
Object :
Page 11
Machine Allocation :
Technical Specifications.
1. Make: Prashant Gamatex Pvt. Ltd., Ahmedabad.
2. Model : A – 217
3. Creel : 2(side) x 8(vertical) x 24(horizontal) = 384
4. Warping Speed : 0 - 650 meter /min (Maximum )
5. Beaming Speed : 0 -100 meter / min
6. Beaming Diameter : 800 mm – 1000 mm
Salient Features :
Tension level :
Sr.no. Count Tension (gm)
Page 13
1. Coarse up to 18’s 14 – 16
2. Medium , 19’s – 35’s 10 - 12
3. Fine , 36 – 48’s 8–9
4. Superfine, above 48’s 6-8
Dent x ends
selvedge 2x3 =6
(2/30)
selvedge 8x 1 – 36 ( 72
ends in 8 dents )
Drawing in Department
Page 16
Heald wire
Drop pins
WEAVING DEPARTMENT
Machine Allocation
no L m/c
.
1. SULZER - RUTI PU Single width 14
85”
2. SULZER - RUTI PU Double width 8
153”
3. SULZER - RUTI TW 11 Single width 6
85”
4. SULZER - RUTI P7100 Single width 12
85”
5. SULZER - RUTI P7100 Double width 10
153”
Total wvg m/c 50
• Efficiency = 88 - 91%
Details of model
1. SULZER RUTI
PU 85 VSD 110 KR D1 F
2. SULZER RUTI
PU 153 ZSD 110 KR D1 F
3.SULZER RUTI
P7100 B190 N4 EP D1
NOMENCLATURE SYSTEM OF SULZER –RUTI
MODELS
Page 18
A. PU – SERIES
SULZER -RUTI
P U 153 ZSD 110 KR
D1 F
7. D1 : Projectile Cycle
for steel projectile with small cross section,
primarily for light & medium quality yarn .
( 73 “ - 153 “ wide loom normally use it)
Other versions are,
B. P 7100 Series :
• P - Projectile
• W - Raw material
a) W - Wool
b) B - Cotton
c) S - Synthetic.
• 4 - Weft colors
• SP - Shedding device
a) SP - Positive dobby
b) J - Jacquard
c) EP - Positive tappet
Accumulator
Page 22
Types of Accumulators
1. Technomatex – Futura (Switzerland)
2. IWF – Sweden
4. VIRIEL – Technomatex
Accumulator Setting :
Electronic head of Accumulator has one ON/OFF switch & 4
settings are there,
4. NT / RT setting
• Heald frames
Specification
• Electronic control
Design on
CAD Copy to Floppy
Software
Copy
Carry to Control
Programs in
panel of Pattern
memory
Maker
Start Process
SORT PARTICULARS
Page 26
Sort Selvedge name of Warp Weft Reed ppi Reed Body Total design
no . fabric count count count space ends sel.
(inches) ends
1. Fighter Newman 2/20 105 D 44/2 40 65 2772 108x2 1/1
P/V P plain
2. Shahi Libas 2/15 105 D 58/4 82 65 6560 119x2 1/1
NT& P plain
RT
3. Enzamimo 2/40 2/70 52/4 58 65 6552 102x2 2/1
Cots Feel P/V P/V twill
4. Soft Touch 2/30 320 52/3 52 65 4914 114x2 2/1
P/V D twill
5. Executive Class 2/18 2/18 42/2 46 65 2646 106x2 2/1
P/V P/V twill
6. Royal Classic 2/30 320 50/3 50 65 4725 114x2 2/1
P/V D twill
7. Challenger 2/15 2/15 36/2 34 65 2268 66x2 1/1
P/V P/V plain
8. Spider Natural 2/18 2/18 40/2 40 65 4725 98x2 1/1
P/V P/V plain
PRODUCTION CALCULATION
• Efficiency : 88 %
A. PU - Series
• It works on a weft insertion system consisting of unilateral
projection of multiple projectiles.
B. P7100 Series
Various Mechanisms
Page 30
SHEDDING
BEAT – UP MECHANISM
Page 32
Take - up Drive
Page 33
Let-Off Drive
Page 34
The purpose of the let- off drive is to pay out the warp
sheet through turning the warp sheet by warp beam and at
the same time keeping the tension on warp constant. The
whip roller plays as the control element. It adjusts its height to
the tension of the warp and control the let-off motion of let-off
drive coupling by means of a bar. As the winding diameter of
the warp beam decreases, the whip roller moves gradually
downwards. As a result of this, the let-off increases and is
matched automatically to the winding diameter of the drum
take-up.
Page 35
LIGHTS SIGNALS
1. Starting mark :
Cause:
2. Weft Bar :
3. Reed Marks :
• Any end not passed from the heald & reed i.e. not drawn &
remain missed.
5. Patti :
6. Thin :
7. Double pick :
8. Design Cut :
9. Temple mark :
10. Slub :
14. Cracks :
16. Stains :
e.g. oil, grease, rust, dirt, soil, carbon particles in air, sweat,
crayon, box mark etc.
MENDING
• Introduction:
Totally fault free fabric cannot be manufactured
on the loom. They are some small or extra faults that occur in
fabric during manufacturing.
But some faults along these could be mendable .They can be
eliminated easily.
• View Of Mending:-
No of Mending Tables – 36
No of workers- 40
These are the following faults that will mend by the mending
department:
Broken end/ pick , missing end / pick, reed mark, floating ends,
pattern mistake, contamination, naps, slubs, knots, oily yarn etc.
Page 43
TECHNICAL TROUBLE
SHOOTING
Projectile feeder
worn out
6. Dobby
Jamming
Picking unit
Page 46
PREVENTIVE MAINTENANCE
ACTIVITIES
1. PICKING UNIT
---------------
do---------------------
---------------
RECEIVING UNIT
do---------------------
2. A. Projectile returner 15 days
---------------
do---------------------
B. Returner link
---------------
do---------------------
--------------- 15 days
Temples do---------------------
5.
Clearance to selvedge
1. PICKING SIDE
A) projectile lifter Metanol - Twice a First clean
link 32 Day By air
Pressure
B)projectile opener Then apply
Link By nozzle
C) projectile feeder
selector link
E) projectile feeder
Selection bar
3
6 month Manually
Dobby
Needles & puller Servoline
220
4 Manually
6 month
Sley drive, picking
unit, torsion rod Molybdenum
grease 105
5
3 month
Tension flange
Picking unit (lower White
Part) receiving unit Grease
Let off, take up, Ap-3
clutch
, shedding motion
6 At
Revision
Time
Emery wheel
Page 50